US20090293549A1 - Method for Knitting Manufactured Articles With High-Fineness Circular Knitting Machines - Google Patents

Method for Knitting Manufactured Articles With High-Fineness Circular Knitting Machines Download PDF

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Publication number
US20090293549A1
US20090293549A1 US11/922,082 US92208206A US2009293549A1 US 20090293549 A1 US20090293549 A1 US 20090293549A1 US 92208206 A US92208206 A US 92208206A US 2009293549 A1 US2009293549 A1 US 2009293549A1
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United States
Prior art keywords
knitting
needles
manufacture
regions
region
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/922,082
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English (en)
Inventor
Ettore Lonati
Tiberio Lonati
Fausto Lonati
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Santoni SpA
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Santoni SpA
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Publication date
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Assigned to SANTONI S.P.A. reassignment SANTONI S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LONATI, ETTORE, LONATI, FAUSTO, LONATI, TIBERIO
Publication of US20090293549A1 publication Critical patent/US20090293549A1/en
Abandoned legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/102—Patterned fabrics or articles with stitch pattern
    • D04B1/104—Openwork fabric, e.g. pelerine fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/243—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel upper parts of panties; pants
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/246—Upper torso garments, e.g. sweaters, shirts, leotards
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Definitions

  • the present invention relates to a method for knitting manufactured articles with circular knitting machines, particularly with high-fineness, high-gauge circular knitting machines.
  • Knitting machines for hosiery or the like capable of transferring a loop of knitting from the needle that formed it to a contiguous needle are known.
  • a machine of this kind is disclosed, for example, in WO-02/070799.
  • the aim of the present invention is to provide a method for knitting manufactured articles or manufactures with circular knitting machines, particularly with high-fineness circular knitting machines, which by using the technique of transferring the loop of knitting from one needle to a contiguous needle allows to obtain particular shaping effects of the manufacture and/or aesthetic effects.
  • an object of the invention is to provide a method which can be used also to reduce the consumption of thread in certain regions of the manufacture in order to avoid wasting raw material.
  • Another object of the invention is to provide a method which can be used to obtain shaping or aesthetic effects on manufactures produced with circular machines of high fineness, ranging preferably substantially from 16 to 50 needles per inch.
  • a method for knitting manufactured articles with circular knitting machines particularly with high-fineness circular knitting machines, characterized in that at least once during the formation of the manufacture, the number of active needles is reduced by transferring the last loop of knitting formed by certain needles to contiguous needles and thus excluding from knitting such certain needles during the formation of at least one subsequent row of knitting by the needles that are kept active.
  • FIG. 1 is a view of the reverse side of a portion of manufacture obtained with the method according to the invention in a first embodiment
  • FIG. 2 is a view of a constructive variation of the knitting shown in FIG. 1 ;
  • FIG. 3 is a view of the reverse side of a portion of manufacture obtained with the method according to the invention in a second embodiment
  • FIG. 4 is a schematic view of an undershirt which can be obtained with the method according to the invention.
  • FIG. 5 is a view of a tubular intermediate, semifinished, manufacture for producing a body suit obtained with the method according to the invention
  • FIGS. 6 a and 6 b are respectively views of the front side and rear side of a tubular intermediate manufacture for knitting a pair of underpants;
  • FIGS. 7 a and 7 b are respectively views of the front side and rear side of a tubular intermediate manufacture for knitting a pair of underpants.
  • FIG. 8 is a fragmentary view of an adjustable cam arrangement, known in the art, wherein a stitch is released from one needle and transferred to an adjacent needle;
  • FIG. 9 is a schematic top plan view of adjacent hooks and sinkers showing the creation of the stitch pattern according to the cam location shown in FIG. 8 .
  • the method according to the invention consists substantially in that at least once during the formation of the manufactured article or manufacture, the number of active needles is reduced by transferring the last loop of knitting formed by certain needles to contiguous needles. After the transfer of the loop of knitting, these needles are excluded from knitting, while the other needles continue to form knitting at the subsequent feeds or drops of the machine.
  • FIG. 1 illustrates a portion of a manufacture obtained with the method according to the invention.
  • the illustration of the portion of the manufacture has been limited to the knitting of eight needles, whose rows of knitting have been designated by the reference numerals 1 to 8 .
  • the formation of the portion of knitting proceeds from the bottom upwardly in FIG. 1 .
  • a region of knitting B is produced by using half of the needles used to form the region of knitting A.
  • This reduction of the active needles is obtained, according to the invention, by causing in a per se known manner, for example as provided in WO-02/070799 (see FIGS. 8 and 9 ), the transfer of the last loop of knitting formed by the needles that form the rows 1 , 3 , 5 , 7 to the needles that form the rows 2 , 4 , 6 , 8 and then continue knitting by forming the region of knitting B.
  • the needles N excluded from knitting are kept retracted within the needle cylinder Cy, below the casting-off plane formed by the sinkers S, so as to not interfere with the work of the other needles N or of the other elements of the machine.
  • the region of knitting B is knitted with a smaller number of needles and therefore is composed of a smaller number of loops of knitting, greater transparency and/or reduced stretchiness of the knitting is obtained at such region of knitting B. Moreover, again for this reason, at said region the manufacture contracts. In this manner it is possible to achieve shaping of the manufacture.
  • the shaping effects and/or the transparency effects on the manufacture that can be obtained with the method according to the invention are several and can be alternated with each other, since at any time after the formation of the manufacture it is possible to resume knitting with at least some of the needles previously excluded from knitting.
  • FIG. 3 illustrates a portion of a manufacture produced with the method according to the invention by excluding from knitting, in a certain step of the knitting process, certain needles, in a manner similar to what has been described with reference to FIG. 1 , and by resuming, in a subsequent step, knitting with the needles previously excluded from knitting.
  • the illustration of the portion of manufacture has been limited to the knitting of eight needles, whose rows of knitting have been designated by the reference numerals 1 to 8 .
  • the formation of the portion of knitting proceeds from the bottom upwardly in FIG. 3 .
  • a region of knitting B is produced by using half of the needles used to form the region of knitting A.
  • This reduction of the active needles is obtained, according to the invention, by causing, in a per se known manner, the transfer of the last loop of knitting formed by the needles that form the rows 1 , 3 , 5 , 7 to the needles that form the rows 2 , 4 , 6 , 8 and then continue knitting by forming the region of knitting B.
  • the needles of the rows 1 , 3 , 5 , 7 that had been excluded from knitting are then made to knit again, forming, together with the other needles, a region of knitting A which is similar to the region of knitting A that had been formed before the needles of the rows 1 , 3 , 5 , 7 were excluded from knitting.
  • FIG. 2 illustrates a region B produced by excluding from knitting, by means of repeated transfers of loops of knitting from one needle to a contiguous needle, four needles out of every five contiguous ones. In this figure, for which the same numbering as in FIGS.
  • the needles previously excluded from knitting may all be returned to work, or only some of the needles previously excluded from knitting may be returned to work, according to the requirements.
  • the needles excluded from knitting are preferably uniformly spaced from each other, they may also be arranged at mutually different distances. For example, in the formation of a same row of knitting there may be regions of row knitted by one needle out of every two contiguous ones and regions of row knitted by one needle out of every three contiguous ones and/or regions of row knitted by one needle out of every four contiguous ones, et cetera.
  • regions B are knitted with a smaller number of needles, they require a smaller amount of thread to be manufactured. It is therefore particularly advantageous to provide as regions B the regions of the manufacture that are meant to be cut and discarded during the finishing step of the manufacture, as will become better apparent hereinafter.
  • FIG. 4 illustrates an undershirt 10 , which can be manufactured with the method according to the invention.
  • the undershirt 10 is preferably manufactured starting from the lower edge 11 and by providing, in a per se known manner, almost all the undershirt up to the region of the neck 12 , for example by making all the needles of the machine knit, with allowance for any need to vary the active needles in order to produce patterns and for any cutting of the threads in order to provide armholes.
  • the entire undershirt 10 except for the region of the neck 12 , can be provided like the region A described above with reference to FIGS. 1 , 2 , 3 .
  • the neck region 12 is manufactured by reducing the number of active needles.
  • the number of active needles is reduced, according to the invention, by transferring the last loop of knitting from the needles that must be subsequently excluded from knitting to the contiguous needles.
  • the neck region 12 can be provided like the region B described above with reference to FIGS. 1 , 2 , 3 .
  • the neck region 12 is highly shaped and narrow with respect to the remaining part of the manufacture, obtaining an excellent fit for such region.
  • FIG. 5 illustrates a tubular intermediate, semifinished, manufacture 20 for providing a body suit, in which the regions 21 , 22 , 23 , 24 , 25 , 26 meant to be removed during the finishing step of the knitted manufacture are marked.
  • the transparency and shaping effect of the manufacture can be obtained, as explained above, by varying, even on a same row, the number of needles used to produce the different regions of the manufacture.
  • regions of the manufacture requiring greater consistency and/or reduced transparency and/or an increase in the circumferential dimensions of the manufacture can be provided by increasing the active needles used to produce these regions with respect to the needles used to produce the remaining part of the manufacture.
  • the regions 27 can be provided like the regions A described above with reference to FIGS. 1 , 2 , 3 .
  • FIGS. 6 a, 6 b illustrate the front side and the rear side of a tubular intermediate manufacture 30 for producing a pair of underpants.
  • the intermediate manufacture is preferably obtained by starting production from the belt region 31 and by producing the regions 32 , 33 , which are meant to be removed during the finishing step of the manufacture, with a reduced number of needles, for example like the regions B described above with reference to FIGS. 1 , 2 , 3 , while the remaining part 34 of the manufacture is produced by using substantially all the remaining needles of the machine, for example like the regions A described above with reference to FIGS. 1 , 2 , 3 , with allowance for variations of the active needles for obtaining pattern effects and/or open-knit/open-work and/or ladderproof knitting structures.
  • FIGS. 7 a, 7 b illustrate the front side and the rear side of a tubular intermediate manufacture 40 for producing a pair of underpants, with regions 42 , 43 which are meant to be removed during the finishing step of the manufacture.
  • the tubular intermediate, semifinished, manufacture 40 is obtained by starting production from the belt region 41 .
  • the manufacture is produced by using, for most of its production, all the remaining needles of the machine, for example such as the regions A described above with reference to FIGS. 1 , 2 , 3 , with allowance for variations of the active needles in order to obtain pattern effects and/or open-knit and/or ladderproof knitting structures.
  • the regions 42 , 43 meant to be removed during the finishing step of the manufacture may be provided with a reduced number of needles, for example like the regions B described above with reference to FIGS. 1 , 2 , 3 .
  • knitting is performed by using a reduced number of needles, for example as in the production of the regions B described above with reference to FIGS. 1 , 2 , 3 .
  • the transition from knitting with a certain number of needles (region A) to knitting with a reduced number of needles (region B) is obtained, according to the invention, by transferring the last loop of knitting formed by the needles that must then be excluded from knitting to the contiguous needles that instead must continue knitting.
  • Any transition from knitting with a reduced number of needles (region B) to knitting with a larger number of needles (region A) is achieved simply by returning to work at least part of the needles previously excluded from knitting.
  • the method according to the invention is meant to be used preferably in circular knitting machines having a fineness or gauge ranging from 16 to 50 needles per inch, obtaining high-fineness manufactures with transparency and/or shaping effects never obtained before on these finenesses.
  • the method according to the invention fully achieves the intended aim, since by using the technique of transferring the loop of knitting from one needle to a contiguous needle in order to reduce the active needles it allows to obtain particular shaping effects of manufactures and/or aesthetic transparency effects and/or savings in thread, even on high-fineness manufactures.
  • the materials used, as well as the dimensions, may be any according to requirements and to the state of the art.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Knitting Machines (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
  • Outer Garments And Coats (AREA)
US11/922,082 2005-06-23 2006-06-13 Method for Knitting Manufactured Articles With High-Fineness Circular Knitting Machines Abandoned US20090293549A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITMI20051189 ITMI20051189A1 (it) 2005-06-23 2005-06-23 Procedimento per la produzione di manufatti a maglia con macchine circolari per maglieria particolarmente con macchine circolari ad elevata finezza
ITMI2005A001189 2005-06-23
PCT/EP2006/005672 WO2006136312A1 (fr) 2005-06-23 2006-06-13 Procede de tricotage d'articles fabriques avec une machine a tricoter circulaire a finesse elevee

Publications (1)

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US20090293549A1 true US20090293549A1 (en) 2009-12-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
US11/922,082 Abandoned US20090293549A1 (en) 2005-06-23 2006-06-13 Method for Knitting Manufactured Articles With High-Fineness Circular Knitting Machines

Country Status (10)

Country Link
US (1) US20090293549A1 (fr)
EP (1) EP1899518B1 (fr)
JP (1) JP2008544101A (fr)
KR (1) KR20080036045A (fr)
CN (2) CN102634923B (fr)
AT (1) ATE447060T1 (fr)
DE (1) DE602006010073D1 (fr)
IT (1) ITMI20051189A1 (fr)
TW (1) TWI374954B (fr)
WO (1) WO2006136312A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150320118A1 (en) * 2014-05-07 2015-11-12 Adam Frantz Underwear For Men
CN113832594A (zh) * 2021-08-07 2021-12-24 斓帛职业培训学校(桐乡)有限公司 一种针织服装网眼结构及其编织方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20051189A1 (it) * 2005-06-23 2006-12-24 Santoni & C Spa Procedimento per la produzione di manufatti a maglia con macchine circolari per maglieria particolarmente con macchine circolari ad elevata finezza
EP3165647B1 (fr) * 2015-11-06 2019-07-17 Pai Lung Machinery Mill Co., Ltd. Métier à tricoter circulaires pour la réalisation des tricots fins dotés de trous perméables à l'air
US10385486B2 (en) 2017-02-06 2019-08-20 Nike, Inc. Garment for foot with triangular ankle panels
CN112176513B (zh) * 2019-07-05 2022-12-27 诸暨艾尔马克智能科技有限公司 一种带网眼织物的鞋面和采用圆针织机织网眼的编织方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US830374A (en) * 1905-10-11 1906-09-04 Louis N D Williams Knitted fabric and mode of making same.
US993799A (en) * 1907-02-23 1911-05-30 Scott & Williams Inc Knitted web and making of same.
US2622423A (en) * 1952-05-27 1952-12-23 Lass O Scotland Ltd Knitted garment
US3137150A (en) * 1962-04-30 1964-06-16 Singer Co Method of producing knit fabric
US6089045A (en) * 1999-02-02 2000-07-18 Edelweiss Manufacturing Co., Inc. Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open work pattern
US6170299B1 (en) * 1999-02-02 2001-01-09 Edelweiss Manufacturing Co., Inc. Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open-work pattern
US6230523B1 (en) * 1999-02-02 2001-05-15 Francesco Gavagnin Apollonio Loop transfer needle for a circular knitting machine
US6321578B1 (en) * 2001-02-28 2001-11-27 Francesco Gavagnin Apollonio Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open-work pattern with no-run stitch and loop transfer knitting needle

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1351616A (en) * 1970-10-23 1974-05-01 Bentley Eng Co Ltd Tubular knitted fabric
IT1123219B (it) * 1979-09-19 1986-04-30 Irmac Spa Calza in maglia operata per trasporto del punto(traforata)con effetti di disegno a colore su un tratto di gamba in maglia liscia e dispositivo per ottenerla su una macchina monocilindrica per calze
ITCO990009A1 (it) * 1999-03-03 2000-09-03 Franco Sciacca Metodo ed apparecchiatura per la produzione di articoli tubolari di maglieria forniti di una o piu' aperture e o bretelle complete e prodott
ITMI20051189A1 (it) * 2005-06-23 2006-12-24 Santoni & C Spa Procedimento per la produzione di manufatti a maglia con macchine circolari per maglieria particolarmente con macchine circolari ad elevata finezza

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US830374A (en) * 1905-10-11 1906-09-04 Louis N D Williams Knitted fabric and mode of making same.
US993799A (en) * 1907-02-23 1911-05-30 Scott & Williams Inc Knitted web and making of same.
US2622423A (en) * 1952-05-27 1952-12-23 Lass O Scotland Ltd Knitted garment
US3137150A (en) * 1962-04-30 1964-06-16 Singer Co Method of producing knit fabric
US6089045A (en) * 1999-02-02 2000-07-18 Edelweiss Manufacturing Co., Inc. Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open work pattern
US6170299B1 (en) * 1999-02-02 2001-01-09 Edelweiss Manufacturing Co., Inc. Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open-work pattern
US6230523B1 (en) * 1999-02-02 2001-05-15 Francesco Gavagnin Apollonio Loop transfer needle for a circular knitting machine
US6321578B1 (en) * 2001-02-28 2001-11-27 Francesco Gavagnin Apollonio Method and apparatus for transferring a loop from a selected needle to an adjacent needle for creating a decorative open-work pattern with no-run stitch and loop transfer knitting needle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150320118A1 (en) * 2014-05-07 2015-11-12 Adam Frantz Underwear For Men
US10053804B2 (en) * 2014-05-07 2018-08-21 Hbi Branded Apparel Enterprises, Llc Underwear for men
US10400368B2 (en) 2014-05-07 2019-09-03 Hbi Branded Apparel Enterprises, Llc Underwear for men
CN113832594A (zh) * 2021-08-07 2021-12-24 斓帛职业培训学校(桐乡)有限公司 一种针织服装网眼结构及其编织方法

Also Published As

Publication number Publication date
ATE447060T1 (de) 2009-11-15
EP1899518B1 (fr) 2009-10-28
CN102634923A (zh) 2012-08-15
CN101203640A (zh) 2008-06-18
DE602006010073D1 (de) 2009-12-10
TW200710299A (en) 2007-03-16
TWI374954B (en) 2012-10-21
CN102634923B (zh) 2015-11-25
JP2008544101A (ja) 2008-12-04
EP1899518A1 (fr) 2008-03-19
WO2006136312A1 (fr) 2006-12-28
CN101203640B (zh) 2013-12-18
ITMI20051189A1 (it) 2006-12-24
KR20080036045A (ko) 2008-04-24

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