US20120037198A1 - Shelter having a protective layer - Google Patents
Shelter having a protective layer Download PDFInfo
- Publication number
- US20120037198A1 US20120037198A1 US13/209,067 US201113209067A US2012037198A1 US 20120037198 A1 US20120037198 A1 US 20120037198A1 US 201113209067 A US201113209067 A US 201113209067A US 2012037198 A1 US2012037198 A1 US 2012037198A1
- Authority
- US
- United States
- Prior art keywords
- shelter
- expandable
- hard walled
- hard
- vestibule
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011241 protective layer Substances 0.000 title claims description 12
- 230000008878 coupling Effects 0.000 claims abstract description 15
- 238000010168 coupling process Methods 0.000 claims abstract description 15
- 238000005859 coupling reaction Methods 0.000 claims abstract description 15
- 239000010410 layer Substances 0.000 claims description 33
- 239000004744 fabric Substances 0.000 claims description 24
- 230000007704 transition Effects 0.000 claims description 20
- 230000007613 environmental effect Effects 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 7
- 238000004378 air conditioning Methods 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000000446 fuel Substances 0.000 description 3
- 239000002828 fuel tank Substances 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229940075473 medical gases Drugs 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34336—Structures movable as a whole, e.g. mobile home structures
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- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/344—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts
- E04B1/3442—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts folding out from a core cell
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- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
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- E—FIXED CONSTRUCTIONS
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/0446—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks
- B65D77/0453—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section
- B65D77/0466—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section the containers being mounted on a pallet
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34317—Set of building elements forming a self-contained package for transport before assembly
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H2001/1283—Small buildings of the ISO containers type
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- E—FIXED CONSTRUCTIONS
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- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H15/00—Tents or canopies, in general
- E04H15/20—Tents or canopies, in general inflatable, e.g. shaped, strengthened or supported by fluid pressure
- E04H2015/201—Tents or canopies, in general inflatable, e.g. shaped, strengthened or supported by fluid pressure with inflatable tubular framework, with or without tent cover
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- E—FIXED CONSTRUCTIONS
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- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H15/00—Tents or canopies, in general
- E04H15/20—Tents or canopies, in general inflatable, e.g. shaped, strengthened or supported by fluid pressure
- E04H2015/206—Details of inflation devices, e.g. valves, connections to fluid pressure source
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/18—Mechanical movements
- Y10T74/18568—Reciprocating or oscillating to or from alternating rotary
- Y10T74/18832—Reciprocating or oscillating to or from alternating rotary including flexible drive connector [e.g., belt, chain, strand, etc.]
Definitions
- the present application relates to ISO containers, container units or shelters coupled to form an ISO container, and more particularly to a shelter having a protective layer.
- Standard (International Organization for Standardization) shipping containers are capable of being formed by using multiple container units or modules.
- Standard ISO shipping containers having three equal sized modules are known. Each module is known as a tri-con container.
- the three tri-con containers when coupled together, have generally the size and shape of a standard ISO shipping container. The standard size for such containers is about 8 feet tall, 8 feet wide, and 20 feet long.
- the tri-con containers may be coupled together by coupling devices that extend through mating, locking holes on corner posts of the containers.
- the resulting assembled container may be shipped by commercial means, such as by truck, railway, boat or aircraft, including military aircraft. If need be, such a tri-con container may be deployed at a remote location.
- Expandable shelters are known which can be inflated at a remote location for medical uses, temporary housing, disaster recovery, meeting space, office space or laboratory space. These shelters typically include a skin or fabric which may rest on a frame. Such a frame may be formed from an air beam structure. Air beam structures typically comprise tubes which have a desired size and shape and which are inflated with air to form a relatively rigid structure. Prior to deployment, these shelters may be rolled up and stowed in relatively small space.
- a hard walled shelter comprises first and second substantially parallel corner posts disposed at a first end of the shelter.
- the hard walled shelter also comprises an upper frame support extending between first ends of the corner posts.
- the hard walled shelter further comprises a lower frame support extending between second ends of the corner posts.
- the hard walled shelter additionally comprises a moveable wall having a lower portion hinged at the lower frame support and an upper portion fitting securely on the interior of the corner posts when the moveable wall is in a closed configuration in which the moveable wall is displaced between the first and second corner posts, when the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter.
- the hard walled shelter also comprises a coupling configured to extend around the perimeter of the opening in the shelter.
- an expandable soft wall shelter has an expanded and a collapsed configuration.
- the expandable shelter is in a collapsed configuration when disposed within a hard walled shelter.
- the expandable shelter comprises a coupling configured to connect the expandable shelter to the hard walled shelter.
- the expandable shelter also comprises a beam structure configured to be inflated to expand the expandable shelter into the expanded configuration.
- the expandable shelter further comprises at least one fabric layer.
- the expandable shelter additionally comprises at least one protective layer.
- the expandable shelter also comprises a vestibule configured to provide a transition from the hard walled shelter to the expandable shelter when the expandable shelter is in the expanded configuration.
- FIG. 1 is a perspective view of three tri-con containers assembled together to form an ISO shipping container for transport;
- FIG. 2 is a perspective view of a hard walled shelter tri-con container
- FIG. 3 is a front perspective view of the hard walled shelter container of FIG. 2 in a partially deployed condition
- FIG. 4 is a rear perspective view of the hard walled shelter container of FIG. 2 in a partially deployed condition
- FIG. 5 is a fragmentary perspective view of the hard walled shelter container of FIG. 4 with a transition ramp;
- FIG. 6 is a fragmentary perspective view showing the transition ramp of FIG. 5 in an installed condition
- FIG. 7 is a perspective view of the hard walled shelter container of FIG. 4 showing the softwalled shelter in an unrolled condition;
- FIG. 8 is a perspective view of one configuration of the softwalled shelters of this invention when attached to the hard walled shelter of FIG. 4 ;
- FIG. 9 is a fragmentary enlarged detailed view illustrating the mechanical tri-con container when connected to the hard walled shelter shown in FIG. 8 ;
- FIG. 10 is an isometric view of another configuration of the shelters of this invention when attached to the hard walled shelter of FIG. 4 ;
- FIG. 11 is a fragmentary, perspective view showing the connection between the expandable ISO container of FIG. 10 and the hard walled shelter container of FIG. 4 ;
- FIG. 12 is a schematic, plan view of yet another configuration of the shelters of this invention when connected to the hard walled shelter container of FIG. 4 ;
- FIG. 13 is a front perspective view of the hard walled shelter container of FIG. 4 ;
- FIG. 14 is a schematic, rear perspective view of the hard walled shelter container of FIG. 4 illustrating the mechanism for operating the ramps;
- FIG. 15 is a schematic, rear perspective view of the hard walled shelter container of FIG. 14 showing a ramp being raised;
- FIG. 16 is a front, cross-sectional view of the mechanisms for operating the ramps taken along line 16 - 16 of FIG. 15 ;
- FIG. 17 is a cross-sectional view of the mechanism for operating the ramps taken along the line 17 - 17 of FIG. 16 ;
- FIG. 18 is a schematic, cross-sectional view taken along the line 18 - 18 of FIG. 9 ;
- FIG. 19 is a partial, cutaway view of the environmental layer and the chemical/biological barrier layer as seen from inside the vestibule;
- FIG. 20 is a partial cutaway view of the chemical/biological barrier layer in a fully sealed condition as seen from inside the vestibule.
- typical tri-con containers may be configured to be used with inflatable shelters.
- Three such tri-con containers, or container units or modules, may be coupled together for shipping and storage.
- the three tri-con containers In this assembled state, the three tri-con containers have the size and shape of a typical ISO shipping container, and form a unitary structure. That is, they have a rectangular shape and a size of about 8 feet ⁇ 8 feet ⁇ 20 feet.
- one of the tri-con containers includes four corner posts, and four sidewalls extending between adjacent corner posts as well as a top wall and a bottom wall. At least one and typically two of the sidewalls are hinged at their bottom edge which permits these sidewalls to be pivoted downwardly to form a ramp. Typically, for two walls that pivot downwardly, they are disposed opposite one another, although they need not be.
- a softwalled, expandable shelter is associated with each of these sidewalls. These softwalled, expandable shelters may be strapped to the inside surface of the sidewall, prior to deployment. In another embodiment, the shelters, prior to deployment, are nested one above the other when the sidewalls are raised to their vertical position.
- each of the softwalled, expandable shelters includes an air beam structure with a skin or layer of fabric placed thereover.
- a vestibule or portico is disposed at one end of the shelter.
- the vestibule or portico is attachable to a fabric connector surrounding an opening in the tri-con containers formed by lowering the sidewall.
- the vestibule or portico may include an attachment device, such as a zipper, which mates with a zipper on the fabric connector to attach the vestibule or portico to the tri-con container.
- the softwalled, expandable shelter may include an inner lining, such as an antimicrobial lining, which may also be attached to a layer of such lining in the fabric connector.
- two softwalled, expandable shelters may be provided extending from opposite sides of a tri-con container.
- the pivoted sidewalls provide a transition from a ground surface to an interior of the tri-con container.
- a third side of the tri-con container which is intermediate the first two sides and extends perpendicular thereto, may also be formed with a ramp and a fabric connector.
- Another shelter system such as an expandable hard walled ISO shelter, or another softwalled, expandable shelter, may be attached to the tri-con container along the third side. This attachment may be similar to the attachment of the other softwalled, expandable shelters, such as by using a vestibule or portico and a fabric connector surrounding the opening to the tri-con container on the third side.
- another tri-con container may include a mechanical module which provides electrical and environmental support for the softwalled, expandable shelters.
- This second tri-con container could include heating and air conditioning systems, air filters, humidity control, electrical power and a fuel tank for powering the electrical generator and the heating and air conditioning systems.
- a third tri-con container may be provided having the same size and shape as the first two tri-con containers.
- This third tri-con container may include an additional mechanical module for servicing the expandable ISO shelter, or a third softwalled, expandable shelter.
- the third tri-con container may provide storage for other supplies to be used in conjunction with the softwalled, expandable shelters, or with the expandable ISO shelter.
- the sidewalls on the first tri-con container may be raised or lowered using a cable and reel disposed on either side of the sidewall.
- the reels may be coupled by a shaft such that both reels may be operated in synchronism from a drive mechanism disposed on one side of the tri-con container.
- a typical structure 10 comprises three tri-con containers, modules or units 20 , 100 and 200 .
- Units 20 , 100 and 200 when joined together in a collapsed or closed condition, form a unitary, standard ISO shipping container having the dimensions of 8 feet high, 8 feet wide and 20 feet long.
- Units 20 , 100 and 200 when linked together, may be shipped as a standard ISO shipping container to facilitate transport and storage.
- Each of units 20 , 100 and 200 has a separate structure and function, as will be described.
- unit 100 may be associated with at least one, and typically two softwalled, expandable shelters as will now be described with particular reference to FIGS. 2-8 .
- Unit 100 includes four sidewalls 110 , 112 , 114 and 116 .
- Unit 100 also may include a top wall 118 , and a bottom wall 120 .
- Sidewalls 110 and 112 are disposed directly opposite from one another, and are generally parallel to one another.
- Sidewalls 110 and 112 typically, although not necessarily, are aligned to face another one of units 20 and/or 200 when connected to units 20 and 200 to form structure 10 .
- unit 100 includes four corner posts 126 .
- One corner post 126 is disposed at the junction of sidewalls 110 and 114
- another post 126 is disposed at the junction of sidewalls 110 and 116
- another post 126 is disposed at the junction of sidewalls 112 and 114
- another post 126 is disposed at the junction of sidewalls 112 and 116 .
- These corner posts 126 are standard in such tri-con containers, and typically are formed with a square or rectangular cross-section to provide structural support for unit 100 .
- Each corner post 126 is generally vertically oriented and extends from just below bottom wall 120 to just above top wall 118 .
- horizontal structural supports 128 extend between the corner posts 126 both adjacent bottom wall 120 , and adjacent top wall 118 .
- Supports 128 and posts 126 are known and may be formed of any material, such as iron or steel or aluminum, which provides the necessary structural support for unit 100 .
- structural support 128 adjacent bottom wall 120 is indented or spaced inwardly with respect to the outer edge of corner posts 126 , providing a discontinuity between support 128 and the outer surface of corner posts 126 .
- Each corner post 126 typically has a connection block 130 attached, such as by welding, to its top and bottom ends.
- Each connection block typically has holes 132 to allow a standard container connector (not shown) to be inserted therein. These connectors permit coupling of adjacent units 20 , 100 and 200 together.
- Holes 132 also may be used for interfacing with a crane, forklift or other like mechanism for movement of units 20 , 100 and 200 from one place to another.
- Conventional jacks 103 may be provided for leveling of unit 100 .
- Jacks 103 may include pegs 105 that can be inserted into holes 102 in posts 126 .
- At least one of sidewalls 110 and 112 are pivotally attached to a lower structural support 128 such as by hinges 122 .
- a lower structural support 128 such as by hinges 122 .
- at least one of sidewalls 110 and 112 may be pivoted downwardly about hinges 122 to form a ramp as shown in FIGS. 3 and 4 . In so doing, access to the interior of unit 100 is permitted through the opening 124 which results.
- a softwalled, expandable shelter Associated with at least one of sidewalls 110 and 112 , and typically both sidewalls 110 and 112 , may be a softwalled, expandable shelter.
- a first expandable shelter 140 is associated with sidewall 110
- a second expandable shelter 142 is associated with sidewall 112 .
- each shelter 140 and 142 Prior to deployment, each shelter 140 and 142 is folded and may be strapped or otherwise attached to associated sidewall 110 and 112 , respectively. Straps 144 may be used to hold the folded shelters 140 and 142 in place on respective sidewalls 110 and 112 . It should be appreciated that other known devices may be used in place of straps 144 to secure shelters 140 and 142 to walls 110 and 112 .
- first shelter 140 may be attached at an upper end of sidewall 110 and second shelter 142 may be attached at a lower end of sidewall 112 , so that shelter 140 is nested above shelter 142 when sidewalls 110 and 112 are pivoted into a closed or upright position. In this way, two relatively large, folded shelters may be accommodated in one unit 100 .
- each of first and second expandable shelters 140 and 142 may be a conventional softwalled shelter comprising a beam structure 146 comprising air beams 148 over which a skin or environmental fabric layer 150 extends.
- the interior of shelters 140 and 142 also may include a chemical/biological barrier layer 152 .
- Shelters 140 and 142 each typically include a transition vestibule 154 at one end ( FIGS. 9 and 10 ).
- Vestibule 154 provides a transition from shelters 140 and 142 into the interior of unit 100 .
- Vestibule 154 may include an opening 156 having an attachment device 158 extending around its perimeter for layer 150 .
- This attachment device 158 may be a zipper, Velcro or any other conventional attachment device.
- layer 152 may include an attachment device 162 for just layer 152 .
- opening 124 includes around its perimeter a coupling, such as a fabric clamp 168 containing at least one strip of an environmental fabric layer 164 .
- a coupling such as a fabric clamp 168 containing at least one strip of an environmental fabric layer 164 .
- the strips of layers 164 and 166 may be clamped together by clamp 168 along one edge.
- the opposite edges of strips of layers 164 and 166 are provided with respective attachment devices 157 and 161 , such as a zipper, Velcro or the like which are designed to mate with associated, corresponding couplings, such as attachment devices 158 and 162 of vestibules 154 of shelters 140 and 142 .
- shelters 140 and 142 may be deployed and then subsequently coupled to unit 100 at openings 124 .
- Strips of layer 164 are attached to layer 150 in shelters 140 and 142 , by attachment devices 157 and 158
- strips of layer 166 are attached to layer 152 in shelters 140 and 142 by attachment devices 161 and 162 to form a sealed connection between unit 100 and vestibules 154 of shelters 140 and 142 .
- a slidable sleeve 167 may be slid over the attachment device to cover the attachment device, such as a zipper, used to attach layer 166 to layer 152 to provide a tighter seal about the attachment device.
- shelters 140 and 142 In use, once it is decided to deploy shelters 140 and 142 , sidewalls 110 and 112 are opened and pivoted downwardly to form ramps. Shelters 140 and 142 may then be removed from walls 110 and 112 , respectively, by releasing straps 144 . Shelters 140 and 142 may then be extended as shown in FIG. 7 . Shelters 140 and 142 may then be expanded or inflated in a conventional way by first inflating the beam structure 146 and then anchoring the shelter to the ground in a manner well-known to those of ordinary skill in the art. Shelters 140 and 142 are attached to respective openings 124 of unit 100 as discussed above.
- air beam structure 146 may be deflated, and shelters 140 and 142 may then be rolled up and reattached to respective sidewalls 110 and 112 by straps 144 . Thereafter, sidewalls 110 and 112 may be pivoted upwardly into a vertical position and locked.
- sidewall 114 may include two doors 70 and 72 mounted on vertical hinges 74 on corner posts 126 .
- Inside doors 70 and 72 may be a ramp 76 attached by hinges 170 to lower structural support 128 to permit ramp 76 to be pivoted from an upright or closed position to a downward position to expose opening 178 .
- a coupling, such as fabric clamp 172 is similar to fabric clamp 168 and may extend around the perimeter of opening 178 in a manner similar to that of opening 124 .
- Fabric clamp 172 may include first and second fabric layers affixed along one edge (not shown) similar to fabric clamp 168 . Like fabric clamp 168 , exposed, opposite edges of the fabric layers may include respective attachment devices (not shown), which may be zippers, Velcro strips or the like.
- Ramp 76 may include side ramp extenders 175 mounted on hinges 177 . Once ramp 76 is pivoted downwardly, extenders 175 may be pivoted outwardly about hinges 177 to provide a wider ramp, if needed, to facilitate mating with another shelter.
- an expandable shelter 300 such as a hard walled shelter that expands from a collapsed shape having roughly the shape of a standard ISO container, to one which is approximately 3 times the size of an ISO container.
- An example of such a shelter 300 is described in U.S. application Ser. No. 61/358,120 filed Jun. 24, 2010, which is incorporated herein by reference in its entirety.
- Shelter 300 may have a portico 302 or other like transition portion, which is attached to a vestibule 304 which in turn is attached to fabric clamp 172 .
- Portico 302 and vestibule 304 each may include a chemical/biological layer and an environmental layer (not shown) with attachment devices (not shown) which mate with attachment devices on each other and on fabric clamp 172 .
- another structure such as shelter 300 , may be attached to unit 100 allowing access to and from each of these shelters 300 , 140 and 142 through unit 100 .
- shelter 300 need not be a one to three expandable ISO shelter, but could be any other suitable shelter that may be attachable to unit 100 .
- shelter 300 may be a non-expandable ISO container or a softwalled expandable shelter which has been suitably equipped for its desired use.
- FIGS. 8 , 10 and 12 illustrate three possible configurations. It should be understood, that FIGS. 8 , 10 and 12 are not exhaustive, and other configurations are possible.
- shelters 140 and 142 are shown extending from opposite sides of unit 100 at associated sidewalls 110 and 112 respectively.
- FIG. 8 illustrates another softwalled shelter 141 which may be similar or identical to shelters 140 and 142 and which is shown attached to unit 100 at ramp 76 and opening 178 by means of vestibule 143 .
- shelters 140 and 142 are shown attached to opposite sides of unit 100 as in FIG. 8 .
- shelter 300 may be attached, as previously described, at ramp 76 and opening 178 of unit 100 utilizing portico 302 and vestibule 304 .
- shelter 140 may be attached to unit 100 at opening 124 and sidewall 110 , as described in FIG. 8 .
- shelter 300 may be attached at sidewall 112 .
- Shelter 300 is attached to unit 100 by means of portico 302 and vestibule 304 in substantially the same fashion as shown in FIG. 10 .
- a softwalled shelter such as shelter 140 may be attached to unit 100 at ramp 76 and opening 178 in substantially the same fashion as shelter 140 is attached to unit 100 at opening 124 and sidewall 110 .
- any desired configuration can be achieved depending on the needs and requirements of the user.
- there are other possible configurations such as using only a single softwalled shelter, or no softwalled shelters, and instead employing multiple expandable hard walled shelters like shelter 300 .
- shelter 300 includes a ramp 350 which may be pivoted downwardly to a substantially horizontal position.
- Ramp 350 in one embodiment, may form an endwall of shelter 300 when it is in a raised position.
- Ramp 350 may pivot about hinges 352 and be supported by cable 354 .
- An end 356 of ramp 350 typically is supported by conventional jacks 358 having a ratchet mechanism.
- Ramp 350 is configured to support portico 302 , Ramp 76 , as shown in FIG. 11 , may also be supported at its free end by jacks 360 , which may be substantially identical to jacks 358 and may include a ratchet mechanism. Using jacks 358 and 360 , ramps 76 and 350 may be positioned to be at the same level to provide a smooth transition from unit 100 to shelter 300 .
- transition ramp 362 is shown in FIGS. 5 and 6 .
- Ramp 362 is substantially identical to the transition ramp described in U.S. application Ser. No. 61/358,120 filed Jun. 24, 2010, which is incorporated herein by reference in its entirety.
- ramp 362 typically includes a plurality of fingers 364 which are pivotally mounted to a plate 365 by hinges.
- plate 365 may include a hinge 374 at its middle to allow folding of ramp 362 when not in use.
- Fingers 364 typically are permitted to pivot upwardly or downwardly within a limited range, but are sufficiently rigid to accommodate a relatively heavy weight or load.
- Plate 365 may include at each end a bracket 376 with a hole 373 .
- ramp 362 may be mounted onto the end of ramp 350 as shown in FIGS. 5 and 6 . When mounted, bracket 376 sits on top of plate 370 so that a hole 372 in plate 370 is aligned with hole 373 in bracket 376 .
- Pin 366 may be inserted through the aligned holes and held in place with a locking sleeve 368 .
- Transition ramp 362 may provide a transition between ramp 350 and ramp 76 , as shown in FIG. 11 . Ramp 362 may also provide a transition between ramp 350 and an underlying ground surface, as shown in FIG. 6 .
- sidewall 116 may include two doors 117 which are affixed by vertical hinges 119 to posts 126 .
- Inside doors 117 may be a panel 21 that may include power ports 186 and ports 184 used for various purposes that include, but are not limited to supplying control cables, supplying water, removing waste, and supplying medical gases. Power may be provided to lights 185 by means of power ports 186 .
- Sidewall 116 also may include two drive mechanisms 188 for raising and lowering sidewalls 110 and 112 , as discussed below.
- At least one of walls 110 and 112 may be raised or lowered using a drive mechanism 188 , as shown in FIGS. 14 , 15 , 16 and 17 .
- Sidewall 112 is shown being lowered in FIG. 14 utilizing socket 386 , and is shown being raised in FIG. 15 , utilizing socket 385 .
- the drive mechanism 188 used to raise and lower sidewall 110 is substantially identical to that used to raise and lower sidewall 112 and this drive mechanism will be described only with respect to sidewall 112 .
- Cables 195 and 196 may be disposed on opposite sides of each wall 110 and 112 .
- Each of cables 195 and 196 may be anchored at anchor 197 and 198 , respectively, each of which typically is disposed on an associated corner post 126 .
- Associated with another end of each of cables 195 and 196 is a spool 193 and 194 , respectively, onto which respective cables 195 and 196 may be wound after passing over respective pulleys 201 and 203 on associated corner posts 126 .
- Spools 193 and 194 may be mounted on a shaft 192 that spans the width of unit 100 .
- spools 193 and 194 may be rotated in synchronism to allow wall 110 or 112 to be raised evenly on each side by raising each side at the same rate and the same distance. Cables 195 and 196 may pass over pulleys 199 disposed on walls 110 and 112 .
- Drive mechanism 188 may be coupled to shaft 192 .
- a separate, nearly identical drive mechanism 188 is associated with each of sidewalls 110 and 112 .
- mechanism 188 may be coupled to a right angle drive 380 by a chain 381 .
- Right angle drive 380 may be coupled to a shaft 382 which rotates in response to mechanism 188 .
- Shaft 382 may be connected to a torque limiter (for example 58 pounds) 383 which then may pass through a gear reducer 384 which may then be coupled to shaft 192 for rotation of spools 193 and 194 . It is understood that the foregoing drive train is substantially identical for sidewall 110 .
- socket 385 provides a greater mechanical advantage than socket 386 .
- Either socket may be used in conjunction with a rotating device such as a handle 191 for manual operation, or either socket may be used in conjunction with a motor driven drill or the like (not shown), which includes a drill bit suitable for mating with sockets 385 and 386 .
- Socket 385 may be coupled to a spur gear 389 which, in one embodiment, has 60 teeth.
- Spur gear 389 may drive spur gear 388 , which in one embodiment, may have 16 teeth. Socket 386 is directly coupled to spur gear 388 . Spur gear 388 , in turn, may be coupled to a shaft 390 , which is directly coupled to a sprocket 387 which drives chain 381 . In this embodiment, when socket 385 is used to raise a sidewall 110 or 112 , approximately a 4 to 1 ratio results from the interaction of spur gear 389 with spur gear 388 which allows sidewall 110 or 112 to be raised slowly with a relatively large mechanical advantage.
- socket 386 is used and because socket 386 is directly coupled to gear 388 , sidewall 110 or 112 may be lowered under its own weight at a much more rapid pace than when sidewall 110 or 112 was raised.
- spur gear 389 is allowed to free-wheel when sidewall 110 or 112 is lowered.
- Units 20 and 200 may have multiple applications.
- unit 20 may be a mechanical module which provides electrical and environmental support for unit 100 and/or shelters 140 and 142 and/or shelter 300 .
- FIG. 9 One example is shown in FIG. 9 .
- unit 20 may include four corner posts 22 which are interconnected by horizontal supports 28 .
- Unit 20 may also include a top wall 24 and a bottom wall 26 .
- Connection blocks 30 may be disposed at the top and bottom of posts 22 . These blocks may include holes 32 for use with connectors (not shown) to couple units 20 , 100 and 200 together, or to allow unit 20 to be hoisted or moved by a crane or the like.
- Unit 20 also may include sidewalls 36 , 38 , 40 and 42 .
- walls 36 may be formed as doors 36 a and 36 b.
- Doors 36 a and 36 b typically are mounted on adjacent posts 22 , such as by hinges 37 , allowing them to be pivoted into an open position or into a closed position. Doors 36 a and 36 b allow access to the interior of unit 20 for servicing, storage and the like.
- unit 20 may include a heating and air conditioning system 48 and a power unit 50 .
- the heating and air conditioning system 48 is suitable for providing environmental support for shelters 140 and 142 , has a cooling capacity of about 10 tons and has a heating capacity of about 22 kilowatts.
- Filter beds may be included, along with a humidity control and a switchable fresh air source.
- Unit 50 in one example, can be a 40-kilowatt on-board generator.
- Duct interfaces 54 may be provided along sidewall 40 at opening 46 .
- Duct interfaces may be connected to ducts in shelters 140 and 142 such as by duct work 58 to provide air flow to and from shelters 140 and 142 .
- Power unit 50 may be coupled to a power connection 56 which in turn can be coupled to power connector 186 on unit 100 and to shelters 140 and 142 by wires 59 .
- a fuel tank (not shown) may be included for providing fuel to the power unit 50 .
- One example is a 80-gallon fuel tank for any suitable fuel, such as diesel or jet fuel.
- Cooling fans 62 may also be provided for ventilation of unit 20 . These fans typically are provided in openings in top wall 24 .
- Unit 200 has the same conventional tri-con structure as units 20 and 100 .
- Unit 200 may be used in one of several different ways.
- unit 200 serves as a storage facility for containing gear used in conjunction with shelters 140 , 142 or shelter 300 .
- unit 200 may contain apparatus that provides the heating and air conditioning support and electrical power support for shelter 300 .
- unit 200 may be coupled to shelter 300 by duct work 202 for heating and air conditioning support, and by cables 204 for supplying electrical power to shelter 300 .
- unit 200 provides mechanical and electrical power support for shelter 300 , it is substantially identical to unit 20 , and will not be further described.
- certain conventional handling devices used to move tri-cons or ISO containers from one place to another grip the container at the bottom end of post 126 utilizing holes 132 in connection blocks 130 .
- An example is the U.S. Military Future Medium Tactical Vehicle with Load Handling Systems (FMTV-LHS). These mechanized devices typically have arms that ride along lower structural supports 128 until arriving at connection block 130 .
- Conventional tri-con structures, as presently built, may not be manipulated by these devices, because the device hangs up at the intersection of surface 250 along structural support 128 and a surface on post 126 which is disposed at right angles to surface 250 .
- This problem may be solved with respect to each of units 20 , 100 and 200 by the provision of an adaptor 254 which extends from surface 250 to surface 256 , the outside facing surface of post 126 .
- the outer surface of adaptor 254 may be generally flush with the outer surface 256 such that there is a smooth transition from surface to surface.
- the outer surface of adapter 254 transitions smoothly to the outer surface 250 on support 128 .
- the handling device (not shown) can ride along surface 250 and then along the outer surface of adapter 254 and onto surface 256 where it can extend into a hole 132 on connection block 130 .
- the lifting device may be spring-loaded or biased inwardly toward support 128 to facilitate this movement.
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Abstract
A hard walled shelter has first and second substantially parallel corner posts. The hard walled shelter also has an upper frame support extending between first ends of the corner posts and a lower frame support extending between second ends of the corner posts. The hard walled shelter additionally has a moveable wall. The moveable wall has a lower portion hinged at the lower frame support and an upper portion that fits securely on the interior of the corner posts when the moveable wall is in a closed configuration. When the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter. The hard walled shelter also has a coupling that extends around the perimeter of the opening in the shelter.
Description
- The present application claims the benefit of U.S. Provisional Patent Application 61/373,473; filed Aug. 13, 2010.
- The work resulting in this invention was supported in part by the U.S. Army Medical Material Development Agency (USAMMDA) under Contract No. W81XWH-08-C-0060. The U.S. Government therefore has certain rights in the invention.
- 1. Field of Invention
- The present application relates to ISO containers, container units or shelters coupled to form an ISO container, and more particularly to a shelter having a protective layer.
- 2. Related Art
- Standard (International Organization for Standardization) shipping containers are capable of being formed by using multiple container units or modules. Standard ISO shipping containers having three equal sized modules are known. Each module is known as a tri-con container. The three tri-con containers, when coupled together, have generally the size and shape of a standard ISO shipping container. The standard size for such containers is about 8 feet tall, 8 feet wide, and 20 feet long. The tri-con containers may be coupled together by coupling devices that extend through mating, locking holes on corner posts of the containers. The resulting assembled container may be shipped by commercial means, such as by truck, railway, boat or aircraft, including military aircraft. If need be, such a tri-con container may be deployed at a remote location.
- Expandable shelters are known which can be inflated at a remote location for medical uses, temporary housing, disaster recovery, meeting space, office space or laboratory space. These shelters typically include a skin or fabric which may rest on a frame. Such a frame may be formed from an air beam structure. Air beam structures typically comprise tubes which have a desired size and shape and which are inflated with air to form a relatively rigid structure. Prior to deployment, these shelters may be rolled up and stowed in relatively small space.
- In accordance with one aspect of the present invention, a hard walled shelter is provided. The hard walled shelter comprises first and second substantially parallel corner posts disposed at a first end of the shelter. The hard walled shelter also comprises an upper frame support extending between first ends of the corner posts. The hard walled shelter further comprises a lower frame support extending between second ends of the corner posts. The hard walled shelter additionally comprises a moveable wall having a lower portion hinged at the lower frame support and an upper portion fitting securely on the interior of the corner posts when the moveable wall is in a closed configuration in which the moveable wall is displaced between the first and second corner posts, when the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter. The hard walled shelter also comprises a coupling configured to extend around the perimeter of the opening in the shelter.
- In accordance with another aspect of the present invention, an expandable soft wall shelter is provided. The expandable soft wall shelter has an expanded and a collapsed configuration. The expandable shelter is in a collapsed configuration when disposed within a hard walled shelter. The expandable shelter comprises a coupling configured to connect the expandable shelter to the hard walled shelter. The expandable shelter also comprises a beam structure configured to be inflated to expand the expandable shelter into the expanded configuration. The expandable shelter further comprises at least one fabric layer. The expandable shelter additionally comprises at least one protective layer. The expandable shelter also comprises a vestibule configured to provide a transition from the hard walled shelter to the expandable shelter when the expandable shelter is in the expanded configuration.
- The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like descriptor. For purposes of clarity, not every component may be labeled in every drawing.
- The advantages and features of this invention will be more clearly appreciated from the following detailed description, when taken in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a perspective view of three tri-con containers assembled together to form an ISO shipping container for transport; -
FIG. 2 is a perspective view of a hard walled shelter tri-con container; -
FIG. 3 is a front perspective view of the hard walled shelter container ofFIG. 2 in a partially deployed condition; -
FIG. 4 is a rear perspective view of the hard walled shelter container ofFIG. 2 in a partially deployed condition; -
FIG. 5 is a fragmentary perspective view of the hard walled shelter container ofFIG. 4 with a transition ramp; -
FIG. 6 is a fragmentary perspective view showing the transition ramp ofFIG. 5 in an installed condition; -
FIG. 7 is a perspective view of the hard walled shelter container ofFIG. 4 showing the softwalled shelter in an unrolled condition; -
FIG. 8 is a perspective view of one configuration of the softwalled shelters of this invention when attached to the hard walled shelter ofFIG. 4 ; -
FIG. 9 is a fragmentary enlarged detailed view illustrating the mechanical tri-con container when connected to the hard walled shelter shown inFIG. 8 ; -
FIG. 10 is an isometric view of another configuration of the shelters of this invention when attached to the hard walled shelter ofFIG. 4 ; -
FIG. 11 is a fragmentary, perspective view showing the connection between the expandable ISO container ofFIG. 10 and the hard walled shelter container ofFIG. 4 ; -
FIG. 12 is a schematic, plan view of yet another configuration of the shelters of this invention when connected to the hard walled shelter container ofFIG. 4 ; -
FIG. 13 is a front perspective view of the hard walled shelter container ofFIG. 4 ; -
FIG. 14 is a schematic, rear perspective view of the hard walled shelter container ofFIG. 4 illustrating the mechanism for operating the ramps; -
FIG. 15 is a schematic, rear perspective view of the hard walled shelter container ofFIG. 14 showing a ramp being raised; -
FIG. 16 is a front, cross-sectional view of the mechanisms for operating the ramps taken along line 16-16 ofFIG. 15 ; -
FIG. 17 is a cross-sectional view of the mechanism for operating the ramps taken along the line 17-17 ofFIG. 16 ; -
FIG. 18 is a schematic, cross-sectional view taken along the line 18-18 ofFIG. 9 ; -
FIG. 19 is a partial, cutaway view of the environmental layer and the chemical/biological barrier layer as seen from inside the vestibule; and -
FIG. 20 is a partial cutaway view of the chemical/biological barrier layer in a fully sealed condition as seen from inside the vestibule. - In the present invention, typical tri-con containers may be configured to be used with inflatable shelters. Three such tri-con containers, or container units or modules, may be coupled together for shipping and storage. In this assembled state, the three tri-con containers have the size and shape of a typical ISO shipping container, and form a unitary structure. That is, they have a rectangular shape and a size of about 8 feet×8 feet×20 feet.
- In one aspect of this invention, one of the tri-con containers includes four corner posts, and four sidewalls extending between adjacent corner posts as well as a top wall and a bottom wall. At least one and typically two of the sidewalls are hinged at their bottom edge which permits these sidewalls to be pivoted downwardly to form a ramp. Typically, for two walls that pivot downwardly, they are disposed opposite one another, although they need not be. In one embodiment of this aspect, a softwalled, expandable shelter is associated with each of these sidewalls. These softwalled, expandable shelters may be strapped to the inside surface of the sidewall, prior to deployment. In another embodiment, the shelters, prior to deployment, are nested one above the other when the sidewalls are raised to their vertical position.
- In one embodiment, each of the softwalled, expandable shelters includes an air beam structure with a skin or layer of fabric placed thereover. A vestibule or portico is disposed at one end of the shelter. The vestibule or portico is attachable to a fabric connector surrounding an opening in the tri-con containers formed by lowering the sidewall. The vestibule or portico may include an attachment device, such as a zipper, which mates with a zipper on the fabric connector to attach the vestibule or portico to the tri-con container. In another embodiment, the softwalled, expandable shelter may include an inner lining, such as an antimicrobial lining, which may also be attached to a layer of such lining in the fabric connector.
- In another aspect, two softwalled, expandable shelters may be provided extending from opposite sides of a tri-con container. The pivoted sidewalls provide a transition from a ground surface to an interior of the tri-con container.
- In another aspect of the invention, a third side of the tri-con container, which is intermediate the first two sides and extends perpendicular thereto, may also be formed with a ramp and a fabric connector. Another shelter system, such as an expandable hard walled ISO shelter, or another softwalled, expandable shelter, may be attached to the tri-con container along the third side. This attachment may be similar to the attachment of the other softwalled, expandable shelters, such as by using a vestibule or portico and a fabric connector surrounding the opening to the tri-con container on the third side.
- In yet another aspect of the invention, another tri-con container may include a mechanical module which provides electrical and environmental support for the softwalled, expandable shelters. This second tri-con container could include heating and air conditioning systems, air filters, humidity control, electrical power and a fuel tank for powering the electrical generator and the heating and air conditioning systems.
- In yet another aspect of the invention, a third tri-con container may be provided having the same size and shape as the first two tri-con containers. This third tri-con container may include an additional mechanical module for servicing the expandable ISO shelter, or a third softwalled, expandable shelter. In another embodiment, the third tri-con container may provide storage for other supplies to be used in conjunction with the softwalled, expandable shelters, or with the expandable ISO shelter.
- In yet another aspect of the invention, the sidewalls on the first tri-con container may be raised or lowered using a cable and reel disposed on either side of the sidewall. The reels may be coupled by a shaft such that both reels may be operated in synchronism from a drive mechanism disposed on one side of the tri-con container.
- One embodiment of a
structure 10 of this invention will now be described with respect toFIG. 1 . Atypical structure 10 comprises three tri-con containers, modules orunits Units Units units - In one aspect,
unit 100 may be associated with at least one, and typically two softwalled, expandable shelters as will now be described with particular reference toFIGS. 2-8 .Unit 100 includes foursidewalls Unit 100 also may include atop wall 118, and abottom wall 120.Sidewalls Sidewalls units 20 and/or 200 when connected tounits structure 10. - Typically,
unit 100 includes four corner posts 126. Onecorner post 126 is disposed at the junction ofsidewalls post 126 is disposed at the junction ofsidewalls post 126 is disposed at the junction ofsidewalls post 126 is disposed at the junction ofsidewalls unit 100. Eachcorner post 126 is generally vertically oriented and extends from just belowbottom wall 120 to just abovetop wall 118. Typically, horizontalstructural supports 128 extend between the corner posts 126 both adjacentbottom wall 120, and adjacenttop wall 118.Supports 128 andposts 126 are known and may be formed of any material, such as iron or steel or aluminum, which provides the necessary structural support forunit 100. Typically,structural support 128 adjacentbottom wall 120 is indented or spaced inwardly with respect to the outer edge of corner posts 126, providing a discontinuity betweensupport 128 and the outer surface of corner posts 126. Eachcorner post 126 typically has aconnection block 130 attached, such as by welding, to its top and bottom ends. Each connection block typically hasholes 132 to allow a standard container connector (not shown) to be inserted therein. These connectors permit coupling ofadjacent units Holes 132 also may be used for interfacing with a crane, forklift or other like mechanism for movement ofunits Conventional jacks 103 may be provided for leveling ofunit 100.Jacks 103 may includepegs 105 that can be inserted into holes 102 inposts 126. - At least one of
sidewalls sidewalls structural support 128 such as by hinges 122. Thus, at least one ofsidewalls sidewalls hinges 122 to form a ramp as shown inFIGS. 3 and 4 . In so doing, access to the interior ofunit 100 is permitted through theopening 124 which results. - Associated with at least one of
sidewalls sidewalls expandable shelter 140 is associated withsidewall 110, and a secondexpandable shelter 142 is associated withsidewall 112. Prior to deployment, eachshelter sidewall Straps 144 may be used to hold the foldedshelters respective sidewalls straps 144 to secureshelters walls first shelter 140 may be attached at an upper end ofsidewall 110 andsecond shelter 142 may be attached at a lower end ofsidewall 112, so thatshelter 140 is nested aboveshelter 142 whensidewalls unit 100. - As shown in
FIG. 18 , each of first and secondexpandable shelters beam structure 146 comprising air beams 148 over which a skin orenvironmental fabric layer 150 extends. The interior ofshelters biological barrier layer 152.Shelters transition vestibule 154 at one end (FIGS. 9 and 10 ).Vestibule 154 provides a transition fromshelters unit 100.Vestibule 154 may include anopening 156 having anattachment device 158 extending around its perimeter forlayer 150. Thisattachment device 158 may be a zipper, Velcro or any other conventional attachment device. Similarly, ifshelters biological barrier layer 152,layer 152 may include anattachment device 162 for justlayer 152. - In another aspect of the invention, opening 124 includes around its perimeter a coupling, such as a
fabric clamp 168 containing at least one strip of anenvironmental fabric layer 164. There may also be a second strip of a chemical/biological barrier layer 166 in fabric clamp 168 (FIG. 19 ). The strips oflayers clamp 168 along one edge. The opposite edges of strips oflayers respective attachment devices attachment devices vestibules 154 ofshelters unit 100 atopenings 124. Strips oflayer 164 are attached to layer 150 inshelters attachment devices layer 166 are attached to layer 152 inshelters attachment devices unit 100 andvestibules 154 ofshelters slidable sleeve 167 may be slid over the attachment device to cover the attachment device, such as a zipper, used to attachlayer 166 to layer 152 to provide a tighter seal about the attachment device. - In use, once it is decided to deploy
shelters sidewalls Shelters walls straps 144.Shelters FIG. 7 .Shelters beam structure 146 and then anchoring the shelter to the ground in a manner well-known to those of ordinary skill in the art.Shelters respective openings 124 ofunit 100 as discussed above. When it is desired to deployunit 100 elsewhere,air beam structure 146 may be deflated, and shelters 140 and 142 may then be rolled up and reattached torespective sidewalls straps 144. Thereafter, sidewalls 110 and 112 may be pivoted upwardly into a vertical position and locked. - In another aspect of the invention,
sidewall 114 may include twodoors vertical hinges 74 on corner posts 126. Insidedoors ramp 76 attached byhinges 170 to lowerstructural support 128 to permitramp 76 to be pivoted from an upright or closed position to a downward position to exposeopening 178. A coupling, such asfabric clamp 172, is similar tofabric clamp 168 and may extend around the perimeter of opening 178 in a manner similar to that ofopening 124.Fabric clamp 172 may include first and second fabric layers affixed along one edge (not shown) similar tofabric clamp 168. Likefabric clamp 168, exposed, opposite edges of the fabric layers may include respective attachment devices (not shown), which may be zippers, Velcro strips or the like. These attachment devices are suitable for coupling with comparable attachment devices on another structure.Ramp 76 may includeside ramp extenders 175 mounted on hinges 177. Onceramp 76 is pivoted downwardly,extenders 175 may be pivoted outwardly about hinges 177 to provide a wider ramp, if needed, to facilitate mating with another shelter. - One example of another shelter which may be affixed to opening 178 of
unit 100, as shown inFIG. 10 , is anexpandable shelter 300, such as a hard walled shelter that expands from a collapsed shape having roughly the shape of a standard ISO container, to one which is approximately 3 times the size of an ISO container. An example of such ashelter 300 is described in U.S. application Ser. No. 61/358,120 filed Jun. 24, 2010, which is incorporated herein by reference in its entirety.Shelter 300 may have aportico 302 or other like transition portion, which is attached to avestibule 304 which in turn is attached tofabric clamp 172.Portico 302 andvestibule 304 each may include a chemical/biological layer and an environmental layer (not shown) with attachment devices (not shown) which mate with attachment devices on each other and onfabric clamp 172. In this way, another structure, such asshelter 300, may be attached tounit 100 allowing access to and from each of theseshelters unit 100. - It should be understood that
shelter 300 need not be a one to three expandable ISO shelter, but could be any other suitable shelter that may be attachable tounit 100. For example,shelter 300 may be a non-expandable ISO container or a softwalled expandable shelter which has been suitably equipped for its desired use. -
FIGS. 8 , 10 and 12 illustrate three possible configurations. It should be understood, thatFIGS. 8 , 10 and 12 are not exhaustive, and other configurations are possible. InFIG. 8 ,shelters unit 100 at associatedsidewalls FIG. 8 illustrates anothersoftwalled shelter 141 which may be similar or identical toshelters unit 100 atramp 76 andopening 178 by means ofvestibule 143. - With reference now to
FIG. 10 , in another possible configuration,shelters unit 100 as inFIG. 8 . Instead of anothersoftwalled shelter 141 as shown inFIG. 8 ,shelter 300 may be attached, as previously described, atramp 76 andopening 178 ofunit 100 utilizingportico 302 andvestibule 304. - In another possible configuration, as shown in
FIG. 12 ,shelter 140 may be attached tounit 100 at opening 124 andsidewall 110, as described inFIG. 8 . However, instead ofshelter 142 being attached at opening 124 andsidewall 112,shelter 300 may be attached atsidewall 112.Shelter 300 is attached tounit 100 by means ofportico 302 andvestibule 304 in substantially the same fashion as shown inFIG. 10 . A softwalled shelter such asshelter 140 may be attached tounit 100 atramp 76 andopening 178 in substantially the same fashion asshelter 140 is attached tounit 100 at opening 124 andsidewall 110. In this way, any desired configuration can be achieved depending on the needs and requirements of the user. It should be understood that there are other possible configurations, such as using only a single softwalled shelter, or no softwalled shelters, and instead employing multiple expandable hard walled shelters likeshelter 300. - Another aspect of the invention, as shown in
FIGS. 5 , 6 and 11, relates to use of a hard walled shelter, such asexpandable shelter 300 in conjunction withunit 100. A transition may be required betweenshelter 300 andunit 100 that will supportportico 302 andvestibule 304 and the weight of cargo or humans. In one embodiment,shelter 300 includes aramp 350 which may be pivoted downwardly to a substantially horizontal position.Ramp 350, in one embodiment, may form an endwall ofshelter 300 when it is in a raised position.Ramp 350 may pivot about hinges 352 and be supported bycable 354. Anend 356 oframp 350 typically is supported byconventional jacks 358 having a ratchet mechanism.Ramp 350 is configured to supportportico 302,Ramp 76, as shown inFIG. 11 , may also be supported at its free end byjacks 360, which may be substantially identical tojacks 358 and may include a ratchet mechanism. Usingjacks unit 100 toshelter 300. - To facilitate a transition between
ramp 76 andramp 350, it may be desirable to utilize atransition ramp 362. One example oftransition ramp 362 is shown inFIGS. 5 and 6 .Ramp 362 is substantially identical to the transition ramp described in U.S. application Ser. No. 61/358,120 filed Jun. 24, 2010, which is incorporated herein by reference in its entirety. As shown inFIGS. 5 and 6 , ramp 362 typically includes a plurality offingers 364 which are pivotally mounted to aplate 365 by hinges. In one embodiment,plate 365 may include ahinge 374 at its middle to allow folding oframp 362 when not in use.Fingers 364 typically are permitted to pivot upwardly or downwardly within a limited range, but are sufficiently rigid to accommodate a relatively heavy weight or load.Plate 365 may include at each end abracket 376 with ahole 373. Typically,ramp 362 may be mounted onto the end oframp 350 as shown inFIGS. 5 and 6 . When mounted,bracket 376 sits on top ofplate 370 so that ahole 372 inplate 370 is aligned withhole 373 inbracket 376.Pin 366 may be inserted through the aligned holes and held in place with a lockingsleeve 368.Transition ramp 362 may provide a transition betweenramp 350 andramp 76, as shown inFIG. 11 .Ramp 362 may also provide a transition betweenramp 350 and an underlying ground surface, as shown inFIG. 6 . - As seen in
FIG. 4 ,sidewall 116 may include twodoors 117 which are affixed byvertical hinges 119 toposts 126. Insidedoors 117 may be a panel 21 that may includepower ports 186 andports 184 used for various purposes that include, but are not limited to supplying control cables, supplying water, removing waste, and supplying medical gases. Power may be provided tolights 185 by means ofpower ports 186.Sidewall 116 also may include two drivemechanisms 188 for raising and loweringsidewalls - At least one of
walls walls drive mechanism 188, as shown inFIGS. 14 , 15, 16 and 17.Sidewall 112 is shown being lowered inFIG. 14 utilizingsocket 386, and is shown being raised inFIG. 15 , utilizingsocket 385. Thedrive mechanism 188 used to raise andlower sidewall 110 is substantially identical to that used to raise andlower sidewall 112 and this drive mechanism will be described only with respect tosidewall 112. -
Cables wall cables anchor corner post 126. Associated with another end of each ofcables spool respective cables respective pulleys Spools shaft 192 that spans the width ofunit 100. In this manner, spools 193 and 194 may be rotated in synchronism to allowwall Cables pulleys 199 disposed onwalls -
Drive mechanism 188 may be coupled toshaft 192. Typically, a separate, nearlyidentical drive mechanism 188 is associated with each ofsidewalls FIGS. 14 and 15 , with reference tosidewall 112,mechanism 188 may be coupled to a right angle drive 380 by achain 381.Right angle drive 380 may be coupled to ashaft 382 which rotates in response tomechanism 188.Shaft 382 may be connected to a torque limiter (for example 58 pounds) 383 which then may pass through agear reducer 384 which may then be coupled toshaft 192 for rotation ofspools sidewall 110. - Each
mechanism 188 will now be described with particular reference toFIGS. 16 and 17 . Two separate sockets may be provided, a first upsocket 385 for raising asidewall second down socket 386 for lowering asidewall socket 385 provides a greater mechanical advantage thansocket 386. Either socket may be used in conjunction with a rotating device such as ahandle 191 for manual operation, or either socket may be used in conjunction with a motor driven drill or the like (not shown), which includes a drill bit suitable for mating withsockets Socket 385 may be coupled to aspur gear 389 which, in one embodiment, has 60 teeth.Spur gear 389 may drivespur gear 388, which in one embodiment, may have 16 teeth.Socket 386 is directly coupled tospur gear 388.Spur gear 388, in turn, may be coupled to ashaft 390, which is directly coupled to asprocket 387 which driveschain 381. In this embodiment, whensocket 385 is used to raise asidewall spur gear 389 withspur gear 388 which allowssidewall door socket 386 is used and becausesocket 386 is directly coupled togear 388,sidewall sidewall spur gear 389 is allowed to free-wheel whensidewall -
Units unit 20 may be a mechanical module which provides electrical and environmental support forunit 100 and/orshelters shelter 300. One example is shown inFIG. 9 . Likeunit 100,unit 20 may include fourcorner posts 22 which are interconnected byhorizontal supports 28.Unit 20 may also include atop wall 24 and abottom wall 26. Connection blocks 30 may be disposed at the top and bottom ofposts 22. These blocks may includeholes 32 for use with connectors (not shown) tocouple units unit 20 to be hoisted or moved by a crane or the like.Unit 20 also may includesidewalls walls 36 may be formed as doors 36 a and 36 b. Doors 36 a and 36 b, typically are mounted onadjacent posts 22, such as by hinges 37, allowing them to be pivoted into an open position or into a closed position. Doors 36 a and 36 b allow access to the interior ofunit 20 for servicing, storage and the like. - When
unit 20 includes electrical and environmental support forunit 100 and/orshelters unit 20 may include a heating andair conditioning system 48 and apower unit 50. In one embodiment, the heating andair conditioning system 48 is suitable for providing environmental support forshelters Unit 50, in one example, can be a 40-kilowatt on-board generator. Duct interfaces 54 may be provided along sidewall 40 at opening 46. Duct interfaces may be connected to ducts inshelters duct work 58 to provide air flow to and fromshelters Power unit 50 may be coupled to apower connection 56 which in turn can be coupled topower connector 186 onunit 100 and toshelters wires 59. A fuel tank (not shown) may be included for providing fuel to thepower unit 50. One example is a 80-gallon fuel tank for any suitable fuel, such as diesel or jet fuel. Coolingfans 62 may also be provided for ventilation ofunit 20. These fans typically are provided in openings intop wall 24. -
Unit 200 has the same conventional tri-con structure asunits Unit 200 may be used in one of several different ways. In one embodiment,unit 200 serves as a storage facility for containing gear used in conjunction withshelters shelter 300. In another embodiment, whenstructure 10 is used in conjunction with ashelter 300,unit 200 may contain apparatus that provides the heating and air conditioning support and electrical power support forshelter 300. As shown inFIGS. 10 and 12 , for example,unit 200 may be coupled to shelter 300 byduct work 202 for heating and air conditioning support, and bycables 204 for supplying electrical power to shelter 300. In all other significant respects, whenunit 200 provides mechanical and electrical power support forshelter 300, it is substantially identical tounit 20, and will not be further described. - In another aspect, certain conventional handling devices used to move tri-cons or ISO containers from one place to another grip the container at the bottom end of
post 126 utilizingholes 132 in connection blocks 130. An example is the U.S. Military Future Medium Tactical Vehicle with Load Handling Systems (FMTV-LHS). These mechanized devices typically have arms that ride along lowerstructural supports 128 until arriving atconnection block 130. Conventional tri-con structures, as presently built, may not be manipulated by these devices, because the device hangs up at the intersection ofsurface 250 alongstructural support 128 and a surface onpost 126 which is disposed at right angles to surface 250. This problem may be solved with respect to each ofunits adaptor 254 which extends fromsurface 250 to surface 256, the outside facing surface ofpost 126. The outer surface ofadaptor 254 may be generally flush with theouter surface 256 such that there is a smooth transition from surface to surface. Similarly, the outer surface ofadapter 254 transitions smoothly to theouter surface 250 onsupport 128. As a result, the handling device (not shown) can ride alongsurface 250 and then along the outer surface ofadapter 254 and ontosurface 256 where it can extend into ahole 132 onconnection block 130. The lifting device may be spring-loaded or biased inwardly towardsupport 128 to facilitate this movement. - It should be appreciated that various embodiments may be formed with one or more of the above-described features. The above aspects and features may be employed in any suitable combination as the present invention is not limited in this respect. It should also be appreciated that the drawings illustrate various components and features which may be incorporated into various embodiments. For simplification, some of the drawings may illustrate more than one optional feature of the feature or component. However, the invention is not limited to the specific embodiments disclosed in the drawings. It should be recognized that the invention encompasses embodiments which may include only a portion of the components illustrated in any one drawing figure, and/or may also encompass embodiments combining components illustrated in multiple different drawing figures.
- It should be understood that the foregoing description of various embodiments is intended merely to be illustrative thereof and that other embodiments, modifications, and equivalents are within the scope of the invention recited in the claims appended hereto.
Claims (15)
1. A hard walled shelter comprising:
first and second substantially parallel corner posts disposed at a first end of the shelter;
an upper frame support extending between first ends of the corner posts;
a lower frame support extending between second ends of the corner posts;
a moveable wall having a lower portion hinged at the lower frame support and an upper portion fitting securely on the interior of the corner posts when the moveable wall is in a closed configuration in which the moveable wall is displaced between the first and second corner posts, when the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter; and
a coupling configured to extend around the perimeter of the opening in the shelter.
2. The hard walled shelter of claim 1 , wherein an expandable shelter is connected to the hard walled shelter by using the coupling, the expandable shelter is configured to expand when the moveable wall is in the open configuration.
3. The hard walled shelter of claim 2 , wherein the expandable shelter comprises at least one protective layer.
4. The hard walled shelter of claim 3 , wherein at least one protective layer is a nuclear, biological and chemical layer.
5. The hard walled shelter of claim 3 , wherein at least one protective layer is a environmental layer.
6. The hard walled shelter of claim 1 , further comprising a vestibule configured to attach to the hard walled shelter to provide a transition from the hard walled shelter to another shelter.
7. The hard walled shelter of claim 6 , wherein the vestibule has a fabric clamp that is configured to interact with the coupling to connect the vestibule to the container.
8. The hard walled shelter of claim 6 , wherein the vestibule is configured to provide a sealed connection between the hard walled shelter and another shelter.
9. The hard walled shelter of claim 6 , wherein the vestibule comprises at least one protective layer that includes a nuclear, biological and chemical layer and an environmental layer.
10. An expandable soft wall shelter having an expanded and a collapsed configuration, the expandable shelter being in a collapsed configuration when disposed within a hard walled shelter, comprising:
a coupling configured to connect the expandable shelter to the hard walled shelter;
a beam structure configured to be inflated to expand the expandable shelter into the expanded configuration;
at least one fabric layer;
at least one protective layer; and
a vestibule configured to provide a transition from the hard walled shelter to the expandable shelter when the expandable shelter is in the expanded configuration.
11. The expandable shelter of claim 10 , wherein the at least one protective layer is a nuclear, biological and chemical layer.
12. The expandable shelter of claim 11 , wherein the at least one protective layer is an environmental layer.
13. The expandable shelter of claim 10 , wherein the at least one protective layer is attached to the container by the coupling.
14. The expandable shelter of claim 10 , wherein the protective layer is disposed on the interior of the expandable shelter.
15. The expandable shelter of claim 10 , wherein the coupling is a fabric clamp of the vestibule.
Priority Applications (2)
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US14/505,783 US20150337526A1 (en) | 2010-08-13 | 2014-10-03 | Shelter having a protective layer |
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Also Published As
Publication number | Publication date |
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US20150337526A1 (en) | 2015-11-26 |
US20120037621A1 (en) | 2012-02-16 |
US8770422B2 (en) | 2014-07-08 |
US20120037622A1 (en) | 2012-02-16 |
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