US20090045375A1 - Refrigerant Composition - Google Patents
Refrigerant Composition Download PDFInfo
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- US20090045375A1 US20090045375A1 US12/067,429 US6742906A US2009045375A1 US 20090045375 A1 US20090045375 A1 US 20090045375A1 US 6742906 A US6742906 A US 6742906A US 2009045375 A1 US2009045375 A1 US 2009045375A1
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- Prior art keywords
- refrigerant
- carbon dioxide
- dimethyl ether
- temperature
- pressure
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- 239000003507 refrigerant Substances 0.000 title claims abstract description 69
- 239000000203 mixture Substances 0.000 title claims abstract description 26
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims abstract description 172
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 142
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 90
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000002156 mixing Methods 0.000 abstract description 12
- 238000010792 warming Methods 0.000 abstract description 4
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 3
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- 230000003000 nontoxic effect Effects 0.000 abstract description 3
- 238000009834 vaporization Methods 0.000 description 33
- 230000008016 vaporization Effects 0.000 description 33
- 239000006200 vaporizer Substances 0.000 description 24
- 238000004088 simulation Methods 0.000 description 17
- 238000010521 absorption reaction Methods 0.000 description 16
- 239000007789 gas Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 7
- 238000011049 filling Methods 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 230000001747 exhibiting effect Effects 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000000254 damaging effect Effects 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/106—Carbon dioxide
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/11—Ethers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/006—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant containing more than one component
Definitions
- the present invention relates to a refrigerant composition containing dimethyl ether and carbon dioxide used for a heat pump hot water supply.
- Carbon dioxide has zero ozone-depleting potential, global warming potential of exactly 1 and extremely small environmental load as well as absence of toxicity, and flammability, safety, low price, and a low critical temperature of 31.1° C. Since in an air conditioning system and a hot-water system, heating can be performed even in a small temperature difference between the refrigerant and the refrigerated fluid due to readily attaining the supercritical point in a high pressure side of the cycling.
- An object of the present invention is to provide a safe, non-toxic refrigerant composition for hot water supply/heating as an alternative to carbon dioxide supercritical refrigerant.
- Such refrigerant composition has a small risk for depleting the ozone layer, has small damaging effect on the global warming, exhibits incombustibility or fire retardancy, and operates at lower pressures while exhibiting excellent performance.
- Carbon dioxide has a critical temperature of 31.1° C. and a boiling point of ⁇ 56.6° C.
- dimethyl ether has a critical temperature of 126.85° C. and a boiling point of ⁇ 25° C., indicating a great difference between the two in their physical property.
- carbon dioxide is utilized as a refrigerant in a very high pressure region such as low pressure at about 3 MPa to high pressure at about 10 MPa
- dimethyl ether is utilized as a refrigerant in a comparatively low pressure region such as low pressure at about 0.7 MPa to high pressure at about 2 MPa, and is known to exert best performance as the refrigerant under such pressure condition. Consequently, although carbon dioxide and dimethyl ether have been used alone as the refrigerant, an idea of trying to utilize as the refrigerant by mixing carbon dioxide and dimethyl ether having completely different properties has not been made or examined.
- the present inventors have tried to perform an assessment test and a macroscopic test on solubility of carbon dioxide in dimethyl ether and have confirmed that although the amount of mass transfer (dissolved amount) to gas-liquid equilibrium is changed depending on the conditions of temperature and pressure, carbon dioxide was dissolved and diffused well in dimethyl ether.
- the present inventors have considered the possibilities of obtaining physical properties showing extremely high thermal efficiency by mixing carbon dioxide which has physically high efficiency of heat transfer (0.02 W/mK) and dimethyl ether which has higher specific heat (138 J/molK), continued the development and simulation, and found that the mixture of dimethyl ether and carbon dioxide was a refrigerant for heating/hot water supply which could operate at low pressure while exhibiting excellent coefficient of performance, and completed the present invention.
- the present invention relates to a refrigerant composition for hot water supply/heating comprising 1 to 10% by mole of dimethyl ether and 99 to 90% by mole of carbon dioxide on the basis of the total number of moles of dimethyl ether and carbon dioxide.
- a mixture of dimethyl ether and carbon dioxide of the present invention is a refrigerant which has superior heating and hot water supplying ability, does not deplete the ozone layer, has almost zero global warming potential (GWP), is safe and non-toxic, and operates at low pressure while exhibiting excellent performance.
- GWP global warming potential
- FIG. 1 is a Pattern diagram of hot water supply system
- FIG. 2 is a DME CO 2 B programming flow-chart.
- Dimethyl ether used in the refrigerant composition of the present invention can be obtained by synthesizing dimethyl ether directly from hydrogen and carbon monoxide or indirectly from hydrogen and carbon monoxide through methanol synthesis by utilizing raw materials of a coal gasification gas, a BOG (boil of gas) of LNG tank, natural gases, by-product gases from a steel plant, oil residues, waste products and biogas.
- Carbon dioxide used in the refrigerant composition of the present invention can be obtained by compression, liquefaction and purification of ammonium synthesis gas and by-product gas as the raw material generated from a hydrogen manufacturing plant for desulfurization of fuel oil.
- a mixing ratio of dimethyl ether and carbon dioxide in the refrigerant composition of the present invention is appropriately determined depending on types of a hot water supply/heater in which the refrigerant is used.
- the refrigerant composition of the present invention contains, on the basis of the total number of moles of dimethyl ether and carbon dioxide, preferably dimethyl ether at 1 to 10% by moles and carbon dioxide at 99 to 90% by moles, more preferably dimethyl ether at 3 to 8% by moles and carbon dioxide at 97 to 92% by moles. If a ratio of dimethyl ether is less than 1% by mole, a coefficient of the performance hereinafter described decreases, and it is not preferred as an effect of adding dimethyl ether is not exhibited.
- the ratio of dimethyl ether is more than 10% by moles, since the refrigerant composition is out of an inflammable range, it is unfavorable on safety reason when particularly high safety standard is required (for example, a direct leakage system in which a refrigerant filling unit exists in a room or use in a place such as in a room where the space is sealed).
- the mixing ratio of the refrigerant composition of the present invention can be obtained, for example, by filling a predetermined amount of liquid dimethyl ether in a vessel from a tank filled with liquid dimethyl ether, subsequently filling a predetermined amount of liquid carbon dioxide thereto from a tank filled with liquid carbon dioxide. Further, after filling the predetermined amount of liquid dimethyl ether in the vessel, the refrigerant composition of the present invention can be prepared by such that carbon dioxide gas is filled into the gas phase part of the vessel and is dissolved and mixed under pressure into dimethyl ether.
- water as another additive can be added. Since water can be dissolved about a little over 7% by mole in dimethyl ether under the conditions of 1 atmospheric pressure at 18° C., and has the characteristics of higher vaporization (condensation) latent heat as well as having a small rate of temperature change to the vaporization latent heat due to a high critical point, as a result large latent heat can be obtained even in a high-temperature region. Consequently, it is estimated to obtain further high thermal efficiency by admixing three types of substance, i.e. carbon dioxide having high sensible heat effect, and dimethyl ether and water both having high latent heat effect. A ratio of mixing water in this case is determined not to exceed 7% by mole in consideration of solubility to dimethyl ether.
- a hot water supply system is generally composed of a compressor, a condenser, an extender and a vaporizer as shown in FIG. 1 , and hot water for hot water supply is generated by performing heat exchange between a high temperature refrigerant from the compressor and cold water at condenser.
- a working pressure in the condenser side becomes supercritical (CO 2 critical pressure: 7.4 MPa) at a high pressure of 9 MPa or more in the CO 2 refrigerant hot water supply cycle, the working pressure of the vaporizer in the low pressure side constitutes transition critical cycle of 3 MPa or more.
- Simulation for hot water supply performance of CO 2 /DME refrigerant In order to evaluate hot water supply performance of a_CO 2 /DME refrigerant, a numerical model of a standard cycle for hot water supply in FIG. 1 is prepared, and using a general-purpose simulation system for a numerical chemical process, the hot water supply performance of the CO 2 /DME refrigerant can be analyzed and evaluated by the known method (e.g. see Miyara et al., “Effect of heat transfer characteristics of heat exchanger on non-azeotropic mixture refrigerant heat pump cycle,” Transactions of the Japanese Association of Refrigeration, 7(1): 65-73, 1990).
- the general-purpose simulation system for the numerical chemical process stores database of thermodynamic properties of various components, and equilibrium thermodynamic calculation on interaction of chemical components corresponding to a mechanical engineering function of various systems can be performed.
- a system circulating the refrigerant composed of a compressor, a circulator, an expander and a vaporizer is expressed numerically, and the hot water supply performance is evaluated as coefficient of performance (COP) by using parameters of output pressure of compressor (P 1 ), discharge temperature of condenser (T 2 ), temperature of a vaporizer (T 3 ) and molar concentration of dimethyl ether/CO 2 .
- COP coefficient of performance
- Hot water supply COP total amount of exhaust heat of refrigerant in condenser ⁇ amount of power of compressor
- the present invention can be highly precisely evaluated by applying, preferably as an estimate equation for thermodynamic physical value of refrigerant, regular solution model with respect to dissolution and SRK (Soave-Redlich-Kwong) equation of state with respect to the equation of state, respectively.
- SRK Soave-Redlich-Kwong
- the refrigerant composition of the present invention can be fundamentally used directly in conventional carbon dioxide heat pump water supply known as naming of ecocute. However, considering the physical properties of the refrigerant of the present invention, a mechanical aspect of a condenser, a piston, etc. can be appropriately improved and designed in conformity with the refrigerant composition of the present invention.
- the pressure vessel was shaken up and down for completely mixing DME/CO 2 , and the test was performed after allowing to stand vertically.
- Results obtained are shown in Table 1.
- values of K-volume of CO 2 and DME are within the range of 0.66 ⁇ KDME ⁇ 0.80 and 2.59 ⁇ KCO 2 ⁇ 3.42, under the measuring conditions respectively, and it shows that carbon dioxide dissolves well in DME.
- Coefficient of performance (COP) of the mixed refrigerant of dimethyl ether and carbon dioxide in the hot water supply system shown in FIG. 1 is obtained. Simulation using the simulation chemical system for the numerical process was performed by following operation procedure.
- a quantity of state of stream (1) to (4) (volume, enthalpy, entropy, etc.) in the hot water supply system in FIG. 1 was determined by simulation to obtain coefficient of performance (COP) of the following equation.
- H 1 total amount of exhaust heat of refrigerant in condenser (total amount of heat absorption of refrigerant in vaporizer+amount of power of compressor)
- H 2 amount of power of compressor from (4) to (1)
- the output pressure of the compressor (discharge pressure), P 1 , the output temperature of the condenser (discharge temperature), P 2 , the pressure of the vaporizer, P 3 and the mixing ratio of DME/CO 2 were used as fluctuating parameter for calculation.
- an outlet temperature of the condenser of the refrigerant was set at 15° C.
- Discharge temperature 130° C., 120° C., 100° C.
- the simulation was performed by using the discharge pressure of the compressor (P 1 ), the discharge temperature and the pressure of the vaporizer (P 3 ) as fluctuating parameter.
- an outlet temperature of the condenser of the refrigerant was set at 15° C.
- Points to be considered are following three points.
- DME is an oxygen containing low molecular weight compound
- the boiling point of the representative substance, ethanol is 78° C.
- that of DME is ⁇ 25° C., it can be understood that it has no strong polarity as compared with alcohol, aldehyde and ketone groups. Consequently, a regular dissolution model can be applied for ⁇ i (0) of DME.
- SRK Soave-Redlich-Kwong
- a bubble point was calculated under the given composition and P 1 (the output pressure of the compressor).
- Tables 2-1 to 2-5 show simulation results at a discharge temperature of 130° C.
- tables 3-1 to 3-5 show simulation results at a discharge temperature of 120° C.
- Tables 4-1 to 4-5 show simulation results at a discharge temperature of 100° C.
- DME/CO 2 4/96 (mol %) (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.00 120.0 236490 97437 2.68 ⁇ 7.5/1.2 3.43 8.00 120.3 236530 97872 2.67 ⁇ 7.6/1.1 3.42 8.00 119.7 236460 97003 2.69 ⁇ 7.4/1.3 3.44 8.00 120.7 236560 98311 2.66 ⁇ 7.8/1.0 3.41
- DME/CO 2 4/96 (mol %) (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 7.00 100.0 233330 78249 2.80 ⁇ 5.9/2.6 3.98 7.00 98.5 233130 76333 2.85 ⁇ 5.3/3.2 4.05 7.00 97.6 233010 75205 2.88 ⁇ 4.9/3.6 4.10 7.00 97.0 232920 74462 2.90 ⁇ 4.7/3.8 4.13
- the refrigerant composition of the present invention can be expected for utilization in the refrigerant for domestic hot water supply/heating system, the refrigerant for industrial air conditioning (heat pump) and refrigerating machine, and the refrigerant for heat pump utilizing geothermal heat to an alleviate heat-island phenomenon.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lubricants (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
- The present invention relates to a refrigerant composition containing dimethyl ether and carbon dioxide used for a heat pump hot water supply.
- Carbon dioxide has zero ozone-depleting potential, global warming potential of exactly 1 and extremely small environmental load as well as absence of toxicity, and flammability, safety, low price, and a low critical temperature of 31.1° C. Since in an air conditioning system and a hot-water system, heating can be performed even in a small temperature difference between the refrigerant and the refrigerated fluid due to readily attaining the supercritical point in a high pressure side of the cycling. As a result, in the heating process with large warm-up range as like hot-water supply, carbon dioxide is currently widely used as the refrigerant for a heat pump hot water supply under the naming of “ecocute”, since high coefficient of performance can be obtained; high heating ability in input volume per unit of compressor can be expected; and high thermal conductivity can be obtained.
- However, since a working pressure of a carbon dioxide refrigerant is rather high as about 10 MPa compared with other refrigerants and as a result, each and every part of the system device should be assembled by super high pressure specifications, development of an elemental technology of the cycle system with appropriate prices remains a big issue.
- An object of the present invention is to provide a safe, non-toxic refrigerant composition for hot water supply/heating as an alternative to carbon dioxide supercritical refrigerant. Such refrigerant composition has a small risk for depleting the ozone layer, has small damaging effect on the global warming, exhibits incombustibility or fire retardancy, and operates at lower pressures while exhibiting excellent performance.
- Carbon dioxide has a critical temperature of 31.1° C. and a boiling point of −56.6° C., whereas dimethyl ether has a critical temperature of 126.85° C. and a boiling point of −25° C., indicating a great difference between the two in their physical property. For that reason, carbon dioxide is utilized as a refrigerant in a very high pressure region such as low pressure at about 3 MPa to high pressure at about 10 MPa, whereas dimethyl ether is utilized as a refrigerant in a comparatively low pressure region such as low pressure at about 0.7 MPa to high pressure at about 2 MPa, and is known to exert best performance as the refrigerant under such pressure condition. Consequently, although carbon dioxide and dimethyl ether have been used alone as the refrigerant, an idea of trying to utilize as the refrigerant by mixing carbon dioxide and dimethyl ether having completely different properties has not been made or examined.
- Contrary to that, the present inventors have tried to perform an assessment test and a macroscopic test on solubility of carbon dioxide in dimethyl ether and have confirmed that although the amount of mass transfer (dissolved amount) to gas-liquid equilibrium is changed depending on the conditions of temperature and pressure, carbon dioxide was dissolved and diffused well in dimethyl ether. The present inventors have considered the possibilities of obtaining physical properties showing extremely high thermal efficiency by mixing carbon dioxide which has physically high efficiency of heat transfer (0.02 W/mK) and dimethyl ether which has higher specific heat (138 J/molK), continued the development and simulation, and found that the mixture of dimethyl ether and carbon dioxide was a refrigerant for heating/hot water supply which could operate at low pressure while exhibiting excellent coefficient of performance, and completed the present invention.
-
Carbon dioxide Dimethyl ether Specific heat (J/molK) 30-40 138 Thermal conductivity (W/mK) 0.02 0.013 - The present invention relates to a refrigerant composition for hot water supply/heating comprising 1 to 10% by mole of dimethyl ether and 99 to 90% by mole of carbon dioxide on the basis of the total number of moles of dimethyl ether and carbon dioxide.
- As explained hereinabove, a mixture of dimethyl ether and carbon dioxide of the present invention is a refrigerant which has superior heating and hot water supplying ability, does not deplete the ozone layer, has almost zero global warming potential (GWP), is safe and non-toxic, and operates at low pressure while exhibiting excellent performance.
-
FIG. 1 is a Pattern diagram of hot water supply system; and -
FIG. 2 is a DME CO2B programming flow-chart. - Preferable embodiments of the present invention will be explained in detail hereinbelow.
- Dimethyl ether used in the refrigerant composition of the present invention can be obtained by synthesizing dimethyl ether directly from hydrogen and carbon monoxide or indirectly from hydrogen and carbon monoxide through methanol synthesis by utilizing raw materials of a coal gasification gas, a BOG (boil of gas) of LNG tank, natural gases, by-product gases from a steel plant, oil residues, waste products and biogas.
- Carbon dioxide used in the refrigerant composition of the present invention can be obtained by compression, liquefaction and purification of ammonium synthesis gas and by-product gas as the raw material generated from a hydrogen manufacturing plant for desulfurization of fuel oil.
- A mixing ratio of dimethyl ether and carbon dioxide in the refrigerant composition of the present invention is appropriately determined depending on types of a hot water supply/heater in which the refrigerant is used. The refrigerant composition of the present invention contains, on the basis of the total number of moles of dimethyl ether and carbon dioxide, preferably dimethyl ether at 1 to 10% by moles and carbon dioxide at 99 to 90% by moles, more preferably dimethyl ether at 3 to 8% by moles and carbon dioxide at 97 to 92% by moles. If a ratio of dimethyl ether is less than 1% by mole, a coefficient of the performance hereinafter described decreases, and it is not preferred as an effect of adding dimethyl ether is not exhibited. On the other hand, if the ratio of dimethyl ether is more than 10% by moles, since the refrigerant composition is out of an inflammable range, it is unfavorable on safety reason when particularly high safety standard is required (for example, a direct leakage system in which a refrigerant filling unit exists in a room or use in a place such as in a room where the space is sealed).
- The mixing ratio of the refrigerant composition of the present invention can be obtained, for example, by filling a predetermined amount of liquid dimethyl ether in a vessel from a tank filled with liquid dimethyl ether, subsequently filling a predetermined amount of liquid carbon dioxide thereto from a tank filled with liquid carbon dioxide. Further, after filling the predetermined amount of liquid dimethyl ether in the vessel, the refrigerant composition of the present invention can be prepared by such that carbon dioxide gas is filled into the gas phase part of the vessel and is dissolved and mixed under pressure into dimethyl ether.
- In the refrigerant composition of the present invention, for example, water as another additive can be added. Since water can be dissolved about a little over 7% by mole in dimethyl ether under the conditions of 1 atmospheric pressure at 18° C., and has the characteristics of higher vaporization (condensation) latent heat as well as having a small rate of temperature change to the vaporization latent heat due to a high critical point, as a result large latent heat can be obtained even in a high-temperature region. Consequently, it is estimated to obtain further high thermal efficiency by admixing three types of substance, i.e. carbon dioxide having high sensible heat effect, and dimethyl ether and water both having high latent heat effect. A ratio of mixing water in this case is determined not to exceed 7% by mole in consideration of solubility to dimethyl ether.
- A hot water supply system is generally composed of a compressor, a condenser, an extender and a vaporizer as shown in
FIG. 1 , and hot water for hot water supply is generated by performing heat exchange between a high temperature refrigerant from the compressor and cold water at condenser. A working pressure in the condenser side becomes supercritical (CO2 critical pressure: 7.4 MPa) at a high pressure of 9 MPa or more in the CO2 refrigerant hot water supply cycle, the working pressure of the vaporizer in the low pressure side constitutes transition critical cycle of 3 MPa or more. - Simulation for hot water supply performance of CO2/DME refrigerant In order to evaluate hot water supply performance of a_CO2/DME refrigerant, a numerical model of a standard cycle for hot water supply in
FIG. 1 is prepared, and using a general-purpose simulation system for a numerical chemical process, the hot water supply performance of the CO2/DME refrigerant can be analyzed and evaluated by the known method (e.g. see Miyara et al., “Effect of heat transfer characteristics of heat exchanger on non-azeotropic mixture refrigerant heat pump cycle,” Transactions of the Japanese Association of Refrigeration, 7(1): 65-73, 1990). The general-purpose simulation system for the numerical chemical process stores database of thermodynamic properties of various components, and equilibrium thermodynamic calculation on interaction of chemical components corresponding to a mechanical engineering function of various systems can be performed. - In the numerical simulation, a system circulating the refrigerant composed of a compressor, a circulator, an expander and a vaporizer is expressed numerically, and the hot water supply performance is evaluated as coefficient of performance (COP) by using parameters of output pressure of compressor (P1), discharge temperature of condenser (T2), temperature of a vaporizer (T3) and molar concentration of dimethyl ether/CO2.
-
Hot water supply COP=total amount of exhaust heat of refrigerant in condenser÷amount of power of compressor - The present invention can be highly precisely evaluated by applying, preferably as an estimate equation for thermodynamic physical value of refrigerant, regular solution model with respect to dissolution and SRK (Soave-Redlich-Kwong) equation of state with respect to the equation of state, respectively.
- The refrigerant composition of the present invention can be fundamentally used directly in conventional carbon dioxide heat pump water supply known as naming of ecocute. However, considering the physical properties of the refrigerant of the present invention, a mechanical aspect of a condenser, a piston, etc. can be appropriately improved and designed in conformity with the refrigerant composition of the present invention.
- The present invention will be described with reference to examples hereinbelow in detail, however the present invention is not limited within these examples.
- Solubility Test of Dimethyl Ether/Carbon Dioxide
- In order to know solubility of a mixture system of dimethyl ether (DME) and carbon dioxide (CO2), and in order to obtain coefficient of performance of the mixed refrigerant in the hot water supply system described hereinbelow, a solubility test of DME/CO2 was performed. The test method is as follows.
- (1) 300 g of dimethyl ether was encapsulated and sealed in a 500-mL pressure vessel, and weight of the sealed vessel was measured by using an electric weighing machine.
(2) The pressure vessel was set in the constant-temperature bath and kept at a constant temperature.
(3) Carbon dioxide was injected by using a booster pump until obtaining a constant pressure.
(4) Weight of the filled carbon dioxide was calculated by weighing before and after filling (d=0.1 g). - In the filling, the pressure vessel was shaken up and down for completely mixing DME/CO2, and the test was performed after allowing to stand vertically.
- Results obtained are shown in Table 1. As shown in Table 1, values of K-volume of CO2 and DME are within the range of 0.66<KDME<0.80 and 2.59<KCO2<3.42, under the measuring conditions respectively, and it shows that carbon dioxide dissolves well in DME.
-
TABLE 1 Solubility test results of DME/CO2 Case A B C D Pressure of system 10.0 10.0 10.0 1.0 Temperature of system (° C.) 10 20 30 40 ZCO2 (g-mol) 1.682 1.500 0.977 1.045 ZDME (g-mol) 6.522 6.522 6.522 6.522 V (g-mol) 1.177 1.378 2.090 0.661 L (g-mol) 7.027 6.634 5.409 6.906 YCO2 (mol %) 43.2 42.9 26.3 39.0 XCO2 (mol %) 16.7 13.7 7.9 11.4 KCO2 (—) 2.59 3.13 3.33 3.42 YDME (mol %) 56.8 57.1 73.7 61.0 XDME (mol %) 83.7 86.3 92.1 88.6 KDME 0.68 0.66 0.80 0.69 ZCO2 = V × YCO2 + L × CO2 ZCO2 + ZDME = V + L KCO2 = YCO2/XCO2 KDME = YDME/XDME - Coefficient of performance (COP) of the mixed refrigerant of dimethyl ether and carbon dioxide in the hot water supply system shown in
FIG. 1 is obtained. Simulation using the simulation chemical system for the numerical process was performed by following operation procedure. - A quantity of state of stream (1) to (4) (volume, enthalpy, entropy, etc.) in the hot water supply system in
FIG. 1 was determined by simulation to obtain coefficient of performance (COP) of the following equation. -
COP=H1/H2 - H1: total amount of exhaust heat of refrigerant in condenser (total amount of heat absorption of refrigerant in vaporizer+amount of power of compressor)
- H2: amount of power of compressor from (4) to (1)
- Condition setting was as follows.
- In order to evaluate hot water supply ability of a DME/CO2 mixed refrigerant, the output pressure of the compressor (discharge pressure), P1, the output temperature of the condenser (discharge temperature), P2, the pressure of the vaporizer, P3 and the mixing ratio of DME/CO2 were used as fluctuating parameter for calculation. Herein, an outlet temperature of the condenser of the refrigerant was set at 15° C.
- P1=9.16 MPa to 6.31 MPa
- P3=2.90 MPa to 2.55 MPa
- Discharge temperature=130° C., 120° C., 100° C.
- Mixing ratio of DME/CO2=3/97, 4/96, 5/95, 6/94 (molar ratio)
- For a carbon dioxide refrigerant alone, the simulation was performed by using the discharge pressure of the compressor (P1), the discharge temperature and the pressure of the vaporizer (P3) as fluctuating parameter. Herein, an outlet temperature of the condenser of the refrigerant was set at 15° C.
- P1=10 MPa to 8 MPa
- P3=3.18 MPa to 2.97 MPa
- In the simulation study, the accuracy of the employed estimation model for physical properties is an important factor and a trial examination was performed as follows.
- In general, a gas-liquid equilibrium relation is expressed in the following equation.
-
- φi Gas phase Fugacity Coeff.
- yi: Gas phase mol fraction
fi (0): Liquid phase standard Fugacity
γi (0): Activity coefficient of liquid phase
xi: Liquid phase mol fraction -
- Poynting Factor
- Points to be considered are following three points.
- (1) γi (0) model for DME
(2) Degree of relative volatility of DME and CO2
(3) Enthalpy and entropy model - Although DME is an oxygen containing low molecular weight compound, since the boiling point of the representative substance, ethanol, is 78° C., whereas that of DME is −25° C., it can be understood that it has no strong polarity as compared with alcohol, aldehyde and ketone groups. Consequently, a regular dissolution model can be applied for γi (0) of DME.
- As obtained from DME/CO2 solubility test data (Table 1), values of K-volume of DME and CO2 are within the range of 0.66<KDME<0.80 and 2.59<KCO2<3.42, respectively, indicating that there is no large difference in volatility between DME and CO2. Consequently, a vapor pressure model can be applied for fi (0).
- Since the estimated maximum pressure for use in DME+CO2 system with regard to enthalpy and entropy is approximately 10 MPa, SRK (Soave-Redlich-Kwong) equation of state can suitably be employed.
-
- γi (0): Regular Solution Model fi (0): Vaper Pressure Model φi, H, S: SRK equation of State
- When pressure of the system become high in some degree (several MPa), Poynting factor cannot be negligible, consequently this point was also taken into consideration.
- The following two programs, A and B were used.
- Flash calculation under given composition, T (temperature) and P (pressure).
- A bubble point was calculated under the given composition and P1 (the output pressure of the compressor).
- According to this condition, confirmation for an accuracy of gas-liquid equilibrium physical property estimation model and whether total condensation in the condenser can be in sight.
- Using the above explained simulator, COP of carbon dioxide alone and the refrigerant containing dimethyl ether and carbon dioxide were obtained as follows.
- Simulation of hot water supply ability of a dimethyl ether/carbon dioxide mixed refrigerant
- In order to evaluate hot water supply ability of a dimethyl ether/carbon dioxide mixed refrigerant, simulation was performed by using the discharge pressure of the compressor, the discharge temperature, the pressure of the vaporizer and the mixing ratio of DME/CO2 as fluctuating parameter for calculation under the above described conditions. Hereinbelow, simulation results of a refrigerant properly in each DME/CO2 mixing ratio (mot %) are shown. In the following table, “inlet/outlet” of the evaporation temperatures of a refrigerant indicate temperatures of the refrigerant in the inlet and the outlet of the vaporizer.
- Herein, Tables 2-1 to 2-5 show simulation results at a discharge temperature of 130° C., tables 3-1 to 3-5 show simulation results at a discharge temperature of 120° C., and Tables 4-1 to 4-5 show simulation results at a discharge temperature of 100° C.
-
TABLE 2-1 CO2 refrigerant alone (discharge temperature: 130° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 10 130.2 224290 104310 3.08 −0.1/−0.1 3.15 10 129.8 224240 103910 3.09 0.0/0.0 3.16 -
TABLE 2-2 DME/CO2 = 3/97 (mol %) (discharge temperature: 130° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 9.10 129.3 223580 105470 2.8 −6.5/0.2 3.21 9.13 129.7 233650 105840 2.8 −6.5/0.2 3.21 9.16 130.0 233710 106190 2.8 −6.5/0.2 3.20 -
TABLE 2-3 DME/CO2 = 4/96 (mol %) (discharge temperature: 130° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 9.00 132.0 238520 107490 2.75 −6.6/2.1 3.22 9.00 130.3 238330 105320 2.80 −6.0/2.6 3.26 9.00 128.7 238130 103200 2.85 −5.3/3.2 3.31 9.00 127.2 237920 101280 2.90 −4.7/3.8 3.35 -
TABLE 2-4 DME/CO2 = 5/95 (mol %) (discharge temperature: 130° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.48 130.3 242550 106150 2.65 −7.4/3.1 3.28 8.46 130.0 242500 105880 2.65 −7.4/3.1 3.29 8.44 129.7 242460 105610 2.65 −7.4/3.1 3.30 -
TABLE 2-5 DME/CO2 = 6/94 (mol %) (discharge temperature: 130° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.05 129.4 246560 105690 2.55 −8.2/4.1 3.33 8.07 129.7 246600 105970 2.55 −8.2/4.1 3.33 8.10 130.2 246660 106400 2.55 −8.2/4.1 3.32 8.06 129.6 246580 105830 2.55 −8.2/4.1 3.33 -
TABLE 3-1 CO2 refrigerant alone (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 9.00 119.9 222310 96214 2.99 −1.0/−1.0 3.31 9.00 120.2 222360 96609 2.98 −1.2/−1.2 3.30 9.00 120.5 222410 97006 2.97 −1.3/−1.3 3.29 -
TABLE 3-2 DME/CO2 = 3/97 (mol %) (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.45 120.2 232090 97315 2.80 −6.5/0.2 3.38 8.43 119.9 232040 97053 2.80 −6.5/0.2 3.39 8.40 119.5 231960 96660 2.80 −6.5/0.2 3.40 -
TABLE 3-3 DME/CO2 = 4/96 (mol %) (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.00 120.0 236490 97437 2.68 −7.5/1.2 3.43 8.00 120.3 236530 97872 2.67 −7.6/1.1 3.42 8.00 119.7 236460 97003 2.69 −7.4/1.3 3.44 8.00 120.7 236560 98311 2.66 −7.8/1.0 3.41 -
TABLE 3-4 DME/CO2 = 5/95 (mol %) (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 7.75 119.4 240870 96156 2.65 −7.4/3.1 3.51 7.80 120.2 241000 96869 2.65 −7.4/3.1 3.49 7.85 121.0 241120 97579 2.65 −7.4/3.1 3.47 -
TABLE 3-5 DME/CO2 = 6/94 (mol %) (discharge temperature: 120° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 7.47 120.4 245220 97361 2.55 −8.2/4.1 3.52 7.47 120.4 245210 97287 2.55 −8.2/4.1 3.52 7.46 120.3 245200 97212 2.55 −8.2/4.1 3.52 -
TABLE 4-1 CO2 refrigerant alone (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 8.00 99.8 218430 76756 3.18 1.0/1.0 3.85 8.00 100.3 218530 77446 3.16 0.8/0.8 3.82 8.00 100.9 218640 78143 3.14 0.6/0.6 3.80 -
TABLE 4-2 DME/CO2 = 3/97 (mol %) (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 7.13 99.7 228450 79250 2.80 −6.5/0.2 3.88 7.15 100.1 228510 79537 2.80 −6.5/0.2 3.87 -
TABLE 4-3 DME/CO2 = 4/96 (mol %) (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 7.00 100.0 233330 78249 2.80 −5.9/2.6 3.98 7.00 98.5 233130 76333 2.85 −5.3/3.2 4.05 7.00 97.6 233010 75205 2.88 −4.9/3.6 4.10 7.00 97.0 232920 74462 2.90 −4.7/3.8 4.13 -
TABLE 4-4 DME/CO2 = 5/95 (mol %) (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 6.60 100.1 237740 78958 2.65 −7.3/3.1 4.01 6.55 99.2 237590 78173 2.65 −7.3/3.1 4.04 6.57 99.6 237650 78487 2.65 −7.3/3.1 4.03 6.54 99.1 237560 78015 2.65 −7.3/3.1 4.05 -
TABLE 4-5 DME/CO2 = 6/94 (mol %) (discharge temperature: 100° C.) Total heat Amount of Discharge Discharge absorption amount power of Vaporization Vaporization pressure temperature in vaporizer compressor pressure temperature (° C.) (MPa) (° C.) (KCAL/H) (KCAL/H) (MPa) inlet/outlet COP 6.34 100.8 242180 79676 2.55 −8.1/4.1 4.04 6.33 100.6 242150 79512 2.55 −8.1/4.1 4.05 6.31 100.2 242090 79183 2.55 −8.1/4.1 4.06 - As obvious from Tables 2-1 to 4-5, when the same discharge temperature is intended to be obtained, as a mixing amount of DME is larger, a discharge pressure decreases, and a distance between a condensation point and a boiling point in a two-layered region which corresponds to a vaporization process in the Mollier diagram becomes wider, and COP becomes high. That is, as compared with a carbon dioxide refrigerant alone, a higher discharge temperature is obtained at a lower discharge pressure, which results in a higher total amount of exhaust heat can be obtained in a condenser.
- From the above result, in the system operating at the condenser discharge temperature at 15° C. or less, the refrigerant composition of the present invention can be expected for utilization in the refrigerant for domestic hot water supply/heating system, the refrigerant for industrial air conditioning (heat pump) and refrigerating machine, and the refrigerant for heat pump utilizing geothermal heat to an alleviate heat-island phenomenon.
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JP2009008334A (en) * | 2007-06-28 | 2009-01-15 | Showa Tansan Co Ltd | Heat transfer medium, and heat transfer device using the same |
CN110484210A (en) * | 2019-08-23 | 2019-11-22 | 江苏蓝色星球环保科技股份有限公司 | A kind of novel refrigerant |
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