US20080219881A1 - Use of a copper zinc alloy - Google Patents
Use of a copper zinc alloy Download PDFInfo
- Publication number
- US20080219881A1 US20080219881A1 US11/857,662 US85766207A US2008219881A1 US 20080219881 A1 US20080219881 A1 US 20080219881A1 US 85766207 A US85766207 A US 85766207A US 2008219881 A1 US2008219881 A1 US 2008219881A1
- Authority
- US
- United States
- Prior art keywords
- alloy
- copper
- manganese
- iron
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 51
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 158
- 239000000956 alloy Substances 0.000 claims abstract description 158
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 84
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 48
- 239000010949 copper Substances 0.000 claims abstract description 44
- 229910052742 iron Inorganic materials 0.000 claims abstract description 42
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 40
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052802 copper Inorganic materials 0.000 claims abstract description 40
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 40
- 239000010703 silicon Substances 0.000 claims abstract description 40
- 239000011701 zinc Substances 0.000 claims abstract description 40
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 40
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 39
- 239000012535 impurity Substances 0.000 claims abstract description 39
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract description 39
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 37
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 229910000765 intermetallic Inorganic materials 0.000 description 24
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 15
- 229910021332 silicide Inorganic materials 0.000 description 15
- 239000013078 crystal Substances 0.000 description 11
- 239000011159 matrix material Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 230000001050 lubricating effect Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/05—Alloys based on copper with manganese as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
- F16C33/121—Use of special materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/10—Alloys based on copper
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/10—Alloys based on copper
- F16C2204/14—Alloys based on copper with zinc as the next major constituent
Definitions
- the invention relates to a copper zinc alloy, which is employable for sliding bearings.
- the material must possess a low friction coefficient in order to avoid “jamming” and a high wear resistance in order to obtain a long service life.
- copper zinc alloys of the type CuZn31Si1.
- the properties of the CuZn31Si1 alloys no longer meet the requirements that are imposed on materials for sliding bearings in modern engines, for instance, diesel engines.
- the operating temperature of the sliding bearings may reach and exceed 300° C.
- the employed copper zinc alloys however, soften at temperatures around 250° C. Consequently, sliding bearings made of this alloy no longer have the requisite strength at the operating temperature.
- the invention is therefore based on the problem of providing a copper zinc alloy for use as a material for sliding bearings, wherein the copper zinc alloy meets the requirements imposed on a material for sliding bearings, in particular at elevated temperatures, and can also be easily produced.
- the object is achieved according to the invention by the use of a copper zinc alloy as a material for sliding bearings wherein the alloy comprises 59-73% copper, 2.7-8.5% manganese, 1.5-6.3% aluminum, 0.2-4% silicon, 0.2-3% iron, 0-2% lead, 0-2% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- a novel use for a copper zinc alloy is therefore specified.
- a similar alloy according to DE 29 19 478 C2 is used as a synchronizing ring alloy and is known to those skilled in the art because of this field of use as an alloy, which has a high friction coefficient in combination with the other intrinsic material properties.
- a high friction coefficient is disadvantageous for the use of a material as a sliding bearing, since a high friction coefficient describes a strong interaction between the sliding bearing and its surroundings and is also expressed by a great tendency to jam during the sliding operation. Therefore, the material claimed for the novel use as a sliding bearing has not previously been considered as a sliding bearing material.
- the claimed copper zinc alloy has a surprisingly good thermal stability. This unexpected combination of material properties makes use as a material for sliding bearings possible for the first time.
- the alloy has a microstructure which comprises an alpha mixed crystal component and a beta mixed crystal component.
- the copper zinc alloy for use as a material for sliding bearings comprises 68-72.5% copper, 5.8-8.5% manganese, 3.6-6.3% aluminum, 0.5-3.3% silicon, 0.2-2.5% iron, 0.2-1.9% lead, 0-1.5% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- the microstructure of the developed alloy produced according to DE 29 19 478 C2 comprises an alpha and beta mixed crystal matrix with up to 60-85% alpha phase.
- the microstructure also includes hard intermetallic compounds, for example iron-manganese silicides.
- the alpha phase is decisive for the thermal stability of the alloy.
- Sliding bearings of this alloy have a particularly high wear resistance, which is even much higher than that of the alloy CuZn31Si1.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- the novel claimed sliding bearing material has a lower jamming tendency, which is attributable to the significantly reduced friction coefficient.
- the use is claimed of a copper zinc alloy wherein the alloy comprises 68.9-71.4% copper, 6.9-8.5% manganese, 4.3-6% aluminum, 1.1-2.6% silicon, 0.4-1.9% iron, 0.3-1.6% lead, 0-0.8% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- microstructure of the alloy produced in the customary way has an alpha and beta crystal matrix with up to 80% distributed alpha phase.
- Hard intermetallic compounds for example iron-manganese silicides, are additionally contained.
- this alloy as a material for sliding bearings that there is a stable high hardness level in the desired operating range above 300° C., and the softening of the alloy only begins well over 100 K above the softening temperature of currently used CuZn31Si1 alloys.
- a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 69.5-70.5% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.5-2.2% silicon, 0.8-1.4% iron, 0.4-1.2% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- the microstructure of said, correspondingly produced alloy has a matrix of beta mixed crystals in which alpha deposits are embedded. Also contained in the microstructure are likewise randomly dispersed manganese-iron silicides. Apart from a low friction coefficient and a high wear resistance, this alloy has a high softening temperature.
- a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 69.4-71.4% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.7-2.2% silicon, 0.8-1.4% iron, 0.4-1.2% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- Sliding bearings of this alloy have a particularly high wear resistance.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- Intermetallic compounds determine the high wear resistance the wear resistance increasing with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds are brought about by a high proportion of Si, a high proportion of the ⁇ phase, for the thermal stability of the alloy, being ensured by the high Cu content with the iron and manganese contents remaining the same.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises more than 70 and up to 71.4% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.8-2.2% silicon, 0.8-1.4% iron, 0.4-1.2% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- Sliding bearings of this alloy have a particularly high wear resistance.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- Intermetallic compounds determine the high wear resistance the wear resistance increasing with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds are brought about by a high proportion of Si, a high proportion of the ⁇ phase, for the thermal stability of the alloy, being ensured by the high Cu content with the iron and manganese contents remaining the same.
- a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 63.5-67.5% copper, 6-8.5% manganese, 3.6-6.3% aluminum, 0.5-3% silicon, 0.2-2.5% iron, 0.02-1.8% lead, 0-1.5% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- the microstructure of the developed alloy produced according to DE 29 19 478 C2 comprises an alpha and beta mixed crystal matrix with up to 60-85% alpha phase.
- the microstructure also includes hard intermetallic compounds, for example iron-manganese silicides.
- the alpha phase is decisive for the thermal stability of the alloy.
- the use is claimed of a copper zinc alloy wherein the alloy comprises 64.5-66.5% copper, 6.9-8.5% manganese, 4.3-6% aluminum, 0.9-2.6% silicon, 0.4-1.9% iron, 0.1-1.3% lead, 0-0.8% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- microstructure of the alloy produced in the customary way has an alpha and beta crystal matrix with up to 80% distributed alpha phase.
- Hard intermetallic compounds for example iron-manganese silicides, are additionally contained.
- this alloy as a material for sliding bearings that there is a stable high hardness level in the desired operating range above 300° C., and the softening of the alloy only begins well over 100 K above the softening temperature of currently used CuZn31Si1 alloys.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 65.1-66% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.3-2% silicon, 0.8-1.4% iron, 0.2-0.9% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- the microstructure of said, correspondingly produced alloy has a matrix of beta mixed crystals with alpha deposits. Randomly dispersed iron-manganese silicides are contained in the microstructure.
- this alloy Apart from a low friction coefficient and a high wear resistance, this alloy also has a high softening temperature.
- a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 65.1-66% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.7-2% silicon, 0.8-1.4% iron, 0.2-0.9% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- Intermetallic compounds in particular iron-manganese silicides, determine the high wear resistance.
- the wear resistance increases with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds are brought about by a high proportion of Si.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 65.1-66% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.8-2% silicon, 0.8-1.4% iron, 0.2-0.9% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- the high wear resistance is determined by intermetallic compounds, in particular iron-manganese silicides.
- the wear resistance increases with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds are brought about by a high proportion of Si.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 68.3-72.7% copper, 5.7-8.5% manganese, 3.6-6.3% aluminum, 0.5-3.3% silicon, 0.2-2.5% iron, 0-0.1% lead, 0-1.5% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- This alloy has the particular property that, because of the low lead content, it counts as a lead-free alloy and therefore represents a material for sliding bearings that also satisfies the environmental aspect gaining increasing importance in engine construction. In addition, the combination of the properties of this alloy that is important for sliding bearings exceeds the properties of known sliding bearing materials.
- the microstructure of the developed alloy produced according to DE 29 19 478 C2 comprises an alpha and beta mixed crystal matrix with up to 60-85% alpha phase.
- the microstructure also includes hard intermetallic compounds, for example iron-manganese silicides.
- the alpha phase is decisive for the thermal stability of the alloy.
- Sliding bearings of this alloy have a particularly high wear resistance, which is even much higher than that of the alloy CuZn31Si1.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- the novel claimed sliding bearing material has a lower jamming tendency, which is attributable to the significantly reduced friction coefficient.
- the use is claimed of a copper zinc alloy wherein the alloy comprises 69.4-71.6% copper, 6.9-8.5% manganese, 4.3-6% aluminum, 1.1-2.6% silicon, 0.4-1.9% iron, 0-0.1% lead, 0-0.8% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- microstructure of the alloy produced in the customary way has an alpha and beta crystal matrix with up to 80% alpha phase.
- Hard intermetallic compounds for example iron-manganese silicides, are additionally contained.
- this lead-free and consequently environmentally compatible alloy as a material for sliding bearings is that there is a high hardness level in the desired operating range above 300° C., and the softening of the alloy only begins above the softening temperature of currently used CuZn31Si1 alloys.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 70-71% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.5-2.2% silicon, 0.8-1.4% iron, 0-0.1% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- microstructure of said, correspondingly produced alloy has an alpha and beta mixed crystal matrix. Likewise randomly dispersed manganese-iron silicides are contained in the microstructure.
- this lead-free, environmentally compatible alloy Apart from a low friction coefficient and an improved wear resistance, this lead-free, environmentally compatible alloy also has a higher softening temperature.
- a material for sliding bearings is a copper zinc alloy wherein the alloy comprises 69.4-71.4% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.7-2.2% silicon, 0.8-1.4% iron, 0-0.1% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- Sliding bearings of this alloy have a particularly high wear resistance.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- the high wear resistance is determined by intermetallic compounds, in particular iron-manganese silicides, the wear resistance increasing with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds is brought about by a high proportion of Si, a high proportion of the ⁇ phase, for the thermal stability, being ensured by the high Cu content.
- used as a material for sliding bearings is a copper zinc alloy wherein the alloy comprises more than 70 and up to 71.4% copper, 7.4-8.1% manganese, 4.8-5.7% aluminum, 1.8-2.2% silicon, 0.8-1.4% iron, 0-0.1% lead, 0-0.3% nickel, 0-0.4% tin, residual zinc and unavoidable impurities.
- Sliding bearings of this alloy have a particularly high wear resistance.
- the low dry frictional wear in the case of sliding bearings of said alloy results in better behavior under inadequate lubricating conditions. Consequently, the high wear resistance also ensures the emergency running properties of a sliding bearing.
- the wear-reducing effect is particularly advantageous especially at temperatures around 300° C., the operating temperature of the sliding bearings in modern engines.
- the high wear resistance is determined by intermetallic compounds, in particular iron-manganese silicides, the wear resistance increasing with an increasing proportion of intermetallic compounds in the alloy.
- a high proportion of intermetallic compounds are brought about by a high proportion of Si, a high proportion of the ⁇ phase, for the thermal stability of the alloy, being ensured by the high Cu content with the iron and manganese contents remaining the same.
- a material for sliding bearings is a copper zinc alloy wherein the alloy additionally comprises at least one of the elements chromium, vanadium, titanium or zirconium with up to 0.1%.
- the copper zinc alloy when used for a sliding bearing, may comprise at least one of the following elements with a concentration ⁇ 0.0005% boron, ⁇ 0.03% antimony, ⁇ 0.03% phosphorus, ⁇ 0.03% cadmium, ⁇ 0.05% chromium, ⁇ 0.05% titanium, ⁇ 0.05% zirconium and ⁇ 0.05% cobalt.
- Alloy 1 corresponds to the alloy from claim 4 and has a composition of 70% copper, 7.7% manganese, 5.2% aluminum, 1.8% silicon, 1.1% iron, 0.8% lead, residual zinc and unavoidable impurities.
- Alloy 2 corresponds to the alloy from claim 9 and has a composition of 65.5% copper, 7.7% manganese, 5.2% aluminum, 1.6% silicon, 1% iron, 0.5% lead, 0.1% nickel, 0.2% tin, residual zinc along with unavoidable impurities.
- Alloy 3 corresponds to the alloy from claim 14 and has a composition with 70.5% copper, 7.7% manganese, 5.2% aluminum, 1.8% silicon, 1.1% iron, 0.05% lead, 0.1% nickel, 0.2% tin, residual zinc and unavoidable impurities.
- alloys 1 and 3 and to some extent alloy 2 have their maximum hardness at the temperatures that correspond to the operating temperature of sliding bearings in modern engines.
- the electrical conductivity can be used as a measure of the thermal conductivity, a high value standing for good thermal conductivity.
- the standard alloy has an electrical conductivity of 8.2 m/ ⁇ mm 2 .
- the electrical conductivity of alloys 1, 2 and 3 is lower than that of the standard alloy at 4.6 m/ ⁇ mm 2 , 4 m/ ⁇ mm 2 and 5.4 m/ ⁇ mm 2 , respectively. This means that the heat dissipation of alloys 1, 2 and 3 is reduced in comparison with the standard alloy. However, as a result of the otherwise superior properties, this is acceptable.
- alloy 3 has the highest wear resistance (1250 km/g).
- Alloy 1 has a likewise outstanding wear resistance of 961 km/g, which are virtually two orders of magnitude higher than the wear resistance of the standard alloy at 12 km/g.
- the wear resistance of alloy 2 exceeds the wear resistance of the standard alloy by approximately one and a half orders of magnitude.
- alloys 1 and 3 have distinct advantages over the standard alloy.
- the wear of the standard alloy is 357 km/g, whereas the wear of the two alloys 1 and 3 is in each case 1250 km/g.
- the wear resistance is consequently in each case higher by a factor of three than the wear resistance of the standard alloy. In other words, the wear is much less.
- Alloy 2 has slightly greater wear that the standard alloy of 417 km/g.
- Alloys 1, 2 and 3 can be produced with preference by semicontinuous or fully continuous casting, extruding, drawing and straightening.
- a friction coefficient of 0.29 such as that of the standard alloy, has until now been considered to be a low friction coefficient, and consequently the material of the type CuZn31Si1 has been considered to be an ideal sliding bearing material.
- Alloys 1, 2 and 3 have distinct advantages over the standard alloy used until now for sliding bearings. These advantages concern, inter alia, the softening temperature, the sliding properties and the wear resistance. In addition, the conductivity is also adequate. Consequently, alloys 1, 2 and 3 represent a considerable improvement with respect to use as a sliding bearing material. These alloys meet the requirements imposed on the material because of the increased operating temperatures in modern diesel engines.
- Table 1 shows the material properties of a standard copper zinc alloy and of alloy 1, alloy 2 and alloy 3 in comparison.
- alloy 1 Having properties comparable to those of alloy 1 is the following alloy: 70.2% copper, 7.8% manganese, 5.3% aluminum, 1.8% silicon, 1.1% iron, 0.8% lead, residual zinc and unavoidable impurities. Having properties similar to those of alloy 2 is an alloy with 65.6% copper, 7.8% manganese, 5.3% aluminum, 1.8% silicon, 1.1% iron, 0.5% lead, 0.1% nickel, 0.2% tin, residual zinc and unavoidable impurities. An alloy with 70.5% copper, 7.8% manganese, 5.3% aluminum, 1.8% silicon, 1.1% iron, 0.05% lead, 0.1% nickel, 0.2% tin, residual zinc and unavoidable impurities shows properties that correspond to those of alloy 3.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Sliding-Contact Bearings (AREA)
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US13/685,176 US20130078137A1 (en) | 2005-04-04 | 2012-11-26 | Use of a copper zinc alloy |
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DE102005015467.0A DE102005015467C5 (de) | 2005-04-04 | 2005-04-04 | Verwendung einer Kupfer-Zink-Legierung |
DEBRD102005015467.0 | 2005-04-04 | ||
PCT/EP2006/002945 WO2006105910A2 (de) | 2005-04-04 | 2006-03-31 | Verwendung einer kupfer-zink-legierung |
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PCT/EP2006/002945 Continuation WO2006105910A2 (de) | 2005-04-04 | 2006-03-31 | Verwendung einer kupfer-zink-legierung |
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US13/685,176 Continuation US20130078137A1 (en) | 2005-04-04 | 2012-11-26 | Use of a copper zinc alloy |
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US20080219881A1 true US20080219881A1 (en) | 2008-09-11 |
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US11/857,662 Abandoned US20080219881A1 (en) | 2005-04-04 | 2007-09-19 | Use of a copper zinc alloy |
US13/685,176 Abandoned US20130078137A1 (en) | 2005-04-04 | 2012-11-26 | Use of a copper zinc alloy |
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US (2) | US20080219881A1 (pl) |
EP (1) | EP1866451B2 (pl) |
JP (1) | JP2008534780A (pl) |
KR (1) | KR20070114733A (pl) |
CN (2) | CN101287848A (pl) |
BR (1) | BRPI0607590A2 (pl) |
DE (1) | DE102005015467C5 (pl) |
ES (1) | ES2710107T5 (pl) |
HU (1) | HUE041839T2 (pl) |
PL (1) | PL1866451T5 (pl) |
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US20090022620A1 (en) * | 2007-06-28 | 2009-01-22 | Kai Weber | Copper-zinc alloy, production method and use |
EP2386664A1 (en) * | 2009-01-06 | 2011-11-16 | Oiles Corporation | High-strength brass alloy for sliding members, and sliding members |
US20130058605A1 (en) * | 2010-05-21 | 2013-03-07 | Oiles Corpolation | High-strength brass alloy for sliding member, and sliding member |
US20130330227A1 (en) * | 2004-12-02 | 2013-12-12 | Diehl Metall Stiftung & Co. Kg | Copper-Zinc Alloy for a Valve Guide |
CN103695701A (zh) * | 2013-12-17 | 2014-04-02 | 宁波华液机器制造有限公司 | 一种用于内啮合齿轮泵的月牙块组件及其制备方法 |
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US20180010212A1 (en) * | 2015-03-24 | 2018-01-11 | Diehl Metall Stiftung & Co. Kg | Copper-zinc alloy and use thereof |
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- 2005-04-04 DE DE102005015467.0A patent/DE102005015467C5/de active Active
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2006
- 2006-03-31 EP EP06723905.3A patent/EP1866451B2/de active Active
- 2006-03-31 CN CNA2006800080029A patent/CN101287848A/zh active Pending
- 2006-03-31 ES ES06723905T patent/ES2710107T5/es active Active
- 2006-03-31 JP JP2008503431A patent/JP2008534780A/ja active Pending
- 2006-03-31 TR TR2019/01333T patent/TR201901333T4/tr unknown
- 2006-03-31 KR KR1020077020208A patent/KR20070114733A/ko active Search and Examination
- 2006-03-31 BR BRPI0607590-8A patent/BRPI0607590A2/pt not_active Application Discontinuation
- 2006-03-31 CN CN2013102182052A patent/CN103290257A/zh active Pending
- 2006-03-31 PL PL06723905T patent/PL1866451T5/pl unknown
- 2006-03-31 HU HUE06723905A patent/HUE041839T2/hu unknown
- 2006-03-31 WO PCT/EP2006/002945 patent/WO2006105910A2/de not_active Application Discontinuation
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- 2007-09-19 US US11/857,662 patent/US20080219881A1/en not_active Abandoned
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130330227A1 (en) * | 2004-12-02 | 2013-12-12 | Diehl Metall Stiftung & Co. Kg | Copper-Zinc Alloy for a Valve Guide |
US20090022620A1 (en) * | 2007-06-28 | 2009-01-22 | Kai Weber | Copper-zinc alloy, production method and use |
EP2386664A1 (en) * | 2009-01-06 | 2011-11-16 | Oiles Corporation | High-strength brass alloy for sliding members, and sliding members |
EP2386664A4 (en) * | 2009-01-06 | 2013-11-13 | Oiles Industry Co Ltd | HIGH STRENGTH BRASS ALLOY FOR SLIDING ELEMENTS AND SLIDING ELEMENTS |
US9322085B2 (en) | 2009-01-06 | 2016-04-26 | Oiles Corporation | High-strength brass alloy for sliding members, and sliding members |
US20130058605A1 (en) * | 2010-05-21 | 2013-03-07 | Oiles Corpolation | High-strength brass alloy for sliding member, and sliding member |
US9568047B2 (en) | 2010-05-21 | 2017-02-14 | Oiles Corporation | High-strength brass alloy for sliding member, and sliding member |
US8950941B2 (en) * | 2010-05-21 | 2015-02-10 | Oiles Corporation | High-strength brass alloy for sliding member, and sliding member |
US9301515B2 (en) | 2013-03-12 | 2016-04-05 | Diehl Metall Stiftung & Co. Kg | Horseshoe and copper-zinc alloy for a horseshoe |
CN105247085A (zh) * | 2013-03-12 | 2016-01-13 | 迪尔金属合作两合公司 | 一种铜锌合金的用途 |
CN103695701A (zh) * | 2013-12-17 | 2014-04-02 | 宁波华液机器制造有限公司 | 一种用于内啮合齿轮泵的月牙块组件及其制备方法 |
US11427890B2 (en) | 2014-02-04 | 2022-08-30 | Otto Fuchs Kommanditgesellschaft | Lubricant-compatible copper alloy |
US10316398B2 (en) * | 2014-05-16 | 2019-06-11 | Otto Fuchs Kommanditgesellschaft | High-tensile brass alloy and alloy product |
US20180010212A1 (en) * | 2015-03-24 | 2018-01-11 | Diehl Metall Stiftung & Co. Kg | Copper-zinc alloy and use thereof |
US10364482B2 (en) | 2015-03-31 | 2019-07-30 | Wieland-Werke Ag | Copper-zinc alloy, band material composed thereof, process for producing a semifinished part composed of a copper-zinc alloy and sliding element composed of a copper-zinc alloy |
US10808303B2 (en) | 2015-11-17 | 2020-10-20 | Wieland-Werke Ag | Copper-nickel-zinc alloy and use thereof |
US10570484B2 (en) | 2016-05-20 | 2020-02-25 | Otto Fuchs Kommanditgesellschaft | High tensile brass alloy and high tensile brass alloy product |
US11359263B2 (en) | 2016-05-20 | 2022-06-14 | Otto Fuchs Kommanditgesellschaft | Lead-free high tensile brass alloy and high tensile brass alloy product |
Also Published As
Publication number | Publication date |
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CN103290257A (zh) | 2013-09-11 |
JP2008534780A (ja) | 2008-08-28 |
CN101287848A (zh) | 2008-10-15 |
DE102005015467C5 (de) | 2024-02-29 |
EP1866451B2 (de) | 2020-12-16 |
BRPI0607590A2 (pt) | 2009-09-15 |
KR20070114733A (ko) | 2007-12-04 |
PL1866451T5 (pl) | 2021-05-17 |
WO2006105910A3 (de) | 2008-07-10 |
HUE041839T2 (hu) | 2019-05-28 |
ES2710107T3 (es) | 2019-04-23 |
EP1866451A2 (de) | 2007-12-19 |
WO2006105910A2 (de) | 2006-10-12 |
TR201901333T4 (tr) | 2019-02-21 |
DE102005015467A1 (de) | 2006-10-05 |
EP1866451B1 (de) | 2018-11-14 |
PL1866451T3 (pl) | 2019-04-30 |
US20130078137A1 (en) | 2013-03-28 |
ES2710107T5 (es) | 2021-07-16 |
DE102005015467B4 (de) | 2018-12-20 |
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