US20080128310A1 - Packing case with buffers for holding multi-size substrates of display device - Google Patents
Packing case with buffers for holding multi-size substrates of display device Download PDFInfo
- Publication number
- US20080128310A1 US20080128310A1 US11/999,166 US99916607A US2008128310A1 US 20080128310 A1 US20080128310 A1 US 20080128310A1 US 99916607 A US99916607 A US 99916607A US 2008128310 A1 US2008128310 A1 US 2008128310A1
- Authority
- US
- United States
- Prior art keywords
- packing case
- buffer
- main body
- side walls
- protrusions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
Definitions
- FIG. 2 is an assembled view of the packing case of FIG. 1 .
- the packing case 10 includes a cover 11 , a main body 12 , and two buffers 14 .
- the main body 12 and the cover 11 corperatively form a space to accommodate glass substrates 131 .
- the buffers 14 are used to adjust a capacity of the packing case 10 .
- the main body 12 includes a bottom plate 121 , and four first side walls 122 perpendicularly extending from four side edges of the bottom plate 121 .
- the four first side walls 122 are connected end to end. Top ends of the first side walls 122 cooperatively define a peripheral first step structure 124 .
- the cover 11 includes a top plate 111 and four second side walls 112 perpendicularly extending from side edges of the top plate 111 .
- the second side walls 112 are connected end to end. Bottom ends of the second side walls 112 cooperatively define a peripheral second step structure (not labeled), corresponding to the first step structure 124 of the main body 12 .
- the cover 11 is fixed to the main body 12 by fitting engagement of the first step structure 124 with the second step structure.
- a packing case 20 is similar to the packing case 10 .
- the packing case 20 includes two first buffers 25 and two second buffers 26 .
- the second buffers 26 are substantially the same as the buffers 14 of the packing case 10 .
- Each second buffer 26 includes a first surface 261 and a second surface 262 at opposite sides thereof.
- the first surface 261 has a plurality of first gaps 266 defined thereat, and the second surface 262 is smooth.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
Abstract
Description
- The present invention relates to packing cases for containing frangible substrates, and more particularly to a packing case having buffers for holding glass substrates of display devices such as liquid crystal panels.
- The liquid crystal display (LCD) has been widely used in various electronic equipment. Glass substrates are very important components of LCDs. The two main glass substrates of a typical LCD are a color filter substrate and a thin film transistor substrate. Once the separate glass substrates have been fabricated in mass production of LCDs, the glass substrates must be properly protected during transportation to the next manufacturing stage. Therefore special packing cases with low compression deformation, high impact resistance, and high dimensional stability are needed.
-
FIG. 4 is an exploded, isometric view of a typical packing case for containing glass substrates of liquid crystal displays. Thepacking case 40 is made from polyolefin foam. Thepacking case 40 includes acover 41 and amain body 42. Thecover 41 and themain body 42 cooperatively form a space to accommodateglass substrates 431. Themain body 42 includes abottom plate 421, and fourfirst side walls 422 perpendicularly extending from four side edges of thebottom plate 421. Thefirst side walls 422 are connected end to end. Top ends of thefirst side walls 422 cooperatively define a peripheralfirst step structure 423. - The
cover 41 includes atop plate 411, and foursecond side walls 412 perpendicularly extending from thetop plate 411. Thesecond side walls 412 are connected end to end. Bottom ends of thesecond side walls 412 cooperatively define a peripheral second step structure (not labeled) corresponding to thefirst step structure 423. - The
glass substrates 431 are arranged one on top of the other, and every twoadjacent glass substrates 431 are spaced by aspacing sheet 432. Theglass substrates 431 and thespacing sheets 432 form astack 43. When loading theglass substrates 431 into thepacking case 40, thestack 43 is arranged on thebottom plate 421 of themain body 42, and peripheral edges of thestack 43 abut inner surfaces of thefirst side walls 422 and thesecond side walls 412. Thecover 41 is attached on themain body 42. Thecover 41 is fixed to themain body 42 by the fitting engagement of thefirst step structure 423 with the second step structure. Thus, theglass substrates 431 are loaded into thepacking case 40. - However, the
packing case 40 is only suitable for transportingglass substrates 431 having a certain size. Different packing cases are needed to transport glass substrates having other sizes. Thus, the cost of transporting differently sized glass substrates is correspondingly increased. - What is needed, therefore, is a packing case that can overcome the above-described deficiencies.
- In one preferred embodiment, a packing case for substrates includes a main body, at least one buffer and a cover. The cover is configured for attaching onto the main body. The main body includes a bottom plate and a plurality of side walls substantially perpendicularly extending from the bottom plate. The bottom plate and the side walls form an accommodating space. An inner surface of at least one of the side walls includes a plurality of first latching members. The at least one first buffer includes a plurality of second latching members. The second latching members and the first latching members of the at least one side wall have complementary shapes such that the at least one first buffer is detachably engagable with the at least one side wall thereby adjusting a capacity of the accommodating space.
- Other novel features, advantages and aspects will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
-
FIG. 1 is an exploded, isometric view of a packing case according to a first embodiment of the present invention, also showing two glass substrates and a spacing sheet. -
FIG. 2 is an assembled view of the packing case ofFIG. 1 . -
FIG. 3 is an exploded, isometric view of a packing case according to a second embodiment of the present invention, also showing two glass substrates and a spacing sheet. -
FIG. 4 is an exploded, isometric view of a conventional packing case, also showing two glass substrates and a spacing sheet. - Reference will now be made to the drawings to describe the preferred embodiments in detail.
- Referring to
FIG. 1 , apacking case 10 according to a first embodiment of the present invention is shown. Thepacking case 10 includes acover 11, amain body 12, and twobuffers 14. Themain body 12 and thecover 11 corperatively form a space to accommodateglass substrates 131. Thebuffers 14 are used to adjust a capacity of thepacking case 10. - The
main body 12 includes abottom plate 121, and fourfirst side walls 122 perpendicularly extending from four side edges of thebottom plate 121. The fourfirst side walls 122 are connected end to end. Top ends of thefirst side walls 122 cooperatively define a peripheralfirst step structure 124. - An inner side of each of the
first side walls 122 includes a plurality offirst protrusions 123 extending therefrom. Eachfirst protrusion 123 is isosceles trapezoid-shaped, and includes afirst surface 1231 and two oppositesecond surfaces 1232. Thesecond surfaces 1232 are equal to each other in size, and are obliquely connected to thefirst surface 1231. Every two adjacentfirst protrusions 123 define afirst gap 126 therebetween. Thefirst gap 126 is accordingly isosceles trapezoid-shaped. - Each
buffer 14 has afirst side surface 141, and asecond side surface 142 opposite to thefirst side surface 141. Thefirst surface 141 is flat. Thesecond side surface 142 includes a plurality ofsecond protrusions 143 extending therefrom. Each of thesecond protrusions 143 is isosceles trapezoid-shaped, and has substantially the same shape and size as eachfirst gap 126 of themain body 12. Every two adjacentsecond protrusions 143 define asecond gap 146 therebetween. Thesecond gap 146 is accordingly isosceles trapezoid-shaped. A shape and size of eachsecond gap 146 is substantially the same as a shape and size of eachfirst protrusion 123 of themain body 12. - The
packing case 10 is made from a foam resin having a foaming ratio of 3-30, such as an olefinic resin foam. The olefinic resin foam can be an ethylene series polymer foam such as low density polyethylene foam, high density polyethylene foam, ethylene-vinyl acetate copolymer foam, ionomer foam, olefinic polymer blend foam, polypropylene foam, and so on. - The
cover 11 includes atop plate 111 and foursecond side walls 112 perpendicularly extending from side edges of thetop plate 111. Thesecond side walls 112 are connected end to end. Bottom ends of thesecond side walls 112 cooperatively define a peripheral second step structure (not labeled), corresponding to thefirst step structure 124 of themain body 12. Thecover 11 is fixed to themain body 12 by fitting engagement of thefirst step structure 124 with the second step structure. - The
glass substrates 131 are stacked one on top of the other. Every twoadjacent glass substrates 131 are spaced by a spacing sheet 132. Thus, theglass substrates 131 and the spacing sheets 132 form a stack 130. When loading theglass substrates 131, the stack 130 is arranged on thebottom plate 121 of themain body 12. Peripheral edges of the stack 130 abut the inner sides of thefirst side walls 122, thus theglass substrates 131 are prevented from sliding. Then, thecover 11 is attached on themain body 12. Thus, theglass substrates 131 are loaded into thepacking case 10. - Referring also to
FIG. 2 , when loading another set of glass substrates (not shown) having a smaller size, the glass substrates and spacing sheets (not shown) are stacked to form a new smaller stack (not shown). For example, the smaller stack may be shorter in length than the stack 130, but have the same width as the stack 130. The twobuffers 14 shown are disposed in themain body 12, with thesecond protrusions 143 of thebuffers 14 being inserted into and engaged in thefirst gaps 126 of the two shortfirst side walls 122 respectively. Thereby, thefirst protrusions 123 of the shortfirst side walls 122 are simultaneously inserted into and engaged in thesecond gaps 146 of thebuffers 14. Thus, thebuffers 14 are securely fixed to themain body 12, and a capacity of themain body 12 is reduced to fit the size of the smaller stack. The smaller stack is arranged on thebottom plate 121 of themain body 12. Peripheral edges of the smaller stack abut the inner sides of the two longfirst side walls 122 and thefirst surfaces 141 of thebuffers 14. Thus the glass substrates are prevented from sliding. Thecover 11 is attached on themain body 12. Thus, the glass substrates are loaded into thepacking case 10. - In another example, the
packing case 10 can include twomore buffers 14. The twoadditional buffers 14 can be fixed to the two longfirst side walls 122 of themain body 12, according to the size of an even smaller stack (not shown) of glass substrates. In still another example, thepacking case 10 can include a total of threebuffers 14. - Unlike conventional packing cases, the
packing case 10 includes themain body 12 with thefirst side walls 122. The inner sides of thefirst side walls 122 include a plurality of first latching members in the form of thefirst protrusions 123. Thebuffers 14 have a plurality of second latching members in the form of thesecond protrusions 143. Thebuffers 14 can be selectively and detachably engaged with themain body 12, by the engagement of the first latching members with the second latching members. Thus, a capacity of thepacking case 10 is adjustable. Glass substrates having different sizes can be packed in thepacking case 10. The peripheral edges of a stack of the glass substrates abut selected of the inner sides of thefirst side walls 122 of themain body 12 and/or selected of thebuffers 14. Thus, the glass substrates are packed properly and tightly. No other different packing cases are needed. Therefore, the cost of transporting differently sized glass substrates is reduced. - Referring to
FIG. 3 , apacking case 20 according to a second embodiment of the present invention is similar to thepacking case 10. However, thepacking case 20 includes twofirst buffers 25 and twosecond buffers 26. The second buffers 26 are substantially the same as thebuffers 14 of thepacking case 10. Eachsecond buffer 26 includes afirst surface 261 and asecond surface 262 at opposite sides thereof. Thefirst surface 261 has a plurality offirst gaps 266 defined thereat, and thesecond surface 262 is smooth. - The first buffers 25 are similar to the
buffers 14 of thepacking case 10. Eachfirst buffer 25 includes athird surface 251 and afourth surface 252. Thethird surface 251 has a plurality ofsecond gaps 256 defined thereat. A shape and size of eachsecond gap 256 is substantially the same as a shape and size of each offirst protrusions 223 of amain body 22. - The
fourth surface 252 has a plurality ofsecond protrusions 253 extending therefrom. A shape and size of eachsecond protrusion 253 is substantially the same as a shape and size of eachfirst gap 266. - When loading glass substrates (not labeled) having a smaller size, the glass substrates and spacing sheets (not labeled) are arranged to form a
stack 23. For example, thestack 23 may be shorter in length than a corresponding length of themain body 22. Thefirst protrusions 223 of themain body 22 are received in thesecond gaps 256 of the twofirst buffers 25 shown. Thus, thefirst buffers 25 are fixed to themain body 22. Thesecond protrusions 253 of thefirst buffers 25 are received in thefirst gaps 266 of the twosecond buffers 26 shown. Thus, thesecond buffers 26 are fixed to thefirst buffers 25. Accordingly, a capacity of thepacking case 20 is reduced to fit the size of thestack 23. Thestack 23 is arranged on a bottom plate (not labeled) of themain body 22. Peripheral edges of thestack 23 abut inner sides of long side walls of themain body 22 and thesecond surfaces 262 of thesecond buffers 26. - In another example, the
packing case 20 can include two morefirst buffers 25 to further reduce the capacity thereof. The additionalfirst buffers 25 are fixed to the long side walls of themain body 22, according to the size of an even smaller stack (not shown) of glass substrates. In still another example, thepacking case 20 can include two moresecond buffers 26 to even further reduce the capacity thereof. The additionalsecond buffers 26 are fixed to the twofirst buffers 25 at the two long side walls of themain body 22. - It is to be further understood that even though numerous characteristics and advantages of various embodiments have been set out in the foregoing description, together with details of the structures and functions of the embodiments, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims (15)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW095144732A TW200824992A (en) | 2006-12-01 | 2006-12-01 | Packing box for glass substrate |
TW95144732 | 2006-12-01 |
Publications (1)
Publication Number | Publication Date |
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US20080128310A1 true US20080128310A1 (en) | 2008-06-05 |
Family
ID=39474467
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/999,166 Abandoned US20080128310A1 (en) | 2006-12-01 | 2007-12-03 | Packing case with buffers for holding multi-size substrates of display device |
Country Status (2)
Country | Link |
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US (1) | US20080128310A1 (en) |
TW (1) | TW200824992A (en) |
Cited By (31)
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CN101920816A (en) * | 2010-08-24 | 2010-12-22 | 友达光电股份有限公司 | Packing buffer unit |
US20110005950A1 (en) * | 2009-07-09 | 2011-01-13 | Jerry Russell Freed | Transport Case For Large Plasma/LCD/LED Flat Screen Displays And Other Like Items |
CN103420033A (en) * | 2012-05-25 | 2013-12-04 | 苏州亚比斯复合材料有限公司 | Integral packing device |
CN103449049A (en) * | 2013-07-23 | 2013-12-18 | 友达光电股份有限公司 | Carrier tool |
JP2014009019A (en) * | 2012-06-29 | 2014-01-20 | Sekisui Plastics Co Ltd | Packaging material and packaging body |
WO2014040326A1 (en) * | 2012-09-11 | 2014-03-20 | 深圳市华星光电技术有限公司 | Packaging case for liquid crystal glass |
US20140078685A1 (en) * | 2012-09-14 | 2014-03-20 | Jaekwan LEE | Multi-display device |
WO2014047968A1 (en) * | 2012-09-26 | 2014-04-03 | 深圳市华星光电技术有限公司 | Packing structure of liquid crystal glass panel |
US20140102941A1 (en) * | 2012-10-17 | 2014-04-17 | Shenzhen China Star Optoelectronics Technology Co. Ltd. | Packing box used for accommodation of plate bodies |
US8727119B2 (en) * | 2012-05-09 | 2014-05-20 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Stackable liquid crystal glass panel packaging box |
US8733548B2 (en) * | 2012-09-26 | 2014-05-27 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Packaging structure of liquid crystal glass panel |
US8813958B2 (en) | 2012-09-11 | 2014-08-26 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Package box of liquid crystal glass |
US8833558B2 (en) | 2012-09-26 | 2014-09-16 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Packaging structure of liquid crystal glass panel |
US20140262929A1 (en) * | 2013-03-18 | 2014-09-18 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Drawer type cushioning packaging device for liquid crystal glass |
US20140262927A1 (en) * | 2013-03-14 | 2014-09-18 | Boe Technology Group Co., Ltd. | Display panel packaging structure |
US20140332422A1 (en) * | 2013-05-09 | 2014-11-13 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Tray Having Limiting Structures |
US20150041361A1 (en) * | 2013-08-07 | 2015-02-12 | Samsung Display Co., Ltd. | Substrate storage container |
US20150151870A1 (en) * | 2013-11-29 | 2015-06-04 | Samsung Display Co., Ltd. | Tray for transferring panel |
CN105129234A (en) * | 2015-10-10 | 2015-12-09 | 京东方科技集团股份有限公司 | Cushion structure used for inside of package box and package structure |
US9227765B1 (en) * | 2014-09-02 | 2016-01-05 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Packing box of liquid crystal panel |
US20160114955A1 (en) * | 2014-10-24 | 2016-04-28 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Liquid crystal panel packing box and liquid crystal panel packing method |
WO2016074271A1 (en) * | 2014-11-12 | 2016-05-19 | 深圳市华星光电技术有限公司 | Injection-moulded packaging box for liquid crystal panels |
US20160272411A1 (en) * | 2014-01-27 | 2016-09-22 | Shenzhen China Star Optoelectronics Technology Co ., Ltd. | Packing box for liquid crystal glass panel |
US20170291736A1 (en) * | 2015-11-05 | 2017-10-12 | Boe Technology Group Co., Ltd. | Packaging container and packaging method using the same |
DE112012007141B4 (en) * | 2012-11-16 | 2018-04-26 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Packaging box for liquid crystal glass |
CN108545321A (en) * | 2018-05-17 | 2018-09-18 | 深圳市华星光电半导体显示技术有限公司 | Panel package structure and liquid crystal display panel packing method |
CN108995956A (en) * | 2018-08-21 | 2018-12-14 | 重庆铁源紧固件制造有限公司 | A kind of angle steel pallet |
US20200055656A1 (en) * | 2018-06-21 | 2020-02-20 | HKC Corporation Limited | Cushioning pad and packaging box |
US11008150B2 (en) * | 2016-05-18 | 2021-05-18 | Sakai Display Products Corporation | Storage container |
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US20220324632A1 (en) * | 2021-04-09 | 2022-10-13 | Au Optronics Corporation | Loading box |
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US8727119B2 (en) * | 2012-05-09 | 2014-05-20 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Stackable liquid crystal glass panel packaging box |
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US9038824B2 (en) * | 2012-10-17 | 2015-05-26 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Packing box used for accommodation of plate bodies |
DE112012007141B4 (en) * | 2012-11-16 | 2018-04-26 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Packaging box for liquid crystal glass |
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US8997996B2 (en) * | 2013-03-18 | 2015-04-07 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Drawer type cushioning packaging device for liquid crystal glass |
US9533815B2 (en) * | 2013-05-09 | 2017-01-03 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Tray having limiting structures |
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US20150151870A1 (en) * | 2013-11-29 | 2015-06-04 | Samsung Display Co., Ltd. | Tray for transferring panel |
US9676509B2 (en) * | 2013-11-29 | 2017-06-13 | Samsung Display Co., Ltd. | Tray for transferring panel |
US9758298B2 (en) | 2014-01-27 | 2017-09-12 | Shenzhen China Star Optoelectronics Technology, Co., Ltd. | Packing box for liquid crystal glass panel |
US20160272411A1 (en) * | 2014-01-27 | 2016-09-22 | Shenzhen China Star Optoelectronics Technology Co ., Ltd. | Packing box for liquid crystal glass panel |
US9227765B1 (en) * | 2014-09-02 | 2016-01-05 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Packing box of liquid crystal panel |
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US10065783B2 (en) * | 2014-10-24 | 2018-09-04 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Liquid crystal panel packing box and liquid crystal panel packing method |
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WO2019218573A1 (en) * | 2018-05-17 | 2019-11-21 | 深圳市华星光电半导体显示技术有限公司 | Liquid crystal panel packaging structure and liquid crystal panel packaging method |
US20200055656A1 (en) * | 2018-06-21 | 2020-02-20 | HKC Corporation Limited | Cushioning pad and packaging box |
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