US20100028164A1 - Fan filter unit - Google Patents
Fan filter unit Download PDFInfo
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- US20100028164A1 US20100028164A1 US11/722,816 US72281606A US2010028164A1 US 20100028164 A1 US20100028164 A1 US 20100028164A1 US 72281606 A US72281606 A US 72281606A US 2010028164 A1 US2010028164 A1 US 2010028164A1
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- rotating speed
- fan
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- detected
- motor
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- 238000010586 diagram Methods 0.000 description 13
- 230000002159 abnormal effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000003381 stabilizer Substances 0.000 description 7
- 238000001514 detection method Methods 0.000 description 4
- 230000005856 abnormality Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000001934 delay Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
- F04D25/166—Combinations of two or more pumps ; Producing two or more separate gas flows using fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/004—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by varying driving speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/0001—Control or safety arrangements for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/72—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure
- F24F11/74—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure for controlling air flow rate or air velocity
- F24F11/77—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure for controlling air flow rate or air velocity by controlling the speed of ventilators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present invention relates to a fan filter unit used in a clean room requiring a clean space for manufacturing semiconductors, liquid crystal or plasma display panels for example.
- a fan filter unit is required to have a thin thickness, an opening having a wide area for blowing clean air, and a capability to supply uniform and sufficient air volume.
- a plurality of fan motors have been used. The use of a plurality of fan motors, however, may cause a whining sound.
- a technique for suppressing the whining sound is disclosed by Japanese Patent Unexamined Publication No. 2004-205095 for example. This technique controls the rotation numbers per a unit time (hereinafter referred to as rotating speed) of a plurality of fan motors, accurately.
- the rotating speed of a second fan motor is adjusted to the rotating speed of a first fan motor and then the rotating speed of a third fan motor is adjusted to the rotating speed of the second fan motor.
- this adjustment of motor rotating speeds may be prevented from being achieved when variation in capabilities of a plurality of motors causes a later motor to have a capability inferior to that of a former motor.
- the present invention solves the conventional disadvantage as described above. It is an objective of the present invention to provide a fan filter unit that can cope with the variation in capabilities of motors of a fan filter unit to suppress the whining sound.
- the fan filter unit of the present invention has a plurality of fan motors, a plurality of detectors, a total controller, and a filter.
- Each of the fan motors includes a fan and a motor.
- Each of the detectors detect a rotating speed of each of the motors.
- the total controller subjects, based on rotating speeds detected by the detectors, the respective fan motors to a feedback control by which the detected rotating speeds are identical with a set rotating speed.
- the total controller performs a tuning control of the rotating speeds so that the rotating speed of the other fan motor is adjusted to the slower rotating speed of the fan motor.
- the rotating speed of the respective fan motors including variation in the motor capability can be identical. Even when the rotating speeds of the fan motors change due to variation in air pressure in a place holding the fan motors, the fan filter unit can allow the rotating speeds to be identical so as to suppress the whining sound.
- FIG. 1 is a schematic diagram illustrating a fan filter unit according to a first exemplary embodiment of the present invention.
- FIG. 2 is a block circuit diagram illustrating the fan filter unit shown in FIG. 1 .
- FIG. 3 is a block circuit diagram illustrating a fan filter unit according to a second exemplary embodiment of the present invention.
- FIG. 4 is a block circuit diagram illustrating a fan filter unit according to a third exemplary embodiment of the present invention.
- FIG. 5 is a block circuit diagram illustrating a fan filter unit according to a fourth exemplary embodiment of the present invention.
- FIG. 6 is a block circuit diagram illustrating a fan filter unit according to a fifth exemplary embodiment of the present invention.
- FIG. 7 is a block circuit diagram illustrating a fan filter unit according to a sixth exemplary embodiment of the present invention.
- FIG. 1 illustrates a schematic structure of a fan filter unit according to a first exemplary embodiment of the present invention.
- FIG. 1 is a front view in which the filter is partially cut out.
- FIG. 2 is a block circuit diagram thereof.
- This fan filter unit has first fan motor 5 A, second fan motor 5 B, and filter 6 .
- Fan motor 5 A is composed of first fan 2 A, first motor 3 A, and first motor driver 4 A.
- Fan motor 5 B is composed of second fan 2 B, second motor 3 B, and second motor driver 4 B.
- Filter 6 cleans air blown by fans 2 A and 2 B.
- Filter 6 has glass fibers, for example, and captures micron-order fine particles with a high efficiency. More specifically, filter 6 traps fine particles of 0.3 ⁇ m with a trapping efficiency of 99.97% or more.
- Filter 6 is provided at the blowing side or suction side of fans 2 A and 2 B.
- Fan filter unit has: total controller 7 (hereinafter referred to as controller 7 ) configure to control fan motors 5 A and 5 B; first detector 9 A configured to detect a rotating speed of motor 3 A; and second detector 9 B configured to detect a rotating speed of motor 3 B.
- Controller 7 has: rotating speed setting section 8 configured to set rotating speeds of fan motors 5 A and 5 B; first rotation controller 10 A (hereinafter referred to as controller 10 A) configured to receive a rotating speed detected by detector 9 A to control the rotation of fan motor 5 A; and second rotation controller 10 B (hereinafter referred to as controller 10 B) configured to receive a rotating speed detected by detector 9 B to control the rotation of fan motor 5 B.
- Controller 7 also has; first comparator 30 A; second comparator 30 B; third comparator 31 ; and rotating speed tuning controller 11 (hereinafter referred to as controller 11 ).
- Comparator 30 A compares a rotating speed set by rotating speed setting section 8 with the rotating speed detected by detector 9 A to transmit the result to controller 10 A.
- Comparator 30 B compares the rotating speed set by rotating speed setting section 8 with the rotating speed detected by detector 9 B to transmit the result to controller 10 B.
- Comparator 31 compares the rotating speed detected by detector 9 A with the rotating speed detected by detector 9 B to calculate how much the slower rotating speed is slower than the faster rotating speed to transmit the result represented by r/min. to controller 11 . In other words, comparator 31 calculates a difference between the rotating speed detected by detector 9 A and that detected by detector 9 B.
- controller 11 subjects fan motors 5 A and 5 B to a tuning control via one of controllers 10 A and 10 B so that the faster rotating speed of those of fan motors 5 A and 5 B is reduced.
- Motors 3 A and 3 B are electronic control-type brushless motors, for example.
- Motor drivers 4 A and 4 B are composed of a microcomputer and software or an exclusive circuit, respectively. It is noted that motors 3 A and 3 B also may be motors based on a system other than the above one and motor drivers 4 A and 4 B also may be composed of circuits configured to control power applied to motors 3 A and 3 B.
- controller 7 is composed of a microcomputer and software or an exclusive circuit. These parts may be provided integrally or may be provided separately.
- Detectors 9 A and 9 B are composed of, for example, magnets rotated by motors 3 A and 3 B, magnetic detection elements configured to detect changes in the magnetism, and circuits configured to calculate rotating speeds based on the changes in the magnetism.
- detectors 9 A and 9 B also may be composed by, for example, circular disks having reflection sections rotated by motors 3 A and 3 B, optical elements configured to detect the brightness thereof, and circuits configured to calculate rotating speeds based on the changes in the brightness.
- detectors 9 A and 9 B can be configured based on a magnetic method, an optical method or the like.
- Each of detectors 9 A and 9 B generates clock vibration by a crystal oscillator to calculate a rotation number of motors 3 A or 3 B per a unit time based on this vibration.
- the structure as described above provides accurate detection of the rotation speeds of motors 3 A and 3 B.
- a rotating speed of 2000 r/min set by rotating speed setting section 8 is given to motors 3 A and 3 B. Then, a feedback control is performed so that the respective detected rotating speeds of motors 3 A and 3 B reach the set rotating speed.
- comparators 30 A and 30 B compare the rotating speeds detected by detectors 9 A and 9 B with the rotating speed set by rotating speed setting section 8 , respectively, to send the result to controllers 10 A and 10 B. Based on the results by comparators 30 A and 30 B, controllers 10 A and 10 B control motor drivers 4 A and 4 B so that motors 3 A and 3 B can have rotating speeds closer to the set rotating speed, respectively.
- controller 11 controls controller 10 B based on the calculation result of comparator 31 so that the higher detection rotating speed of fan motor 5 B is adjusted to the lower detection rotating speed of fan motor 5 A.
- controllers 10 A and 10 B prioritizes the control from controller 11 over the results from comparators 30 A and 30 B. As a result, whining sound is suppressed from being caused without being influenced by variation in the capability between fan motors 5 A and 5 B or a change in an air pressure in a place holding fan motors 5 A and 5 B.
- a threshold value of a difference between the rotating speeds at which a tuning control of rotating speeds is started is preferably determined on a case-by-case basis.
- controller 7 Based on the rotating speed detected by detector 9 A, controller 7 provides a feedback control by which the rotating speed of fan motor 5 A is identical with the set rotating speed. Similarly, based on the rotating speed detected by detector 9 B, controller 7 also provides a feedback control by which the rotating speed of fan motor 5 B is identical with the set rotating speed. Furthermore, when the rotating speed detected by detector 9 A is slower than the rotating speed detected by detector 9 B by an amount equal to or larger than a predetermined value, controller 7 performs a tuning control to the rotating speed so that the rotating speed of fan motor 5 B is reduced to the rotating speed detected by detector 9 A.
- controller 7 When the rotating speed detected by detector 9 B is slower than the rotating speed detected by detector 9 A by an amount equal to or larger than a predetermined value, controller 7 also performs a tuning control to the rotating speed so that the rotating speed of fan motor 5 A is reduced to the rotating speed detected by detector 9 B.
- FIG. 3 is a block circuit diagram illustrating a fan filter unit according to a second exemplary embodiment of the present invention.
- This exemplary embodiment has the same structure as that of the first exemplary embodiment except for that total controller 73 is structured so that stabilizer 16 is provided between comparator 31 and rotation speed tuning controller 11 (hereinafter referred to as controller 11 ).
- Stabilizer 16 is designed to prevent controller 11 from functioning until a preparatory operation performed for a predetermined time is completed. Stabilizer 16 prevents controller 11 from functioning in a time zone in which detected rotating speeds of fan motors 5 A and 5 B are unstable e.g., at a time just after the start of the operation of fan motors 5 A and 5 B or in a case where the rotating speeds change instantaneously. Stabilizer 16 is also composed by a microcomputer, for example.
- stabilizer 16 prevents controller 11 from functioning for a predetermined time. In other words, stabilizer 16 delays the start of a tuning control of the rotating speed by a predetermined time. Specifically, when a difference in the detected rotating speeds of fan motors 5 A and 5 B is equal to or larger than ⁇ 10 r/min, controller 11 does not function for a predetermined time.
- the predetermined time is set to 30 seconds for a timing just after the start of the operation by power activation and is set to 10 seconds for a case where a set rotating speed is changed or a case where a sudden change in loads to motors 5 A and 5 B causes a change in the detected rotating speeds, for example.
- Each of these set times correspond to a preparatory operation time. This can avoid an excessive response of the tuning control of the rotating speed in a state in which fan motors 5 A and 5 B have unstable rotating speeds.
- total controller 73 delays the start of a tuning control of the rotating speed by a predetermined time. This prevents controller 11 from functioning in a time zone in which the detected rotating speeds of fan motors 5 A and 5 B are unstable.
- FIG. 4 is a block circuit diagram illustrating a fan filter unit according to a third exemplary embodiment of the present invention.
- This exemplary embodiment has the same structure as that of the first exemplary embodiment except for that total controller 74 includes retry section 19 .
- Retry section 19 is also composed of a microcomputer, for example.
- Retry section 19 has a retry function to try to provide a control by which the rotation speeds of fans 2 A and 2 B are adjusted to a rotating speed set by rotating speed setting section 8 , when rotating speed tuning controller 11 (hereinafter referred to as controller 11 ) continuously performs a tuning control of rotating speed for a predetermined time.
- controller 11 rotating speed tuning controller 11
- fan motors 5 A and 5 B When fan motors 5 A and 5 B are stopped during an important process in a clean room using the fan filter unit, the process may have a remarkably-deteriorated productivity. If fan motors 5 A and 5 B are operated with a low rotating speed, an expected air volume provided by a set rotating speed is not supplied. It is thus desirable that such a continuous operation of fan motors 5 A and 5 B is avoided during such an important process.
- Retry section 19 measures a time during which a tuning control of rotating speed is continued.
- a tuning control of the rotating speed is continued for 10 minutes, for example, due to variation in the capability between fan motors 5 A and 5 B, for example, retry section 19 tries to control fan motors 5 A and 5 B with an initial set rotating speed via rotation controllers 10 A and 10 B (hereinafter referred to as controllers 10 A and 10 B).
- controllers 10 A and 10 B rotation controllers 10 A and 10 B
- an instruction by retry section 19 is prioritized over the control by controller 11 .
- total controller 74 performs a retry control by which the rotating speeds of motors 5 A and 5 B are adjusted to a set rotating speed when a tuning control of rotating speed continues for a predetermined time.
- Fan motors 5 A and 5 B are continuously operated with a low rotating speed while a tuning control of rotating speed prevents an expected air volume provided by a set rotating speed. Fan motors 5 A and 5 B can thus fully use the capabilities thereof. Then, fan motors 5 A and 5 B are operated again with a rotating speed as much as close to the set rotating speed.
- a predetermined time measured by retry section 19 depends on an inner volume of a clean room or the like attached with the fan motor unit or a required air volume.
- retry control cannot prevent a difference in the rotating speeds of fan motors 6 A and 5 B equal to or larger than a predetermined value of rotating speed
- the rotating speeds are preferably subjected to a tuning control again.
- a retry control is not continuously performed.
- retry section 19 instructs controllers 10 A and 10 B to perform a retry control
- a time during which a tuning control of rotating speed is performed, which is measured by retry section 19 is reset.
- a normal control as in the first exemplary embodiment is returned. The control as described above is preferred.
- FIG. 5 is a block circuit diagram illustrating a fan filter unit according to a fourth exemplary embodiment of the present invention.
- This exemplary embodiment has the same structure as that of the third exemplary embodiment except for that total controller 75 includes retry counter 20 and operation stop section 18 .
- Retry counter 20 and operation stop section 18 are also composed of a microcomputer, for example.
- operation stop section 18 also may be configured to stop the power supply to motors 3 A and 3 B, instead of stopping fan motors 5 A and 5 B via rotation controllers 10 A and 10 B.
- operation stop section 18 also may be configured by a relay.
- retry counter 20 When retry counter 20 detects that the retry function by retry section 19 is repeatedly performed a predetermined times within a predetermined period of time, retry counter 20 skips a tuning control of rotating speed to automatically stop fan motors 5 A and 5 B via operation stop section 18 . Specifically, an instruction by operation stop section 18 is prioritized over that by retry section 19 . As described above, when a retry control is repeated a predetermined times within a predetermined period of time, total controller 75 stops fan motors 5 A and 5 B.
- Retry counter 20 counts how many times a retry function is performed within one hour, for example. When the counted number exceeds five, for example, retry counter 20 determines an abnormal use. Such status is caused, for example, when an abnormal pressure is caused in a place where the fan filter unit is placed, when the fan filter unit is used in an abnormal use, for example, when a foreign matter such as rope winds around fan motors 5 A and 5 B, or when filter 6 has abnormality.
- retry counter 20 outputs a signal to operation stop section 18 . Upon receiving this signal, operation stop section 18 automatically stops fan motors 5 A and 5 B. In this manner, an abnormal use of fan motors 5 A and 5 B is automatically prevented.
- a threshold value for outputting a signal to operation stop section 18 may be about 3 to 5.
- FIG. 6 is a block circuit diagram illustrating a fan filter unit according to a fifth exemplary embodiment of the present invention.
- This exemplary embodiment has the same structure as that of the first exemplary embodiment except for that total controller 76 includes third comparator 21 having a different function from that of comparator 31 and operation stop section 18 .
- Comparator 21 is also composed of a microcomputer, for example.
- Comparator 21 has the same function as that of comparator 31 to compare the rotating speed detected by detector 9 A with the rotating speed detected by detector 9 B to transmit the result to rotating speed tuning controller 11 (hereinafter referred to as controller 11 ). Comparator 21 also compares a set rotating speed set by rotating speed setting section 8 with the rotating speeds detected by detectors 9 A and 9 B. Then, comparator 21 determines whether or not a difference between the set rotating speed and any of the rotating speeds detected by detectors 9 A and 9 B is larger than a rotation difference limit corresponding to 25%, for example, of the set rotating speed. When comparator 21 detects that the difference is larger than the rotation difference limit, comparator 21 skips a tuning control of rotating speed via operation stop section 18 to automatically stop fan motors 5 A and 5 C. As described above, an instruction by operation stop section 18 is prioritized over that by controller 11 .
- comparator 21 compares the rotating speeds detected by detectors 9 A and 9 B with the set rotating speed set by rotating speed setting section 8 to detect a difference in the rotating speeds.
- comparator 21 detects that fan motor 5 C has a rotating speed significantly different from that of fan motor 5 B, and is able to determine that fan motor 5 B and fan motor 5 C are arranged in a wrong manner. For example, comparator 21 detects that a difference between a set rotating speed of 2000 r/min. and detected rotating speeds is 500 r/min. or more. In such a case, comparator 21 outputs a signal to operation stop section 18 . Upon receiving this signal, operation stop section 18 automatically stops fan motors 5 A and 5 C. In this manner, an abnormal use of fan motor 5 C is automatically avoided.
- fan motors 5 A and 5 B are also stopped when motors 5 A and 5 B are correctly provided and filter 6 is locally clogged to prevent one of fan motors 5 A and 5 B from correctly operating.
- total controller 76 stops the fan motors. This prevents one fan motor from being wrongly used or operating in an abnormal condition.
- FIG. 7 is a block circuit diagram illustrating a fan filter unit according to a sixth exemplary embodiment of the present invention.
- This exemplary embodiment has the same structure as that of the first exemplary embodiment except for that total controller 77 includes third comparator 22 and operation stop section 18 .
- Third comparator 22 is used instead of comparator 31 and has a different function.
- Comparator 22 is also composed of a microcomputer or the like.
- Comparator 22 has the same function as that of comparator 31 to compare a rotating speed detected by detector 9 A with a rotating speed detected by detector 9 B to transmit the result to rotating speed tuning controller 11 (hereinafter referred to as controller 11 ). Comparator 22 also compares rotating speeds detected by detectors 9 A and 9 B with a set rotating speed set by rotating speed setting section 8 . When a difference between the rotating speeds detected by detectors 9 A and 9 B and the set rotating speed is equal to or larger than a predetermined value, comparator 22 stops fan motors 5 C and 5 D via operation stop section 18 .
- Fan motors 5 C and 5 D here are different from fan motors 5 A and 5 B having a required capability that should be attached. In such a case, fan motors 5 C and 5 D cannot be rotated with the required rotating speed. Specifically, the detected rotating speeds in this case do not identical with the set rotating speed just after the start of the operation in spite of that the set rotating speed is set to be equal to or lower than a predetermined rotating speed determined within a range of capabilities of the fan motors that should be attached. In such a case, comparator 22 compares rotating speeds detected by detectors 9 A and 9 B with the set rotating speed set by rotating speed setting section 8 to detect a wrong use of fan motors 5 C and 5 D. Then, comparator 22 skips a tuning control of the rotating speed to allow operation stop section 18 to automatically stop fan motors 5 C and 5 D.
- rotating speed setting section 8 is used to set a set rotating speed of 1800 r/min. that is within a range of 1000 to 2000 r/min as a range of capabilities of rotating speeds of fan motors 5 A and 5 B.
- fan motors 5 A and 5 B have a sufficient capability and can be subjected to a feedback control.
- fan motors 5 C and 5 D arranged in a wrong manner prevent the rotating speed detected by detectors 9 A and 9 B from being within a range of ⁇ 10 r/min within the set rotating speed, for example.
- comparator 22 determines an abnormal use in which fan motors 5 C and 5 D having capabilities totally different from those of fan motors 5 A and 5 B are wrongly used. Then, comparator 22 outputs a signal to operation stop section 18 . Upon receiving this signal, operation stop section 18 automatically stops fan motors 5 C and 5 D. In this manner, an abnormal use of fan motors 5 C and 5 D is automatically avoided.
- a criterion value used by comparator 22 is set so as to prevent operation stop section 18 from operating.
- Fan motors may have unstable rotating speeds just after the start of the operation as described in the second exemplary embodiment.
- operation stop section 18 is preferably suppressed from operating for a predetermined time.
- total controller 77 stops the fan motors when a difference between a set rotating speed and rotating speeds detected by detectors 9 A and 9 B is larger than a predetermined value.
- the respective structures unique to the second exemplary embodiment to the sixth exemplary embodiment may be combined so long as they are incompatible to each other. Such a combination is covered by the scope of the present invention.
- the structure of the second exemplary embodiment may be combined with the structures of the third to sixth exemplary embodiments.
- a tuning control of rotating speed can be used to suppress whining sound by the fans.
- the invention can be used for an application for making not only a work environment but also a living environment more comfortable.
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Ventilation (AREA)
- Air Conditioning Control Device (AREA)
- Control Of Multiple Motors (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
Abstract
Description
- THIS APPLICATION IS A U.S. NATIONAL PHASE APPLICATION OF PCT INTERNATIONAL PATENT APPLICATION NO. PCT/JP2006/302799.
- The present invention relates to a fan filter unit used in a clean room requiring a clean space for manufacturing semiconductors, liquid crystal or plasma display panels for example.
- A fan filter unit is required to have a thin thickness, an opening having a wide area for blowing clean air, and a capability to supply uniform and sufficient air volume. To realize these demands, a plurality of fan motors have been used. The use of a plurality of fan motors, however, may cause a whining sound.
- A technique for suppressing the whining sound is disclosed by Japanese Patent Unexamined Publication No. 2004-205095 for example. This technique controls the rotation numbers per a unit time (hereinafter referred to as rotating speed) of a plurality of fan motors, accurately.
- In a conventional control for suppressing the whining sound in a filter unit having a plurality of fan motors, the rotating speed of a second fan motor is adjusted to the rotating speed of a first fan motor and then the rotating speed of a third fan motor is adjusted to the rotating speed of the second fan motor. However, this adjustment of motor rotating speeds may be prevented from being achieved when variation in capabilities of a plurality of motors causes a later motor to have a capability inferior to that of a former motor.
- The present invention solves the conventional disadvantage as described above. It is an objective of the present invention to provide a fan filter unit that can cope with the variation in capabilities of motors of a fan filter unit to suppress the whining sound. The fan filter unit of the present invention has a plurality of fan motors, a plurality of detectors, a total controller, and a filter. Each of the fan motors includes a fan and a motor. Each of the detectors detect a rotating speed of each of the motors. The total controller subjects, based on rotating speeds detected by the detectors, the respective fan motors to a feedback control by which the detected rotating speeds are identical with a set rotating speed. When a rotating speed value detected by any of the detectors is smaller than a rotating speed value detected by the other detector, the total controller performs a tuning control of the rotating speeds so that the rotating speed of the other fan motor is adjusted to the slower rotating speed of the fan motor. According to the present invention, in a fan filter unit having a plurality of fan motors, the rotating speed of the respective fan motors including variation in the motor capability can be identical. Even when the rotating speeds of the fan motors change due to variation in air pressure in a place holding the fan motors, the fan filter unit can allow the rotating speeds to be identical so as to suppress the whining sound.
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FIG. 1 is a schematic diagram illustrating a fan filter unit according to a first exemplary embodiment of the present invention. -
FIG. 2 is a block circuit diagram illustrating the fan filter unit shown inFIG. 1 . -
FIG. 3 is a block circuit diagram illustrating a fan filter unit according to a second exemplary embodiment of the present invention. -
FIG. 4 is a block circuit diagram illustrating a fan filter unit according to a third exemplary embodiment of the present invention. -
FIG. 5 is a block circuit diagram illustrating a fan filter unit according to a fourth exemplary embodiment of the present invention. -
FIG. 6 is a block circuit diagram illustrating a fan filter unit according to a fifth exemplary embodiment of the present invention. -
FIG. 7 is a block circuit diagram illustrating a fan filter unit according to a sixth exemplary embodiment of the present invention. - Hereinafter, embodiments of the present invention will be described with reference to the drawings. It is noted that the same components in the respective embodiments as those of the antecedent embodiment(s) may be denoted with the same reference numerals and may not be described further. The present invention is not limited to these embodiments.
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FIG. 1 illustrates a schematic structure of a fan filter unit according to a first exemplary embodiment of the present invention.FIG. 1 is a front view in which the filter is partially cut out.FIG. 2 is a block circuit diagram thereof. This fan filter unit hasfirst fan motor 5A,second fan motor 5B, andfilter 6.Fan motor 5A is composed offirst fan 2A,first motor 3A, andfirst motor driver 4A.Fan motor 5B is composed ofsecond fan 2B,second motor 3B, andsecond motor driver 4B. Filter 6 cleans air blown byfans Filter 6 has glass fibers, for example, and captures micron-order fine particles with a high efficiency. More specifically, filter 6 traps fine particles of 0.3 μm with a trapping efficiency of 99.97% or more.Filter 6 is provided at the blowing side or suction side offans - Fan filter unit has: total controller 7 (hereinafter referred to as controller 7) configure to control
fan motors first detector 9A configured to detect a rotating speed ofmotor 3A; andsecond detector 9B configured to detect a rotating speed ofmotor 3B.Controller 7 has: rotatingspeed setting section 8 configured to set rotating speeds offan motors first rotation controller 10A (hereinafter referred to ascontroller 10A) configured to receive a rotating speed detected bydetector 9A to control the rotation offan motor 5A; andsecond rotation controller 10B (hereinafter referred to ascontroller 10B) configured to receive a rotating speed detected bydetector 9B to control the rotation offan motor 5B.Controller 7 also has;first comparator 30A;second comparator 30B;third comparator 31; and rotating speed tuning controller 11 (hereinafter referred to as controller 11).Comparator 30A compares a rotating speed set by rotatingspeed setting section 8 with the rotating speed detected bydetector 9A to transmit the result tocontroller 10A.Comparator 30B compares the rotating speed set by rotatingspeed setting section 8 with the rotating speed detected bydetector 9B to transmit the result tocontroller 10B.Comparator 31 compares the rotating speed detected bydetector 9A with the rotating speed detected bydetector 9B to calculate how much the slower rotating speed is slower than the faster rotating speed to transmit the result represented by r/min. tocontroller 11. In other words,comparator 31 calculates a difference between the rotating speed detected bydetector 9A and that detected bydetector 9B. When the result bycomparator 31 is equal to or higher than a predetermined value,controller 11subjects fan motors controllers fan motors -
Motors Motor drivers motors motor drivers motors - Each part of
controller 7 is composed of a microcomputer and software or an exclusive circuit. These parts may be provided integrally or may be provided separately. -
Detectors motors detectors motors detectors detectors motors motors - In the above structure, a rotating speed of 2000 r/min set by rotating
speed setting section 8 is given tomotors motors comparators detectors speed setting section 8, respectively, to send the result tocontrollers comparators controllers control motor drivers motors - Even the feedback control as described above may cause
fan motors fan motors fan motors - In this case,
controller 11controls controller 10B based on the calculation result ofcomparator 31 so that the higher detection rotating speed offan motor 5B is adjusted to the lower detection rotating speed offan motor 5A. Specifically,controllers controller 11 over the results fromcomparators fan motors fan motors - It is noted that conditions causing whining sound change depending on the rotation speeds, sizes of
fan motors fans - As described above, based on the rotating speed detected by
detector 9A,controller 7 provides a feedback control by which the rotating speed offan motor 5A is identical with the set rotating speed. Similarly, based on the rotating speed detected bydetector 9B,controller 7 also provides a feedback control by which the rotating speed offan motor 5B is identical with the set rotating speed. Furthermore, when the rotating speed detected bydetector 9A is slower than the rotating speed detected bydetector 9B by an amount equal to or larger than a predetermined value,controller 7 performs a tuning control to the rotating speed so that the rotating speed offan motor 5B is reduced to the rotating speed detected bydetector 9A. When the rotating speed detected bydetector 9B is slower than the rotating speed detected bydetector 9A by an amount equal to or larger than a predetermined value,controller 7 also performs a tuning control to the rotating speed so that the rotating speed offan motor 5A is reduced to the rotating speed detected bydetector 9B. - It is noted that, although a case where two fan motors are provided is described above, the above system also can be applied to a case where three or more fan motors are provided. In such a case, a control may be provided by which rotating speeds of fan motors are adjusted to the lowest rotating speed of a fan motor.
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FIG. 3 is a block circuit diagram illustrating a fan filter unit according to a second exemplary embodiment of the present invention. This exemplary embodiment has the same structure as that of the first exemplary embodiment except for thattotal controller 73 is structured so thatstabilizer 16 is provided betweencomparator 31 and rotation speed tuning controller 11 (hereinafter referred to as controller 11). -
Stabilizer 16 is designed to preventcontroller 11 from functioning until a preparatory operation performed for a predetermined time is completed.Stabilizer 16 preventscontroller 11 from functioning in a time zone in which detected rotating speeds offan motors fan motors Stabilizer 16 is also composed by a microcomputer, for example. - Specifically, when a set rotating speed is 2000 r/min. for example, and detected rotating speed of
fan motors stabilizer 16 preventscontroller 11 from functioning for a predetermined time. In other words,stabilizer 16 delays the start of a tuning control of the rotating speed by a predetermined time. Specifically, when a difference in the detected rotating speeds offan motors controller 11 does not function for a predetermined time. - The predetermined time is set to 30 seconds for a timing just after the start of the operation by power activation and is set to 10 seconds for a case where a set rotating speed is changed or a case where a sudden change in loads to
motors fan motors - As described above,
total controller 73 delays the start of a tuning control of the rotating speed by a predetermined time. This preventscontroller 11 from functioning in a time zone in which the detected rotating speeds offan motors -
FIG. 4 is a block circuit diagram illustrating a fan filter unit according to a third exemplary embodiment of the present invention. This exemplary embodiment has the same structure as that of the first exemplary embodiment except for thattotal controller 74 includes retrysection 19. Retrysection 19 is also composed of a microcomputer, for example. - Retry
section 19 has a retry function to try to provide a control by which the rotation speeds offans speed setting section 8, when rotating speed tuning controller 11 (hereinafter referred to as controller 11) continuously performs a tuning control of rotating speed for a predetermined time. - When
fan motors fan motors fan motors - Retry
section 19 measures a time during which a tuning control of rotating speed is continued. When a tuning control of the rotating speed is continued for 10 minutes, for example, due to variation in the capability betweenfan motors section 19 tries to controlfan motors rotation controllers controllers section 19 is prioritized over the control bycontroller 11. As described above,total controller 74 performs a retry control by which the rotating speeds ofmotors fan motors Fan motors fan motors - A predetermined time measured by retry
section 19 depends on an inner volume of a clean room or the like attached with the fan motor unit or a required air volume. - It is noted that, even when the retry control cannot prevent a difference in the rotating speeds of
fan motors 6A and 5B equal to or larger than a predetermined value of rotating speed, the rotating speeds are preferably subjected to a tuning control again. Thus, a retry control is not continuously performed. Once retrysection 19 instructscontrollers section 19, is reset. Then, a normal control as in the first exemplary embodiment is returned. The control as described above is preferred. -
FIG. 5 is a block circuit diagram illustrating a fan filter unit according to a fourth exemplary embodiment of the present invention. This exemplary embodiment has the same structure as that of the third exemplary embodiment except for thattotal controller 75 includes retrycounter 20 andoperation stop section 18. Retry counter 20 andoperation stop section 18 are also composed of a microcomputer, for example. It is noted thatoperation stop section 18 also may be configured to stop the power supply tomotors fan motors rotation controllers operation stop section 18 also may be configured by a relay. - When retry
counter 20 detects that the retry function by retrysection 19 is repeatedly performed a predetermined times within a predetermined period of time, retry counter 20 skips a tuning control of rotating speed to automatically stopfan motors operation stop section 18. Specifically, an instruction byoperation stop section 18 is prioritized over that by retrysection 19. As described above, when a retry control is repeated a predetermined times within a predetermined period of time,total controller 75 stopsfan motors - Retry counter 20 counts how many times a retry function is performed within one hour, for example. When the counted number exceeds five, for example, retry
counter 20 determines an abnormal use. Such status is caused, for example, when an abnormal pressure is caused in a place where the fan filter unit is placed, when the fan filter unit is used in an abnormal use, for example, when a foreign matter such as rope winds aroundfan motors filter 6 has abnormality. When the number of a retry function performed within a predetermined period of time is equal to or more than a predetermined value, retry counter 20 outputs a signal tooperation stop section 18. Upon receiving this signal,operation stop section 18 automatically stopsfan motors fan motors - It is appropriate that the predetermined period of time within which retry counter 20 measures how many times retry
section 19 has instructed a retry function is about one hour to two hours. This control intends to detect abnormality as described above and thus determination within a short time is preferred. When an abnormality is caused, a retry function is continuously performed. Thus, a threshold value for outputting a signal tooperation stop section 18 may be about 3 to 5. -
FIG. 6 is a block circuit diagram illustrating a fan filter unit according to a fifth exemplary embodiment of the present invention. This exemplary embodiment has the same structure as that of the first exemplary embodiment except for thattotal controller 76 includesthird comparator 21 having a different function from that ofcomparator 31 andoperation stop section 18.Comparator 21 is also composed of a microcomputer, for example. -
Comparator 21 has the same function as that ofcomparator 31 to compare the rotating speed detected bydetector 9A with the rotating speed detected bydetector 9B to transmit the result to rotating speed tuning controller 11 (hereinafter referred to as controller 11).Comparator 21 also compares a set rotating speed set by rotatingspeed setting section 8 with the rotating speeds detected bydetectors comparator 21 determines whether or not a difference between the set rotating speed and any of the rotating speeds detected bydetectors comparator 21 detects that the difference is larger than the rotation difference limit,comparator 21 skips a tuning control of rotating speed viaoperation stop section 18 to automatically stopfan motors operation stop section 18 is prioritized over that bycontroller 11. - As described above,
comparator 21 compares the rotating speeds detected bydetectors speed setting section 8 to detect a difference in the rotating speeds. - There may be a case as shown in
FIG. 6 in whichfan motor 5C completely different fromfan motor 5B is provided whenfan motors fan motor 5C is used in a wrong manner as described above,comparator 21 detects thatfan motor 5C has a rotating speed significantly different from that offan motor 5B, and is able to determine thatfan motor 5B andfan motor 5C are arranged in a wrong manner. For example,comparator 21 detects that a difference between a set rotating speed of 2000 r/min. and detected rotating speeds is 500 r/min. or more. In such a case,comparator 21 outputs a signal tooperation stop section 18. Upon receiving this signal,operation stop section 18 automatically stopsfan motors fan motor 5C is automatically avoided. - Alternatively,
fan motors motors filter 6 is locally clogged to prevent one offan motors - It is noted that, when
fan motor 5B having the same function as that offan motor 5A is placed instead offan motor 5C, a criterion value used bycomparator 21 is set so as to preventoperation stop section 18 from operating. - As described above, when a difference between a set rotating speed and a rotating speed detected by
detector 9A ordetector 9B is larger than a predetermined value,total controller 76 stops the fan motors. This prevents one fan motor from being wrongly used or operating in an abnormal condition. -
FIG. 7 is a block circuit diagram illustrating a fan filter unit according to a sixth exemplary embodiment of the present invention. This exemplary embodiment has the same structure as that of the first exemplary embodiment except for thattotal controller 77 includesthird comparator 22 andoperation stop section 18.Third comparator 22 is used instead ofcomparator 31 and has a different function.Comparator 22 is also composed of a microcomputer or the like. -
Comparator 22 has the same function as that ofcomparator 31 to compare a rotating speed detected bydetector 9A with a rotating speed detected bydetector 9B to transmit the result to rotating speed tuning controller 11 (hereinafter referred to as controller 11).Comparator 22 also compares rotating speeds detected bydetectors speed setting section 8. When a difference between the rotating speeds detected bydetectors comparator 22 stopsfan motors operation stop section 18. -
Fan motors fan motors fan motors comparator 22 compares rotating speeds detected bydetectors speed setting section 8 to detect a wrong use offan motors comparator 22 skips a tuning control of the rotating speed to allowoperation stop section 18 to automatically stopfan motors - Assume a case where rotating
speed setting section 8 is used to set a set rotating speed of 1800 r/min. that is within a range of 1000 to 2000 r/min as a range of capabilities of rotating speeds offan motors fan motors fan motors detectors comparator 22 determines an abnormal use in whichfan motors fan motors comparator 22 outputs a signal tooperation stop section 18. Upon receiving this signal,operation stop section 18 automatically stopsfan motors fan motors - It is noted that, when
fan motors fan motors comparator 22 is set so as to preventoperation stop section 18 from operating. - Fan motors may have unstable rotating speeds just after the start of the operation as described in the second exemplary embodiment. Thus, as in the function of
stabilizer 16 of the second exemplary embodiment,operation stop section 18 is preferably suppressed from operating for a predetermined time. - As described above,
total controller 77 stops the fan motors when a difference between a set rotating speed and rotating speeds detected bydetectors - It is noted that the respective structures unique to the second exemplary embodiment to the sixth exemplary embodiment may be combined so long as they are incompatible to each other. Such a combination is covered by the scope of the present invention. For example, the structure of the second exemplary embodiment may be combined with the structures of the third to sixth exemplary embodiments.
- According to the present invention, in a room including a clean room holding therein a plurality of fans having similar rotating speeds, a tuning control of rotating speed can be used to suppress whining sound by the fans. Thus, the invention can be used for an application for making not only a work environment but also a living environment more comfortable.
Claims (8)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2005043712 | 2005-02-21 | ||
JP2005-043712 | 2005-02-21 | ||
PCT/JP2006/302799 WO2006088119A1 (en) | 2005-02-21 | 2006-02-17 | Fan filter unit |
Publications (1)
Publication Number | Publication Date |
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US20100028164A1 true US20100028164A1 (en) | 2010-02-04 |
Family
ID=36916516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/722,816 Abandoned US20100028164A1 (en) | 2005-02-21 | 2006-02-17 | Fan filter unit |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100028164A1 (en) |
JP (1) | JP4561828B2 (en) |
KR (1) | KR100823404B1 (en) |
CN (1) | CN101107482B (en) |
WO (1) | WO2006088119A1 (en) |
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US20080175717A1 (en) * | 2007-01-24 | 2008-07-24 | Johnson Controls Technology Company | System and method of operation of multiple screw compressors with continuously variable speed to provide noise cancellation |
US20090107093A1 (en) * | 2005-09-20 | 2009-04-30 | Matsushita Electric Industrial Co., Ltd. | Dust collector |
US20100296945A1 (en) * | 2009-05-21 | 2010-11-25 | Fujitsu Limited | Fan control apparatus and fan control method |
US20120044644A1 (en) * | 2010-08-19 | 2012-02-23 | Nidec Corporation | Fan system and electronic device |
US20120097375A1 (en) * | 2010-10-21 | 2012-04-26 | Hon Hai Precision Industry Co., Ltd. | Fan system for electronic device |
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US20130131886A1 (en) * | 2011-11-21 | 2013-05-23 | Fujitsu Limited | Blower control device, blower control method, and computer-readable recording medium |
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US20150023804A1 (en) * | 2013-07-22 | 2015-01-22 | Rohm Co., Ltd. | Driving device and driving method for motor, cooling device and electronic machine |
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US7914597B2 (en) * | 2005-09-20 | 2011-03-29 | Panasonic Corporation | Dust collector |
US20080175717A1 (en) * | 2007-01-24 | 2008-07-24 | Johnson Controls Technology Company | System and method of operation of multiple screw compressors with continuously variable speed to provide noise cancellation |
US7854596B2 (en) * | 2007-01-24 | 2010-12-21 | Johnson Controls Technology Company | System and method of operation of multiple screw compressors with continuously variable speed to provide noise cancellation |
US20100296945A1 (en) * | 2009-05-21 | 2010-11-25 | Fujitsu Limited | Fan control apparatus and fan control method |
US20120044644A1 (en) * | 2010-08-19 | 2012-02-23 | Nidec Corporation | Fan system and electronic device |
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US20120097375A1 (en) * | 2010-10-21 | 2012-04-26 | Hon Hai Precision Industry Co., Ltd. | Fan system for electronic device |
US20130131886A1 (en) * | 2011-11-21 | 2013-05-23 | Fujitsu Limited | Blower control device, blower control method, and computer-readable recording medium |
US9052882B2 (en) * | 2011-11-21 | 2015-06-09 | Fujitsu Limited | Blower control device, blower control method, and computer-readable recording medium |
CN102748315A (en) * | 2012-07-04 | 2012-10-24 | 苏州市职业大学 | Control method of direct-current brushless fan controller for fan filter unit |
EP2790077A1 (en) * | 2013-04-08 | 2014-10-15 | Hamilton Sundstrand Corporation | Multiplexed motor controller |
US9124198B2 (en) | 2013-04-08 | 2015-09-01 | Hamilton Sundstrand Corporation | Multiplexed motor controller |
US20150023804A1 (en) * | 2013-07-22 | 2015-01-22 | Rohm Co., Ltd. | Driving device and driving method for motor, cooling device and electronic machine |
US10075109B2 (en) * | 2013-07-22 | 2018-09-11 | Rohm Co., Ltd. | Driving device and driving method for motor, cooling device and electronic machine |
US10848082B2 (en) | 2013-07-22 | 2020-11-24 | Rohm Co., Ltd. | Driving device and driving method for motor, cooling device and electronic machine |
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Also Published As
Publication number | Publication date |
---|---|
CN101107482B (en) | 2010-05-26 |
KR20070086121A (en) | 2007-08-27 |
CN101107482A (en) | 2008-01-16 |
KR100823404B1 (en) | 2008-04-18 |
JPWO2006088119A1 (en) | 2008-07-03 |
JP4561828B2 (en) | 2010-10-13 |
WO2006088119A1 (en) | 2006-08-24 |
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