US20100218453A1 - A wall system - Google Patents

A wall system Download PDF

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Publication number
US20100218453A1
US20100218453A1 US12/279,719 US27971907A US2010218453A1 US 20100218453 A1 US20100218453 A1 US 20100218453A1 US 27971907 A US27971907 A US 27971907A US 2010218453 A1 US2010218453 A1 US 2010218453A1
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US
United States
Prior art keywords
posts
panels
post
roof
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/279,719
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English (en)
Inventor
Rodney Mark Gibson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HABODE IP Ltd
Original Assignee
HABODE IP Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HABODE IP Ltd filed Critical HABODE IP Ltd
Assigned to HABODE IP LIMITED reassignment HABODE IP LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GIBSON, RODNEY MARK
Publication of US20100218453A1 publication Critical patent/US20100218453A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/344—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts
    • E04B1/3442—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts folding out from a core cell
    • E04B1/3444—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts folding out from a core cell with only lateral unfolding

Definitions

  • This invention relates to a wall system.
  • a particularly preferred form of the invention relates to a wall system which can be used in the context of transportable buildings.
  • New Zealand patent No. 532620 in the name Habode IP Limited
  • a building which can be shipped in the manner of a freight container.
  • the building can then be assembled on site. Installation may involve swinging a floor and a roof outwards from a housing by way of pivot connections. More specifically, the floor may swing down and the roof may swing up. When the floor and roof have been arranged in this way it is desirable to create a wall therebetween. It is accordingly an object of at least one form of the present invention to go at least some way towards facilitating this, or to provide the public with a useful choice. While reference has been made to New Zealand patent No 532620, it should be understood that the present invention is not limited to buildings described in that document.
  • a method of constructing at least a part of an external weatherproof wall of a building comprising the steps of:
  • the posts are secured to the roof and floor with fixing members (eg bolts) and the panels are fitted to the posts without fixing members.
  • fixing members eg bolts
  • slots of the posts and the edge parts of the panels are complimentary to enable female/male fitting therebetween.
  • the roof has a generally down facing channel, and an upper part of each post and/or an upper part of each panel is fitted into that channel.
  • Preferably upper ends of the posts and/or panels are fitted into the channel of the roof and then swung downwards until they are substantially vertically oriented.
  • the channel is generally “ ” shaped.
  • the posts and/or panels are swung downwards onto an extrusion forming part of the floor after engaging the roof.
  • the floor has a generally shaped extrusion and a lower part of each post and a lower part of each panel is fitted against that extrusion.
  • strips of sealing material are used to achieve watertight fittings between the panels and posts, and/or between the panels and the roof and floor, and/or between the posts and the roof and floor.
  • the building can be disassembled and parts of the roof and floor swung inwards about hinges so that the building assumes the shape of a shipping container.
  • a weatherproof wall or part thereof formed according to a method as set out above.
  • kit of parts suitable for forming a weatherproof wall or part thereof by way of the method as set out above, the kit comprising the posts and panels, and optionally the channel and/or the extrusion.
  • FIG. 1 is a perspective view of a portable building in a disassembled state ready for shipping in the manner of a freight container
  • FIG. 2 is a perspective view of the building in a partially assembled state
  • FIGS. 3 & 4 are perspective views showing opposite sides of the building when fully assembled
  • FIG. 5 is a perspective view of a panel used in assembling the building
  • FIG. 6 provides elevation views of various optional panels for use in the building
  • FIGS. 7 & 8 illustrate the way panels may be erected to form a wall of the building
  • FIGS. 9 & 10 show a channel forming part of the building's roof in cross section and in perspective respectively
  • FIGS. 11 & 12 show a channel forming part of the building's floor in cross section and in perspective respectively
  • FIG. 13 is a perspective view of a medial post forming part of the building
  • FIG. 14 is a perspective view detailing part of the medial post
  • FIG. 15 is a transverse cross section view of the medial post
  • FIG. 16 shows perspective and cross sectional detail of a particular panel forming part of the building
  • FIG. 17 is a perspective view showing detail of the way that the panel engages the floor of the building.
  • FIG. 18 is a transverse cross section showing a corner post of the building fitted with panels substantially at right angles to one another.
  • FIG. 1 shows a portable building 1 in a disassembled state, substantially arranged as a 40 foot shipping container which conforms to ISO standards.
  • the building 1 can be shipped as an upper or lower part of a stack of containers, and is thus able to withstand substantial compressive force.
  • FIG. 2 shows the building 1 in a partially assembled state with roof 2 and floor 3 extensions proceeding outwards from a central part 4 .
  • the roof 2 and floor 3 extensions overlap one another at each side of the container.
  • these roof 2 and floor 3 extensions are swung up and down respectively by way of a series of hinges 5 .
  • corner posts 6 may be bolted in place to hold the floor and roof 3 extensions with respect to one another.
  • the building 1 When in a fully assembled state the building 1 may appear as shown in FIGS. 3 and 4 , complete with a sun shade 7 and decking 8 .
  • the external walls of the building are created from a series of panels 9 and end and medial posts 6 , 10 . As shown, some of the panels incorporate windows and some do not. The pattern in which these panels 9 are employed will depend on the requirements and preferences of the end user.
  • FIG. 5 shows one of the panels 9 in more detail and FIG. 6 shows various other options for the panels in terms of size and shape.
  • FIGS. 7 and 8 exemplify the way in which panels 9 and medial posts 10 are installed, either before or after the corner posts 6 are set in place.
  • a panel 9 (step 1 ) is taken and is angled (step 2 ) so that an upper edge 11 of the panel fits into a generally “ ” shaped upper channel 12 secured to the roof extension 2 (step 3 ).
  • the profile of the channel 12 is shown in more detail in FIGS. 9 and 10 .
  • the bottom edge 13 of the panel 9 is then swung down onto a lower extrusion or channel 14 which is generally shaped (step 4 ).
  • the profile of the lower channel 14 which is secured to the floor extension 3 , is shown in more detail in FIGS. 11 and 12 .
  • the swing of the panel 9 down onto the lower channel 14 is interrupted when the panel is vertical by way of a water stop or ledge 15 (see FIGS. 11 and 12 ) forming part of the lower channel 14 .
  • a further post 10 ′ is then taken (step 6 ) and inserted between the upper and lower channels 12 and 14 , and then slid across to the panel 9 (steps 7 and 8 ), all in similar fashion to the way the panel 9 has been handled.
  • Further panels and posts can be added in substantially the same way until the exterior wall of the building is complete.
  • the arrangement is such that the sides of the posts 10 / 10 ′ provide ‘female’ slots for receiving complimentary ‘male’ edges of the panels 9 . These are fitted together in a water tight manner to prevent leaks into the interior of the building.
  • FIG. 13 provides more detail as to the profile of the medial posts 9 .
  • each post 9 has a tongue 16 at its upper end, and a further tongue 17 at its lower end. These tongues are bolted to the upper and lower channels 12 and 14 respectively.
  • FIG. 14 shows a portion of the post 9 in perspective and FIG. 15 shows the post in transverse cross section.
  • roof section 2 may need to be supported in someway, for example by way of a small crane or the like, until enough posts/panels are installed to give sufficient structural integrity to keep the roof extension 2 up.
  • FIG. 16 provides detail of a preferred profile for the panels 9 .
  • the vertical and horizontal framing 18 of the panel is adapted to accommodate double cladding, whether it be in the form of panes of glass 19 or non-transparent sheets 20 with insulation 21 therebetween.
  • the non-transparent sheets are preferably formed from plywood laminated with a suitable ‘plastic aluminium’ substance.
  • FIG. 17 Further detail of the panel 9 and the way it associates with the floor extension 3 is shown at FIG. 17 .
  • FIG. 18 provides detail of one of the corner posts when arranged between two panels 9 at right angles.
  • the upper channels 12 are fitted with strips of rubber 22 pressed within generally ‘C’ shaped protrusions 23 (see FIGS. 9 and 16 ). As shown in FIG. 16 , the bottom parts of the panels are sealed with respect to the lower channel 14 by further rubber strips 24 . Rubber strips 25 or other suitable means are also employed to seal the panes of glass 19 and non-transparent sheets 20 with respect to the panel framing 18 . Additional rubber strips 26 (see FIG. 16 ) may also be employed to provide a water tight seal between the posts 6 , 10 and the panels 9 .
  • the posts 6 , 10 , the channels 12 , 14 and the panel framing 18 may all be formed as aluminium extrusions or the like. While the medial and end posts 10 , 6 have a different in transverse cross section their edge parts are preferably the same for receiving the panels 9 .
  • a watertight exterior wall can be created in a short time, employing a pattern of panels in terms or window positioning which suits the preferences of an end user.
  • the manner in which the exterior wall is created can be reversed so that it can be readily dismantled and/or modified without having to apply destructive force. Thus one does not have to destroy the wall to take it down or, destroy it in part and then rebuild it, to enable disassembly to or modification of the building.
  • the wall can be created by simply bolting the posts 6 , 9 in place and then slotting the panels in place, one after the other, without screws or bolts for the panels. Because the panels butt tightly into and against the posts the rubber seals between the posts and panels ensure a watertight fit.
  • most or the medial posts generally have an “H” profile.
  • the post (not shown) which enables disassembly is similar except that it has one the “H” tails 27 missing to give a generally “h” profile.
  • the missing tail means that one of the panels can be swung outwards from the post inside the building to enable access to the bolts which proceed through the tongues 16 and 17 of that post. From there the wall can be disassembled panel after post.
  • a capping (not shown) may be removably screwed in place over the area of the “missing tail” for aesthetic purposes when the wall is in its fully assembled state.
  • the panels 9 may have only a glass pane or panes, ie without a non-transparent sheet or sheets. In that case the panels may thus be windows only and in that event, and for the purposes of this document, the arrangement should still be regarded as a wall or part thereof.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Rod-Shaped Construction Members (AREA)
US12/279,719 2006-02-17 2007-02-16 A wall system Abandoned US20100218453A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NZ545411 2006-02-17
NZ54541106 2006-02-17
PCT/NZ2007/000030 WO2007094692A1 (fr) 2006-02-17 2007-02-16 Systeme mural

Publications (1)

Publication Number Publication Date
US20100218453A1 true US20100218453A1 (en) 2010-09-02

Family

ID=38371790

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/279,719 Abandoned US20100218453A1 (en) 2006-02-17 2007-02-16 A wall system

Country Status (7)

Country Link
US (1) US20100218453A1 (fr)
EP (1) EP1984579A1 (fr)
CN (1) CN101360868A (fr)
AU (1) AU2007215644B2 (fr)
CA (1) CA2636307A1 (fr)
NZ (1) NZ570101A (fr)
WO (1) WO2007094692A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014503726A (ja) * 2011-01-26 2014-02-13 ブルー ホームズ，インコーポレイテッド 二面展開式（ｄｕａｌ−ｓｉｄｅｕｎｆｏｌｄａｂｌｅ）建築物組立ユニット
JP2014508873A (ja) * 2011-03-22 2014-04-10 テクタム リミテッド 建築構造物
US20180313074A1 (en) * 2017-04-28 2018-11-01 Big 6, LLP Vault for active shooters and tornadoes
JP2020200690A (ja) * 2019-06-11 2020-12-17 株式会社シェルタージャパン システムシェルター

Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
CN102454220B (zh) * 2010-10-21 2016-03-02 浙江鑫源彩钢有限公司 一种活动板房空间布局系统
US9109376B2 (en) * 2013-05-03 2015-08-18 Gary Robert Prodaniuk Apparatus and system for forming a structure
EP2913452A1 (fr) * 2014-02-28 2015-09-02 Krampitz Tanksystem GmbH Abri transportable
SE538486C2 (sv) * 2014-10-02 2016-08-02 Paralox Ab Väggelement, väggsektion uppbyggd av nämnda väggelement samtförfarande för att bygga nämnda väggsektion
US11846108B2 (en) * 2020-02-10 2023-12-19 Beverly Pearce Convertible shipping container

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AU2007215644B2 (en) 2009-10-01
AU2007215644A1 (en) 2007-08-23
CN101360868A (zh) 2009-02-04
WO2007094692A1 (fr) 2007-08-23
CA2636307A1 (fr) 2007-08-23
EP1984579A1 (fr) 2008-10-29

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