US20060005509A1 - Building panel - Google Patents

Building panel Download PDF

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Publication number
US20060005509A1
US20060005509A1 US10/919,414 US91941404A US2006005509A1 US 20060005509 A1 US20060005509 A1 US 20060005509A1 US 91941404 A US91941404 A US 91941404A US 2006005509 A1 US2006005509 A1 US 2006005509A1
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US
United States
Prior art keywords
building panel
building
back sides
groove
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/919,414
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English (en)
Inventor
Kenneth Yohnke
Tom Smerchanski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US11/013,313 priority Critical patent/US20060005492A1/en
Publication of US20060005509A1 publication Critical patent/US20060005509A1/en
Abandoned legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls

Definitions

  • the present invention relates to building panels, and more particularly to building panels directed to moisture drainage.
  • EIFS Exterior Insulated Finish System
  • a building panel for affixing to above-grade exterior building surfaces comprising:
  • the panel In use, the panel is installed with the top and bottom edges generally horizontal and the front and back sides upright.
  • the building panel comprises a thermally insulating material. It provides thermal insulation while serving for the collection and drainage of moisture from condensed vapour,
  • the building panel suitably comprises an expanded polystyrene or polyisocyanurate material.
  • the generally horizontal groove is preferably V-shaped in cross section and configured to facilitate lateral movement of moisture from condensed vapour to the vertical channels which provide a path for downward flow of the moisture.
  • the vertical channel is preferably rectangular in cross section.
  • the building panel is preferably a moulded, monolithic body.
  • the present invention is intended to address a pressing need in the industry.
  • FIG. 1 is a side cross-section along line I-I in FIG. 2 of an in situ assembly of building panels according to the present invention
  • FIG. 2 is a front elevation of the assembly of FIG. 1 ;
  • FIG. 3 is a plan view of a building panel according to the present invention.
  • the building panel 10 comprises opposed front and back sides 14 , 16 generally parallel to each other, opposed top and bottom edges 18 , 20 generally parallel to each other, a generally horizontal V-shaped groove 22 in the top edge 18 spaced from the front and back sides 14 , 16 , and generally vertical channels 24 , each extending downwardly from the groove 22 though the building panel 10 to the bottom edge 20 at points on the bottom edge 20 spaced from the front and back sides 14 , 16 . While FIG. 2 shows the channels 24 only in the centrally positioned building panel 10 , the channels 24 are also in each of the adjacent building panels 10 .
  • the building panel 10 is a moulded, monolithic body, which is an advantage over traditional wire-cut construction.
  • the back side 16 of the building panel 10 is affixed by an adhesive 28 to a trowel-on membrane 26 applied to the exterior surface 12 of a building 13 as an air/vapour barrier.
  • the adhesive 28 is applied as a layer prior to positioning of the building panel 10 .
  • a particular exterior building surface 12 is suitable for application of the building panels 10 (suitable substrates include, but are not limited to exterior grade drywall, cement board, plywood sheathing, Dens-Glass sheathing, precast concrete, concrete block, or poured-in-place concrete).
  • An air/vapour barrier membrane 26 is applied to the exterior building surface 12 , preferably as a trowel-on layer.
  • An adhesive 28 is then applied on top of the membrane 26 , and a reinforcing mesh (not shown) such as glass fabric reinforcing mesh is embedded in the adhesive 28 .
  • the building panels 10 are then applied over this adhesive layer 28 and secured in place thereby.
  • the building panels 10 are preferably arranged in the offset pattern shown in FIG. 2 , a pattern well known in the art.
  • the joints between the building panels 10 should be sealed with a suitable material (not shown) known to those skilled in the art to further enhance the insulating properties of the building panels 10 .
  • a suitable material not shown
  • Various methods of providing base and finishing coats are then possible, according to the general knowledge of those skilled in the art of EIFS use.
  • the groove 22 is now configured to facilitate lateral movement of moisture from water vapour and residual moisture to the channels 24 for downward flow of the moisture through the channels 24 .
  • Moisture can flow horizontally through a groove 22 and into adjacent grooves 22 as necessary, while the channels 24 then provide vertical moisture drainage means for the moisture flowing through the grooves 22 .
  • FIGS. 2 and 3 includes fifteen equally-spaced channels 24 per building panel 10 , but it may be preferable to have nineteen or some other number of channels 24 depending on the application.
  • substrates have been identified in the foregoing, it is to be understood that the application of the panel to any substrate is to be considered within the scope of the invention. Currently it is considered that the invention may not be especially useful with certain types of substrate, including oriented strand board and chipboards. It will therefore be clear to those skilled in the art that modifications of and adjustments to this invention, not shown, are possible without departing from the spirit of the invention as demonstrated through the exemplary embodiment. The invention is therefore to be considered limited solely by the scope of the appended claims.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)
US10/919,414 2004-01-20 2004-08-17 Building panel Abandoned US20060005509A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/013,313 US20060005492A1 (en) 2004-01-20 2004-12-16 Building panel

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA002455438A CA2455438C (fr) 2004-01-20 2004-01-20 Panneau de construction
CA2,455,438 2004-07-12

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/013,313 Continuation-In-Part US20060005492A1 (en) 2004-01-20 2004-12-16 Building panel

Publications (1)

Publication Number Publication Date
US20060005509A1 true US20060005509A1 (en) 2006-01-12

Family

ID=32660961

Family Applications (2)

Application Number Title Priority Date Filing Date
US10/919,414 Abandoned US20060005509A1 (en) 2004-01-20 2004-08-17 Building panel
US11/013,313 Abandoned US20060005492A1 (en) 2004-01-20 2004-12-16 Building panel

Family Applications After (1)

Application Number Title Priority Date Filing Date
US11/013,313 Abandoned US20060005492A1 (en) 2004-01-20 2004-12-16 Building panel

Country Status (2)

Country Link
US (2) US20060005509A1 (fr)
CA (1) CA2455438C (fr)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080216430A1 (en) * 2007-03-08 2008-09-11 James Gleeson External and internal wall cladding system
US20100101159A1 (en) * 2007-03-21 2010-04-29 James Gleeson Framed Wall Construction and Method
US20120047844A1 (en) * 2010-08-24 2012-03-01 James Walker Ventilated Structural Panels and Method of Construction with Ventilated Structural Panels
US20120047839A1 (en) * 2010-08-24 2012-03-01 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US20140280870A1 (en) * 2013-03-14 2014-09-18 Alcatel-Lucent Usa Inc Protection of sensitive data of a user from being utilized by web services
US9050766B2 (en) 2013-03-01 2015-06-09 James Walker Variations and methods of producing ventilated structural panels
US9091049B2 (en) 2010-08-24 2015-07-28 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US9604428B2 (en) 2010-08-24 2017-03-28 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US20180120769A1 (en) * 2015-06-03 2018-05-03 Eta Sa Manufacture Horlogere Suisse Resonator with fine adjustment via an index-assembly

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8225567B1 (en) 2003-10-17 2012-07-24 Exterior Portfolio, Llc Siding having backer with features for drainage, ventilation, and receiving adhesive
US8006455B1 (en) 2004-12-29 2011-08-30 Exterior Portfolio, Llc Backed panel and system for connecting backed panels
US20070175154A1 (en) * 2005-12-21 2007-08-02 Progressive Foam Technologies, Inc. Exterior wall panel with enhanced interior facing surface
US7908814B2 (en) * 2005-12-30 2011-03-22 Progressive Foam Technologies, Inc. Composite siding using a shape molded foam backing member
WO2010050994A1 (fr) * 2008-10-28 2010-05-06 Certain Teed Corporation Panneau de construction en mousse, attache et système pour l'installation
US8795813B2 (en) 2011-02-22 2014-08-05 Exterior Portfolio, Llc Ribbed backed panels
US8555581B2 (en) * 2011-06-21 2013-10-15 Victor Amend Exterior wall finishing arrangement
EP2554758A1 (fr) * 2011-08-02 2013-02-06 DSM IP Assets B.V. Contrôle de la vapeur d'eau disposé face à l'intérieur d'un bâtiment
US20140311073A1 (en) * 2013-04-19 2014-10-23 Dan B. Pool Stucco Composite Building Panel

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US738643A (en) * 1902-08-18 1903-09-08 Benjamin F Van Camp Building-block.
US756300A (en) * 1903-12-03 1904-04-05 Robert L Underwood Ventilating building-block.
US836017A (en) * 1905-04-19 1906-11-13 James A Douglass Building-block.
US1524146A (en) * 1923-04-30 1925-01-27 Murray Richard Wall construction for buildings
US2668435A (en) * 1948-11-12 1954-02-09 Clements Norman Thomas Hollow structural building unit
US2701959A (en) * 1946-07-31 1955-02-15 Harold L Briggs Sectional block masonry
US2749739A (en) * 1951-06-06 1956-06-12 Prec Building System Inc Interlocking corner block
US3000144A (en) * 1956-03-07 1961-09-19 Casavan Ind Composite panels for building constructions
US3287866A (en) * 1963-10-23 1966-11-29 Robert J Rider Foundation and wall drainage system
US3766699A (en) * 1971-06-04 1973-10-23 A Dinkel Constructional assembly, e. g. for constructing buildings, containers and vehicle bodies
US4315391A (en) * 1974-04-26 1982-02-16 Maso-Therm Corporation Composite wall structure and process therefor
US4506484A (en) * 1983-06-23 1985-03-26 Construction Specialties, Inc. Panel wall system
US4597235A (en) * 1984-11-08 1986-07-01 Construction Specialties, Inc. Panel wall system
US4607471A (en) * 1984-11-08 1986-08-26 Construction Specialties, Inc. Panel wall system
US4712352A (en) * 1985-12-04 1987-12-15 Low R Glenn Modular construction system
US4880905A (en) * 1987-11-19 1989-11-14 Nippon Soda Co., Ltd. Process for producing organophosphazene polymers with chlorophosphazene
US4936078A (en) * 1988-12-02 1990-06-26 Porter William H Interconnecting panels
US5115614A (en) * 1991-05-21 1992-05-26 Mcgrath David S Masonry unit with integral flashing
US5226272A (en) * 1991-06-11 1993-07-13 Newblock Corporation Water controlling building block
US5279089A (en) * 1992-03-19 1994-01-18 Gulur V Rao Insulated wall system
US5293728A (en) * 1992-09-17 1994-03-15 Texas Aluminum Industries, Inc. Insulated panel
US5564243A (en) * 1993-01-28 1996-10-15 Dryvit Systems Inc Insulative wall cladding having insulation boards fitting together to form channels and fire-retardant panels disposed therein
US5568521A (en) * 1993-09-16 1996-10-22 Unisys Corporation Phase lock indicator circuit for a high frequency recovery loop
US5673524A (en) * 1996-04-12 1997-10-07 Alumet Building Products, Inc. Reversible composite building panel
US5704172A (en) * 1996-01-17 1998-01-06 The Dow Chemical Company Rigid foam board and foundation insulation system and method for treating same with insecticide/termiticide
US5809720A (en) * 1996-09-30 1998-09-22 Newblock Corporation Water diverting building block
US5927032A (en) * 1997-04-25 1999-07-27 Record; Grant C. Insulated building panel with a unitary shear resistance connector array
US6240693B1 (en) * 1999-05-28 2001-06-05 Gary L. Komasara Interlocking and insulating form pattern assembly for creating a wall structure for receiving poured concrete and method for producing a form pattern assembly
US6312041B1 (en) * 1998-09-24 2001-11-06 France Design Collapsible roof for vehicle such as a truck, van or break
US6588168B2 (en) * 2001-04-17 2003-07-08 Donald L. Walters Construction blocks and structures therefrom

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US2201110A (en) * 1936-06-16 1940-05-14 Makram Latif Tewfik Brick or block
US3305982A (en) * 1963-11-13 1967-02-28 Ralph B Gookins Interlocking block building construction
GB1169723A (en) * 1966-03-22 1969-11-05 Roher Bohm Ltd Form for Cementitious Material
US3534518A (en) * 1968-09-27 1970-10-20 Groutlock Corp Interlocking building block construction
US4680905A (en) * 1985-08-26 1987-07-21 Ppg Industries, Inc. Rafter with internal drainage feature and sloped glazing system incorporating same
US5485703A (en) * 1994-07-20 1996-01-23 Nordahl; Willy Construction assembly including a rectangular block for dry walling or the permanent construction of a wall or partition
US5556521A (en) * 1995-03-24 1996-09-17 Sony Corporation Sputter etching apparatus with plasma source having a dielectric pocket and contoured plasma source
US6318041B1 (en) * 1996-12-11 2001-11-20 Starfoam Manufacturing, Inc. Panel system with moisture removal
US5913791A (en) * 1997-05-08 1999-06-22 Baldwin; Robert A. Building block, method for making the same, and method for building a wall using the same

Patent Citations (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US738643A (en) * 1902-08-18 1903-09-08 Benjamin F Van Camp Building-block.
US756300A (en) * 1903-12-03 1904-04-05 Robert L Underwood Ventilating building-block.
US836017A (en) * 1905-04-19 1906-11-13 James A Douglass Building-block.
US1524146A (en) * 1923-04-30 1925-01-27 Murray Richard Wall construction for buildings
US2701959A (en) * 1946-07-31 1955-02-15 Harold L Briggs Sectional block masonry
US2668435A (en) * 1948-11-12 1954-02-09 Clements Norman Thomas Hollow structural building unit
US2749739A (en) * 1951-06-06 1956-06-12 Prec Building System Inc Interlocking corner block
US3000144A (en) * 1956-03-07 1961-09-19 Casavan Ind Composite panels for building constructions
US3287866A (en) * 1963-10-23 1966-11-29 Robert J Rider Foundation and wall drainage system
US3766699A (en) * 1971-06-04 1973-10-23 A Dinkel Constructional assembly, e. g. for constructing buildings, containers and vehicle bodies
US4315391A (en) * 1974-04-26 1982-02-16 Maso-Therm Corporation Composite wall structure and process therefor
US4506484A (en) * 1983-06-23 1985-03-26 Construction Specialties, Inc. Panel wall system
US4597235A (en) * 1984-11-08 1986-07-01 Construction Specialties, Inc. Panel wall system
US4607471A (en) * 1984-11-08 1986-08-26 Construction Specialties, Inc. Panel wall system
US4712352A (en) * 1985-12-04 1987-12-15 Low R Glenn Modular construction system
US4880905A (en) * 1987-11-19 1989-11-14 Nippon Soda Co., Ltd. Process for producing organophosphazene polymers with chlorophosphazene
US4936078A (en) * 1988-12-02 1990-06-26 Porter William H Interconnecting panels
US5115614A (en) * 1991-05-21 1992-05-26 Mcgrath David S Masonry unit with integral flashing
US5226272A (en) * 1991-06-11 1993-07-13 Newblock Corporation Water controlling building block
US5279089A (en) * 1992-03-19 1994-01-18 Gulur V Rao Insulated wall system
US5293728A (en) * 1992-09-17 1994-03-15 Texas Aluminum Industries, Inc. Insulated panel
US5564243A (en) * 1993-01-28 1996-10-15 Dryvit Systems Inc Insulative wall cladding having insulation boards fitting together to form channels and fire-retardant panels disposed therein
US5568521A (en) * 1993-09-16 1996-10-22 Unisys Corporation Phase lock indicator circuit for a high frequency recovery loop
US5704172A (en) * 1996-01-17 1998-01-06 The Dow Chemical Company Rigid foam board and foundation insulation system and method for treating same with insecticide/termiticide
US5673524A (en) * 1996-04-12 1997-10-07 Alumet Building Products, Inc. Reversible composite building panel
US5809720A (en) * 1996-09-30 1998-09-22 Newblock Corporation Water diverting building block
US5927032A (en) * 1997-04-25 1999-07-27 Record; Grant C. Insulated building panel with a unitary shear resistance connector array
US6312041B1 (en) * 1998-09-24 2001-11-06 France Design Collapsible roof for vehicle such as a truck, van or break
US6240693B1 (en) * 1999-05-28 2001-06-05 Gary L. Komasara Interlocking and insulating form pattern assembly for creating a wall structure for receiving poured concrete and method for producing a form pattern assembly
US6588168B2 (en) * 2001-04-17 2003-07-08 Donald L. Walters Construction blocks and structures therefrom

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8484931B2 (en) 2007-03-08 2013-07-16 James Hardie Technology Limited External and internal wall cladding system
US20080216430A1 (en) * 2007-03-08 2008-09-11 James Gleeson External and internal wall cladding system
US20100101159A1 (en) * 2007-03-21 2010-04-29 James Gleeson Framed Wall Construction and Method
US8590217B2 (en) 2007-03-21 2013-11-26 James Hardie Technology Limited Framed wall construction and method
US8534018B2 (en) * 2010-08-24 2013-09-17 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US8490355B2 (en) * 2010-08-24 2013-07-23 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US20120047839A1 (en) * 2010-08-24 2012-03-01 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US20120047844A1 (en) * 2010-08-24 2012-03-01 James Walker Ventilated Structural Panels and Method of Construction with Ventilated Structural Panels
US8635822B2 (en) 2010-08-24 2014-01-28 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US9091049B2 (en) 2010-08-24 2015-07-28 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US9604428B2 (en) 2010-08-24 2017-03-28 James Walker Ventilated structural panels and method of construction with ventilated structural panels
US9050766B2 (en) 2013-03-01 2015-06-09 James Walker Variations and methods of producing ventilated structural panels
US20140280870A1 (en) * 2013-03-14 2014-09-18 Alcatel-Lucent Usa Inc Protection of sensitive data of a user from being utilized by web services
US9686242B2 (en) * 2013-03-14 2017-06-20 Alcatel Lucent Protection of sensitive data of a user from being utilized by web services
US20180120769A1 (en) * 2015-06-03 2018-05-03 Eta Sa Manufacture Horlogere Suisse Resonator with fine adjustment via an index-assembly

Also Published As

Publication number Publication date
CA2455438A1 (fr) 2004-07-12
CA2455438C (fr) 2006-02-07
US20060005492A1 (en) 2006-01-12

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STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION