US20100117249A1 - Method for production of concrete double-wall panels - Google Patents
Method for production of concrete double-wall panels Download PDFInfo
- Publication number
- US20100117249A1 US20100117249A1 US12/451,916 US45191608A US2010117249A1 US 20100117249 A1 US20100117249 A1 US 20100117249A1 US 45191608 A US45191608 A US 45191608A US 2010117249 A1 US2010117249 A1 US 2010117249A1
- Authority
- US
- United States
- Prior art keywords
- concrete
- welded wire
- wire fabric
- vertical structures
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 claims abstract description 28
- 239000011810 insulating material Substances 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 239000010410 layer Substances 0.000 description 25
- 238000010276 construction Methods 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/028—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for double - wall articles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
Definitions
- the present invention relates to the field of construction, proposing a method for production of prefabricated concrete double-wall panels, which allows making said panels with simultaneous curing of the two layers of concrete making up the panel and maintaining the position of the panel fixed during the entire production process.
- prefabricated concrete double-wall panels is known in the field of construction, which panels are used as vertical loading elements, being used for retaining walls, enclosures with a resistant function and similar applications.
- Said concrete double-wall panels are formed with two parallel layers of concrete connected by means of metal reinforcements with a certain separation between them, such that the assembly thus formed is easy to install in the application works, wherein the intermediate chamber is filled with a pouring of concrete connecting the two plates of the prefabricated panel, determining a compact wall in the entire thickness which has high strength.
- a method for production of the mentioned concrete double-wall panels is proposed, which is carried out according to implementation features which allow making the entire panel without intermediate waiting and in one and the same position, thus allowing a quick process and without the difficulties of overturning the panel in the production.
- This method object of the invention consists of arranging in a mould for production of the panels a lower welded wire fabric and connected thereto vertical structures of rods, a layer of concrete being poured into the bottom of the mould, covering the welded wire fabric and the lower ends of the vertical structures of rods, such that in this arrangement another welded wire fabric is placed at a height on the vertical structures of rods, on which welded wire fabric there is arranged a plate of insulating material, such as polystyrene, and then a third welded wire fabric is arranged in the upper part on the same vertical structures, a second layer of concrete being poured over the plate of insulating material, covering the upper welded wire and the ends of the vertical structures of rods.
- the two layers of concrete making up the panel can be left to cure simultaneously, whereby the production process only requires the time of a curing and therefore the double-wall panel is obtained much more quickly than with the conventional method in which the curing operations of the two layers of concrete cannot be simultaneous.
- the panel is furthermore maintained in the same position during the entire production process, without the need of having to overturn it, since the first layer of concrete is deposited on the bottom of the mould and the second layer of concrete on the plate of insulating material which is supported on the vertical structures of rods, thus eliminating the difficulties and drawbacks of overturning the panel.
- a mould is contemplated which is provided with a projection in the inner part of its side walls, determining seats on which the plate of insulating material is supported at its sides, whereby a closing is established between the mould and the plate of insulating material preventing the passage of the concrete of the upper layer between both of them, at the same time that the necessary strength of the plate of insulating material is achieved to support the concrete of said upper layer, without the welded wire fabric on which this plate of insulating material having to reach until the edge, wherein it could cause difficulties for placing the double-wall panel in its application assembly.
- the method of the invention has truly advantageous features, acquiring its own identity and a preferred character for the function of production of the concrete double-wall panels for which it is intended.
- FIG. 1 shows a sectional view of a double-wall panel inside the mould of production according to the method of the invention.
- FIG. 2 is a partial sectional view of the first phase of production of the double-wall panel according to the invention.
- FIG. 3 is a partial sectional view of an intermediate phase of the production of the double-wall panel according to the invention.
- the object of the invention relates to a method for production of concrete double-wall panels, with features allowing a quick process in conditions which are very easy to carry out.
- the method of the invention consists of arranging, inside a mould ( 1 ) for forming the panel to be made, a welded wire fabric ( 2 ) on the bottom, and associated to said welded wire fabric vertical structures ( 3 ) of rods, a layer of concrete ( 4 ) being deposited, once this is so, said concrete covering the welded wire fabric ( 2 ) and the lower end portion of the vertical structures ( 3 ), as shown in FIG. 2 .
- a second welded wire fabric ( 5 ) is arranged at a height on the vertical structures ( 3 ), for which horizontal rods on which said second welded wire fabric ( 5 ) is supported are fitted to the vertical structures ( 3 ).
- a plate ( 7 ) of insulating material, such as polystyrene or another similar material is then placed on the mentioned second welded wire fabric ( 5 ), which plate ( 7 ) is supported on the welded wire fabric ( 5 ), making the upper end portions of the vertical structures ( 3 ) pass through said plate ( 7 ), as shown in FIG. 3 .
- said plate ( 7 ) can be provided with openings intended for the passage of the upper end portions of the vertical structures ( 3 ); but also, without this altering the concept, a plate ( 7 ) without openings can be used, making the upper end portions of the vertical structures ( 3 ) pass in a forced manner therethrough, breaking the material of said plate ( 7 ) by means of the forced insertion of the mentioned upper end portions of the vertical structures ( 3 ).
- a mould ( 1 ) with its side walls provided with a protrusion ( 6 ) in the inner face such that said protrusion ( 6 ) determines in the mentioned walls a seating step for supporting the plate ( 7 ) of insulating material, as observed in FIGS. 1 and 3 , whereby the strength of said plate ( 7 ) for supporting the concrete of the upper layer ( 10 ) during the production of the double-wall panel is facilitated, and furthermore the welded wire fabric ( 5 ) can be slightly recessed with respect to the side edge of the double-wall panel which is formed, thus preventing it from being a hindrance for placing said double-wall panel for the application assembly in construction works.
- the support of the plate ( 7 ) on these protrusions ( 6 ) of the walls of the mould ( 1 ) also determines a closing between both which effectively prevents the passage of the fluid concrete which is poured to form the layer ( 10 ) in the production of the double-wall panel.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200701582A ES2310138B1 (es) | 2007-06-08 | 2007-06-08 | Metodo de fabricacion de paneles de doble pared de hormigon. |
ESP200701582 | 2007-06-08 | ||
PCT/ES2008/000399 WO2008148910A1 (fr) | 2007-06-08 | 2008-06-04 | Procédé de fabrication de panneaux à double paroi de béton |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100117249A1 true US20100117249A1 (en) | 2010-05-13 |
Family
ID=40084598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/451,916 Abandoned US20100117249A1 (en) | 2007-06-08 | 2008-06-04 | Method for production of concrete double-wall panels |
Country Status (11)
Country | Link |
---|---|
US (1) | US20100117249A1 (fr) |
EP (1) | EP2153959A1 (fr) |
BR (1) | BRPI0814245A2 (fr) |
CA (1) | CA2690147A1 (fr) |
CR (1) | CR11138A (fr) |
ES (1) | ES2310138B1 (fr) |
MA (1) | MA31512B1 (fr) |
MX (1) | MX2009013233A (fr) |
RU (1) | RU2009149436A (fr) |
TN (1) | TN2009000505A1 (fr) |
WO (1) | WO2008148910A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100119336A1 (en) * | 2007-05-29 | 2010-05-13 | Navarra Intelligent Concrete System S L | Automatic system for construction of buildings |
US10301833B1 (en) * | 2017-11-03 | 2019-05-28 | Korea Institute Of Civil Engineering And Building Technology | Highly durable textile reinforcing panel used as concrete form, and method of constructing reinforced concrete structure using the same |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103770218B (zh) * | 2013-11-29 | 2017-01-18 | 中交第二航务工程局有限公司 | 大型标准构件的节段匹配预制方法 |
US20160312466A1 (en) * | 2014-10-10 | 2016-10-27 | Norfa Enterprises Pty Ltd. | Components for masonry construction |
CN111037741B (zh) * | 2019-12-25 | 2021-02-09 | 郴州市长信住工科技有限公司 | 一种装配式钢筋混凝土预制板材制作方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2399514A2 (fr) * | 1976-08-12 | 1979-03-02 | Joannes Andre | Panneau de construction prefabrique et procede de fabrication |
US6263638B1 (en) * | 1999-06-17 | 2001-07-24 | Composite Technologies Corporation | Insulated integral concrete wall forming system |
DE102005006449A1 (de) * | 2005-02-12 | 2006-08-24 | Syspro-Gruppe Betonbauteile E.V. | Gitterträger für ein doppelwandiges Wandelement |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE855262A (nl) * | 1977-06-01 | 1977-12-01 | Houben Ludovicus | Werkwijze voor het vervaardigen van geprefabriceerde spouwmuren, spouwmuren verkregen door toepassing van deze werkwijze en gereedschappen gebruikt bij deze werwije |
FR2681357A1 (fr) * | 1991-09-12 | 1993-03-19 | Beaupere Gerard | Panneau prefabrique a parement de beton, procede pour sa fabrication et module de batiment forme de tels panneaux. |
DE19805571C2 (de) * | 1998-02-12 | 2003-10-16 | Syspro Gruppe Betonbauteile E | Betonbauelement |
DE29812140U1 (de) * | 1998-07-08 | 1998-12-10 | Thieringer, Werner, 78662 Bösingen | Wärmeisolierte Betonhohlwand mit variabler werkstoffbezogener Zwischendämmung |
EP1010828B1 (fr) * | 1998-12-17 | 2004-06-09 | Glatthaar-Fertigkellerbau GmbH | Procédé de production d'un élément de mur préfabriqué pour la construction de murs de bâtiments |
FR2835272B1 (fr) * | 2002-01-25 | 2004-12-24 | Didier Helmstetter | Dispositif de mur isolant et procede pour sa fabrication |
DE10324760A1 (de) * | 2003-05-26 | 2004-12-30 | Construction Systems Marketing Gmbh | Wandbauelement, Verfahren zur Herstellung eines Wandbauelements und ein Verbindungsmittel für ein Wandbauelement |
-
2007
- 2007-06-08 ES ES200701582A patent/ES2310138B1/es not_active Expired - Fee Related
-
2008
- 2008-06-04 EP EP08775427A patent/EP2153959A1/fr not_active Withdrawn
- 2008-06-04 MX MX2009013233A patent/MX2009013233A/es not_active Application Discontinuation
- 2008-06-04 BR BRPI0814245-9A2A patent/BRPI0814245A2/pt not_active Application Discontinuation
- 2008-06-04 CA CA2690147A patent/CA2690147A1/fr not_active Abandoned
- 2008-06-04 US US12/451,916 patent/US20100117249A1/en not_active Abandoned
- 2008-06-04 WO PCT/ES2008/000399 patent/WO2008148910A1/fr active Application Filing
- 2008-06-04 RU RU2009149436/03A patent/RU2009149436A/ru not_active Application Discontinuation
-
2009
- 2009-11-30 TN TNP2009000505A patent/TN2009000505A1/fr unknown
- 2009-12-02 CR CR11138A patent/CR11138A/es not_active Application Discontinuation
-
2010
- 2010-01-07 MA MA32494A patent/MA31512B1/fr unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2399514A2 (fr) * | 1976-08-12 | 1979-03-02 | Joannes Andre | Panneau de construction prefabrique et procede de fabrication |
US6263638B1 (en) * | 1999-06-17 | 2001-07-24 | Composite Technologies Corporation | Insulated integral concrete wall forming system |
DE102005006449A1 (de) * | 2005-02-12 | 2006-08-24 | Syspro-Gruppe Betonbauteile E.V. | Gitterträger für ein doppelwandiges Wandelement |
Non-Patent Citations (2)
Title |
---|
English abstract of DE102005006449 * |
English abstract of FR2399514 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100119336A1 (en) * | 2007-05-29 | 2010-05-13 | Navarra Intelligent Concrete System S L | Automatic system for construction of buildings |
US10301833B1 (en) * | 2017-11-03 | 2019-05-28 | Korea Institute Of Civil Engineering And Building Technology | Highly durable textile reinforcing panel used as concrete form, and method of constructing reinforced concrete structure using the same |
Also Published As
Publication number | Publication date |
---|---|
CR11138A (es) | 2010-01-21 |
BRPI0814245A2 (pt) | 2015-01-06 |
ES2310138B1 (es) | 2009-09-22 |
MX2009013233A (es) | 2010-03-18 |
WO2008148910A1 (fr) | 2008-12-11 |
MA31512B1 (fr) | 2010-07-01 |
ES2310138A1 (es) | 2008-12-16 |
CA2690147A1 (fr) | 2008-12-11 |
RU2009149436A (ru) | 2011-07-20 |
EP2153959A1 (fr) | 2010-02-17 |
TN2009000505A1 (en) | 2011-03-31 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: NAVARRA INTELLIGENT CONCRETE SYSTEM, S.L.,SPAIN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SENOSIAIN, VIRGILIO ECHAURI;REEL/FRAME:023633/0346 Effective date: 20091126 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |