US20110133265A1 - Memory cell - Google Patents
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- US20110133265A1 US20110133265A1 US13/025,338 US201113025338A US2011133265A1 US 20110133265 A1 US20110133265 A1 US 20110133265A1 US 201113025338 A US201113025338 A US 201113025338A US 2011133265 A1 US2011133265 A1 US 2011133265A1
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- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B41/00—Electrically erasable-and-programmable ROM [EEPROM] devices comprising floating gates
- H10B41/30—Electrically erasable-and-programmable ROM [EEPROM] devices comprising floating gates characterised by the memory core region
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/423—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
- H01L29/42312—Gate electrodes for field effect devices
- H01L29/42316—Gate electrodes for field effect devices for field-effect transistors
- H01L29/4232—Gate electrodes for field effect devices for field-effect transistors with insulated gate
- H01L29/42324—Gate electrodes for transistors with a floating gate
- H01L29/42336—Gate electrodes for transistors with a floating gate with one gate at least partly formed in a trench
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B69/00—Erasable-and-programmable ROM [EPROM] devices not provided for in groups H10B41/00 - H10B63/00, e.g. ultraviolet erasable-and-programmable ROM [UVEPROM] devices
Definitions
- the present invention relates generally to semiconductor memory devices, and in particular, the present invention relates to the protection of tunnel dielectric layers in the fabrication of memory cells.
- Memory devices are typically provided as internal storage areas in the computer.
- the term memory identifies data storage that comes in the form of integrated circuit chips.
- memory devices contain an array of memory cells for storing data, and row and column decoder circuits coupled to the array of memory cells for accessing the array of memory cells in response to an external address.
- Flash memory is a non-volatile memory known as Flash memory.
- a flash memory is a type of EEPROM (electrically-erasable programmable read-only memory) that can be erased and reprogrammed in blocks.
- PCs personal computers
- BIOS stored on a flash memory chip so that it can easily be updated if necessary.
- BIOS is sometimes called a flash BIOS. Flash memory is also popular in wireless electronic devices because it enables the manufacturer to support new communication protocols as they become standardized and to provide the ability to remotely upgrade the device for enhanced features.
- a typical flash memory comprises a memory array that includes a large number of memory cells arranged in row and column fashion.
- Each of the memory cells includes a floating-gate field-effect transistor capable of holding a charge.
- the cells are usually grouped into blocks.
- Each of the cells within a block can be electrically programmed in a random basis by charging the floating gate.
- the charge can be removed from the floating gate by a block erase operation.
- the data in a cell is determined by the presence or absence of the charge in the floating gate.
- Flash memory typically utilizes one of two basic architectures known as NOR flash and NAND flash. The designation is derived from the logic used to read the devices.
- NOR flash architecture a column of memory cells are coupled in parallel with each memory cell coupled to a bit line.
- NAND flash architecture a column of memory cells are coupled in series with only the first memory cell of the column coupled to a bit line.
- Isolation is typically required or desired between rows or columns of memory cells.
- This isolation often takes the form of shallow trench isolation (STI).
- STI shallow trench isolation
- STI generally involves forming a trench between adjacent rows or columns of memory cells and filling the trench with a dielectric material.
- the tunnel dielectric layer may be damaged by oxidation of the fill material. This damage often takes the form of “smiles” formed at the edges of the tunnel dielectric layer, effectively reducing the gate width of the device.
- an etch-back of the fill material in a two-step fill process may also damage the tunnel dielectric layer by removing exposed portions at the edges of the tunnel dielectric layer.
- FIG. 1 is a simplified block diagram of a memory system in accordance with an embodiment of the invention.
- FIG. 2 is a schematic of a NAND memory array in accordance with an embodiment of the invention.
- FIG. 3 is a schematic of a NOR memory array in accordance with an embodiment of the invention.
- FIGS. 4A-4E are cross-sectional views of a portion of a memory array at various stages of fabrication in accordance with one embodiment of the invention.
- FIGS. 5A-5C are cross-sectional views of a portion of a memory array at various stages of fabrication in accordance with another embodiment of the invention.
- FIG. 1 is a simplified block diagram of a memory system 100 , according to an embodiment of the invention.
- Memory system 100 includes an integrated circuit flash memory device 102 , e.g., a NAND memory device, that includes an array of floating-gate memory cells 104 , an address decoder 106 , row access circuitry 108 , column access circuitry 110 , control circuitry 112 , Input/Output (I/O) circuitry 114 , and an address buffer 116 .
- Memory system 100 includes an external microprocessor 120 , or memory controller, electrically connected to memory device 102 for memory accessing as part of an electronic system.
- the memory device 102 receives control signals from the processor 120 over a control link 122 .
- the memory cells are used to store data that are accessed via a data (DQ) link 124 .
- Address signals are received via an address link 126 that are decoded at address decoder 106 to access the memory array 104 .
- Address buffer circuit 116 latches the address signals.
- the memory cells are accessed in response to the control signals and the address signals. It will be appreciated by those skilled in the art that additional circuitry and control signals can be provided, and that the memory device of FIG. 1 has been simplified to help focus on the invention.
- the memory array 104 includes isolation regions and/or memory cells formed in accordance with the invention.
- FIG. 2 is a schematic of a NAND memory array 200 as a portion of memory array 104 of FIG. 1 in accordance with another embodiment of the invention.
- the memory array 200 includes word lines 202 1 to 202 N and intersecting local bit lines 204 1 to 204 M .
- the number of word lines 202 and the number of bit lines 204 are each some power of two, e.g., 256 word lines 202 by 4,096 bit lines 204 .
- the local bit lines 204 are coupled to global bit lines (not shown) in a many-to-one relationship.
- Memory array 200 includes NAND strings 206 1 to 206 M .
- Each NAND string includes floating-gate transistors 208 1 to 208 N , each located at an intersection of a word line 202 and a local bit line 204 .
- the floating-gate transistors 208 represent non-volatile memory cells for storage of data.
- the floating-gate transistors 208 of each NAND string 206 are connected in series source to drain between a source select gate 210 , e.g., a field-effect transistor (FET), and a drain select gate 212 , e.g., an FET.
- Each source select gate 210 is located at an intersection of a local bit line 204 and a source select line 214
- each drain select gate 212 is located at an intersection of a local bit line 204 and a drain select line 215 .
- a source of each source select gate 210 is connected to a common source line 216 .
- the drain of each source select gate 210 is connected to the source of the first floating-gate transistor 208 of the corresponding NAND string 206 .
- the drain of source select gate 210 1 is connected to the source of floating-gate transistor 208 1 of the corresponding NAND string 206 1 .
- a control gate 220 of each source select gate 210 is connected to source select line 214 .
- each drain select gate 212 is connected to a local bit line 204 for the corresponding NAND string at a drain contact 228 .
- the drain of drain select gate 212 1 is connected to the local bit line 204 1 for the corresponding NAND string 206 1 at drain contact 228 1 .
- the source of each drain select gate 212 is connected to the drain of the last floating-gate transistor 208 of the corresponding NAND string 206 .
- the source of drain select gate 212 1 is connected to the drain of floating-gate transistor 208 N of the corresponding NAND string 206 1 .
- Typical construction of floating-gate transistors 208 includes a source 230 and a drain 232 , a floating gate 234 , and a control gate 236 , as shown in FIG. 2 .
- Floating-gate transistors 208 have their control gates 236 coupled to a word line 202 .
- a column of the floating-gate transistors 208 are those NAND strings 206 coupled to a given local bit line 204 .
- a row of the floating-gate transistors 208 are those transistors commonly coupled to a given word line 202 .
- FIG. 3 is a schematic of a NOR memory array 300 as a portion of memory array 104 of FIG. 1 in accordance with another embodiment of the invention.
- Memory array 300 includes word lines 302 1 to 302 P and intersecting local bit lines 304 1 to 304 Q .
- the number of word lines 302 and the number of bit lines 304 are each some power of two, e.g., 256 word lines 302 by 4,096 bit lines 304 .
- the local bit lines 304 are coupled to global bit lines (not shown) in a many-to-one relationship.
- Floating-gate transistors 308 are located at each intersection of a word line 302 and a local bit line 304 .
- the floating-gate transistors 308 represent non-volatile memory cells for storage of data.
- Typical construction of such floating-gate transistors 308 includes a source 310 and a drain 312 , a floating gate 314 , and a control gate 316 .
- Floating-gate transistors 308 having their control gates 316 coupled to a word line 302 typically share a common source depicted as array source 318 . As shown in FIG. 3 , floating-gate transistors 308 coupled to two adjacent word lines 302 may share the same array source 318 . Floating-gate transistors 308 have their drains 312 coupled to a local bit line 304 . A column of the floating-gate transistors 308 includes those transistors commonly coupled to a given local bit line 304 . A row of the floating-gate transistors 308 includes those transistors commonly coupled to a given word line 302 .
- the array source 318 is regularly coupled to a metal or other highly conductive line to provide a low-resistance path to ground.
- the array ground 320 serves as this low-resistance path.
- FIGS. 4A-4E generally depict a method of forming a portion of a memory array in accordance with one embodiment of the invention.
- FIG. 4A depicts a portion of the memory array after several processing steps have occurred. Formation of the type of structure depicted in FIG. 4A is well known and will not be detailed herein.
- FIG. 4A depicts a silicon-containing substrate 400 upon which tunnel dielectric layer 405 , a silicon-containing layer 410 and a hard mask layer 415 have been formed.
- the substrate 400 is a monocrystalline silicon substrate.
- substrate 400 is a P-type monocrystalline silicon substrate.
- the silicon-containing layer 410 is preferably a polysilicon (polycrystalline silicon) layer, but could also include other forms of doped or undoped silicon materials, such as monocrystalline silicon, nanocrystalline silicon and amorphous silicon.
- the silicon-containing layer 410 will be referred to as polysilicon layer 410 in the following description.
- the tunnel dielectric layer 405 is formed overlying an active region of the substrate 400 , over which memory cells will be formed.
- Isolation regions 420 are formed in the substrate 400 .
- the isolation regions are shallow-trench isolation (STI) regions, commonly formed by creating a trench in the substrate 400 and filling the trench with a dielectric material.
- the isolation regions 420 would generally be formed after forming the layers 405 , 410 and 415 .
- Typical process for forming isolation regions 420 could utilize photolithographic processing including depositing, exposing and developing a photoresist material to define areas for the isolation regions 420 , and then removing the layers 405 , 410 and 415 , as well as a portion of the substrate 400 , in those areas.
- the tunnel dielectric layer 405 might be formed by thermal oxidation of the silicon substrate 400 .
- the tunnel dielectric layer 405 could be formed by a blanket deposition of a dielectric material, such as by chemical vapor deposition (CVD) or physical vapor deposition (PVD).
- Tunnel dielectric layer 405 is generally a silicon oxide, but may include other dielectric materials.
- the polysilicon layer 410 may be used to form a portion of a floating-gate layer for the future floating-gate memory cells.
- the polysilicon layer 410 may be conductively doped either during or after formation.
- the hard mask layer 415 is formed overlying the polysilicon layer 410 to protect its upper surface during subsequent processing.
- hard mask layer 415 is of a material that will be substantially resistant to formation of epitaxial silicon.
- the hard mask layer 415 is a silicon nitride material.
- epitaxial silicon layers 425 and 430 are formed. Epitaxial silicon growth will be selective to areas of exposed silicon, such as the exposed portions of the substrate 400 and the polysilicon layer 410 . Such selective growth will produce the layers of epitaxial silicon 425 and 430 on the polysilicon layer 410 and substrate 400 , respectively. Because the epitaxial silicon growth will occur both horizontally and vertically, the layers of epitaxial silicon 425 and 430 will grow across the edges of the tunnel dielectric layer 405 . In this manner, the thickness of growth of the layers of epitaxial silicon 425 and 430 need only be approximately one-half the thickness of the tunnel dielectric layer 405 in order to completely cover the edges.
- Epitaxial deposition of silicon is a chemical vapor deposition (CVD) process.
- the process will replicate the structure of the silicon material upon which it is formed.
- the base structure is of monocrystalline silicon
- the epitaxial growth will maintain the same monocrystalline structure.
- the base structure is of polycrystalline silicon (polysilicon)
- the epitaxial growth will likewise be polysilicon.
- Silicon precursors are transported to, and adsorbed on, the exposed silicon structures.
- Common silicon precursors for the production of epitaxial silicon include silicon tetrachloride (SiCl 4 ), trichlorosilane (SiHCl 3 ), dichlorosilane (SiH 2 Cl 2 ) and silane (SiH 4 ).
- Typical deposition temperatures range from about 600° C. to about 1250° C. Thickness of the epitaxial growth is typically controlled through reaction time, or time that the silicon structures are exposed to the reactant gases and their reaction conditions. Typical reaction times may range from about 1 minute to about 15 minutes or more, depending upon the desired depth of deposition.
- silicon atoms having high surface mobility are deposited from the silicon source or precursor. These silicon atoms migrate to sites on exposed silicon structures, where nucleation is favored. Others have observed that silicon mobility is enhanced by the presence of halides in the reaction gases. Other factors recognized to enhance the selective nature of the silicon deposition include reduced reaction pressure, increased reaction temperature and decreased mole fraction of silicon in the reaction gases.
- the layers of epitaxial silicon 425 and 430 are oxidized, such as by thermal oxidation, to form layers of silicon oxide 435 and 440 , respectively. Because the layers of epitaxial silicon 425 and 430 were formed to cover the edges of the tunnel dielectric layer 405 , oxidation of the tunnel dielectric layer 405 will be limited in comparison to an oxidation of the exposed portions of the substrate 400 in the isolation regions 420 had the layers of epitaxial silicon 425 and 430 not been present.
- the isolation regions 420 are filled with a dielectric material or dielectric fill layer 445 , e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill. If necessary, a portion of the dielectric fill layer 445 may be removed, such as by chemical-mechanical planarization (CMP) to obtain the structure as shown in FIG. 4D .
- a dielectric material or dielectric fill layer 445 e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill.
- HDP high-density plasma
- SOD spin-on dielectric
- CMP chemical-mechanical planarization
- the layers of epitaxial silicon 425 and 430 can be formed at very low thicknesses, e.g., if the tunnel dielectric layer is 80 ⁇ , the epitaxial growth can be as low as 40 ⁇ , and because the layers of epitaxial silicon 425 and 430 are not formed at the top of the isolation regions 420 , the layers of epitaxial silicon 425 and 430 do not significantly impact the ability to fill the isolation regions 420 with dielectric material.
- the fabrication of the memory cells can be completed using techniques well understood in the art. While the polysilicon layer 410 may be used as a floating-gate layer of a floating-gate memory cell, it is generally desirable to increase its volume as well as its coupling area. As such, a second polysilicon layer 450 may optionally be formed overlying the polysilicon layer 410 , with the polysilicon layer 410 and second polysilicon layer 450 collectively forming the floating-gate layer of a memory cell. An intergate dielectric layer 455 is then formed overlying this floating-gate layer. The intergate dielectric layer 455 may be one or more layers of dielectric material.
- the intergate dielectric layer 455 could be of a multi-layer dielectric material commonly referred to as ONO (oxide-nitride-oxide).
- ONO oxide-nitride-oxide
- Other dielectric materials may be substituted for the ONO, such as tantalum oxide, barium strontium titanate, silicon nitride and other materials providing dielectric properties.
- the control gate layer 460 is formed overlying the intergate dielectric layer 456 and patterned to define word lines of the memory device.
- the control gate layer 460 is generally one or more layers of conductive material.
- the control gate layer 460 contains a conductively-doped polysilicon.
- the control gate layer 460 includes a metal-containing layer overlying a polysilicon layer, e.g., a refractory metal silicide layer formed on a conductively-doped polysilicon layer.
- control gate layer 460 contains multiple metal-containing layers, e.g., a titanium nitride (TiN) barrier layer overlying the intergate dielectric layer 456 , a titanium (Ti) adhesion layer overlying the barrier layer and a tungsten (W) layer overlying the adhesion layer.
- TiN titanium nitride
- TiW tungsten
- An insulative cap layer (not shown) is often formed overlying the control gate layer 460 to protect and isolate the control gate from further processing.
- FIGS. 4A-4E depict a portion of a row of memory cells running parallel to a face plane of the drawings. Columns of memory cells, separated by the isolation regions 420 run perpendicular to the drawings, with source and drain regions formed at opposing ends of the tunnel dielectric layer 405 , one above the face plane of the figures and one below the face plane of the figures. It is noted that FIGS. 4A-4E can depict either a NOR-type memory device or a NAND-type memory device, with the differences occurring in the column direction in manners that are well understood in the art of memory fabrication.
- FIGS. 5A-5C generally depict a method of forming a portion of a memory array in accordance with another embodiment of the invention.
- the method described with reference to FIGS. 5A-5C is useful for processes requiring a two-step fill process.
- undesirable voids may be formed in the trench due to pinch-off at the top of the trench during the formation of the dielectric fill material.
- the top portion of the fill layer is often removed, such as by a wet etch, to expose or remove the void. This results in a trench having a lower aspect ratio, allowing the trench to be filled during the formation of a second layer of dielectric fill material.
- silicon oxide layers can be protected during the removal of a silicon oxide fill material by first lining the trench with a silicon nitride material, this solution is undesirable in floating-gate memory cells as the silicon nitride liner acts as a charge trapping layer and can interfere with the reliability of the floating-gate device.
- FIG. 5A depicts a portion of the memory array after several processing steps have occurred. Formation of the type of structure depicted in FIG. 5A can proceed generally as described with reference to FIGS. 4A-B . However, instead of oxidizing the layers of epitaxial silicon 425 and 430 as described with reference to FIG. 4C , the isolation regions 420 are filled with a dielectric material or first dielectric fill layer 550 , e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill, without oxidizing the layers of epitaxial silicon 425 and 430 .
- a dielectric material or first dielectric fill layer 550 e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill
- an upper portion of the first dielectric fill layer 550 is removed, such as by an etch-back process.
- the removal process is chosen to be selective to the removal of the first dielectric fill layer 550 over the removal of epitaxial silicon.
- a wet etch containing HF hydrofluoric acid
- HF hydrofluoric acid
- the isolation regions 420 are filled with a dielectric material or second dielectric fill layer 555 , e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill.
- the second dielectric fill layer 555 may contain the same dielectric material or a different dielectric material than the first dielectric fill layer 550 .
- Portions of the layers of epitaxial silicon 425 and 430 exposed following the removal of a portion of the first dielectric fill layer 550 should be oxidized either before, or concurrently with, the formation of the second dielectric fill layer 555 .
- a portion of the second dielectric fill layer 555 may be removed, such as by chemical-mechanical planarization (CMP) to obtain the structure as shown in FIG. 5C . Further processing to form memory cells can occur as generally described with reference to FIG. 4E .
- CMP chemical-mechanical planarization
- Layers of epitaxial silicon are used to protect the tunnel dielectric layer of a floating-gate memory cell from excessive oxidation or removal during the formation of shallow trench isolation (STI) regions.
- the layers of epitaxial silicon are grown from silicon-containing layers on opposing sides of the tunnel dielectric layer, thereby permitting their thickness to be limited to approximately one-half of the thickness of the tunnel dielectric layer.
- the epitaxial silicon may be oxidized prior to filling the trench with a dielectric material or a dielectric fill may occur prior to oxidizing at least the epitaxial silicon covering the ends of the tunnel dielectric layer.
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Abstract
A memory cell has a tunnel dielectric over a first silicon-containing material, a second silicon-containing material over the tunnel dielectric, a first silicon oxide layer on an edge of the second silicon-containing material and extending across a first portion of an edge of the tunnel dielectric, and a second silicon oxide layer on a side of the first silicon-containing material and extending across a second portion of the edge of the tunnel dielectric. The first and second silicon oxide layers are two distinct layers and are in contact with the tunnel dielectric layer.
Description
- This application is a continuation of U.S. application Ser. No. 11/600,357, titled “FLOATING-GATE MEMORY CELL AND MEMORY DEVICE AND ELECTRONIC SYSTEM THEREWITH,” filed Nov. 16, 2006 (allowed), which application is a divisional application of U.S. application Ser. No. 10/932,795, titled “PROTECTION OF TUNNEL DIELECTRIC USING EPITAXIAL SILICON,” filed Sep. 2, 2004, and issued as U.S. Pat. No. 7,390,710 on Jun. 24, 2008. Both applications are assigned to the assignee of the present invention and are incorporated herein by reference in their entirety.
- The present invention relates generally to semiconductor memory devices, and in particular, the present invention relates to the protection of tunnel dielectric layers in the fabrication of memory cells.
- Memory devices are typically provided as internal storage areas in the computer. The term memory identifies data storage that comes in the form of integrated circuit chips. In general, memory devices contain an array of memory cells for storing data, and row and column decoder circuits coupled to the array of memory cells for accessing the array of memory cells in response to an external address.
- One type of memory is a non-volatile memory known as Flash memory. A flash memory is a type of EEPROM (electrically-erasable programmable read-only memory) that can be erased and reprogrammed in blocks. Many modern personal computers (PCs) have their BIOS stored on a flash memory chip so that it can easily be updated if necessary. Such a BIOS is sometimes called a flash BIOS. Flash memory is also popular in wireless electronic devices because it enables the manufacturer to support new communication protocols as they become standardized and to provide the ability to remotely upgrade the device for enhanced features.
- A typical flash memory comprises a memory array that includes a large number of memory cells arranged in row and column fashion. Each of the memory cells includes a floating-gate field-effect transistor capable of holding a charge. The cells are usually grouped into blocks. Each of the cells within a block can be electrically programmed in a random basis by charging the floating gate. The charge can be removed from the floating gate by a block erase operation. The data in a cell is determined by the presence or absence of the charge in the floating gate.
- Flash memory typically utilizes one of two basic architectures known as NOR flash and NAND flash. The designation is derived from the logic used to read the devices. In NOR flash architecture, a column of memory cells are coupled in parallel with each memory cell coupled to a bit line. In NAND flash architecture, a column of memory cells are coupled in series with only the first memory cell of the column coupled to a bit line.
- Isolation is typically required or desired between rows or columns of memory cells. This isolation often takes the form of shallow trench isolation (STI). STI generally involves forming a trench between adjacent rows or columns of memory cells and filling the trench with a dielectric material. However, for trenches formed adjacent a tunnel dielectric layer of a floating-gate memory cell, the tunnel dielectric layer may be damaged by oxidation of the fill material. This damage often takes the form of “smiles” formed at the edges of the tunnel dielectric layer, effectively reducing the gate width of the device. Additionally, an etch-back of the fill material in a two-step fill process may also damage the tunnel dielectric layer by removing exposed portions at the edges of the tunnel dielectric layer.
- For the reasons stated above, and for other reasons stated below which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for alternative memory device structures and methods of forming memory devices.
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FIG. 1 is a simplified block diagram of a memory system in accordance with an embodiment of the invention. -
FIG. 2 is a schematic of a NAND memory array in accordance with an embodiment of the invention. -
FIG. 3 is a schematic of a NOR memory array in accordance with an embodiment of the invention. -
FIGS. 4A-4E are cross-sectional views of a portion of a memory array at various stages of fabrication in accordance with one embodiment of the invention. -
FIGS. 5A-5C are cross-sectional views of a portion of a memory array at various stages of fabrication in accordance with another embodiment of the invention. - In the following detailed description of the present embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific embodiments in which the inventions may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that process, electrical or mechanical changes may be made without departing from the scope of the present invention. The terms wafer and substrate used previously and in the following description include any base semiconductor structure. Both are to be understood as including silicon-on-sapphire (SOS) technology, silicon-on-insulator (SOI) technology, thin film transistor (TFT) technology, doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor, as well as other semiconductor structures well known to one skilled in the art. Furthermore, when reference is made to a wafer or substrate in the following description, previous process steps may have been utilized to form regions/junctions in the base semiconductor structure. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
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FIG. 1 is a simplified block diagram of amemory system 100, according to an embodiment of the invention.Memory system 100 includes an integrated circuitflash memory device 102, e.g., a NAND memory device, that includes an array of floating-gatememory cells 104, anaddress decoder 106,row access circuitry 108,column access circuitry 110,control circuitry 112, Input/Output (I/O)circuitry 114, and anaddress buffer 116.Memory system 100 includes anexternal microprocessor 120, or memory controller, electrically connected tomemory device 102 for memory accessing as part of an electronic system. Thememory device 102 receives control signals from theprocessor 120 over acontrol link 122. The memory cells are used to store data that are accessed via a data (DQ)link 124. Address signals are received via anaddress link 126 that are decoded ataddress decoder 106 to access thememory array 104.Address buffer circuit 116 latches the address signals. The memory cells are accessed in response to the control signals and the address signals. It will be appreciated by those skilled in the art that additional circuitry and control signals can be provided, and that the memory device ofFIG. 1 has been simplified to help focus on the invention. Thememory array 104 includes isolation regions and/or memory cells formed in accordance with the invention. -
FIG. 2 is a schematic of aNAND memory array 200 as a portion ofmemory array 104 ofFIG. 1 in accordance with another embodiment of the invention. As shown inFIG. 2 , thememory array 200 includes word lines 202 1 to 202 N and intersecting local bit lines 204 1 to 204 M. For ease of addressing in the digital environment, the number of word lines 202 and the number of bit lines 204 are each some power of two, e.g., 256 word lines 202 by 4,096 bit lines 204. The local bit lines 204 are coupled to global bit lines (not shown) in a many-to-one relationship. -
Memory array 200 includes NAND strings 206 1 to 206 M. Each NAND string includes floating-gate transistors 208 1 to 208 N, each located at an intersection of a word line 202 and a local bit line 204. The floating-gate transistors 208 represent non-volatile memory cells for storage of data. The floating-gate transistors 208 of each NAND string 206 are connected in series source to drain between a source select gate 210, e.g., a field-effect transistor (FET), and a drain select gate 212, e.g., an FET. Each source select gate 210 is located at an intersection of a local bit line 204 and a sourceselect line 214, while each drain select gate 212 is located at an intersection of a local bit line 204 and a drainselect line 215. - A source of each source select gate 210 is connected to a
common source line 216. The drain of each source select gate 210 is connected to the source of the first floating-gate transistor 208 of the corresponding NAND string 206. For example, the drain of source select gate 210 1 is connected to the source of floating-gate transistor 208 1 of the corresponding NAND string 206 1. Acontrol gate 220 of each source select gate 210 is connected to sourceselect line 214. - The drain of each drain select gate 212 is connected to a local bit line 204 for the corresponding NAND string at a drain contact 228. For example, the drain of drain select gate 212 1 is connected to the local bit line 204 1 for the corresponding NAND string 206 1 at drain contact 228 1. The source of each drain select gate 212 is connected to the drain of the last floating-gate transistor 208 of the corresponding NAND string 206. For example, the source of drain select gate 212 1 is connected to the drain of floating-gate transistor 208 N of the corresponding NAND string 206 1.
- Typical construction of floating-gate transistors 208 includes a
source 230 and adrain 232, a floatinggate 234, and acontrol gate 236, as shown inFIG. 2 . Floating-gate transistors 208 have theircontrol gates 236 coupled to a word line 202. A column of the floating-gate transistors 208 are those NAND strings 206 coupled to a given local bit line 204. A row of the floating-gate transistors 208 are those transistors commonly coupled to a given word line 202. -
FIG. 3 is a schematic of a NORmemory array 300 as a portion ofmemory array 104 ofFIG. 1 in accordance with another embodiment of the invention.Memory array 300 includes word lines 302 1 to 302 P and intersecting local bit lines 304 1 to 304 Q. For ease of addressing in the digital environment, the number of word lines 302 and the number of bit lines 304 are each some power of two, e.g., 256 word lines 302 by 4,096 bit lines 304. The local bit lines 304 are coupled to global bit lines (not shown) in a many-to-one relationship. -
Floating-gate transistors 308 are located at each intersection of a word line 302 and a local bit line 304. Thefloating-gate transistors 308 represent non-volatile memory cells for storage of data. Typical construction of suchfloating-gate transistors 308 includes asource 310 and adrain 312, a floatinggate 314, and acontrol gate 316. -
Floating-gate transistors 308 having theircontrol gates 316 coupled to a word line 302 typically share a common source depicted asarray source 318. As shown inFIG. 3 ,floating-gate transistors 308 coupled to two adjacent word lines 302 may share thesame array source 318.Floating-gate transistors 308 have theirdrains 312 coupled to a local bit line 304. A column of thefloating-gate transistors 308 includes those transistors commonly coupled to a given local bit line 304. A row of thefloating-gate transistors 308 includes those transistors commonly coupled to a given word line 302. - To reduce problems associated with high resistance levels in the
array source 318, thearray source 318 is regularly coupled to a metal or other highly conductive line to provide a low-resistance path to ground. Thearray ground 320 serves as this low-resistance path. -
FIGS. 4A-4E generally depict a method of forming a portion of a memory array in accordance with one embodiment of the invention.FIG. 4A depicts a portion of the memory array after several processing steps have occurred. Formation of the type of structure depicted inFIG. 4A is well known and will not be detailed herein. In general,FIG. 4A depicts a silicon-containingsubstrate 400 upon whichtunnel dielectric layer 405, a silicon-containinglayer 410 and ahard mask layer 415 have been formed. For one embodiment, thesubstrate 400 is a monocrystalline silicon substrate. For a further embodiment,substrate 400 is a P-type monocrystalline silicon substrate. The silicon-containinglayer 410 is preferably a polysilicon (polycrystalline silicon) layer, but could also include other forms of doped or undoped silicon materials, such as monocrystalline silicon, nanocrystalline silicon and amorphous silicon. For convenience, the silicon-containinglayer 410 will be referred to aspolysilicon layer 410 in the following description. - The
tunnel dielectric layer 405 is formed overlying an active region of thesubstrate 400, over which memory cells will be formed.Isolation regions 420 are formed in thesubstrate 400. For the embodiment as shown inFIG. 4A , the isolation regions are shallow-trench isolation (STI) regions, commonly formed by creating a trench in thesubstrate 400 and filling the trench with a dielectric material. Theisolation regions 420 would generally be formed after forming thelayers isolation regions 420 could utilize photolithographic processing including depositing, exposing and developing a photoresist material to define areas for theisolation regions 420, and then removing thelayers substrate 400, in those areas. - The
tunnel dielectric layer 405 might be formed by thermal oxidation of thesilicon substrate 400. Alternatively, thetunnel dielectric layer 405 could be formed by a blanket deposition of a dielectric material, such as by chemical vapor deposition (CVD) or physical vapor deposition (PVD).Tunnel dielectric layer 405 is generally a silicon oxide, but may include other dielectric materials. - The
polysilicon layer 410 may be used to form a portion of a floating-gate layer for the future floating-gate memory cells. Thepolysilicon layer 410 may be conductively doped either during or after formation. Thehard mask layer 415 is formed overlying thepolysilicon layer 410 to protect its upper surface during subsequent processing. In general,hard mask layer 415 is of a material that will be substantially resistant to formation of epitaxial silicon. For one embodiment, thehard mask layer 415 is a silicon nitride material. - In
FIG. 4B , epitaxial silicon layers 425 and 430 are formed. Epitaxial silicon growth will be selective to areas of exposed silicon, such as the exposed portions of thesubstrate 400 and thepolysilicon layer 410. Such selective growth will produce the layers ofepitaxial silicon polysilicon layer 410 andsubstrate 400, respectively. Because the epitaxial silicon growth will occur both horizontally and vertically, the layers ofepitaxial silicon tunnel dielectric layer 405. In this manner, the thickness of growth of the layers ofepitaxial silicon tunnel dielectric layer 405 in order to completely cover the edges. - Epitaxial deposition of silicon is a chemical vapor deposition (CVD) process. The process will replicate the structure of the silicon material upon which it is formed. For example, if the base structure is of monocrystalline silicon, the epitaxial growth will maintain the same monocrystalline structure. Similarly, if the base structure is of polycrystalline silicon (polysilicon), the epitaxial growth will likewise be polysilicon. Silicon precursors are transported to, and adsorbed on, the exposed silicon structures. Common silicon precursors for the production of epitaxial silicon include silicon tetrachloride (SiCl4), trichlorosilane (SiHCl3), dichlorosilane (SiH2Cl2) and silane (SiH4).
- The process of epitaxial silicon growth is well understood in the art. Typical deposition temperatures range from about 600° C. to about 1250° C. Thickness of the epitaxial growth is typically controlled through reaction time, or time that the silicon structures are exposed to the reactant gases and their reaction conditions. Typical reaction times may range from about 1 minute to about 15 minutes or more, depending upon the desired depth of deposition.
- Selective epitaxial deposition occurs when silicon atoms having high surface mobility are deposited from the silicon source or precursor. These silicon atoms migrate to sites on exposed silicon structures, where nucleation is favored. Others have observed that silicon mobility is enhanced by the presence of halides in the reaction gases. Other factors recognized to enhance the selective nature of the silicon deposition include reduced reaction pressure, increased reaction temperature and decreased mole fraction of silicon in the reaction gases.
- In
FIG. 4C , the layers ofepitaxial silicon silicon oxide epitaxial silicon tunnel dielectric layer 405, oxidation of thetunnel dielectric layer 405 will be limited in comparison to an oxidation of the exposed portions of thesubstrate 400 in theisolation regions 420 had the layers ofepitaxial silicon - In
FIG. 4D , theisolation regions 420 are filled with a dielectric material ordielectric fill layer 445, e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill. If necessary, a portion of thedielectric fill layer 445 may be removed, such as by chemical-mechanical planarization (CMP) to obtain the structure as shown inFIG. 4D . Because the layers ofepitaxial silicon epitaxial silicon isolation regions 420, the layers ofepitaxial silicon isolation regions 420 with dielectric material. - In
FIG. 4E , the fabrication of the memory cells can be completed using techniques well understood in the art. While thepolysilicon layer 410 may be used as a floating-gate layer of a floating-gate memory cell, it is generally desirable to increase its volume as well as its coupling area. As such, asecond polysilicon layer 450 may optionally be formed overlying thepolysilicon layer 410, with thepolysilicon layer 410 andsecond polysilicon layer 450 collectively forming the floating-gate layer of a memory cell. Anintergate dielectric layer 455 is then formed overlying this floating-gate layer. Theintergate dielectric layer 455 may be one or more layers of dielectric material. For example, theintergate dielectric layer 455 could be of a multi-layer dielectric material commonly referred to as ONO (oxide-nitride-oxide). Other dielectric materials may be substituted for the ONO, such as tantalum oxide, barium strontium titanate, silicon nitride and other materials providing dielectric properties. - The
control gate layer 460 is formed overlying the intergate dielectric layer 456 and patterned to define word lines of the memory device. Thecontrol gate layer 460 is generally one or more layers of conductive material. For one embodiment, thecontrol gate layer 460 contains a conductively-doped polysilicon. For a further embodiment, thecontrol gate layer 460 includes a metal-containing layer overlying a polysilicon layer, e.g., a refractory metal silicide layer formed on a conductively-doped polysilicon layer. The metals of chromium (Cr), cobalt (Co), hafnium (Hf), molybdenum (Mo), niobium (Nb), tantalum (Ta), titanium (Ti), tungsten (W), vanadium (V) and zirconium (Zr) are generally recognized as refractory metals. For another embodiment, thecontrol gate layer 460 contains multiple metal-containing layers, e.g., a titanium nitride (TiN) barrier layer overlying the intergate dielectric layer 456, a titanium (Ti) adhesion layer overlying the barrier layer and a tungsten (W) layer overlying the adhesion layer. An insulative cap layer (not shown) is often formed overlying thecontrol gate layer 460 to protect and isolate the control gate from further processing. - It is noted that
FIGS. 4A-4E depict a portion of a row of memory cells running parallel to a face plane of the drawings. Columns of memory cells, separated by theisolation regions 420 run perpendicular to the drawings, with source and drain regions formed at opposing ends of thetunnel dielectric layer 405, one above the face plane of the figures and one below the face plane of the figures. It is noted thatFIGS. 4A-4E can depict either a NOR-type memory device or a NAND-type memory device, with the differences occurring in the column direction in manners that are well understood in the art of memory fabrication. -
FIGS. 5A-5C generally depict a method of forming a portion of a memory array in accordance with another embodiment of the invention. The method described with reference toFIGS. 5A-5C is useful for processes requiring a two-step fill process. In particular, for trenches having high aspect ratios (depth/width), undesirable voids may be formed in the trench due to pinch-off at the top of the trench during the formation of the dielectric fill material. To rectify this situation, the top portion of the fill layer is often removed, such as by a wet etch, to expose or remove the void. This results in a trench having a lower aspect ratio, allowing the trench to be filled during the formation of a second layer of dielectric fill material. While silicon oxide layers can be protected during the removal of a silicon oxide fill material by first lining the trench with a silicon nitride material, this solution is undesirable in floating-gate memory cells as the silicon nitride liner acts as a charge trapping layer and can interfere with the reliability of the floating-gate device. -
FIG. 5A depicts a portion of the memory array after several processing steps have occurred. Formation of the type of structure depicted inFIG. 5A can proceed generally as described with reference toFIGS. 4A-B . However, instead of oxidizing the layers ofepitaxial silicon FIG. 4C , theisolation regions 420 are filled with a dielectric material or firstdielectric fill layer 550, e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill, without oxidizing the layers ofepitaxial silicon - In
FIG. 5B , an upper portion of the firstdielectric fill layer 550 is removed, such as by an etch-back process. The removal process is chosen to be selective to the removal of the firstdielectric fill layer 550 over the removal of epitaxial silicon. For example, using a silicon oxide fill material, a wet etch containing HF (hydrofluoric acid) can be used to remove an exposed portion of the silicon oxide material without significantly affecting the layers ofepitaxial silicon - In
FIG. 5C , theisolation regions 420 are filled with a dielectric material or seconddielectric fill layer 555, e.g., a high-density plasma (HDP) oxide material, spin-on dielectric (SOD) material or other dielectric fill. The seconddielectric fill layer 555 may contain the same dielectric material or a different dielectric material than the firstdielectric fill layer 550. Portions of the layers ofepitaxial silicon dielectric fill layer 550 should be oxidized either before, or concurrently with, the formation of the seconddielectric fill layer 555. If necessary, a portion of the seconddielectric fill layer 555 may be removed, such as by chemical-mechanical planarization (CMP) to obtain the structure as shown inFIG. 5C . Further processing to form memory cells can occur as generally described with reference toFIG. 4E . - Layers of epitaxial silicon are used to protect the tunnel dielectric layer of a floating-gate memory cell from excessive oxidation or removal during the formation of shallow trench isolation (STI) regions. Following trench formation, the layers of epitaxial silicon are grown from silicon-containing layers on opposing sides of the tunnel dielectric layer, thereby permitting their thickness to be limited to approximately one-half of the thickness of the tunnel dielectric layer. The epitaxial silicon may be oxidized prior to filling the trench with a dielectric material or a dielectric fill may occur prior to oxidizing at least the epitaxial silicon covering the ends of the tunnel dielectric layer.
- Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement that is calculated to achieve the same purpose may be substituted for the specific embodiments shown. Many adaptations of the invention will be apparent to those of ordinary skill in the art. Accordingly, this application is intended to cover any adaptations or variations of the invention. It is manifestly intended that this invention be limited only by the following claims and equivalents thereof.
Claims (20)
1. A memory cell, comprising:
a tunnel dielectric over a first silicon-containing material;
a second silicon-containing material over the tunnel dielectric;
a first silicon oxide layer on an edge of the second silicon-containing material and extending across a first portion of an edge of the tunnel dielectric; and
a second silicon oxide layer on a side of the first silicon-containing material and extending across a second portion of the edge of the tunnel dielectric, wherein the first and second silicon oxide layers are two distinct layers and are in contact with the tunnel dielectric layer.
2. The memory cell of claim 1 , wherein the first and second silicon oxide layers comprise oxidized epitaxial silicon.
3. The memory cell of claim 1 , wherein the second silicon oxide layer is in contact with the side of the first silicon-containing material.
4. The memory cell of claim 1 , further comprising another dielectric over the second silicon-containing material.
5. The memory cell of claim 4 , wherein the other dielectric over the second silicon-containing material comprises nitride on oxide and another oxide on the nitride.
6. The memory cell of claim 4 , further comprising a conductor over the other dielectric over the second silicon-containing material.
7. The memory cell of claim 6 , wherein the second silicon-containing material over the tunnel dielectric is configured to hold a charge.
8. A memory cell, comprising:
a tunnel dielectric over a first silicon-containing material and adjacent to an opening formed in the first silicon-containing material;
a second silicon-containing material over the tunnel dielectric;
a first silicon oxide layer formed on an edge of the second silicon-containing material and extending across a first portion of an edge of the tunnel dielectric; and
a second silicon oxide layer formed on an edge of the opening and extending across a second portion of the edge of the tunnel dielectric, wherein the first and second silicon oxide layers are two distinct layers and are in contact with the tunnel dielectric layer.
9. The memory cell of claim 8 , wherein the tunnel dielectric comprises silicon oxide.
10. The memory cell of claim 8 , wherein the second silicon-containing material is polysilicon.
11. The memory cell of claim 8 , further comprising a conductor over the second silicon-containing material.
12. The memory cell of claim 11 , further comprising another dielectric between the second silicon-containing material and the conductor.
13. The memory cell of claim 12 , wherein the other dielectric between the second silicon-containing material and the conductor comprises nitride.
14. The memory cell of claim 8 , further comprising another dielectric within the opening and over the first and second silicon oxide layers.
15. The memory cell of claim 8 , further comprising another dielectric within the opening that comprises a first dielectric layer over a portion of the second silicon oxide layer and a second dielectric layer over the first dielectric layer, the second dielectric layer further over another portion of the second silicon oxide layer and the first silicon oxide layer.
16. The memory cell of claim 8 , wherein the first silicon oxide layer comprises oxidized polysilicon and the second silicon oxide layer comprises oxidized monocrystalline silicon.
17. A memory cell, comprising:
a tunnel oxide layer over a first silicon-containing material;
a second silicon-containing material over the tunnel dielectric;
first silicon oxide layers formed on opposing edges of the second silicon-containing material and extending across a first portion of opposing edges of the tunnel oxide layer; and
second silicon oxide layers formed on opposing sides of the first silicon-containing material and extending across a second portion of the opposing edges of the tunnel oxide layer;
wherein the first silicon oxide layers are distinct from the second silicon oxide layers; and
wherein the first silicon oxide layers are in contact with the tunnel oxide layer and the second silicon oxide layers are in contact with the tunnel oxide layer.
18. The memory cell of claim 17 , further comprising a dielectric adjacent to the first and second silicon oxide layers.
19. The memory cell of claim 17 , further comprising a first dielectric adjacent to a first portion of the second silicon oxide layers and a second dielectric over the first dielectric and adjacent to a second portion of the second silicon oxide layers and adjacent to the first silicon oxide layers.
20. The memory cell of claim 17 , wherein the first silicon oxide layer comprises oxidized epitaxial polysilicon and the second silicon oxide layer comprises oxidized epitaxial monocrystalline silicon.
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US7898017B2 (en) | 2011-03-01 |
US20070063259A1 (en) | 2007-03-22 |
US7390710B2 (en) | 2008-06-24 |
US20060043456A1 (en) | 2006-03-02 |
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