US20080057280A1 - Coated cutting tool and method for producing the same - Google Patents

Coated cutting tool and method for producing the same Download PDF

Info

Publication number
US20080057280A1
US20080057280A1 US11/849,556 US84955607A US2008057280A1 US 20080057280 A1 US20080057280 A1 US 20080057280A1 US 84955607 A US84955607 A US 84955607A US 2008057280 A1 US2008057280 A1 US 2008057280A1
Authority
US
United States
Prior art keywords
film
cutting tool
coated cutting
columnar crystal
ticn columnar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US11/849,556
Other versions
US7906230B2 (en
Inventor
Jun Watanabe
Yohei Sone
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tungaloy Corp
TANGALOY Corp
Original Assignee
TANGALOY Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=38691090&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20080057280(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by TANGALOY Corp filed Critical TANGALOY Corp
Assigned to TUNGALOY CORPORATION reassignment TUNGALOY CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SONE, YOHEI, WATANABE, JUN
Publication of US20080057280A1 publication Critical patent/US20080057280A1/en
Priority to US13/023,288 priority Critical patent/US8323738B2/en
Application granted granted Critical
Publication of US7906230B2 publication Critical patent/US7906230B2/en
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/34Nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/36Carbonitrides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • Y10T428/24967Absolute thicknesses specified
    • Y10T428/24975No layer or component greater than 5 mils thick
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • Y10T428/264Up to 3 mils
    • Y10T428/2651 mil or less

Definitions

  • the present invention relates to a coated cutting tool comprising a base material having a surface coated with a coating film. More particularly, the present invention is concerned with a coated cutting tool which comprises a base material having a surface coated with a TiCN columnar crystal film having a specific structure, and which is advantageously used in cutting for ductile cast iron, carbon steel, and others.
  • a coated cutting tool which comprises a base material comprised of a hard material having a surface coated with a TiCN columnar crystal film deposited by a chemical vapor deposition (CVD) method at a medium-temperature such as a temperature in the range of from 700 to 900° C. using raw material gas comprising CH 3 CN wherein the TiCN columnar crystal film is coated with an aluminum oxide film, is widely used in cutting.
  • CVD chemical vapor deposition
  • a surface-coated cutting tool made of tungsten carbide-based cemented carbide, which is coated with a first layer comprised of titanium nitride, a second layer comprised of titanium carbo-nitride, a third layer comprised of titanium carbo-oxide, and a fourth layer comprised of aluminum oxide (see, for example, patent document 1).
  • the surface-coated cutting tool made of tungsten carbide-based cemented carbide is coated with a titanium carbo-nitride film deposited by a medium-temperature CVD method using raw material gas comprising CH 3 CN, the atomic ratio of carbon to the sum of carbon and nitrogen contained in the titanium carbo-nitride film ⁇ C/(C+N) ⁇ is as small as 0.5 to 0.6. Therefore, there is a problem in that the titanium carbo-nitride coating film has a low hardness and hence does not exhibit a satisfactory wear resistance.
  • Patent document 1 Japanese Unexamined Patent Publication No. Hei 07-328808
  • Patent document 2 Japanese Unexamined Patent Publication No. Hei 06-158324
  • an object of the present invention is to provide a coated cutting tool having excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance such that the coated cutting tool is unlikely to cause backward movement of the tool edge position due to wear or chipping, and a method for producing the same.
  • the present inventors have conducted extensive and intensive studies with a view toward developing a coated cutting tool unlikely to cause backward movement of the tool edge position due to wear or chipping of the tool edge. As a result, it has been found that, when a TiCN columnar crystal film is deposited on the surface of a base material by a medium-temperature CVD method at 700 to 900° C.
  • the resultant TiCN columnar crystal film is increased in hardness without lowering the strength, as compared to a conventional TiCN film deposited without using the chain hydrocarbon excluding CH 4 .
  • the coated cutting tool obtained by the present invention has excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance. Therefore, backward movement of the tool edge position due to wear or chipping is suppressed, making it possible to keep an accuracy of the machining dimension and to reduce the operations correcting the tool edge position due to the change of dimension.
  • the coated cutting tool of the present invention comprises a base material having a surface coated with a coating film, wherein the coating film comprises at least one layer comprised of a TiCN columnar crystal film.
  • a TiCN columnar crystal film is formed directly on a base material or formed through an innermost film formed on the base material.
  • the TiCN columnar crystal film has an average grain size of 0.05 to 0.5 ⁇ m, as measured in the direction parallel to the surface of the base material, and exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2 ⁇ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal as measured using CuK ⁇ radiation.
  • coated cutting tools of the present invention include cutting chip, end mill, drill, and reamer.
  • the base material used in the coated cutting tool of the present invention is a material which has conventionally been used as a base material in the coated cutting tool, and specific examples include cemented carbide, cermet, ceramic, and sintered materials of cubic boron nitride. Cemented carbide is more preferred as the base material in the coated cutting tool of the present invention because of the wear resistance and fracture resistance.
  • the coating film comprising a TiCN columnar crystal film in the present invention is comprised of at least one member selected from a carbide, a nitride, and an oxide of an element belonging to Group 4a (Ti, Zr, Hf), 5a (V, Nb, Ta), or 6a (Cr, Mo, W) of the Periodic Table or Al and a mutual solid solution thereof.
  • Specific examples include TiC, TiN, TiCN, TiCO, TICNO, TiAlCO, TiAlCNO, and Al 2 O 3 . It is preferred that the whole coating film has an average thickness of 7 to 25 ⁇ m. When the whole coating film has an average thickness of less than 7 ⁇ m, the wear resistance becomes poor. On the other hand, when the whole coating film has an average thickness of more than 25 ⁇ m, the fracture resistance becomes poor.
  • the atomic ratio of carbon to the sum of carbon and nitrogen contained in the TiCN columnar crystal film in the present invention ⁇ C/(C+N) ⁇ is higher than that of a conventional TiCN film, and the lattice constant of the TiCN columnar crystal film in the present invention is larger than that of a conventional TiCN film. For this reason, the X-ray diffraction angle 2 ⁇ of the peak of the TiCN columnar crystal film in the present invention shifts to the low angle side, as compared to the X-ray diffraction angle 2 ⁇ of the peak of the conventional TiCN film.
  • the TiCN columnar crystal film in the present invention When the TiCN columnar crystal film in the present invention is subjected to X-ray diffraction using CuK ⁇ radiation, the TiCN columnar crystal film exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2 ⁇ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal.
  • the diffraction angle 2 ⁇ °of the peak ascribed to the (422) crystal facet of the film is less than 121.5°, the TiCN film has a high hardness such that the strength of the film is lowered.
  • the TiCN film has a low hardness such that the wear resistance of the film is lowered.
  • the TiCN columnar crystal film has an average grain size of 0.05 to 0.5 ⁇ m, as measured in the direction parallel to the surface of the base material. When the average grain size is less than 0.05 ⁇ m, the TiCN columnar crystals are extremely fine and hence likely to suffer a breakage. On the other hand, when the average grain size is more than 0.5 ⁇ m, the TiCN columnar crystal film is lowered in fracture resistance.
  • the average grain size of the TiCN columnar crystal film in the direction parallel to the surface of the base material can be measured by observing the cross-section of the coating film under a scanning electron microscope or a transmission electron microscope.
  • the grain size of the TiCN columnar crystal film can be easily measured by a method in which a cemented carbide base material having a surface coated with a coating film is subjected to heating treatment in a vacuum or a hydrogen gas atmosphere at a temperature of 1,100 to 1,200° C. for 1 to 90 minutes to diffuse the metallic bonding phase of the cemented carbide base material through the grain boundary in the TiCN columnar crystal coating film, and then the mirror polished cross-section of the coating film is observed under a SEM.
  • a value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is in the range of from 0.40 to 0.60° since the TiCN columnar crystal film is improved in fracture resistance.
  • the value of the half width of the peak ascribed to the (422) crystal facet of the film is 0.40° or more, the average grain size thereof is fine and the fracture resistance thereof is improved.
  • the value of the half width of the peak ascribed to the (422) crystal facet of the film is more than 0.60°, the average grain size thereof is too fine and hence the TiCN columnar crystals are likely to suffer a breakage.
  • the value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is preferably in the range of from 0.40 to 0.600.
  • a value of the half width of the peak ascribed to the (422) crystal facet of the film can be measured under the following conditions for measurement.
  • the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet since the toughness of the TiCN columnar crystal film is enhanced, improving the resistance to chipping.
  • the TiCN columnar crystal film has a C/(C+N) ratio of 0.70 to 0.90. When the C/(C+N) ratio is 0.70 or more, the wear resistance is improved, and, when the ratio is more than 0.90, the fracture resistance tends to be lowered.
  • the TiCN columnar crystal film in the present invention can be deposited using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20 thus excluding CH 4 , an organic cyanogen compound, titanium tetrachloride, and hydrogen at a deposition temperature of 700 to 900° C.
  • the deposition temperature is 700 to 900° C.
  • the pressure is 5 to 10 kPa
  • the raw material gas comprises 1.0 to 4.0 mol % of a chain hydrocarbon having carbon atoms of from 2 to 20, 0.1 to 0.5 mol % of CH 3 CN, 1.0 to 4.0 mol % of TiCl 4 , and the balance of H 2 .
  • the organic cyanogen compound is both a carbon source and a nitrogen source for the TiCN columnar crystal film and the chain hydrocarbon having carbon atoms of from 2 to 20 is a carbon source for the TICN columnar crystal film.
  • Specific examples of the chain hydrocarbons having carbon atoms of from 2 to 20 include saturated hydrocarbons having a chain structure, such as C 2 H 6 and C 3 H 8 , and unsaturated hydrocarbons having a chain structure, such as C 2 H 4 and C 3 H 6 .
  • CH 4 with carbon atom of 1 is excluded from the chain hydrocarbon resides in that CH 4 has a high decomposition temperature such that it cannot be a carbon source in the medium-temperature CVD method at a deposition temperature of 700 to 900° C.
  • the chain hydrocarbon can be introduced into a reaction chamber in a gaseous condition with other raw material gas in a conventional CVD method. This is because that a boiling temperature of the chain hydrocarbon having carbon atoms of from 2 to 20 is not so high.
  • Carbon atoms of the chain hydrocarbon are preferably from 2 to 6 and more preferably from 2 to 3.
  • Specific examples of the organic cyanogen compounds include CH 3 CN (acetonitrile), CH 3 CH 2 CN (propanitrile), and C 6 H 5 CN (benzonitrile).
  • the TiCN columnar crystal film is formed by a medium-temperature CVD method at a deposition temperature of 700 to 900° C.
  • the reason for this is as follows.
  • the deposition temperature is lower than 700° C., a chemical reaction for forming TiCN is unlikely to proceed, so that the deposition time is prolonged, lowering the productivity of the film.
  • the deposition temperature is higher than 900° C., the average grain size of the TiCN columnar crystal film in the direction parallel to the base material is coarsened, deteriorating the fracture resistance of the film.
  • the coated cutting tool of the present invention can be produced by a method for producing a coated cutting tool, comprising the steps of: elevating the temperature of a base material to a deposition temperature; depositing on the base material a TiCN columnar crystal film by a CVD method at a temperature in the range of from 700 to 900° C. using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20, an organic cyanogen compound, titanium tetrachloride, and hydrogen; and cooling the base material coated with a coating film.
  • the TiCN columnar crystal film has an average thickness of 5 to 20 ⁇ m.
  • the average thickness of the film is less than 5 ⁇ m, the wear resistance at the relief surface is poor.
  • the average thickness is more than 20 ⁇ m, the tool edge is likely to suffer fracture. It is more preferred that the TiCN columnar crystal film has an average thickness of 7 to 15 ⁇ m.
  • the TiCN columnar crystal film of the present invention is preferably formed directly on the base material or formed on the innermost TiN film formed on the base material.
  • the aluminum oxide film in the present invention preferably has an average thickness of 1.5 to 10 ⁇ m, further preferably 3 to 8 ⁇ m. When the average thickness of the aluminum oxide film is less than 1.5 ⁇ m, the cutting tool has an unsatisfactory crater wear resistance at the cutting face. On the other hand, when the average thickness is more than 10 ⁇ m, the tool edge is likely to suffer fracture.
  • the aluminum oxide film has an ⁇ -type crystal structure since the ⁇ -aluminum oxide is more stable at high temperatures than aluminum oxide of the other crystal structure.
  • the ⁇ -aluminum oxide film is unlikely to cause fracture or chipping when the tool edge is at a high temperature in the high-speed cutting particularly for carbon steel or alloy steel.
  • the coated cutting tool of the present invention exhibits excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance.
  • backward movement of the edge position due to wear or chipping is advantageously suppressed, thus making it possible to keep an accuracy of the machining dimension of the material to be cut and to reduce the operations correcting the tool edge position.
  • the cutting edge portion of the base material was subjected to round honing by means of a SiC brush, and then the surface of the base material was washed.
  • the resultant base material was placed in a CVD chamber with an external heating system, and a coating film was deposited on the surface of the base material using high-purity gas having a purity of 99.5% by volume or more shown in Table 1 or 2 under the deposition conditions shown in Table 1 or 2 so that the coating film was comprised of the film structures each having the average thickness shown in Table 3.
  • Table 1 shows the deposition conditions for inner films and Table 2 shows the deposition conditions for outer films including an intermediate film, and, in invention samples 1 to 6, chain hydrocarbon having carbon atoms of 2 or 3 was used as raw material gas.
  • samples 1 to 6 and comparative samples 1 to 6 an X-ray diffraction analysis was conducted using CuK ⁇ radiation to measure a diffraction angle 2 ⁇ of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film, a value of the half width of the peak, and a crystal face of the peak at which the TiCN columnar crystal film has the highest intensity in the X-ray diffraction pattern.
  • a cross-section of the coating film cut in the direction perpendicular to the surface of the base material was subjected to mirror polishing, and a C content and a N content of the TiCN columnar crystal film were quantitatively determined by EPMA, and a C/(C+N) ratio of the TiCN film was calculated.
  • the resultant sample was subjected to heat treatment in a vacuum at 1,200° C. for 10 minutes to diffuse the metallic bonding phase of the cemented carbide base material through the grain boundary in the TiCN columnar crystal coating film, and then the mirror polished surface of the normal cross-section was examined under a SEM to take a photomicrograph.
  • a line parallel to the interface of the cemented carbide base material was drawn, and the number of grain boundaries in the TiCN columnar crystal film on the line having an arbitrary length was measured, and an average grain size of the film was calculated.
  • Table 4 The results are shown in Table 4.
  • invention samples 1 to 6 individually have excellent wear resistance, excellent resistance to chipping, and excellent fracture resistance, and hence are unlikely to cause backward movement of the tool edge position, and exhibit the large number of the materials to be cut, as compared to comparative samples 1 to 6.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Vapour Deposition (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

Provided are a coated cutting tool having excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance such that the coated cutting tool is unlikely to cause backward movement of the tool edge position due to wear or chipping, and a method for producing the same.
A coated cutting tool comprising a base material having a surface coated with a coating film, wherein the coating film comprises at least one layer comprised of a TiCN columnar crystal film, wherein the TiCN columnar crystal film has an average grain size of 0.05 to 0.5 μm, as measured in the direction parallel to the surface of the base material, and exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2θ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal as measured using CuKα radiation.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a coated cutting tool comprising a base material having a surface coated with a coating film. More particularly, the present invention is concerned with a coated cutting tool which comprises a base material having a surface coated with a TiCN columnar crystal film having a specific structure, and which is advantageously used in cutting for ductile cast iron, carbon steel, and others.
  • BACKGROUND ART
  • A coated cutting tool, which comprises a base material comprised of a hard material having a surface coated with a TiCN columnar crystal film deposited by a chemical vapor deposition (CVD) method at a medium-temperature such as a temperature in the range of from 700 to 900° C. using raw material gas comprising CH3CN wherein the TiCN columnar crystal film is coated with an aluminum oxide film, is widely used in cutting.
  • As a prior art coated cutting tool, there is a surface-coated cutting tool made of tungsten carbide-based cemented carbide, which is coated with a first layer comprised of titanium nitride, a second layer comprised of titanium carbo-nitride, a third layer comprised of titanium carbo-oxide, and a fourth layer comprised of aluminum oxide (see, for example, patent document 1). However, since the surface-coated cutting tool made of tungsten carbide-based cemented carbide is coated with a titanium carbo-nitride film deposited by a medium-temperature CVD method using raw material gas comprising CH3CN, the atomic ratio of carbon to the sum of carbon and nitrogen contained in the titanium carbo-nitride film {C/(C+N)} is as small as 0.5 to 0.6. Therefore, there is a problem in that the titanium carbo-nitride coating film has a low hardness and hence does not exhibit a satisfactory wear resistance.
  • As another prior art coated cutting tool, there is a coated cutting tool coated with a TiCN film using raw material gas comprising CH3CN and CH4 (see, for example, patent document 2). However, when the reaction for deposition is conducted at a temperature of 900° C. or lower, only CH3CN is reacted and almost no CH4 undergoes the chemical reaction. Therefore, the resultant TiCN film does not have a C/(C+N) ratio of more than 0.6, and thus the TiCN film has a low hardness and does not exhibit a satisfactory wear resistance. On the other hand, when the reaction is conducted at a temperature of higher than 900° C., the resultant TiCN coating film is comprised of coarse crystal grains, and hence is lowered in toughness, causing a problem in that the fracture resistance is poor.
  • [Patent document 1] Japanese Unexamined Patent Publication No. Hei 07-328808
  • [Patent document 2]Japanese Unexamined Patent Publication No. Hei 06-158324
  • DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
  • In recent years, in the field of machining, there are increasing demands for machined products having high quality, particularly having an improved accuracy of machining dimension. Further, the materials to be cut are increased in hardness or they become more difficult to cut year by year, and, when such materials are cut by means of a conventional cutting tool, backward movement of the tool edge position is likely to occur due to wear or chipping of the relief surface portion, leading to a disadvantage in that the machining dimension of the materials to be cut falls outside of the prescribed range in a short machining time. In the machining sites, for keeping the accuracy of the machining dimension of the materials to be cut within the prescribed range, the tool edge position is frequently corrected, which lowers the machining efficiency. Therefore, a cutting tool more unlikely to cause backward movement of the tool edge position has been desired by the machining sites. Accordingly, an object of the present invention is to provide a coated cutting tool having excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance such that the coated cutting tool is unlikely to cause backward movement of the tool edge position due to wear or chipping, and a method for producing the same.
  • Means to Solve the Problems
  • The present inventors have conducted extensive and intensive studies with a view toward developing a coated cutting tool unlikely to cause backward movement of the tool edge position due to wear or chipping of the tool edge. As a result, it has been found that, when a TiCN columnar crystal film is deposited on the surface of a base material by a medium-temperature CVD method at 700 to 900° C. using raw material gas comprising an organic cyanogen compound, such as CH3CN, a chain hydrocarbon having carbon atoms of from 2 to 20 thus excluding CH4, such as C2H4, C2H6, C3H6, or C3H8, titanium tetrachloride, and hydrogen, the resultant TiCN columnar crystal film is increased in hardness without lowering the strength, as compared to a conventional TiCN film deposited without using the chain hydrocarbon excluding CH4. The coated cutting tool obtained by the present invention has excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance. Therefore, backward movement of the tool edge position due to wear or chipping is suppressed, making it possible to keep an accuracy of the machining dimension and to reduce the operations correcting the tool edge position due to the change of dimension.
  • The coated cutting tool of the present invention comprises a base material having a surface coated with a coating film, wherein the coating film comprises at least one layer comprised of a TiCN columnar crystal film. Specifically, in the present invention, a TiCN columnar crystal film is formed directly on a base material or formed through an innermost film formed on the base material. The TiCN columnar crystal film has an average grain size of 0.05 to 0.5 μm, as measured in the direction parallel to the surface of the base material, and exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2θ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal as measured using CuKα radiation.
  • Specific examples of the coated cutting tools of the present invention include cutting chip, end mill, drill, and reamer. The base material used in the coated cutting tool of the present invention is a material which has conventionally been used as a base material in the coated cutting tool, and specific examples include cemented carbide, cermet, ceramic, and sintered materials of cubic boron nitride. Cemented carbide is more preferred as the base material in the coated cutting tool of the present invention because of the wear resistance and fracture resistance.
  • The coating film comprising a TiCN columnar crystal film in the present invention is comprised of at least one member selected from a carbide, a nitride, and an oxide of an element belonging to Group 4a (Ti, Zr, Hf), 5a (V, Nb, Ta), or 6a (Cr, Mo, W) of the Periodic Table or Al and a mutual solid solution thereof. Specific examples include TiC, TiN, TiCN, TiCO, TICNO, TiAlCO, TiAlCNO, and Al2O3. It is preferred that the whole coating film has an average thickness of 7 to 25 μm. When the whole coating film has an average thickness of less than 7 μm, the wear resistance becomes poor. On the other hand, when the whole coating film has an average thickness of more than 25 μm, the fracture resistance becomes poor.
  • The atomic ratio of carbon to the sum of carbon and nitrogen contained in the TiCN columnar crystal film in the present invention {C/(C+N)} is higher than that of a conventional TiCN film, and the lattice constant of the TiCN columnar crystal film in the present invention is larger than that of a conventional TiCN film. For this reason, the X-ray diffraction angle 2θ of the peak of the TiCN columnar crystal film in the present invention shifts to the low angle side, as compared to the X-ray diffraction angle 2θ of the peak of the conventional TiCN film. When the TiCN columnar crystal film in the present invention is subjected to X-ray diffraction using CuKα radiation, the TiCN columnar crystal film exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2θ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal. When the diffraction angle 2θ°of the peak ascribed to the (422) crystal facet of the film is less than 121.5°, the TiCN film has a high hardness such that the strength of the film is lowered. On the other hand, when the diffraction angle 2θ is more than 122.6°, the TiCN film has a low hardness such that the wear resistance of the film is lowered. The TiCN columnar crystal film has an average grain size of 0.05 to 0.5 μm, as measured in the direction parallel to the surface of the base material. When the average grain size is less than 0.05 μm, the TiCN columnar crystals are extremely fine and hence likely to suffer a breakage. On the other hand, when the average grain size is more than 0.5 μm, the TiCN columnar crystal film is lowered in fracture resistance. The average grain size of the TiCN columnar crystal film in the direction parallel to the surface of the base material can be measured by observing the cross-section of the coating film under a scanning electron microscope or a transmission electron microscope. Specifically, the grain size of the TiCN columnar crystal film can be easily measured by a method in which a cemented carbide base material having a surface coated with a coating film is subjected to heating treatment in a vacuum or a hydrogen gas atmosphere at a temperature of 1,100 to 1,200° C. for 1 to 90 minutes to diffuse the metallic bonding phase of the cemented carbide base material through the grain boundary in the TiCN columnar crystal coating film, and then the mirror polished cross-section of the coating film is observed under a SEM.
  • In the present invention, it is preferred that a value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is in the range of from 0.40 to 0.60° since the TiCN columnar crystal film is improved in fracture resistance. When the value of the half width of the peak ascribed to the (422) crystal facet of the film is 0.40° or more, the average grain size thereof is fine and the fracture resistance thereof is improved. When the value of the half width of the peak ascribed to the (422) crystal facet of the film is more than 0.60°, the average grain size thereof is too fine and hence the TiCN columnar crystals are likely to suffer a breakage. Therefore, the value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is preferably in the range of from 0.40 to 0.600. A value of the half width of the peak ascribed to the (422) crystal facet of the film can be measured under the following conditions for measurement.
  • Characteristic X-ray: CuKα: radiation;
  • Monochromator: Ni;
  • Divergence slit: 1/2°;
  • Scatter slit: 2/3°;
  • Receiving slit: 0.15 mm;
  • Sampling interval: 0.01°
  • In the present invention, it is preferred that the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet since the toughness of the TiCN columnar crystal film is enhanced, improving the resistance to chipping. In the present invention, it is preferred that the TiCN columnar crystal film has a C/(C+N) ratio of 0.70 to 0.90. When the C/(C+N) ratio is 0.70 or more, the wear resistance is improved, and, when the ratio is more than 0.90, the fracture resistance tends to be lowered.
  • The TiCN columnar crystal film in the present invention can be deposited using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20 thus excluding CH4, an organic cyanogen compound, titanium tetrachloride, and hydrogen at a deposition temperature of 700 to 900° C. Specifically, there can be mentioned conditions for deposition such that the deposition temperature is 700 to 900° C., the pressure is 5 to 10 kPa, and the raw material gas comprises 1.0 to 4.0 mol % of a chain hydrocarbon having carbon atoms of from 2 to 20, 0.1 to 0.5 mol % of CH3CN, 1.0 to 4.0 mol % of TiCl4, and the balance of H2. The organic cyanogen compound is both a carbon source and a nitrogen source for the TiCN columnar crystal film and the chain hydrocarbon having carbon atoms of from 2 to 20 is a carbon source for the TICN columnar crystal film. Specific examples of the chain hydrocarbons having carbon atoms of from 2 to 20 include saturated hydrocarbons having a chain structure, such as C2H6 and C3H8, and unsaturated hydrocarbons having a chain structure, such as C2H4 and C3H6. The reason that CH4 with carbon atom of 1 is excluded from the chain hydrocarbon resides in that CH4 has a high decomposition temperature such that it cannot be a carbon source in the medium-temperature CVD method at a deposition temperature of 700 to 900° C. When the number of carbon atoms for the chain hydrocarbon is in the range from 2 to 20, the chain hydrocarbon can be introduced into a reaction chamber in a gaseous condition with other raw material gas in a conventional CVD method. This is because that a boiling temperature of the chain hydrocarbon having carbon atoms of from 2 to 20 is not so high. Carbon atoms of the chain hydrocarbon are preferably from 2 to 6 and more preferably from 2 to 3. Specific examples of the organic cyanogen compounds include CH3CN (acetonitrile), CH3CH2CN (propanitrile), and C6H5CN (benzonitrile).
  • In the present invention, it is preferred that the TiCN columnar crystal film is formed by a medium-temperature CVD method at a deposition temperature of 700 to 900° C. The reason for this is as follows. When the deposition temperature is lower than 700° C., a chemical reaction for forming TiCN is unlikely to proceed, so that the deposition time is prolonged, lowering the productivity of the film. On the other hand, when the deposition temperature is higher than 900° C., the average grain size of the TiCN columnar crystal film in the direction parallel to the base material is coarsened, deteriorating the fracture resistance of the film.
  • The coated cutting tool of the present invention can be produced by a method for producing a coated cutting tool, comprising the steps of: elevating the temperature of a base material to a deposition temperature; depositing on the base material a TiCN columnar crystal film by a CVD method at a temperature in the range of from 700 to 900° C. using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20, an organic cyanogen compound, titanium tetrachloride, and hydrogen; and cooling the base material coated with a coating film.
  • In the present invention, it is preferred that the TiCN columnar crystal film has an average thickness of 5 to 20 μm. When the average thickness of the film is less than 5 μm, the wear resistance at the relief surface is poor. On the other hand, when the average thickness is more than 20 μm, the tool edge is likely to suffer fracture. It is more preferred that the TiCN columnar crystal film has an average thickness of 7 to 15 μm.
  • Since aluminum oxide has excellent oxidation resistance, it is preferred to have an outer film comprising at least one layer of aluminum oxide film. The TiCN columnar crystal film of the present invention is preferably formed directly on the base material or formed on the innermost TiN film formed on the base material. The aluminum oxide film in the present invention preferably has an average thickness of 1.5 to 10 μm, further preferably 3 to 8 μm. When the average thickness of the aluminum oxide film is less than 1.5 μm, the cutting tool has an unsatisfactory crater wear resistance at the cutting face. On the other hand, when the average thickness is more than 10 μm, the tool edge is likely to suffer fracture. It is preferred that the aluminum oxide film has an α-type crystal structure since the α-aluminum oxide is more stable at high temperatures than aluminum oxide of the other crystal structure. The α-aluminum oxide film is unlikely to cause fracture or chipping when the tool edge is at a high temperature in the high-speed cutting particularly for carbon steel or alloy steel.
  • Effect of the Invention
  • The coated cutting tool of the present invention exhibits excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance. When using the coated cutting tool of the present invention, backward movement of the edge position due to wear or chipping is advantageously suppressed, thus making it possible to keep an accuracy of the machining dimension of the material to be cut and to reduce the operations correcting the tool edge position.
  • EXAMPLE 1
  • As a base material, a cutting chip made of cemented carbide, having a CNMG120412 form specified in JIS, and having a composition: 91.5 wt % WC-0.5 wt % TiC-1.8 wt % TaC-0.2 wt % NbC-6.0 wt % Co, was prepared. The cutting edge portion of the base material was subjected to round honing by means of a SiC brush, and then the surface of the base material was washed. Then, the resultant base material was placed in a CVD chamber with an external heating system, and a coating film was deposited on the surface of the base material using high-purity gas having a purity of 99.5% by volume or more shown in Table 1 or 2 under the deposition conditions shown in Table 1 or 2 so that the coating film was comprised of the film structures each having the average thickness shown in Table 3. Table 1 shows the deposition conditions for inner films and Table 2 shows the deposition conditions for outer films including an intermediate film, and, in invention samples 1 to 6, chain hydrocarbon having carbon atoms of 2 or 3 was used as raw material gas.
  • TABLE 1
    Composition of raw
    Sample material gas Temperature Pressure Flow rate
    No. Type of film (mol %) (° C.) (kPa) (L/min)
    Invention Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 880 40.0 30.7
    samples film
    1, 2 TiCN columnar TiCl4: 1.5%, CH3CN: 0.3%, C2H6: 880 8.0 15.8
    crystal film 3.2%, H2: 95.0%
    Invention Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 830 40.0 30.7
    samples film
    3, 4 TiCN columnar TiCl4: 3.0%, CH3CN: 0.2%, C2H4: 830 8.0 15.7
    crystal film 2.1%, H2: 94.7%
    Invention Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 780 40.0 30.7
    samples 5 film
    TiCN columnar TiCl4: 3.0%, CH3CN: 0.2%, C3H6: 780 8.0 15.7
    crystal film 1.2%, H2: 95.6%
    Invention Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 780 40.0 30.7
    samples 6 film
    TiCN columnar TiCl4: 2.9%, CH3CN: 0.1%, C3H6: 780 8.0 15.7
    crystal film 1.6%, H2: 95.4%
    Comparative Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 880 40.0 30.7
    samples film
    1, 2 TiCN columnar TiCl4: 1.1%, CH3CN: 1.3, N2: 48.8%, 880 8.0 20.5
    crystal film H2: 48.8%
    Comparative Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 880 40.0 30.7
    samples 3 film
    TiCN columnar TiCl4: 3.0%, CH3CN: 0.8%, H2: 96.2% 880 8.0 15.6
    crystal film
    Comparative Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 830 40.0 30.7
    samples film
    4, 5 TiCN columnar TiCl4: 3.0%, CH3CN: 0.3%, H2: 96.7% 830 8.0 15.6
    crystal film
    Comparative Innermost TiN TiCl4: 2.4%, N2: 48.8%, H2: 48.8% 950 40.0 30.7
    samples 6 film
    TiCN columnar TiCl4: 1.2%, CH3CN: 0.2%, CH4: 950 24.0 18.8
    crystal film 16.0%, HCl: 2.7%, H2: 79.9%
  • TABLE 2
    Composition of raw
    Sample material gas Temperature Pressure Flow rate
    No. Type of film (mol %) (° C.) (kPa) (L/min)
    Invention Intermediate film TiCl4: 2.2%, CO: 3.9%, H2: 93.9% 980 18.7 12.8
    samples 1 (TiCO)
    and Aluminum oxide AlCl3: 2.5%, CO2: 4.5%, CO: 4.4%, 980 7.3 16.1
    Comparative film HCl: 4.0%, H2S: 0.4%, H2: 84.2%
    samples 1 (κ-Al2O3)
    Outermost TiN TiCl4: 0.8%, N2: 49.6%, H2: 49.6% 980 40.0 30.2
    film
    Invention Intermediate film TiCl4: 0.9%, AlCl3: 0.8%, N2: 44.8%, 1000 8.0 33.5
    samples (TiAlCNO) CO: 0.9%, H2: 52.6%
    2~6 Aluminum oxide AlCl3: 0.9%, CO2: 2.6%, CO: 10.4%, 1000 8.0 23.1
    and film HCl: 6.5%, H2S: 0.4%, H2: 79.2%
    Comparative (α-Al2O3)
    samples Outermost TiN TiCl4: 0.8%, N2: 49.6%, H2: 49.6% 1000 40.0 30.2
    2~6 film
  • TABLE 3
    Film structures and average thickness of each film(μm) Average
    Inner film thickness
    TiCN Intermediate film of coating
    Sample Innermost columnar Intermediate Aluminum Outermost film
    No. TiN film crystal film film oxide film TiN film (μm)
    Invention 1.0 8.0 0.2(TiCO) 4.9(κ-Al2O3) 0.5 14.6
    samples 1
    Invention 1.0 7.9 0.5(TiAlCNO) 4.7(α-Al2O3) 0.3 14.4
    samples 2
    Invention 0.3 13.2 0.7(TiAlCNO) 9.4(α-Al2O3) 0.3 23.9
    samples 3
    Invention 0.3 18.8 0.6(TiAlCNO) 1.6(α-Al2O3) 0.3 21.6
    samples 4
    Invention 0.2 8.3 0.8(TiAlCNO) 3.1(α-Al2O3) 0.4 12.8
    samples 5
    Invention 0.2 5.8 0.7(TiAlCNO) 1.8(α-Al2O3) 0.2 8.7
    samples 6
    Comparative 1.0 7.9 0.2(TiCO) 4.8(κ-Al2O3) 0.5 14.4
    samples 1
    Comparative 1.1 8.0 0.6(TiAlCNO) 5.0(α-Al2O3) 0.4 15.1
    samples 2
    Comparative 1.1 19.3 0.5(TiAlCNO) 3.9(α-Al2O3) 0.2 25.0
    samples 3
    Comparative 0.3 10.1 0.8(TiAlCNO) 9.1(α-Al2O3) 0.3 20.6
    samples 4
    Comparative 0.3 6.1 0.8(TiAlCNO) 3.1(α-Al2O3) 0.3 10.6
    samples 5
    Comparative 1.3 10.2 0.6(TiAlCNO) 4.1(α-Al2O3) 0.3 16.5
    samples 6
  • For the obtained invention samples 1 to 6 and comparative samples 1 to 6, an X-ray diffraction analysis was conducted using CuKα radiation to measure a diffraction angle 2θ of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film, a value of the half width of the peak, and a crystal face of the peak at which the TiCN columnar crystal film has the highest intensity in the X-ray diffraction pattern. Next, a cross-section of the coating film cut in the direction perpendicular to the surface of the base material was subjected to mirror polishing, and a C content and a N content of the TiCN columnar crystal film were quantitatively determined by EPMA, and a C/(C+N) ratio of the TiCN film was calculated. Further, the resultant sample was subjected to heat treatment in a vacuum at 1,200° C. for 10 minutes to diffuse the metallic bonding phase of the cemented carbide base material through the grain boundary in the TiCN columnar crystal coating film, and then the mirror polished surface of the normal cross-section was examined under a SEM to take a photomicrograph. On the photomicrograph of the TiCN columnar crystal film at its middle portion, a line parallel to the interface of the cemented carbide base material was drawn, and the number of grain boundaries in the TiCN columnar crystal film on the line having an arbitrary length was measured, and an average grain size of the film was calculated. The results are shown in Table 4.
  • TABLE 4
    TiCN columnar crystal film
    Crystal face of
    Diffraction Value of peak at which Average
    angle 2θ of half width of TiCN columnar grain size in
    peak peak crystal film has direction
    ascribed to ascribed to highest intensity parallel to
    (422) (422) in X-ray C/(C + N) base material
    Sample No. crystal facet crystal facet diffraction pattern Ratio (μm)
    Invention 122.4° 0.42° (111) 0.74 0.42
    samples 1
    Invention 122.4° 0.41° (111) 0.75 0.46
    samples 2
    Invention 122.1° 0.46° (422) 0.81 0.20
    samples 3
    Invention 122.1° 0.44° (422) 0.81 0.21
    samples 4
    Invention 122.1° 0.49° (422) 0.82 0.14
    samples 5
    Invention 121.8° 0.56° (422) 0.90 0.08
    samples 6
    Comparative 123.5° 0.29° (111) 0.50 0.45
    samples 1
    Comparative 123.5° 0.29° (111) 0.51 0.44
    samples 2
    Comparative 123.1° 0.33° (111) 0.60 0.37
    samples 3
    Comparative 123.1° 0.38° (422) 0.59 0.25
    samples 4
    Comparative 123.1° 0.38° (422) 0.60 0.26
    samples 5
    Comparative 122.3° 0.28° (220) 0.78 1.13
    samples 6
  • With respect to each of the cutting chips of invention samples 1 to 6 and comparative samples 1 to 6, a cutting test was conducted under the conditions shown below using, as a material to be cut, doughnut disc FCD700 (hardness: HB240) having an outer diameter of 180 mm, an inner diameter of 60 mm, and a thickness of 20 mm.
  • Cutting Test
    • Cutting speed: Vc=250 m/min
    • Cut depth: ap=2 mm
    • Feed: f=0.35 mm/rev
    • Coolant: Water-soluble cutting liquid used
    • Cutting mode: One pass cutting for each of the both edge faces per one doughnut disc material is continuously performed.
    • Cutting performance: The number of the doughnut disc materials cut until the cut material has a thickness larger by 0.05 mm than the average thickness of the 4th to 6th materials from the start of the cutting is used as cutting performance of the cutting chip.
  • With respect to each of invention samples 1 to 6 and comparative samples 1 to 6, the number of the cut materials and the damage of the cutting chip after the cutting test are shown in Table 5.
  • TABLE 5
    Number of
    Sample No. cut materials Damage
    Invention 102 Normal wear
    samples 1
    Invention 115 Normal wear
    samples 2
    Invention 170 Normal wear
    samples 3
    Invention 180 Normal wear
    samples 4
    Invention 143 Normal wear
    samples 5
    Invention 145 Normal wear
    samples 6
    Comparative 35 Chipping
    samples 1
    Comparative 45 Chipping
    samples 2
    Comparative 36 Fracture
    samples 3
    Comparative 61 Normal wear
    samples 4
    Comparative 44 Normal wear
    samples 5
    Comparative 17 Fracture
    samples 6
  • As can be seen from Table 5, invention samples 1 to 6 individually have excellent wear resistance, excellent resistance to chipping, and excellent fracture resistance, and hence are unlikely to cause backward movement of the tool edge position, and exhibit the large number of the materials to be cut, as compared to comparative samples 1 to 6.

Claims (19)

1. A coated cutting tool comprising a base material having a surface coated with a coating film comprising at least one layer, the coating film comprising at least one layer comprised of a TiCN columnar crystal film,
wherein the TiCN columnar crystal film has an average grain size of 0.05 to 0.5 μm, as measured in the direction parallel to the surface of the base material, and exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2θ in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal as measured using CuKα radiation.
2. The coated cutting tool according to claim 1, wherein a value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is 0.40 to 0.60°.
3. The coated cutting tool according to claim 1, wherein the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet.
4. The coated cutting tool according to claim 2, wherein the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet.
5. The coated cutting tool according to claim 1, wherein the atomic ratio of carbon to the sum of carbon and nitrogen contained in the TiCN columnar crystal film {C/(C+N)} is 0.70 to 0.90.
6. The coated cutting tool according to claim 5, wherein a value of the half width of the peak ascribed to the (422) crystal facet of the TICN columnar crystal film is 0.40 to 0.60°.
7. The coated cutting tool according to claim 6, wherein the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet.
8. The coated cutting tool according to claim 1, wherein the TiCN columnar crystal film is a coating film deposited by a CVD method at a temperature in the range of from 700 to 900° C. using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20, an organic cyanogen compound, titanium tetrachloride, and hydrogen.
9. The coated cutting tool according to claim 5, wherein the TiCN columnar crystal film is a coating film deposited by a CVD method at a temperature in the range of from 700 to 900° C. using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20, an organic cyanogen compound, titanium tetrachloride, and hydrogen.
10. The coated cutting tool according to claim 8, wherein a value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is 0.40 to 0.60°.
11. The coated cutting tool according to claim 10, wherein the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet.
12. The coated cutting tool according to claim 1, wherein the coating film has an average thickness of 7 to 25 μm.
13. The coated cutting tool according to claim 1, wherein the coating film comprises an inner film and an outer film, wherein the inner film comprises at least one layer comprised of a TiCN columnar crystal film having an average thickness of 5 to 20 μm, and the outer film comprises at least one layer comprised of an aluminum oxide film having an average thickness of 1.5 to 10 μm.
14. The coated cutting tool according to claim 13, wherein the aluminum oxide film is an α-aluminum oxide film.
15. The coated cutting tool according to claim 1, wherein the base material is a cemented carbide base material.
16. A method for producing a coated cutting tool, comprising depositing a TiCN columnar crystal film by a CVD method at a temperature in the range of from 700 to 900° C. using raw material gas comprising a chain hydrocarbon having carbon atoms of from 2 to 20, an organic cyanogen compound, titanium tetrachloride, and hydrogen.
17. The coated cutting tool according to claim 16, wherein a value of the half width of the peak ascribed to the (422) crystal facet of the TiCN columnar crystal film is 0.40 to 0.60°.
18. The coated cutting tool according to claim 16, wherein the TiCN columnar crystal film exhibits an X-ray diffraction pattern having the highest intensity at the peak ascribed to the (422) crystal facet.
19. The coated cutting tool according to claim 16, wherein the atomic ratio of carbon to the sum of carbon and nitrogen contained in the TiCN columnar crystal film {C/(C+N)} is 0.70 to 0.90.
US11/849,556 2006-09-05 2007-09-04 Coated cutting tool and method for producing the same Active 2029-08-03 US7906230B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/023,288 US8323738B2 (en) 2006-09-05 2011-02-08 Coated cutting tool and method for producing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2006-239719 2006-09-05
JP2006239719 2006-09-05

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US13/023,288 Division US8323738B2 (en) 2006-09-05 2011-02-08 Coated cutting tool and method for producing the same

Publications (2)

Publication Number Publication Date
US20080057280A1 true US20080057280A1 (en) 2008-03-06
US7906230B2 US7906230B2 (en) 2011-03-15

Family

ID=38691090

Family Applications (2)

Application Number Title Priority Date Filing Date
US11/849,556 Active 2029-08-03 US7906230B2 (en) 2006-09-05 2007-09-04 Coated cutting tool and method for producing the same
US13/023,288 Active US8323738B2 (en) 2006-09-05 2011-02-08 Coated cutting tool and method for producing the same

Family Applications After (1)

Application Number Title Priority Date Filing Date
US13/023,288 Active US8323738B2 (en) 2006-09-05 2011-02-08 Coated cutting tool and method for producing the same

Country Status (5)

Country Link
US (2) US7906230B2 (en)
EP (1) EP1897970B2 (en)
KR (1) KR101412164B1 (en)
CN (1) CN101138900B (en)
ES (1) ES2426582T5 (en)

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110183190A1 (en) * 2010-01-26 2011-07-28 Sungkab Kim Case for a secondary battery and manufacturing method thereof
US20110183192A1 (en) * 2010-01-26 2011-07-28 Sungkab Kim Case for secondary battery and method of manufacturing case
CN103182537A (en) * 2011-12-28 2013-07-03 三菱综合材料株式会社 Surface-coated cutting tool with a hard coating layer exhibiting excellent cutter breakage resistance
US8741428B2 (en) 2011-04-21 2014-06-03 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and manufacturing method thereof
US8747990B2 (en) 2009-11-06 2014-06-10 Tungaloy Corporation Coated tool
US8801817B2 (en) 2011-03-31 2014-08-12 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and manufacturing method thereof
US20140308083A1 (en) * 2011-12-14 2014-10-16 Sandvik Intellectual Property Ab Coated cutting tool and method of manufacturing the same
US9044811B2 (en) 2010-09-07 2015-06-02 Sumitomo Electric Hardmetal Corp. Surface coated cutting tool
US20150240353A1 (en) * 2012-10-01 2015-08-27 Hitachi Tool Engineering, Ltd. Hard-coated tool and its production method
US9228258B2 (en) 2011-03-31 2016-01-05 Hitachi Tool Engineering, Ltd. Hard-coated member and its production method, and indexable rotary tool comprising it
EP2839907A4 (en) * 2012-04-19 2016-01-27 Sumitomo Elec Hardmetal Corp Surface-coated cutting tool
US20160175940A1 (en) * 2014-12-19 2016-06-23 Sandvik Intellectual Property Ab Cvd coated cutting tool
US20160263659A1 (en) * 2013-11-08 2016-09-15 Tungaloy Corporation Coated cutting tool
US20180105931A1 (en) * 2016-10-19 2018-04-19 Tungaloy Corporation Coated cutting tool
US20180117679A1 (en) * 2016-11-02 2018-05-03 Tungaloy Corporation Coated cutting tool
US20190010606A1 (en) * 2015-08-29 2019-01-10 Kyocera Corporation Coated tool
US20200141007A1 (en) * 2017-04-07 2020-05-07 Sandvik Intellectual Property Ab Coated cutting tool
US10814402B2 (en) 2017-08-24 2020-10-27 Tungaloy Corporation Coated cutting tool
WO2020239718A1 (en) * 2019-05-27 2020-12-03 Ab Sandvik Coromant A coated cutting tool
WO2020239747A1 (en) * 2019-05-27 2020-12-03 Ab Sandvik Coromant A coated cutting tool
US11213894B2 (en) * 2018-03-16 2022-01-04 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and method of manufacturing the same
US11219952B2 (en) * 2018-03-16 2022-01-11 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and method of manufacturing the same
US11492691B2 (en) * 2019-07-25 2022-11-08 The Boeing Company Case hardened titanium parts and method for making the same

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008022758A1 (en) 2007-05-09 2008-12-18 Michael Bader Tool for separating workpieces and procedure for its production, comprise cutting elements constructed by function separation between a low loaded tool base body material and a high grade material in high load area in cutting process
WO2012144088A1 (en) * 2011-04-21 2012-10-26 住友電工ハードメタル株式会社 Surface-coated cutting tool and method for manufacturing same
US9181621B2 (en) 2013-03-21 2015-11-10 Kennametal Inc. Coatings for cutting tools
US9371580B2 (en) 2013-03-21 2016-06-21 Kennametal Inc. Coated body wherein the coating scheme includes a coating layer of TiAl2O3 and method of making the same
WO2014153469A1 (en) 2013-03-21 2014-09-25 Kennametal Inc. Coatings for cutting tools
CN105308210B (en) * 2013-06-14 2018-06-26 山特维克知识产权股份有限公司 Coated cutting tool
CN104099580A (en) * 2014-05-28 2014-10-15 厦门金鹭特种合金有限公司 Cutter coating layer having nanometer columnar crystal for enhancing wear resistance and toughness
EP3000913B1 (en) 2014-09-26 2020-07-29 Walter Ag Coated cutting tool insert with MT-CVD TiCN on TiAI(C,N)
US9719175B2 (en) 2014-09-30 2017-08-01 Kennametal Inc. Multilayer structured coatings for cutting tools
US9650712B2 (en) 2014-12-08 2017-05-16 Kennametal Inc. Inter-anchored multilayer refractory coatings
US9650714B2 (en) 2014-12-08 2017-05-16 Kennametal Inc. Nanocomposite refractory coatings and applications thereof
CN106637130A (en) * 2016-12-29 2017-05-10 东莞市吉和金属制品有限公司 Hard alloy blade and preparation method thereof
JP6727553B2 (en) * 2017-09-14 2020-07-22 株式会社タンガロイ Coated cutting tools
CN116162918B (en) * 2023-04-26 2023-07-14 赣州澳克泰工具技术有限公司 High-hardness high-toughness cutter coating and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5920760A (en) * 1994-05-31 1999-07-06 Mitsubishi Materials Corporation Coated hard alloy blade member
US5942318A (en) * 1996-07-11 1999-08-24 Sandvik Ab Coated cutting insert
US6183846B1 (en) * 1994-10-04 2001-02-06 Sumitomo Electric Industries, Ltd. Coated hard metal material
US6293739B1 (en) * 1998-04-14 2001-09-25 Sumitomo Electric Industries, Ltd. Coated cemented carbide cutting tool
US20010036388A1 (en) * 2000-03-30 2001-11-01 Toshiba Tungaloy Co., Ltd. Coated cutting tool and method for producing the same
US20070218313A1 (en) * 2004-04-13 2007-09-20 Sumitomo Electric Hardmetal Corp. Surface-Coated Cutting Tool
US20070292670A1 (en) * 2004-10-29 2007-12-20 Sumitomo Electric Hardmetal Corp. Surface-Coated Cutting Tool
US7422803B2 (en) * 2003-04-24 2008-09-09 Seco Tools Ab Coating with controlled grain size and morphology for enhanced wear resistance and toughness
US7597970B2 (en) * 2005-03-22 2009-10-06 Kyocera Corporation Surface coated member and cutting tool

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2982476B2 (en) 1992-02-07 1999-11-22 三菱マテリアル株式会社 Surface coated cutting tool with excellent adhesion of hard coating layer
JP3109305B2 (en) 1992-11-25 2000-11-13 三菱マテリアル株式会社 Surface-coated cermet cutting tool with improved wear resistance of hard coating layer
JP3109306B2 (en) * 1992-11-25 2000-11-13 三菱マテリアル株式会社 Surface-coated cermet cutting tool with improved wear resistance of hard coating layer
JP3278785B2 (en) * 1993-08-27 2002-04-30 三菱マテリアル株式会社 Manufacturing method of surface coated cutting tool
JP2927181B2 (en) 1994-05-31 1999-07-28 三菱マテリアル株式会社 Surface coated tungsten carbide based cemented carbide cutting tool with excellent interlayer adhesion with hard coating layer
JPH08132130A (en) * 1994-11-10 1996-05-28 Mitsubishi Materials Corp Surface covered cermet drawing die having hard covering layer excellent in adhesivity
JPH08155724A (en) * 1994-11-30 1996-06-18 Mitsubishi Materials Corp Slitter round edge made of surface coated tungsten carbide having hard coated layer with superior adhesion property
SE9504304D0 (en) * 1995-11-30 1995-11-30 Sandvik Ab Coated milling insert
EP0874919B1 (en) * 1995-11-30 2002-02-13 Sandvik Aktiebolag Coated turning insert and method of making it
US6251508B1 (en) * 1998-12-09 2001-06-26 Seco Tools Ab Grade for cast iron
US6146697A (en) * 1999-03-02 2000-11-14 Kennametal Inc. MT CVD process
WO2000079022A1 (en) * 1999-06-21 2000-12-28 Sumitomo Electric Industries, Ltd. Coated hard alloy
JP4351521B2 (en) * 2003-11-27 2009-10-28 京セラ株式会社 Surface coated cutting tool
DE102005049393B4 (en) * 2005-10-15 2019-08-08 Kennametal Widia Produktions Gmbh & Co. Kg Method for producing a coated substrate body, substrate body with a coating and use of the coated substrate body

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5920760A (en) * 1994-05-31 1999-07-06 Mitsubishi Materials Corporation Coated hard alloy blade member
US6183846B1 (en) * 1994-10-04 2001-02-06 Sumitomo Electric Industries, Ltd. Coated hard metal material
US5942318A (en) * 1996-07-11 1999-08-24 Sandvik Ab Coated cutting insert
US6293739B1 (en) * 1998-04-14 2001-09-25 Sumitomo Electric Industries, Ltd. Coated cemented carbide cutting tool
US20010036388A1 (en) * 2000-03-30 2001-11-01 Toshiba Tungaloy Co., Ltd. Coated cutting tool and method for producing the same
US6627335B2 (en) * 2000-03-30 2003-09-30 Toshiba Tungaloy Co., Ltd. Coated cutting tool and method for producing the same
US7422803B2 (en) * 2003-04-24 2008-09-09 Seco Tools Ab Coating with controlled grain size and morphology for enhanced wear resistance and toughness
US20070218313A1 (en) * 2004-04-13 2007-09-20 Sumitomo Electric Hardmetal Corp. Surface-Coated Cutting Tool
US20070292670A1 (en) * 2004-10-29 2007-12-20 Sumitomo Electric Hardmetal Corp. Surface-Coated Cutting Tool
US7597970B2 (en) * 2005-03-22 2009-10-06 Kyocera Corporation Surface coated member and cutting tool

Cited By (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8747990B2 (en) 2009-11-06 2014-06-10 Tungaloy Corporation Coated tool
US20110183192A1 (en) * 2010-01-26 2011-07-28 Sungkab Kim Case for secondary battery and method of manufacturing case
US20110183190A1 (en) * 2010-01-26 2011-07-28 Sungkab Kim Case for a secondary battery and manufacturing method thereof
US9166210B2 (en) 2010-01-26 2015-10-20 Samsung Sdi Co., Ltd. Case for secondary battery and method of manufacturing case
US9044811B2 (en) 2010-09-07 2015-06-02 Sumitomo Electric Hardmetal Corp. Surface coated cutting tool
US9228258B2 (en) 2011-03-31 2016-01-05 Hitachi Tool Engineering, Ltd. Hard-coated member and its production method, and indexable rotary tool comprising it
US8801817B2 (en) 2011-03-31 2014-08-12 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and manufacturing method thereof
US8741428B2 (en) 2011-04-21 2014-06-03 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and manufacturing method thereof
US20140308083A1 (en) * 2011-12-14 2014-10-16 Sandvik Intellectual Property Ab Coated cutting tool and method of manufacturing the same
US9945029B2 (en) * 2011-12-14 2018-04-17 Sandvik Intellectual Property Ab Coated cutting tool and method of manufacturing the same
CN103182537A (en) * 2011-12-28 2013-07-03 三菱综合材料株式会社 Surface-coated cutting tool with a hard coating layer exhibiting excellent cutter breakage resistance
US9457407B2 (en) 2012-04-19 2016-10-04 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool
EP3064610A1 (en) * 2012-04-19 2016-09-07 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool
EP2839907A4 (en) * 2012-04-19 2016-01-27 Sumitomo Elec Hardmetal Corp Surface-coated cutting tool
US9534292B2 (en) * 2012-10-01 2017-01-03 Hitachi Tool Engineering, Ltd. Hard-coated tool and its production method
US20150240353A1 (en) * 2012-10-01 2015-08-27 Hitachi Tool Engineering, Ltd. Hard-coated tool and its production method
US20160263659A1 (en) * 2013-11-08 2016-09-15 Tungaloy Corporation Coated cutting tool
US9993878B2 (en) * 2013-11-08 2018-06-12 Tungaloy Corporation Coated cutting tool
US20160175940A1 (en) * 2014-12-19 2016-06-23 Sandvik Intellectual Property Ab Cvd coated cutting tool
US9987687B2 (en) * 2014-12-19 2018-06-05 Sandvik Intellectual Property Ab CVD coated cutting tool
US10837104B2 (en) * 2015-08-29 2020-11-17 Kyocera Corporation Coated tool
US20190010606A1 (en) * 2015-08-29 2019-01-10 Kyocera Corporation Coated tool
US20180105931A1 (en) * 2016-10-19 2018-04-19 Tungaloy Corporation Coated cutting tool
US10612133B2 (en) * 2016-10-19 2020-04-07 Tungaloy Corporation Coated cutting tool
US10625348B2 (en) * 2016-11-02 2020-04-21 Tungaloy Corporation Coated cutting tool
US20180117679A1 (en) * 2016-11-02 2018-05-03 Tungaloy Corporation Coated cutting tool
US11318539B2 (en) 2016-11-02 2022-05-03 Tungaloy Corporation Coated cutting tool
US20200141007A1 (en) * 2017-04-07 2020-05-07 Sandvik Intellectual Property Ab Coated cutting tool
US12031207B2 (en) * 2017-04-07 2024-07-09 Sandvik Intellectual Property Ab Coated cutting tool
US10814402B2 (en) 2017-08-24 2020-10-27 Tungaloy Corporation Coated cutting tool
US11213894B2 (en) * 2018-03-16 2022-01-04 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and method of manufacturing the same
US11219952B2 (en) * 2018-03-16 2022-01-11 Sumitomo Electric Hardmetal Corp. Surface-coated cutting tool and method of manufacturing the same
WO2020239718A1 (en) * 2019-05-27 2020-12-03 Ab Sandvik Coromant A coated cutting tool
WO2020239747A1 (en) * 2019-05-27 2020-12-03 Ab Sandvik Coromant A coated cutting tool
CN113891955A (en) * 2019-05-27 2022-01-04 山特维克科洛曼特公司 Coated cutting tool
US20220205109A1 (en) * 2019-05-27 2022-06-30 Ab Sandvik Coromant Coated cutting tool
US20220219244A1 (en) * 2019-05-27 2022-07-14 Ab Sandvik Coromant Coated cutting tool
US11492691B2 (en) * 2019-07-25 2022-11-08 The Boeing Company Case hardened titanium parts and method for making the same

Also Published As

Publication number Publication date
EP1897970A1 (en) 2008-03-12
ES2426582T5 (en) 2016-11-22
CN101138900B (en) 2012-05-02
KR20080022072A (en) 2008-03-10
US8323738B2 (en) 2012-12-04
EP1897970B2 (en) 2016-06-15
US20110135822A1 (en) 2011-06-09
US7906230B2 (en) 2011-03-15
ES2426582T3 (en) 2013-10-24
EP1897970B1 (en) 2013-06-05
KR101412164B1 (en) 2014-06-25
CN101138900A (en) 2008-03-12

Similar Documents

Publication Publication Date Title
US7906230B2 (en) Coated cutting tool and method for producing the same
JP5217305B2 (en) Coated cutting tool and manufacturing method thereof
US7597970B2 (en) Surface coated member and cutting tool
US9945029B2 (en) Coated cutting tool and method of manufacturing the same
US7763346B2 (en) Surface coated cutting tool made of cermet having property-modified α type Al2O3 layer of hard coating layer
WO2012144088A1 (en) Surface-coated cutting tool and method for manufacturing same
JP4832108B2 (en) Surface coated cutting tool
EP1160353B1 (en) Coated cemented carbide cutting tool member and process for producing the same
US9534292B2 (en) Hard-coated tool and its production method
WO2017122448A9 (en) Surface-coated cutting tool and method for producing same
CN100448576C (en) Coated cement cutting tool with a chipping resistant, hard coating layer
US7789598B2 (en) Surface coated cutting tool
WO2012132032A1 (en) Surface-coated cutting tool and method for manufacturing same
US20040106016A1 (en) Coated cutting tool
JP6786763B1 (en) Cutting tools
US6638571B2 (en) Coated cemented carbide cutting tool member and process for producing the same
JP3331929B2 (en) Surface coated cemented carbide cutting tool with excellent chipping resistance with hard coating layer
EP3848484A2 (en) Improved alumina layer deposited at low temperature
EP3124144B1 (en) Coated cutting tool
JP3371796B2 (en) Surface coated cemented carbide cutting tool with excellent fracture resistance
WO2023189595A1 (en) Surface-coated cutting tool
JP2024139529A (en) Surface-coated cutting tools
JP2024139531A (en) Surface-coated cutting tools
JP2024139530A (en) Surface-coated cutting tools
CN114875379A (en) Aluminum oxide composite coating, preparation method thereof and cutting device

Legal Events

Date Code Title Description
AS Assignment

Owner name: TUNGALOY CORPORATION, JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WATANABE, JUN;SONE, YOHEI;REEL/FRAME:019789/0562

Effective date: 20070802

STCF Information on status: patent grant

Free format text: PATENTED CASE

CC Certificate of correction
FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

FPAY Fee payment

Year of fee payment: 4

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 8TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1552); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 8

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 12TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1553); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 12