US20080269653A1 - Casting Apparatus and Method for Using the Same - Google Patents

Casting Apparatus and Method for Using the Same Download PDF

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Publication number
US20080269653A1
US20080269653A1 US11/740,281 US74028107A US2008269653A1 US 20080269653 A1 US20080269653 A1 US 20080269653A1 US 74028107 A US74028107 A US 74028107A US 2008269653 A1 US2008269653 A1 US 2008269653A1
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US
United States
Prior art keywords
casting
casting body
application
air
patient
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/740,281
Other languages
English (en)
Inventor
Bing-Tang Zhong
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US11/740,281 priority Critical patent/US20080269653A1/en
Priority to CNA2008100741408A priority patent/CN101229085A/zh
Priority to CNU2008200068184U priority patent/CN201164521Y/zh
Priority to TW097112711A priority patent/TW200908943A/zh
Priority to EP08007157A priority patent/EP1985265A1/en
Priority to JP2008112951A priority patent/JP2008272468A/ja
Priority to KR1020080038608A priority patent/KR20080095812A/ko
Publication of US20080269653A1 publication Critical patent/US20080269653A1/en
Priority to US12/430,890 priority patent/US8251931B2/en
Abandoned legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/04—Plaster of Paris bandages; Other stiffening bandages
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • A61F5/01—Orthopaedic devices, e.g. splints, casts or braces
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/06—Bandages or dressings; Absorbent pads specially adapted for feet or legs; Corn-pads; Corn-rings
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/10—Bandages or dressings; Absorbent pads specially adapted for fingers, hands, or arms; Finger-stalls; Nail-protectors
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/14—Bandages or dressings; Absorbent pads specially adapted for the breast or abdomen
    • A61F13/146—Shoulder bandages or bandaging garments
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F2013/00361—Plasters
    • A61F2013/00544—Plasters form or structure
    • A61F2013/00621—Plasters form or structure cast

Definitions

  • the present invention relates generally to the field of casting material, and more particularly to the design of a casting apparatus for forming a rigid structure for application in skeletal and joint fixation.
  • synthetic splints are created from a resin impregnated fabric contained within a moisture impervious sleeve prior to use.
  • the resin impregnated fabric is wetted and then applied to the body part requiring a splint.
  • a synthetic splint thus requires an activator, may irritate the skin and cause an allergic reaction.
  • Both the plaster of paris and the synthetic resin casts require a substantial period of time for the cast to set and hardened, and require multiple step to prepare and are difficult and messy to apply.
  • these casts are removed by cutting them off the patient and discarded and thereby adding to the pollution of the environment.
  • the plaster of paris and synthetic casting methods both have advantages and disadvantages.
  • the casting material of the present invention eliminates the disadvantages of plaster of paris and synthetic resin casting material and methods but reserves all of the advantages of both.
  • the casting material of the present invention may be used repeatedly many times, hence there is no waste and trash to pollute the environment and energy and water are conserved by eliminating the multi step preparation process required by the plaster of paris and synthetic casting methods.
  • a casting apparatus comprises a plastic casting body adapted for immobilizing a body limb or part.
  • the casting body is filled with small spherical granules and is sealed about the perimeter thereof.
  • the casting apparatus includes a nozzle opening into the casting body for aspirating air therefrom.
  • the casting body may be shaped to conform to the shape of the immobilized body part. Upon Aspiration of air from the interior of the casting body, a hard rigid casting about the immobilized body part is formed.
  • the casting body is divided into a plurality of compartments for more even distribution of the spherical granules therein. Portions of the casting body may be devoid of compartments or channels thereby permitting more flexibility for shaping the casting about joints or the like.
  • FIG. 1 is a schematic view of a forearm pattern casting of the present invention
  • FIG. 2 is a side elevation view of the forearm pattern casting applied to the forearm of a patient
  • FIG. 3 is a section view of the forearm pattern casting of the present invention taken along line 3 - 3 of FIG. 1 ;
  • FIG. 4 is perspective view of the forearm pattern casting of the present invention.
  • FIG. 5 is a section view of the forearm pattern casting of the present invention taken along line 5 - 5 of FIG. 4 ;
  • FIG. 6 is a schematic view of an alternate embodiment of the forearm pattern casting of the present invention.
  • FIG. 7 is a side elevation view of the forearm pattern casting shown in FIG. 6 applied to the forearm of a patient;
  • FIG. 8 is a schematic view of a hip spica pattern casting of the present invention.
  • FIG. 9 is a side elevation view of the hip spica casting of the present invention applied to the body of a patient;
  • FIG. 10 is a schematic view of a lower extremity pattern casting of the present invention.
  • FIG. 11 is a side elevation view of the lower extremity casting of the present invention applied to the leg of a patient;
  • FIG. 12 is a schematic view of a shoulder spica pattern casting of the present invention.
  • FIG. 13 is a side elevation view of the shoulder spica casting of the present invention applied to the body of a patient;
  • an embodiment of the invention is generally identified by the reference numeral 10 .
  • the casting apparatus 10 defines a casting body 12 adapted for application about the forearm of a patient.
  • the casting body 12 is fabricated of a soft, air-tight plastic or latex material filled with hard spherical plastic granules 14 .
  • the granules 14 are about 1-2 mm in diameter and the surface thereof is smooth and slippery.
  • the casting body 12 comprises a unitary body of plastic material that when laid flat includes substantially planar top and bottom surfaces sealed about the perimeter thereof.
  • the top and bottom surfaces of the casting body 12 are spaced apart to form a relatively narrow longitudinal cavity 16 containing the granules 14 .
  • the surface of the casting body 12 that will contact the patient's skin is lined with a layer 13 of felt, cotton material or the like so as not to irritate the patient's skin.
  • the casting body 12 further includes a nozzle 18 providing fluid access to the cavity 16 .
  • the nozzle 18 is internally threaded for connecting the casting apparatus 10 to a suction pump or other device for removal of air from within the casting body 12 .
  • the opposite end of the nozzle 18 (open to the cavity 16 ) is provided with a screen or slotted plug that permits air to be aspirated out of the cavity 16 but prevents the spherical granules 14 from being drawn into and plugging the nozzle 18 .
  • the casting body 12 is relatively flat and may be manipulated to wrap around a patient's body member which may need to be immobilized. Specifically, the casting body 12 depicted in FIG. 1 defines a pattern or configuration for wrapping about a patient's forearm, as best shown in FIG. 2 .
  • the casting body 12 is applied about the patient's forearm and the nozzle 18 is connected to a vacuum pump or similar suction device.
  • the casting body 12 is wrapped about the patient's forearm and shaped to conform to the contour and shape of the patient's forearm.
  • the longitudinal sides of casting body 12 are brought into facing contact so that the casting body 12 fully encircles the patient's forearm.
  • Straps 20 such as Velcro straps, attached to the outer surface of the casting body 12 are secured to retain the casting apparatus about the patient's forearm. Air is then aspirated from the cavity 16 and the casting body 12 immediately hardens and aspiration of air is ceased.
  • the casting body 12 becomes rigid and hard within a few seconds, typically within five seconds, of beginning to aspirate air out of the body cavity 16 .
  • the suction pump is disconnected and a plug is threaded into the nozzle 18 and a clip or the like is secured about the stem of the nozzle 14 thereby preventing entry of air into the cavity 16 .
  • the casting body 12 is now a hard and rigid cast about the patient's forearm.
  • the degree of rigidness or hardness of the casting body 12 may be adjusted by controlling the volume of air aspirated out of the casting body 12 so that it is easy to manipulate.
  • the cast 10 may be easily removed by undoing the Velcro straps 20 and opening the nozzle 18 .
  • the entry of air into the cavity 16 of the casting body 12 immediately relaxes the casting body 12 and the stiffness thereof is no longer maintained.
  • the casting apparatus 10 may then be stored and used again and again thereby eliminating waste and trash that would contribute to pollution of the environment.
  • an alternate embodiment of the present invention is generally identified by the reference numeral 100 .
  • the cast 100 is substantially the same as the cast 10 described above with the exception that cavity 16 of the cast 100 is divided into a plurality of compartments or channels 102 .
  • the channels 102 are open at one end 104 and closed at the opposite end 106 thereof.
  • the channels 102 permit more even distribution of the granules 14 throughout the cavity 16 of the casting body 12 and upon aspiration of air from the casting body 12 function like solid rods to maintain the shape of the cast 100 .
  • the cast 100 may also be provided with two or more nozzles 18 to more quickly aspirate air from the casting body 12 .
  • the castings of the invention may be fabricated for application to different members of a patient's body.
  • a pantaloon hip spica pattern cast 200 is adapted for application about a patient's lower torso and upper thigh.
  • FIGS. 10 and 11 depict a lower extremity pattern cast 300 adapted for application about a patient's leg.
  • a shoulder spica pattern cast 400 is adapted for application about a patient's upper torso and arm. It will also be observed in FIGS. 6 , 10 and 12 that portions 108 of the casting body 12 corresponding to the location of joints in the body member are devoid of compartments 102 .
  • the portions 108 permit the casting body 12 to have more flexibility in these areas to conveniently shape the casting body 12 to correspond to the desired orientation of the body member. For example, it may be desired that the wrist of the forearm depicted in FIG. 7 be oriented at a slight angle rather than straight.
  • the casting apparatus of the present invention may also be used in circumstances where use of plaster of paris or synthetic resin castings would be difficult.
  • the casting apparatus of the present invention is portable.
  • a suction device such as an electric or hand operated portable suction pump, is all that is required. It may be taken camping, stored at a residence or in the truck of a vehicle in case of an accident, or in a boat, ship, aircraft or the like.
  • the portability and light weight of the casting apparatus of the present invention is particularly suitable for use in those areas of the world, such as third world countries, where it may be easily carried with ones belonging or the like.

Landscapes

  • Health & Medical Sciences (AREA)
  • Vascular Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Nursing (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)
US11/740,281 2007-04-25 2007-04-25 Casting Apparatus and Method for Using the Same Abandoned US20080269653A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
US11/740,281 US20080269653A1 (en) 2007-04-25 2007-04-25 Casting Apparatus and Method for Using the Same
CNA2008100741408A CN101229085A (zh) 2007-04-25 2008-02-22 骨关节固定器具
CNU2008200068184U CN201164521Y (zh) 2007-04-25 2008-02-22 骨关节固定器具
TW097112711A TW200908943A (en) 2007-04-25 2008-04-08 Casting mold material capable of duplicate use and its using method
EP08007157A EP1985265A1 (en) 2007-04-25 2008-04-11 Casting apparatus and method for using the same
JP2008112951A JP2008272468A (ja) 2007-04-25 2008-04-23 重複使用が可能なキャスティングモールド器材及びその使用方法
KR1020080038608A KR20080095812A (ko) 2007-04-25 2008-04-25 캐스팅 장치 및 그 사용 방법
US12/430,890 US8251931B2 (en) 2007-04-25 2009-04-27 Casting apparatus and method for using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11/740,281 US20080269653A1 (en) 2007-04-25 2007-04-25 Casting Apparatus and Method for Using the Same

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US12/430,890 Continuation US8251931B2 (en) 2007-04-25 2009-04-27 Casting apparatus and method for using the same

Publications (1)

Publication Number Publication Date
US20080269653A1 true US20080269653A1 (en) 2008-10-30

Family

ID=39682619

Family Applications (2)

Application Number Title Priority Date Filing Date
US11/740,281 Abandoned US20080269653A1 (en) 2007-04-25 2007-04-25 Casting Apparatus and Method for Using the Same
US12/430,890 Expired - Fee Related US8251931B2 (en) 2007-04-25 2009-04-27 Casting apparatus and method for using the same

Family Applications After (1)

Application Number Title Priority Date Filing Date
US12/430,890 Expired - Fee Related US8251931B2 (en) 2007-04-25 2009-04-27 Casting apparatus and method for using the same

Country Status (6)

Country Link
US (2) US20080269653A1 (ja)
EP (1) EP1985265A1 (ja)
JP (1) JP2008272468A (ja)
KR (1) KR20080095812A (ja)
CN (2) CN201164521Y (ja)
TW (1) TW200908943A (ja)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016014092A1 (en) * 2014-07-21 2016-01-28 Bsn Medical, Inc. Hip spica cast and undergarment for use with hip spica cast
US10016326B2 (en) 2011-06-09 2018-07-10 Molnycke Health Care Ab Compression device in combination with lower limb protection
US20180325715A1 (en) * 2015-09-18 2018-11-15 Ping-Chung Chung Vacuum-molded and reusable limb protecting pad

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2492211B1 (en) * 2011-02-24 2013-07-31 Advance kites S.R.L. Deformable protective support
TR201810569T4 (tr) * 2010-09-03 2018-08-27 Advance Kites S R L Destek Düzeneği.
US20140243719A1 (en) * 2013-02-26 2014-08-28 Dominique Ruel Neonatal splint
JP2016510613A (ja) * 2013-03-15 2016-04-11 テクスティア イノヴェイティヴ ソリューションズ ソシエダッド リミターダ 負圧によって制御される可変の剛度を有する要素
ITMI20131098A1 (it) * 2013-07-01 2015-01-02 Advance Kites S R L Dispositivo di protezione adattabile
KR101538642B1 (ko) * 2014-06-26 2015-07-22 주식회사 우리소재 변형성과 강성이 우수한 열가소성 캐스트 및 그 제조방법
US9504598B2 (en) 2014-07-10 2016-11-29 Advance Kites S.R.L. Adaptable protective device
CN104287708A (zh) * 2014-09-11 2015-01-21 西安力邦医疗电子有限公司 手臂固定板
CN104490507A (zh) * 2014-12-27 2015-04-08 李颖 塑型锁骨骨折固定背心
TWI606791B (zh) * 2015-09-02 2017-12-01 Bing Zhong Zhong Lithoplasty and reusable limb protection pads
CN106880129B (zh) * 2015-12-16 2021-11-19 钟炳中 能真空塑形的矫正鞋垫及其制备方法
TWI629014B (zh) * 2015-12-16 2018-07-11 鍾炳中 Vacuum-shaped corrective insole
EP3641706A4 (en) * 2017-06-20 2021-06-02 Aero Med Design Tech LLC INFLATABLE SUPPORT
US20190117434A1 (en) * 2017-10-23 2019-04-25 Xieping Zhu Fixation device for pelvis
KR101983089B1 (ko) * 2018-10-31 2019-05-29 정은희 정형외과용 부목 조립체 및 그 제조방법
CN115624426B (zh) * 2022-12-21 2023-03-31 常熟理工学院 骨骼绑缚装置及绑缚方法

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Publication number Priority date Publication date Assignee Title
US3745998A (en) * 1971-01-06 1973-07-17 Bio Medical Syst Inc Vacuum formed support structures and immobilizer devices
US3762404A (en) * 1969-08-21 1973-10-02 Olympic Surgical Co Inc Positioning aid
US4657003A (en) * 1983-10-03 1987-04-14 Cramer Products, Inc. Immobilizer device
US4862879A (en) * 1985-01-24 1989-09-05 National Research Development Corporation Orthopaedic splints
US6936002B2 (en) * 1998-03-17 2005-08-30 Kochamba Family Trust Stabilizing tissue method and apparatus

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US3212497A (en) * 1963-04-09 1965-10-19 Joseph A Kaplan & Sons Inc Moldable temporary splint
US3515625A (en) * 1965-04-20 1970-06-02 Steve Sedlak Composite flexible material containing a high proportion of filler particles
US4055866A (en) * 1976-01-19 1977-11-01 Franklin Temple Evans Polymorphic support systems
GB2319963A (en) * 1996-12-05 1998-06-10 Michael Joseph Anthony Parr An anatomical restraint
US6161239A (en) * 2000-01-31 2000-12-19 Grazel; Regina Infant positioning device
GB2437253B (en) * 2006-04-21 2011-08-24 Royal Nat Hospital For Rheumatic Diseases Support devices

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3762404A (en) * 1969-08-21 1973-10-02 Olympic Surgical Co Inc Positioning aid
US3745998A (en) * 1971-01-06 1973-07-17 Bio Medical Syst Inc Vacuum formed support structures and immobilizer devices
US4657003A (en) * 1983-10-03 1987-04-14 Cramer Products, Inc. Immobilizer device
US4862879A (en) * 1985-01-24 1989-09-05 National Research Development Corporation Orthopaedic splints
US6936002B2 (en) * 1998-03-17 2005-08-30 Kochamba Family Trust Stabilizing tissue method and apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10016326B2 (en) 2011-06-09 2018-07-10 Molnycke Health Care Ab Compression device in combination with lower limb protection
WO2016014092A1 (en) * 2014-07-21 2016-01-28 Bsn Medical, Inc. Hip spica cast and undergarment for use with hip spica cast
US9757268B2 (en) 2014-07-21 2017-09-12 Bsn Medical, Inc. Hip spica cast and undergarment for use with hip spica cast
US10893970B2 (en) 2014-07-21 2021-01-19 Bsn Medical, Inc. Hip spica cast and undergarment for use with hip spica cast
US20180325715A1 (en) * 2015-09-18 2018-11-15 Ping-Chung Chung Vacuum-molded and reusable limb protecting pad
US20210000631A1 (en) * 2015-09-18 2021-01-07 Ping-Chung Chung Vacuum-Molded and Reusable Limb Protecting Pad

Also Published As

Publication number Publication date
TW200908943A (en) 2009-03-01
JP2008272468A (ja) 2008-11-13
CN101229085A (zh) 2008-07-30
US20090209892A1 (en) 2009-08-20
KR20080095812A (ko) 2008-10-29
EP1985265A1 (en) 2008-10-29
CN201164521Y (zh) 2008-12-17
US8251931B2 (en) 2012-08-28

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