US20070188165A1 - Rotational angle detector - Google Patents
Rotational angle detector Download PDFInfo
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- US20070188165A1 US20070188165A1 US11/702,152 US70215207A US2007188165A1 US 20070188165 A1 US20070188165 A1 US 20070188165A1 US 70215207 A US70215207 A US 70215207A US 2007188165 A1 US2007188165 A1 US 2007188165A1
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- rotational angle
- conductive wires
- angle detector
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
Definitions
- the present invention relates to a rotational angle detector.
- a rotational angle detector (e.g., JP62-095402A), which detects a rotational angle of an object of detection based on a magnetic field that varies according to rotation of the object of detection, is conventionally proposed.
- a magnetism detecting element e.g., a Hall element
- the rotational angle detector thus detects the rotational angle of the object based on an output signal of the magnetism detecting element.
- the output signal corresponds to a rotating magnetic field, which accompanies the rotation of the permanent magnet relative to the magnetism detecting element.
- inductive noise due to the rotating magnetic field overlaps with the output signal of the magnetism detecting element.
- the inductive noise is caused by induced electromotive force, which is generated in a circuit formed by conductive wires for transmitting the output signal when the magnetic field varies according to the rotation of the object.
- a detection error increases when the rotational angle detector detects the rotational angle.
- the present invention addresses the above disadvantages.
- a rotational angle detector for detecting rotation of a detection object.
- the rotational angle detector includes a magnetic field generating device, a magnetism detecting element, a pair of conductive wires, and an electronic device.
- the magnetic field generating device generates a magnetic field.
- the magnetism detecting element is positioned in the magnetic field and outputs an output signal in correspondence with variation in the magnetic field caused by rotation of the detection object.
- the pair of conductive wires is connected to the magnetism detecting element and transmits the output signal.
- the electronic device detects a rotational angle of the detection object based on the output signal.
- the pair of conductive wires includes a corresponding pair of wiring parts, which run in a virtual plane that is generally perpendicular to a direction of a sensitivity of the magnetism detecting element and extend along a rotational axis of the detection object in an area where the magnetic field is varied by the rotation of the detection object.
- FIG. 1A is a cross-sectional view of a rotational angle detector in FIG. 1B taken along a line IA-IA according to a first embodiment of the present invention
- FIG. 1B is a cross-sectional view of the rotational angle detector in FIG: 1 A taken along a line IB-IB according to the first embodiment;
- FIG. 2A is a schematic view showing a magnetic field that permanent magnets generate
- FIG. 2B is a schematic view showing the magnetic field that the permanent magnets generate
- FIG. 2C is a schematic view showing the magnetic field that the permanent magnets generate
- FIG. 3A is a diagram illustrating a method of detecting a rotational angle by the rotational angle detector
- FIG. 3B is a diagram illustrating the method of detecting the rotational angle by the rotational angle detector
- FIG. 3C is a diagram illustrating the method of detecting the rotational angle by the rotational angle detector
- FIG. 4 is a table illustrating the method of detecting the rotational angle by the rotational angle detector
- FIG. 5 is a diagram illustrating measures against noise according to the first embodiment
- FIG. 6 is a diagram illustrating the measures against the noise according to the first embodiment
- FIG. 7A is a cross-sectional view of a rotational angle detector in FIG. 7B taken along a line VIIA-VIIA according to a second embodiment of the present invention
- FIG. 7B is a cross-sectional view of the rotational angle detector in FIG. 7A taken along a line VIIB-VIIB according to the second embodiment;
- FIG. 8 is a schematic view showing a rotational angle detector according to a first conventional art
- FIG. 9 is a diagram showing a result of a noise test that is performed on the rotational angle detector according to the first conventional art
- FIG. 10 is a schematic view showing a rotational angle detector according to a second conventional art.
- FIG. 11 is a diagram showing a result of a noise test that is performed on the rotational angle detector according to the second conventional art.
- a rotational angle detector 1 is, for example, a crank angle detector that is installed in an ignition system for an internal combustion engine.
- the rotational angle detector 1 is provided to output an electrical signal that correlates with an angle (crank angle) of a crankshaft (not shown), which is being detected, to an electronic control unit (ECU) 82 of the internal combustion engine.
- the ECU 82 i.e., an electronic means of the internal combustion engine detects the crank angle based on the electrical signal that is outputted from the rotational angle detector 1 , and determines in which cylinder a fuel is to be ignited based on the crank angle that is detected.
- the rotational angle detector 1 includes a cylindrical yoke 20 , permanent magnets 22 , 24 , Hall elements 30 , 31 , a flexible printed circuit board (FPC) 40 , a base 80 , the ECU 82 , and the like.
- FPC flexible printed circuit board
- the yoke 20 , and the permanent magnets 22 , 24 are magnetic field generating means, and rotate with the crankshaft.
- the arc-shaped permanent magnets 22 , 24 are fixed on an inner wall of the yoke 20 .
- the permanent magnets 22 , 24 are arranged exactly (180-degree) on the opposite side to each other in the radial direction, and generate a magnetic field near a rotational axis of the crankshaft. As shown in FIGS. 2A to 2C , this nearly parallel magnetic field has a generally uniform magnetic flux density.
- the Hall elements 30 , 31 are positioned on the base 80 that is fixed and does not rotate with the rotating crankshaft. More specifically, the Hall elements 30 , 31 are mounted on the FPC 40 , which is fixed on the base 80 . Consequently, when the crankshaft rotates, the yoke 20 and the permanent magnets 22 , 24 rotate relative to the Hall elements 30 , 31 .
- the Hall elements 30 , 31 are disposed perpendicular to the rotational direction of the crankshaft and at right angles to each other. In addition, a constant electric current is supplied to the Hall elements 30 , 31 via a power supply line (not shown).
- the Hall elements 30 , 31 are positioned near the rotational axis of the crankshaft. Accordingly, a parallel magnetic field with a uniform magnetic flux density ( FIGS. 2A to 2C ) is formed near the Hall elements 30 , 31 regardless of a rotational angle of the crankshaft. Because of this, the Hall elements 30 , 31 can output signals, which are appropriate for the rotational angle of the crankshaft, within a 360-degree range.
- the FPC 40 includes conductive wires 50 , 54 , 60 , 64 , and the like.
- the conductive wires 50 , 54 , 60 , 64 are conductive materials such as copper (Cu).
- the conductive wires 50 , 54 (i.e., a pair of conductive wires) are connected to the Hall element 30 , and run parallel to each other.
- the conductive wires 50 , 54 transmit an output signal from the Hall element 30 .
- the conductive wire 50 includes an extracting part 51 and a wiring part 52 .
- the extracting part 51 runs along a surface of the base 80 , on which the Hall element 30 is positioned, and in a direction (as indicated by arrows 150 in FIG. 1A ) of a sensitivity of the Hall element 30 .
- the wiring part 52 extends from the extracting part 51 and runs near the rotating crankshaft in an axial direction of the crankshaft.
- the conductive wire 54 includes an extracting part 55 and a wiring part 56 .
- the extracting part 51 of the conductive wire 50 and the extracting part 55 of the conductive wire 54 run in a virtual plane that is generally parallel to a direction of the magnetic field.
- the wiring part 52 of the conductive wire 50 and the wiring part 56 of the conductive wire 54 run in a virtual plane that is generally perpendicular to the direction (arrows 150 ) of the sensitivity of the Hall element 30 . Because each of the conductive wires 50 , 54 has the extracting and wiring parts, greater flexibility to carry out wiring of the conductive wires 50 , 54 is provided, as compared to those conductive wires which do not have the extracting parts.
- the conductive wires 60 , 64 (i.e., the pair of conductive wires) are connected to the Hall element 31 and run parallel to each other. A distance between the conductive wires 60 , 64 is the same as that between the conductive wires 50 , 54 .
- the conductive wires 60 , 64 transmit an output signal from the Hall element 31 .
- the conductive wire 60 includes an extracting part 61 and a wiring part 62 .
- the extracting part 61 runs along a surface of the base 80 , on which the Hall element 31 is positioned, and in a direction (as indicated by arrows 151 in FIG. 1A ) of a sensitivity of the Hall element 31 .
- the wiring part 62 extends from the extracting part 61 and runs near the rotating crankshaft in the axial direction of the crankshaft. Similar to the conductive wire 60 , the conductive wire 64 includes an extracting part 65 and a wiring part 66 .
- the extracting part 61 of the conductive wire 60 and the extracting part 65 of the conductive wire 64 run in the virtual plane that is generally parallel to the direction of the magnetic field.
- the wiring part 62 of the conductive wire 60 and the wiring part 66 of the conductive wire 64 run in the virtual plane that is generally perpendicular to the direction (arrows 151 ) of the sensitivity of the Hall element 31 .
- the ECU 82 includes a nonvolatile memory (e.g., a flash memory) that stores a rotational angle detecting program, a volatile memory that temporarily stores the rotational angle detecting program and various pieces of data, a CPU that executes the rotational angle detecting program that is extracted in a volatile memory, and the like.
- a nonvolatile memory e.g., a flash memory
- volatile memory that temporarily stores the rotational angle detecting program and various pieces of data
- a CPU that executes the rotational angle detecting program that is extracted in a volatile memory, and the like.
- the Hall elements 30 , 31 are disposed perpendicular to the rotational direction of the crankshaft and at right angles to each other. Therefore, when the crankshaft rotates, the Hall elements 30 , 31 output the signals that have a 90-degree phase difference from each other in response to a change in the magnetic field. More specifically, the Hall elements 30 , 31 output sinusoidal signals (i.e., output signals 100 , 101 , respectively, as shown in FIG. 3A ) that have a sine-cosine relationship with each other, as a potential difference between two conductive wires that are connected to the Hall elements 30 , 31 , respectively.
- sinusoidal signals i.e., output signals 100 , 101 , respectively, as shown in FIG. 3A
- the output signal 100 (V a ) of the Hall element 30 , the output signal 101 (V b ) of the Hall element 31 , a coefficient (k) that depends upon the sensitivities of the Hall elements 30 , 31 , the magnetic flux density (B) of the magnetic field formed by the permanent magnets 22 , 24 , and the constant electric current (I) that is supplied to the Hall elements 30 and 31 , V a and V b are expressed in the following equations (1) and (2), respectively.
- V a kBl ⁇ sin ⁇ (1)
- the ECU 82 detects the rotational angle ( ⁇ ) of the crankshaft based on the output signal 100 (V a ) that is transmitted via the conductive wires 50 , 54 , and the output signal 101 (V b ) that is transmitted via the conductive wires 60 , 64 . More specifically, the detection of the rotational angle ( ⁇ ) is carried out in the ECU 82 by, for example, performing the following processing on the output signals 100 , 101 .
- the rotational angle detecting program is executed by the CPU of the ECU 82 to perform the processing.
- the rotational angle detecting program is constantly executed all the while the rotational angle detector 1 is operating.
- the ECU 82 calculates “tan ⁇ ” (in the following equation (3)) from a ratio of V a to V b .
- arctangent in the following equation (4)
- a period of a calculated angle 110 ( FIG. 3B ) that is calculated through such an operation is 180 degrees.
- the ECU 82 determines plus or minus signs of V a , V b as shown in FIG. 4 to identify a rotational angular position of the crankshaft within the 360-degree (0° to 360°) range. Based on the identified rotational angular position of the crankshaft, the ECU 82 detects a rotational angle 120 ( FIG. 3C ) by adding an offset angle to the calculated angle 110 .
- Each component of a rotational angle detector 200 in FIG. 8 as the first conventional rotational angle detector is substantially the same as a corresponding one of the components of the rotational angle detector 1 except for a component that corresponds to the FPC 40 of the rotational angle detector 1 .
- the Hall elements 30 , 31 are mounted on a printed circuit board 210 , which is fixed on a base.
- the Hall element 30 is connected to the ECU 82 via conductive wires 250 , 254 , which run generally parallel to each other.
- the Hall element 31 is connected to the ECU 82 via conductive wires 260 , 264 , which run generally parallel to each other.
- induced electromotive force V e
- the induced electromotive force (as indicated by an arrow 272 ) is generated in a circuit that is formed by the conductive wires 260 , 264 as a result of a change in the magnetic field according to the rotation of the crankshaft.
- V e ⁇ abB sin ⁇ (5)
- an x-axis expresses time
- a Y-axis expresses a value after a voltage, which represents the noise that overlaps with an output signal of the rotational angle detector 200 , is multiplied by four hundred.
- the noise in the graph is measured under the conditions in which the angular speed ( ⁇ ) of the rotation of the crankshaft is approximately 200 ⁇ [rad/s], and the magnetic flux density (B) of the magnetic field formed by the permanent magnets 22 , 24 is approximately 80 [mT].
- noise 201 of approximately 3.7 [mV] and noise 202 of approximately 2.3 [mV] overlap with an output signal that is transmitted via the conductive wires 250 , 254 and an output signal that is transmitted via the conductive wires 260 , 264 , respectively.
- a ratio of the noise of 3.7 [mV] to the output signal with its amplitude of 5 [V] corresponds to a rotational angle (of the crankshaft) of 0.266 degrees within the 360-degree range.
- a ratio of the noise of 2.3 [mV] to the output signal with its amplitude of 5 [V] corresponds to a rotational angle (of the crankshaft) of 0.166 degrees within the 360-degree range.
- the detection error in the rotational angle detector 200 increases due to the inductive noise that overlaps with the output signals.
- the induced electromotive force that is generated in the circuit formed by the conductive wires 250 , 254 can be reduced by, for example, reducing the length (a) of the conductive wires 250 , 254 or the distance (b) between the conductive wires 250 , 254 (See the equation (5)). That is, the induced electromotive force can be reduced by reducing an area (ab) of a loop formed by the conductive wires 250 , 254 .
- it has structural or manufacturing limitations to reduce the length of the conductive wires or the distance between the conductive wires.
- the induced electromotive force generated in the circuit formed by the conductive wires increases, and thus the detection error in the rotational angle detector increases when the angular speed of the rotation of the crankshaft increases.
- Each component of a rotational angle detector 300 in FIG. 10 as the second conventional rotational angle detector is substantially the same as a corresponding one of the components of the rotational angle detector 1 except for the component that corresponds to the FPC 40 of the rotational angle detector 1 .
- the Hall elements 30 , 31 are mounted on a printed circuit board 310 , which is fixed on a base.
- the Hall elements 30 , 31 are connected to the ECU 82 via respective twist pair cables.
- a twist pair cable 340 includes conductive wires 350 , 354 , which are stranded together.
- a twist pair cable 341 includes conductive wires 360 , 364 , which are stranded together.
- noise 301 , 302 of approximately 0.7 [mV] overlap with an output signal that is transmitted via the conductive wires 350 , 354 and an output signal that is transmitted via the conductive wires 360 , 364 , respectively.
- the employment of the twist pair cables in transmitting the output signals allows reducing the inductive noise that overlaps with the output signals.
- a ratio of the noise of 0.7 [mV] to the output signal with its amplitude of 5 [V] corresponds to a rotational angle (of the crankshaft) of 0.050 degrees within the 360-degree range.
- the rotational angle of the crankshaft cannot be detected with more than 0.050-degree accuracy by the rotational angle detector 300 .
- FIG. 5 illustrates the noise that overlaps with the Hall element 30 .
- FIG. 6 illustrates the output signal 100 from the Hall element 30 , which the noise overlaps with.
- the extracting part 51 of the conductive wire 50 and the extracting part 55 of the conductive wire 54 run in the virtual plane that is generally parallel to the direction of the magnetic field.
- the wiring part 52 of the conductive wire 50 and the wiring part 56 of the conductive wire 54 run in the virtual plane that is generally perpendicular to the direction of the sensitivity of the Hall element 30 .
- the output signal 100 and the inductive noise that overlaps with the output signal 100 are in-phase at the wiring parts 52 , 56 .
- the wiring parts 52 , 56 extend from the respective extracting parts 51 , 55 , which run in the direction of the sensitivity of the Hall element 30 , and run in the axial direction of the crankshaft.
- the magnetic field formed near the Hall element 30 is similar to that formed near the wiring parts 52 , 56 .
- the direction of the magnetic field is the direction of the sensitivity of the Hall element 30 as shown in FIG. 2B , for example, the magnetic flux flowing through the Hall element 30 flows between the wiring parts 52 , 56 . Accordingly, the inductive noise that overlaps with the output signal 100 at the wiring parts 52 , 56 has the same waveform as the output signal 100 .
- the inductive noise that overlaps with the output signal 100 at the wiring parts 52 , 56 takes the form of a sinusoidal wave.
- inductive noise 130 ( FIG. 5 ) that overlaps with the conductive wires 50 , 54 takes the form of the sinusoidal wave, which is the same waveform as the output signal 100 . Consequently, even though the inductive noise 130 overlaps with the output signal 100 , the output signal 100 remains the sinusoidal wave with the same phase, and only a seeming sensitivity of the Hall element 30 rises ( FIG. 6 ).
- FIG. 6 shows an output signal 140 of the Hall element 30 as a result of the overlapping of the inductive noise 130 with the output signal 100 .
- inductive noise 131 overlaps with the output signal 101 , the output signal 101 remains the sinusoidal wave with the same phase, and only a seeming sensitivity of the Hall element 31 rises.
- the distance between the conductive wires 50 , 54 is approximately the same as the distance between the conductive wires 60 , 64 . Accordingly, an area defined by the wiring parts 52 , 56 in a loop formed by the conductive wires 50 , 54 is approximately the same as an area defined by the wiring parts 62 , 66 in a loop formed by the conductive wires 60 , 64 . Therefore, an amplitude of the inductive noise 130 that overlaps with the output signal 100 at the wiring parts 52 , 56 is approximately the same as an amplitude of the inductive noise 131 that overlaps with the output signal 101 at the wiring parts 62 , 66 .
- a yoke, permanent magnets, a base, and an ECU in a rotational angle detector 2 according to a second embodiment are substantially the same as corresponding components in the rotational angle detector 1 according to the first embodiment.
- a description of the rotational angle detector 2 will be provided below, using the same numerals as these corresponding components for referring to such components in the rotational angle detector 2 .
- An integrated circuit 90 includes the Hall elements 30 and 31 , a plurality of leads, a package 95 , and the like.
- the integrated circuit 90 is mounted on an FPC 41 . Similar to the first embodiment, the Hall elements 30 , 31 are disposed in the package 95 perpendicular to the rotational direction of the crankshaft and at right angles to each other.
- Leads 91 , 92 are connected to the Hall elements 30 in the package 95 , and extend to the outside of the package 95 . Parts (i.e., terminals) of the leads 91 , 92 that are outside the package 95 are disposed in the direction of the sensitivity of the Hall element 30 . Similarly, leads 93 , 94 are connected to the Hall element 31 , and parts (i.e., terminals) of the leads 93 , 94 that are outside the package 95 are disposed in the direction of the sensitivity of the Hall element 31 .
- the extracting parts 51 , 55 , 65 , 61 are connected to the leads 91 , 92 , 93 , 94 , respectively.
- the FPC 41 is substantially the same as the FPC 40 according to the first embodiment except for a pad on which the integrated circuit 90 is mounted.
- the wiring of the conductive wires 50 , 54 can be readily carried out, such that the respective extracting parts 51 , 55 extend toward the direction of the sensitivity of the Hall element 30 .
- the wiring of the conductive wires 60 , 64 can be readily carried out, such that the respective extracting parts 61 , 65 extend toward the direction of the sensitivity of the Hall element 31 .
- the rotational angle detectors with the two Hall elements 30 , 31 as the magnetism detecting elements have been described. Nevertheless, the rotational angle detector may include one magnetism detecting element or more than two magnetism detecting elements. Magnetoresistive elements, such as an anisotropic magnetoresistive element and a large magnetoresistive element, may be employed for the magnetism detecting element.
- the Hall elements 30 , 31 are disposed perpendicular to the rotational direction of the crankshaft and at right angles to each other, the Hall elements 30 , 31 may be disposed to make a predetermined angle other than 90 degrees.
- a method of placing the Hall elements 30 , 31 on the base 80 is not limited to the method whereby they are mounted on the FPC 40 , which is fixed on the base 80 . More specifically, the Hall elements 30 , 31 may be mounted on, for example, a printed circuit board that is fixed on the base 80 , or the FPC 40 via a printed circuit board. Additionally, the Hall elements 30 , 31 may be driven at a constant voltage.
- the conductive wires 50 , 54 , 60 , 64 are formed on the FPC 40 .
- a cable that is formed on a board other than the FPC 40 , or a lead that is formed by die-cutting of a thin plate of metal or etching may be employed for the conductive wire.
- the conductive wires 50 , 54 do not need to run parallel to each other, or to extend toward the direction of the sensitivity of the Hall element 30 .
- the conductive wires 60 , 64 do not need to run parallel to each other, or to extend toward the direction of the sensitivity of the Hall element 31 .
- the distance between the conductive wires 50 , 54 may be different from the distance between the conductive wires 60 , 64 .
- the conductive wires 50 , 54 , 60 , 64 do not need to run near the rotating crankshaft, or to include their extracting parts.
- the magnetic field generating means rotates relative to the magnetism detecting element
- the magnetism detecting element may rotate relative to the magnetic field generating means.
- the Hall elements 30 , 31 may be formed on an integrated circuit other than the QFP.
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Abstract
Description
- This application is based on and incorporates herein by reference Japanese Patent Application No. 2006-36201 filed on Feb. 14, 2006.
- The present invention relates to a rotational angle detector.
- A rotational angle detector (e.g., JP62-095402A), which detects a rotational angle of an object of detection based on a magnetic field that varies according to rotation of the object of detection, is conventionally proposed. In such a rotational angle detector, a magnetism detecting element (e.g., a Hall element) is rotated relative to a magnetic field generating permanent magnet in synchronization with the rotation of the object. The rotational angle detector thus detects the rotational angle of the object based on an output signal of the magnetism detecting element. The output signal corresponds to a rotating magnetic field, which accompanies the rotation of the permanent magnet relative to the magnetism detecting element.
- However, in the above rotational angle detector, inductive noise due to the rotating magnetic field overlaps with the output signal of the magnetism detecting element. The inductive noise is caused by induced electromotive force, which is generated in a circuit formed by conductive wires for transmitting the output signal when the magnetic field varies according to the rotation of the object. As a result, a detection error increases when the rotational angle detector detects the rotational angle.
- The present invention addresses the above disadvantages. Thus, it is an objective of the present invention to provide a rotational angle detector, which has a relatively small detection error due to inductive noise.
- To achieve the objective of the present invention, there is provided a rotational angle detector for detecting rotation of a detection object. The rotational angle detector includes a magnetic field generating device, a magnetism detecting element, a pair of conductive wires, and an electronic device. The magnetic field generating device generates a magnetic field. The magnetism detecting element is positioned in the magnetic field and outputs an output signal in correspondence with variation in the magnetic field caused by rotation of the detection object. The pair of conductive wires is connected to the magnetism detecting element and transmits the output signal. The electronic device detects a rotational angle of the detection object based on the output signal. The pair of conductive wires includes a corresponding pair of wiring parts, which run in a virtual plane that is generally perpendicular to a direction of a sensitivity of the magnetism detecting element and extend along a rotational axis of the detection object in an area where the magnetic field is varied by the rotation of the detection object.
- The invention, together with additional objectives, features and advantages thereof, will be best understood from the following description, the appended claims and the accompanying drawings. In the drawings:
-
FIG. 1A is a cross-sectional view of a rotational angle detector inFIG. 1B taken along a line IA-IA according to a first embodiment of the present invention; -
FIG. 1B is a cross-sectional view of the rotational angle detector in FIG: 1A taken along a line IB-IB according to the first embodiment; -
FIG. 2A is a schematic view showing a magnetic field that permanent magnets generate; -
FIG. 2B is a schematic view showing the magnetic field that the permanent magnets generate; -
FIG. 2C is a schematic view showing the magnetic field that the permanent magnets generate; -
FIG. 3A is a diagram illustrating a method of detecting a rotational angle by the rotational angle detector; -
FIG. 3B is a diagram illustrating the method of detecting the rotational angle by the rotational angle detector; -
FIG. 3C is a diagram illustrating the method of detecting the rotational angle by the rotational angle detector; -
FIG. 4 is a table illustrating the method of detecting the rotational angle by the rotational angle detector; -
FIG. 5 is a diagram illustrating measures against noise according to the first embodiment; -
FIG. 6 is a diagram illustrating the measures against the noise according to the first embodiment; -
FIG. 7A is a cross-sectional view of a rotational angle detector inFIG. 7B taken along a line VIIA-VIIA according to a second embodiment of the present invention; -
FIG. 7B is a cross-sectional view of the rotational angle detector inFIG. 7A taken along a line VIIB-VIIB according to the second embodiment; -
FIG. 8 is a schematic view showing a rotational angle detector according to a first conventional art; -
FIG. 9 is a diagram showing a result of a noise test that is performed on the rotational angle detector according to the first conventional art; -
FIG. 10 is a schematic view showing a rotational angle detector according to a second conventional art; and -
FIG. 11 is a diagram showing a result of a noise test that is performed on the rotational angle detector according to the second conventional art. - Embodiments of the present invention will be described below. The same numerals are used to indicate the same or similar components throughout the following description and drawings.
- Referring first to
FIGS. 1A and 1B , arotational angle detector 1 according to a first embodiment is, for example, a crank angle detector that is installed in an ignition system for an internal combustion engine. Therotational angle detector 1 is provided to output an electrical signal that correlates with an angle (crank angle) of a crankshaft (not shown), which is being detected, to an electronic control unit (ECU) 82 of the internal combustion engine. Then, the ECU 82 (i.e., an electronic means) of the internal combustion engine detects the crank angle based on the electrical signal that is outputted from therotational angle detector 1, and determines in which cylinder a fuel is to be ignited based on the crank angle that is detected. - The
rotational angle detector 1 includes acylindrical yoke 20,permanent magnets Hall elements base 80, the ECU 82, and the like. - The
yoke 20, and thepermanent magnets permanent magnets yoke 20. Thepermanent magnets FIGS. 2A to 2C , this nearly parallel magnetic field has a generally uniform magnetic flux density. - The
Hall elements 30, 31 (i.e., magnetism detecting elements) are positioned on the base 80 that is fixed and does not rotate with the rotating crankshaft. More specifically, theHall elements FPC 40, which is fixed on thebase 80. Consequently, when the crankshaft rotates, theyoke 20 and thepermanent magnets Hall elements Hall elements Hall elements - As shown in
FIG. 1A , theHall elements FIGS. 2A to 2C ) is formed near theHall elements Hall elements - The
FPC 40 includesconductive wires conductive wires - The
conductive wires 50, 54 (i.e., a pair of conductive wires) are connected to theHall element 30, and run parallel to each other. Theconductive wires Hall element 30. Theconductive wire 50 includes an extractingpart 51 and awiring part 52. The extractingpart 51 runs along a surface of thebase 80, on which theHall element 30 is positioned, and in a direction (as indicated byarrows 150 inFIG. 1A ) of a sensitivity of theHall element 30. Thewiring part 52 extends from the extractingpart 51 and runs near the rotating crankshaft in an axial direction of the crankshaft. Similar to theconductive wire 50, theconductive wire 54 includes an extractingpart 55 and awiring part 56. The extractingpart 51 of theconductive wire 50 and the extractingpart 55 of theconductive wire 54 run in a virtual plane that is generally parallel to a direction of the magnetic field. Thewiring part 52 of theconductive wire 50 and thewiring part 56 of theconductive wire 54 run in a virtual plane that is generally perpendicular to the direction (arrows 150) of the sensitivity of theHall element 30. Because each of theconductive wires conductive wires - The
conductive wires 60, 64 (i.e., the pair of conductive wires) are connected to theHall element 31 and run parallel to each other. A distance between theconductive wires conductive wires conductive wires Hall element 31. Similar to theconductive wire 50, theconductive wire 60 includes an extractingpart 61 and awiring part 62. The extractingpart 61 runs along a surface of thebase 80, on which theHall element 31 is positioned, and in a direction (as indicated byarrows 151 inFIG. 1A ) of a sensitivity of theHall element 31. Thewiring part 62 extends from the extractingpart 61 and runs near the rotating crankshaft in the axial direction of the crankshaft. Similar to theconductive wire 60, theconductive wire 64 includes an extractingpart 65 and awiring part 66. The extractingpart 61 of theconductive wire 60 and the extractingpart 65 of theconductive wire 64 run in the virtual plane that is generally parallel to the direction of the magnetic field. Thewiring part 62 of theconductive wire 60 and thewiring part 66 of theconductive wire 64 run in the virtual plane that is generally perpendicular to the direction (arrows 151) of the sensitivity of theHall element 31. - The
ECU 82 includes a nonvolatile memory (e.g., a flash memory) that stores a rotational angle detecting program, a volatile memory that temporarily stores the rotational angle detecting program and various pieces of data, a CPU that executes the rotational angle detecting program that is extracted in a volatile memory, and the like. - As above, the
Hall elements Hall elements Hall elements FIG. 3A ) that have a sine-cosine relationship with each other, as a potential difference between two conductive wires that are connected to theHall elements Hall element 30, the output signal 101 (Vb) of theHall element 31, a coefficient (k) that depends upon the sensitivities of theHall elements permanent magnets Hall elements -
V a =kBl· sin θ (1) -
V b =kBl· sin(θ+90)=kBl· cos θ (2) - The
ECU 82 detects the rotational angle (θ) of the crankshaft based on the output signal 100 (Va) that is transmitted via theconductive wires conductive wires ECU 82 by, for example, performing the following processing on the output signals 100, 101. The rotational angle detecting program is executed by the CPU of theECU 82 to perform the processing. The rotational angle detecting program is constantly executed all the while therotational angle detector 1 is operating. - The processing performed by the
ECU 82 will be described below. First, theECU 82 calculates “tan θ” (in the following equation (3)) from a ratio of Va to Vb. Next, arctangent (in the following equation (4)) of the ratio of Va to Vb is calculated to obtain the rotational angle (θ). A period of a calculated angle 110 (FIG. 3B ) that is calculated through such an operation is 180 degrees. -
V a /V b=sin θ/cos θ=tan θ (3) -
θ=arctan(V a /V b) (4) - Then, the
ECU 82 determines plus or minus signs of Va, Vb as shown inFIG. 4 to identify a rotational angular position of the crankshaft within the 360-degree (0° to 360°) range. Based on the identified rotational angular position of the crankshaft, theECU 82 detects a rotational angle 120 (FIG. 3C ) by adding an offset angle to thecalculated angle 110. - Nevertheless, since the magnetic field actually varies according to the rotation of the crankshaft, inductive noise overlaps with the
output signal 100 from theHall element 30 and theoutput signal 101 from theHall element 31, so that a detection error in therotational angle detector 1 increases. By comparing therotational angle detector 1 with a conventional rotational angle detector, measures against the inductive noise, which are taken in therotational angle detector 1 according to the first embodiment, will be described below. - Each component of a
rotational angle detector 200 inFIG. 8 as the first conventional rotational angle detector is substantially the same as a corresponding one of the components of therotational angle detector 1 except for a component that corresponds to theFPC 40 of therotational angle detector 1. - The
Hall elements circuit board 210, which is fixed on a base. TheHall element 30 is connected to theECU 82 viaconductive wires Hall element 31 is connected to theECU 82 viaconductive wires - When the magnetic field varies according to the rotation of the crankshaft, a magnetic flux flowing through a circuit that is formed by the
conductive wires conductive wires magnetic flux 270 flowing from the upper side of the sheet of paper to behind the sheet (as shown by {circle around (x)} inFIG. 8 ) increases, for example, the induced electromotive force (as indicated by an arrow 271) is generated in the circuit formed by theconductive wires - Given the length (a) of the
conductive wires conductive wires permanent magnets conductive wires -
Ve=ωabB sin θ (5) - In a graph of
FIG. 9 , an x-axis expresses time, and a Y-axis expresses a value after a voltage, which represents the noise that overlaps with an output signal of therotational angle detector 200, is multiplied by four hundred. The noise in the graph is measured under the conditions in which the angular speed (ω) of the rotation of the crankshaft is approximately 200 π [rad/s], and the magnetic flux density (B) of the magnetic field formed by thepermanent magnets - According to the graph,
noise 201 of approximately 3.7 [mV] andnoise 202 of approximately 2.3 [mV] overlap with an output signal that is transmitted via theconductive wires conductive wires rotational angle detector 200 increases due to the inductive noise that overlaps with the output signals. - To counter against the inductive noise, the induced electromotive force that is generated in the circuit formed by the
conductive wires conductive wires conductive wires 250, 254 (See the equation (5)). That is, the induced electromotive force can be reduced by reducing an area (ab) of a loop formed by theconductive wires - Each component of a
rotational angle detector 300 inFIG. 10 as the second conventional rotational angle detector is substantially the same as a corresponding one of the components of therotational angle detector 1 except for the component that corresponds to theFPC 40 of therotational angle detector 1. - The
Hall elements circuit board 310, which is fixed on a base. TheHall elements ECU 82 via respective twist pair cables. Atwist pair cable 340 includesconductive wires twist pair cable 341 includesconductive wires - In a graph of
FIG. 11 , measurement results of noise that overlaps with an output signal of therotational angle detector 300 are obtained under the same conditions as those in which the noise (FIG. 9 ) that overlaps with an output signal of therotational angle detector 200 is measured. - According to the graph,
noise conductive wires conductive wires - However, a ratio of the noise of 0.7 [mV] to the output signal with its amplitude of 5 [V] corresponds to a rotational angle (of the crankshaft) of 0.050 degrees within the 360-degree range. Hence, the rotational angle of the crankshaft cannot be detected with more than 0.050-degree accuracy by the
rotational angle detector 300. - The measures against the noise, which are taken in the
rotational angle detector 1 according to the first embodiment, will be described below.FIG. 5 illustrates the noise that overlaps with theHall element 30.FIG. 6 illustrates theoutput signal 100 from theHall element 30, which the noise overlaps with. - As above, in the
rotational angle detector 1, the extractingpart 51 of theconductive wire 50 and the extractingpart 55 of theconductive wire 54 run in the virtual plane that is generally parallel to the direction of the magnetic field. Thus, there are hardly any magnetic fluxes flowing between the extractingparts parts output signal 100 from theHall element 30. - Furthermore, as above, the
wiring part 52 of theconductive wire 50 and thewiring part 56 of theconductive wire 54 run in the virtual plane that is generally perpendicular to the direction of the sensitivity of theHall element 30. Thus, theoutput signal 100 and the inductive noise that overlaps with theoutput signal 100 are in-phase at thewiring parts - In addition, the
wiring parts parts Hall element 30, and run in the axial direction of the crankshaft. Hence, when the direction of the magnetic field is generally the same as that of the sensitivity of theHall element 30, the magnetic field formed near theHall element 30 is similar to that formed near thewiring parts Hall element 30 as shown inFIG. 2B , for example, the magnetic flux flowing through theHall element 30 flows between thewiring parts output signal 100 at thewiring parts output signal 100. - Moreover, since the
wiring parts output signal 100 at thewiring parts - For this reason, inductive noise 130 (
FIG. 5 ) that overlaps with theconductive wires output signal 100. Consequently, even though theinductive noise 130 overlaps with theoutput signal 100, theoutput signal 100 remains the sinusoidal wave with the same phase, and only a seeming sensitivity of theHall element 30 rises (FIG. 6 ).FIG. 6 shows anoutput signal 140 of theHall element 30 as a result of the overlapping of theinductive noise 130 with theoutput signal 100. Likewise, even thoughinductive noise 131 overlaps with theoutput signal 101, theoutput signal 101 remains the sinusoidal wave with the same phase, and only a seeming sensitivity of theHall element 31 rises. - In the
rotational angle detector 1, the distance between theconductive wires conductive wires wiring parts conductive wires wiring parts conductive wires inductive noise 130 that overlaps with theoutput signal 100 at thewiring parts inductive noise 131 that overlaps with theoutput signal 101 at thewiring parts inductive noise respective output signals Hall elements inductive noise - With reference to
FIGS. 7A and 7B , a rotational angle detector according to a second embodiment will be described below. - A yoke, permanent magnets, a base, and an ECU in a
rotational angle detector 2 according to a second embodiment are substantially the same as corresponding components in therotational angle detector 1 according to the first embodiment. A description of therotational angle detector 2 will be provided below, using the same numerals as these corresponding components for referring to such components in therotational angle detector 2. - An
integrated circuit 90 includes theHall elements package 95, and the like. Theintegrated circuit 90 is mounted on anFPC 41. Similar to the first embodiment, theHall elements package 95 perpendicular to the rotational direction of the crankshaft and at right angles to each other. - Leads 91, 92 are connected to the
Hall elements 30 in thepackage 95, and extend to the outside of thepackage 95. Parts (i.e., terminals) of theleads package 95 are disposed in the direction of the sensitivity of theHall element 30. Similarly, leads 93, 94 are connected to theHall element 31, and parts (i.e., terminals) of theleads package 95 are disposed in the direction of the sensitivity of theHall element 31. The extractingparts leads - The
FPC 41 is substantially the same as theFPC 40 according to the first embodiment except for a pad on which the integratedcircuit 90 is mounted. - In the
rotational angle detector 2, since the parts of theleads package 95 are disposed in the direction of the sensitivity of theHall element 30, the wiring of theconductive wires parts Hall element 30. Similarly, because the parts of theleads package 95 are disposed in the direction of the sensitivity of theHall element 31, the wiring of theconductive wires parts Hall element 31. - In the embodiments described thus far, the rotational angle detectors with the two
Hall elements - Furthermore, although it has been described that the
Hall elements Hall elements - A method of placing the
Hall elements base 80 is not limited to the method whereby they are mounted on theFPC 40, which is fixed on thebase 80. More specifically, theHall elements base 80, or theFPC 40 via a printed circuit board. Additionally, theHall elements - It has been described that the
conductive wires FPC 40. However, a cable that is formed on a board other than theFPC 40, or a lead that is formed by die-cutting of a thin plate of metal or etching may be employed for the conductive wire. - Besides, as long as the detection error falls within certain specifications, the
conductive wires Hall element 30. As well, theconductive wires Hall element 31. Moreover, the distance between theconductive wires conductive wires conductive wires - In the second embodiment, while the
integrated circuit 90 of a quad flat package (QFP) is described, theHall elements - Furthermore, the present invention is not by any means limited to the above embodiments, and it can be applied to various embodiments without departing from the scope of the present invention.
Claims (7)
Applications Claiming Priority (2)
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JP2006-36201 | 2006-02-14 | ||
JP2006036201A JP4640708B2 (en) | 2006-02-14 | 2006-02-14 | Rotation angle detector |
Publications (2)
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US20070188165A1 true US20070188165A1 (en) | 2007-08-16 |
US7268540B1 US7268540B1 (en) | 2007-09-11 |
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US11/702,152 Expired - Fee Related US7268540B1 (en) | 2006-02-14 | 2007-02-05 | Rotational angle detector |
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US (1) | US7268540B1 (en) |
JP (1) | JP4640708B2 (en) |
DE (1) | DE102007000086B4 (en) |
Cited By (4)
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EP2672285A1 (en) * | 2012-06-06 | 2013-12-11 | Nxp B.V. | Magnetic sensor arrangement |
CN105606019A (en) * | 2014-11-19 | 2016-05-25 | 日本电产三协株式会社 | Encoder and method of calculating rotational angle position |
US10574160B2 (en) | 2014-06-30 | 2020-02-25 | Phc Holdings Corporation | Circuit for detecting rotation angle, method for detecting rotation angle, sample analysis device, and computer program for sample analysis device |
US10732008B2 (en) | 2016-04-12 | 2020-08-04 | Denso Corporation | Position detecting device |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5195610B2 (en) * | 2009-04-22 | 2013-05-08 | 株式会社デンソー | Rotation angle detector |
JP5573042B2 (en) * | 2009-08-06 | 2014-08-20 | 株式会社安川電機 | Magnetic encoder |
JP5510250B2 (en) * | 2010-09-30 | 2014-06-04 | Tdk株式会社 | Electromagnetic device |
JP6153714B2 (en) * | 2012-11-19 | 2017-06-28 | 株式会社シマノ | Electric reel |
JP6132620B2 (en) | 2013-03-29 | 2017-05-24 | 日本電産サンキョー株式会社 | Magnetic sensor device |
JP6278050B2 (en) | 2016-03-11 | 2018-02-14 | Tdk株式会社 | Rotation angle detection device and rotary machine device |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6295402A (en) | 1985-10-21 | 1987-05-01 | Tokyo Keiso Kk | Rotational angle detector |
US5332965A (en) * | 1992-06-22 | 1994-07-26 | Durakool Incorporated | Contactless linear angular position sensor having an adjustable flux concentrator for sensitivity adjustment and temperature compensation |
JP3311255B2 (en) | 1996-11-07 | 2002-08-05 | ブラザー工業株式会社 | Encoder signal transmission circuit |
JP2001289610A (en) * | 1999-11-01 | 2001-10-19 | Denso Corp | Angle-of-rotation detector |
JP2002323345A (en) * | 2001-04-25 | 2002-11-08 | Kayaba Ind Co Ltd | Rotation angle sensor |
JP2005233768A (en) * | 2004-02-19 | 2005-09-02 | Mitsubishi Electric Corp | Rotation angle detector |
-
2006
- 2006-02-14 JP JP2006036201A patent/JP4640708B2/en not_active Expired - Fee Related
-
2007
- 2007-02-05 US US11/702,152 patent/US7268540B1/en not_active Expired - Fee Related
- 2007-02-13 DE DE102007000086.5A patent/DE102007000086B4/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2672285A1 (en) * | 2012-06-06 | 2013-12-11 | Nxp B.V. | Magnetic sensor arrangement |
CN103472414A (en) * | 2012-06-06 | 2013-12-25 | Nxp股份有限公司 | Magnetic sensor arrangement |
US9817082B2 (en) | 2012-06-06 | 2017-11-14 | Nxp B.V. | Magnetic sensor arrangement |
US10574160B2 (en) | 2014-06-30 | 2020-02-25 | Phc Holdings Corporation | Circuit for detecting rotation angle, method for detecting rotation angle, sample analysis device, and computer program for sample analysis device |
CN105606019A (en) * | 2014-11-19 | 2016-05-25 | 日本电产三协株式会社 | Encoder and method of calculating rotational angle position |
US10732008B2 (en) | 2016-04-12 | 2020-08-04 | Denso Corporation | Position detecting device |
Also Published As
Publication number | Publication date |
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JP4640708B2 (en) | 2011-03-02 |
US7268540B1 (en) | 2007-09-11 |
JP2007218592A (en) | 2007-08-30 |
DE102007000086B4 (en) | 2020-11-05 |
DE102007000086A1 (en) | 2007-10-04 |
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