US20060155019A1 - Fluidising composition - Google Patents

Fluidising composition Download PDF

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Publication number
US20060155019A1
US20060155019A1 US10/524,466 US52446605A US2006155019A1 US 20060155019 A1 US20060155019 A1 US 20060155019A1 US 52446605 A US52446605 A US 52446605A US 2006155019 A1 US2006155019 A1 US 2006155019A1
Authority
US
United States
Prior art keywords
admixture
formula
moiety
moieties
mole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/524,466
Other languages
English (en)
Inventor
Gerhard Albrecht
Max Oppiger
Qiwei Yang
Hubertus ZINK
Hubertus Zink
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Construction Research and Technology GmbH
Original Assignee
Construction Research and Technology GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Construction Research and Technology GmbH filed Critical Construction Research and Technology GmbH
Assigned to CONSTRUCTION RESEARCH & TECHNOLOGY GMBH reassignment CONSTRUCTION RESEARCH & TECHNOLOGY GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MBT HOLDING AG
Publication of US20060155019A1 publication Critical patent/US20060155019A1/en
Priority to US12/040,475 priority Critical patent/US20080221243A1/en
Priority to US12/694,796 priority patent/US8177905B2/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/003Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2688Copolymers containing at least three different monomers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2688Copolymers containing at least three different monomers
    • C04B24/2694Copolymers containing at least three different monomers containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5317Phosphonic compounds, e.g. R—P(:O)(OR')2
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/32Superplasticisers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
    • C04B2111/00172Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite by the wet process

Definitions

  • This invention relates to the spraying of cementitious compositions and to admixtures for use in such spraying.
  • cementitious compositions such as concrete is regularly used in a number of applications, most notably in tunnelling. It is a requirement that such compositions be able to be easily conveyed (usually by pumping) to a spray nozzle. This can be achieved by the addition to the cementitious composition that is to be pumped and sprayed, at the mix stage, of an admixture which confers improved fluidity of the mix. There is a considerable variety of such admixtures known to and used by the art.
  • the invention therefore provides a fluidising admixture for use with sprayable cementitious compostions, the admixture consisting of
  • the polymer is characterised as follows—any moiety or group present in the polymer description hereinabove and not specifically mentioned in the following embodiment is absent from the embodiment, and any numerical value not specifically mentioned remains unaltered from that of the polymer description hereinabove;
  • the polymer is characterised as follows—any moiety or group present in the description of the preferred embodiment hereinabove and not specifically mentioned in the following further preferred embodiment is absent from the further preferred embodiment, and any numerical value not specifically mentioned remains unaltered from that of the preferred embodiment description hereinabove;
  • the polymers for use in this invention preferably have a weight-average molecular weight of from 5000-50000, preferably from 10000-40000.
  • Typical examples of preferred polymers may be prepared by the reaction of methoxypolyethyleneglycol-monovinyl ether, maleic anhydride, amine-terminated ethylene oxide-propylene oxide block copolymer and acrylic acid. Examples of these materials and their preparation may be found in International Application WO 00/77058 the contents of which are incorporated herein by reference.
  • the invention also provides a method of imparting flow to a cementitious composition, comprising the addition thereto of an admixture as hereinabove described.
  • the invention also provides a method of spraying a cementitious composition by preparing a cementitious mix and conveying the mix to a spray nozzle, there being added to the mix at preparation an admixture as hereinabove described.
  • proportions of the solids of the three components in the admixture are as follows: limits more preferred most preferred Component 1 1-40 2-20 4-12 Component 2 0-40 2-20 4-12 Component 3 5-60 10-40 20-30
  • the admixture will always contain a proportion of water, and the admixture will never be 100% solids, as the “limits” and “more preferred” columns would seem to suggest is possible. However, the skilled person will be able to determine appropriate compositions in each case, by simple experimentation.
  • the admixture is added to a cementitious mixture at a rate of from 0.2-2.0%, preferably from 0.5-0.8% by weight solids on cement.
  • the admixture according to this invention may be used in conjunction with all the conventional admixtures used in the spraying of cementitious compositions, for example, the various accelerators commonly added at the spray nozzle.
  • the admixture according to the invention works well with both the classic alkali types (such as aluminates, caustic alkalis and “water glass”) and the newer alkali-free, generally aluminium compound-based types.
  • the admixture according to the invention performs at least as well as known fluidity-improving admixtures. It has the additional major practical advantage of having a very long shelf life.This means that it can be prepared well in advance of use and stored for several months without any segregation of ingredients. Moreover, it maintains this stability in the adverse conditions often found in tunnels, such as high temperatures, on exposure to which many conventional admixtures are no longer stable.
  • An admixture is prepared by mixing the following components polymer (44% aqueous solution) 1 50 parts by weight water 36 parts 2-phosphonobutane-1,2,4-tricarboxylic acid 7.8 parts (50% aqueous solution) citric acid monohydrate 7.1 parts 1
  • the material used is “MVA 2453 L/44%” ex. Degussa.
  • the admixture according to the invention has performance characteristics comparable with those of the high performance commercial material.
  • Samples of the admixture are tested in a mortar by flow table and for setting time.
  • the mortar is a 1:3 blend of CEM I42.5 Portland cement and CEM standard sand (according to DIN EN 196-1), and the admixture samples are added at a rate of 1% solids by weight on cement. Samples are also stored at 20° C., 30° C. and 40° C. for six months. At the end of the six months, the admixtures remained visually unaffected.
  • the actual test results are shown in the following table: Sample No.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Manufacturing Of Micro-Capsules (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
US10/524,466 2002-09-09 2002-09-09 Fluidising composition Abandoned US20060155019A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US12/040,475 US20080221243A1 (en) 2002-09-09 2008-02-29 Fluidising composition
US12/694,796 US8177905B2 (en) 2002-09-09 2010-01-27 Fluidising composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2002/010045 WO2004024646A1 (en) 2002-09-09 2002-09-09 Fluidising composition

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US12/040,475 Continuation US20080221243A1 (en) 2002-09-09 2008-02-29 Fluidising composition

Publications (1)

Publication Number Publication Date
US20060155019A1 true US20060155019A1 (en) 2006-07-13

Family

ID=31984988

Family Applications (3)

Application Number Title Priority Date Filing Date
US10/524,466 Abandoned US20060155019A1 (en) 2002-09-09 2002-09-09 Fluidising composition
US12/040,475 Abandoned US20080221243A1 (en) 2002-09-09 2008-02-29 Fluidising composition
US12/694,796 Expired - Fee Related US8177905B2 (en) 2002-09-09 2010-01-27 Fluidising composition

Family Applications After (2)

Application Number Title Priority Date Filing Date
US12/040,475 Abandoned US20080221243A1 (en) 2002-09-09 2008-02-29 Fluidising composition
US12/694,796 Expired - Fee Related US8177905B2 (en) 2002-09-09 2010-01-27 Fluidising composition

Country Status (14)

Country Link
US (3) US20060155019A1 (de)
EP (1) EP1537058B1 (de)
JP (1) JP4547261B2 (de)
CN (1) CN100497233C (de)
AT (1) ATE397572T1 (de)
AU (1) AU2002331110B2 (de)
BR (1) BR0215861B1 (de)
CA (1) CA2495828C (de)
DE (1) DE60227010D1 (de)
ES (1) ES2307785T3 (de)
MX (1) MXPA05002629A (de)
NO (1) NO338998B1 (de)
PT (1) PT1537058E (de)
WO (1) WO2004024646A1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013001038A1 (en) * 2011-06-29 2013-01-03 Sika Technology Ag Skin layer reduction in calcium sulfate based binder compositions
JP6707228B2 (ja) * 2016-06-21 2020-06-10 竹本油脂株式会社 コンクリート組成物及びコンクリート硬化体
CN115650656A (zh) * 2022-11-11 2023-01-31 上海城建市政工程(集团)有限公司 一种工作时间可调的超高性能混凝土

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3964921A (en) * 1975-02-27 1976-06-22 Calgon Corporation Well cementing composition having improved flow properties, containing phosphonobutane tricarboxylic acid, and method of use
US4040854A (en) * 1975-02-27 1977-08-09 Calgon Corporation Methods of using cementing compositions having improved flow properties, containing phosphonobutane tricarboxylic acid
US4222784A (en) * 1976-11-15 1980-09-16 Lafarge Novel binder and its utilization for preparing quick-setting mortars and microconcretes
US4507154A (en) * 1981-10-12 1985-03-26 Sika Ag, Vorm. Kaspar Winkler & Co. Chloride-free setting accelerator for hydraulic binding agents
US5369198A (en) * 1993-02-01 1994-11-29 Chemie Linz Gesellschaft M.B.H Copolymers based on maleic acid derivatives and vinyl monomers, their production and application
US5389144A (en) * 1991-06-21 1995-02-14 Sika Ag Vorm. Kaspar Winkler & Co. Admixture for spray concrete and mortar and a method for the manufacture of spray concrete and mortar using this admixture
US5413819A (en) * 1990-01-27 1995-05-09 Sandoz Ltd. Shotcrete compositions
US5567236A (en) * 1992-12-29 1996-10-22 C F P I Composition containing materials improving the rheological properties of cement-based products
US6767164B2 (en) * 2000-06-12 2004-07-27 W. R. Grace & Co.-Conn. Tunnel waterproofing construction method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT374280B (de) * 1980-06-16 1984-04-10 List Hans Messwertaufnehmer zur messung mechanischer groessen an hohlkoerpern
CH681720A5 (de) * 1991-04-12 1993-05-14 Sika Ag
GB2347415A (en) * 1999-03-02 2000-09-06 Mbt Holding Ag Set-retarding admixture for calcium sulfoaluminate cements
DE19926611A1 (de) * 1999-06-11 2000-12-14 Sueddeutsche Kalkstickstoff Copolymere auf Basis von ungesättigten Mono- oder Dicarbonsäure-Derivaten und Oxyalkylenglykol-Alkenylethern, Verfahren zu deren Herstellung und ihre Verwendung

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3964921A (en) * 1975-02-27 1976-06-22 Calgon Corporation Well cementing composition having improved flow properties, containing phosphonobutane tricarboxylic acid, and method of use
US4040854A (en) * 1975-02-27 1977-08-09 Calgon Corporation Methods of using cementing compositions having improved flow properties, containing phosphonobutane tricarboxylic acid
US4222784A (en) * 1976-11-15 1980-09-16 Lafarge Novel binder and its utilization for preparing quick-setting mortars and microconcretes
US4507154A (en) * 1981-10-12 1985-03-26 Sika Ag, Vorm. Kaspar Winkler & Co. Chloride-free setting accelerator for hydraulic binding agents
US5413819A (en) * 1990-01-27 1995-05-09 Sandoz Ltd. Shotcrete compositions
US5389144A (en) * 1991-06-21 1995-02-14 Sika Ag Vorm. Kaspar Winkler & Co. Admixture for spray concrete and mortar and a method for the manufacture of spray concrete and mortar using this admixture
US5567236A (en) * 1992-12-29 1996-10-22 C F P I Composition containing materials improving the rheological properties of cement-based products
US5369198A (en) * 1993-02-01 1994-11-29 Chemie Linz Gesellschaft M.B.H Copolymers based on maleic acid derivatives and vinyl monomers, their production and application
US6767164B2 (en) * 2000-06-12 2004-07-27 W. R. Grace & Co.-Conn. Tunnel waterproofing construction method

Also Published As

Publication number Publication date
MXPA05002629A (es) 2005-05-27
BR0215861A (pt) 2005-07-05
ES2307785T3 (es) 2008-12-01
PT1537058E (pt) 2008-08-27
CA2495828C (en) 2011-01-11
EP1537058B1 (de) 2008-06-04
US8177905B2 (en) 2012-05-15
BR0215861B1 (pt) 2011-11-29
US20080221243A1 (en) 2008-09-11
US20100130647A1 (en) 2010-05-27
JP2005538024A (ja) 2005-12-15
CN1668547A (zh) 2005-09-14
AU2002331110B2 (en) 2010-09-09
CN100497233C (zh) 2009-06-10
NO338998B1 (no) 2016-11-07
WO2004024646A1 (en) 2004-03-25
DE60227010D1 (de) 2008-07-17
CA2495828A1 (en) 2004-03-25
NO20051747D0 (no) 2005-04-08
ATE397572T1 (de) 2008-06-15
JP4547261B2 (ja) 2010-09-22
AU2002331110A1 (en) 2004-04-30
NO20051747L (no) 2005-04-08
EP1537058A1 (de) 2005-06-08

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Owner name: CONSTRUCTION RESEARCH & TECHNOLOGY GMBH, GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MBT HOLDING AG;REEL/FRAME:015662/0069

Effective date: 20030630

Owner name: CONSTRUCTION RESEARCH & TECHNOLOGY GMBH,GERMANY

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Effective date: 20030630

STCB Information on status: application discontinuation

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