US20050257876A1 - Architectural molding - Google Patents
Architectural molding Download PDFInfo
- Publication number
- US20050257876A1 US20050257876A1 US11/160,473 US16047305A US2005257876A1 US 20050257876 A1 US20050257876 A1 US 20050257876A1 US 16047305 A US16047305 A US 16047305A US 2005257876 A1 US2005257876 A1 US 2005257876A1
- Authority
- US
- United States
- Prior art keywords
- molding
- sensitive adhesive
- pressure sensitive
- wall
- profile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 174
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims abstract description 42
- 239000002984 plastic foam Substances 0.000 claims abstract description 15
- 229920002457 flexible plastic Polymers 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 12
- -1 polyethylene Polymers 0.000 claims description 12
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920000126 latex Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 239000000853 adhesive Substances 0.000 description 13
- 230000001070 adhesive effect Effects 0.000 description 13
- 239000010410 layer Substances 0.000 description 13
- 238000009434 installation Methods 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 239000002987 primer (paints) Substances 0.000 description 5
- 239000002023 wood Substances 0.000 description 4
- 241000758789 Juglans Species 0.000 description 2
- 235000009496 Juglans regia Nutrition 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000020234 walnut Nutrition 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 241001486234 Sciota Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 210000003323 beak Anatomy 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000013615 primer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F19/0436—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings between ceiling and wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F19/0459—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the fixing method
- E04F19/0477—Plinths fixed by means of adhesive
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F19/0495—Plinths fixed around wall openings or around corners of walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F2019/0404—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material
- E04F2019/0413—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F2019/0404—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material
- E04F2019/0422—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material of organic plastics with or without reinforcements or filling materials
- E04F2019/0427—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material of organic plastics with or without reinforcements or filling materials with a integrally formed hinge
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
- E04F2019/0454—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings with decorative effects
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S52/00—Static structures, e.g. buildings
- Y10S52/01—Hand tools for assembling building components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/14—Layer or component removable to expose adhesive
- Y10T428/1476—Release layer
Definitions
- This invention relates to architectural molding installed at the base, mid-portion or top of an architectural wall and, in particular, to a molding composed of flexible plastic foam.
- Decorative moldings are routinely used in architecture to provide decoration and to cover various raw edges and imperfections. Such moldings are most commonly made of wood, but other rigid materials have been employed. In general, such materials are relatively expensive and installation of the molding has required substantial skill as a workman.
- U. S. Pat. No. 5,496,512 shows thin molded plastic (e. g., polystyrene) molding strips for application to walls.
- the molding strips rely on thinness to provide flexibility and are either vacuum or pressure molded.
- a central portion of the molding is attached to the wall and one or more of the edges of the molding are resiliently flexed into snug engagement with the wall.
- the molding is installed using overlapped joints. There is a need for more effective architectural molding and architectural molding which is easier to install.
- An architectural molding includes an extruded flexible plastic foam member having a front side, a rear side and a cross sectional profile. Also included is a layer of pressure sensitive adhesive affixed to at least a portion of the rear side and a release strip releasably adhered to the layer of pressure sensitive adhesive.
- a method for installing the architectural molding to a structure includes providing the molding; removing a portion of the release strip to expose a portion of the pressure sensitive adhesive; adhering the exposed portion to the structure; flexing a portion of the molding not yet adhered to the structure away from the structure and removing an additional portion of the release strip to expose an additional portion of the pressure sensitive adhesive; and adhering the additional portion to the structure.
- a tool for the application of an architectural molding between a wall and a ceiling where the molding has a front side, a rear side and a cross sectional profile.
- the tool includes a ceiling following surface; a wall following surface; a profile following surface; and a handle, the handle providing a manual grip for sliding the tool along a wall and ceiling intersection and the profile following surface providing pressure resistive support to a central portion of the profile, while permitting respective outer portions of the profile to be pressed against the wall and the ceiling.
- a method for installing the architectural molding between a wall and a ceiling using the tool includes placing the tool against the intersection; removing a portion of the release strip to expose a wall portion and a ceiling portion of the pressure sensitive adhesive; placing the central portion against the profile following surface and adhering the wall portion to the wall and the ceiling portion to the ceiling; flexing a portion of the molding not yet adhered to the wall or ceiling away from the wall or ceiling, respectively, and removing an additional portion of the release strip to expose an additional portion of the pressure sensitive adhesive; sliding the tool to cooperate with the flexed portion; and adhering the additional portion of the pressure sensitive adhesive to the wall or ceiling.
- An architectural molding adapter includes an elongate sheet of plastic material having a back side and a front side; a plurality of longitudinal fold grooves in the sheet; a pressure sensitive adhesive affixed to longitudinal peripheral portions of the back side; and a release strip releasably adhered to the pressure sensitive adhesive, the adapter being adapted to provide an intermediate attachment point for multiple rows of crown molding when the adapter is folded along a plurality of the fold grooves into a generally rectangular cross section structure when attached to a wall and ceiling.
- FIG. 1 is a cross sectional perspective view of an installed molding according to the invention for a top portion of a wall.
- FIG. 2 is a cross sectional perspective view of an installed molding according to the invention for a mid-portion of a wall.
- FIG. 3 is a cross sectional perspective view of an installed molding according to the invention for a base portion of a wall.
- FIG. 4 is a perspective view of a package containing a molding according to the invention.
- FIG. 5 is a cross sectional longitudinal elevation view of nested layers of molding according to the invention.
- FIG. 6 is a longitudinal elevation view (with many elements shown in cross section) showing a tool in use for installing molding according to the invention.
- FIG. 7 is a perspective view showing a tool in use for installing molding according to the invention.
- FIG. 8 is a longitudinal elevation view or end view of an adapter for installing multiple rows of molding according to the invention.
- FIG. 9 is a cross sectional longitudinal elevation view of the adapter of FIG. 8 in use with moldings according to the invention.
- FIG. 10 is a cross sectional view of a molding according to the invention.
- FIG. 11 is a longitudinal elevation view (with many elements shown in cross section) showing an alternate tool in use for installing molding according to the invention.
- FIG. 12 is a perspective view showing the tool of FIG. 11 in use for installing molding according to the invention.
- FIG. 13 is a perspective view showing corner segments for installing molding according to the invention.
- FIG. 14 is a side elevation view showing a press form for use with the present invention.
- FIG. 15 is a cut-away view of the press form of FIG. 14 , taken along line 15 - 15 .
- FIG. 16 is a side elevation view of a tool for use with the present invention.
- FIG. 17 is a cut away view of the tool of FIG. 16 , taken along line 17 - 17 .
- a method for installing multiple rows of pressure sensitive adhesive backed crown molding using the adapter is also provided.
- an architectural molding 10 is shown installed between a top portion of a wall 12 and the edge of a ceiling 14 . Moldings at this location are often referred to as crown moldings.
- the molding 10 includes an extruded flexible plastic foam member 16 having a cross section or cross sectional profile 18 and a rear side or surface 20 and a front side or surface 22 .
- the front side or surface 22 when viewed in cross section (such as looking down the longitudinal length of the molding), determines the front surface profile of the molding.
- the rear side or surface 20 determines or defines a rear surface profile.
- the cross sectional profile 18 is constant along the longitudinal direction of the member 16 ; that is, if you look at the cross sectional profile 18 every few feet as you travel down the length of member 16 , the profile 18 will remain the same.
- the member 16 is provided with one or more layers of pressure sensitive adhesive.
- pressure sensitive adhesive layers 24 , 26 may be affixed on the rear side 20 on outer or edge portions of the molding 10 that will contact the wall or ceiling.
- a release strip 28 , 29 is initially adhered to each area or layer of pressure sensitive adhesive to protect the adhesive until installation of the molding 10 .
- FIG. 1 illustrates a compound cove crown molding (see the front surface profile).
- Other types of moldings having a continuously constant or uniform cross section and front surface profile can be utilized, such as, the following types of molding (these being determined by the front surface profile): crown, cove, fillet and fascia, torus, reeding, cavetto, scotia, conge and beak.
- the member 16 is preferably a low density, closed cell, thermoplastic flexible foam that is resiliently compressible and resiliently flexible.
- the flexible plastic foam preferably has a density of 1.6-3, more preferably about 2, lbs. per cubic foot, preferably less than 9,7,6,5,4 and 3 lbs./cu. ft. The flexible foam is resilient and can be easily bent and compressed and will then return to its original shape.
- the flexible plastic foam is preferably polyethylene, rubber latex, polypropylene, polyurethane, polyvinyl chloride or polyolefin flexible plastic foam, more preferably polyethylene flexible plastic foam, preferably made with an isobutane blowing agent.
- the extruded flexible plastic foam is preferably polyethylene, less preferably substantially or principally or predominantly polyethylene or the major proportion of which is polyethylene.
- Such polyethylene foams are available as Nomafoam from Nomaco, Inc., Zebulon, N.C.
- the layer of pressure sensitive adhesive 24 , 26 may be applied to the member 16 either while member 16 is being made or at a later time.
- the adhesive may be, for example, a hot melt pressure sensitive adhesive applied hot (such as 350° F.) to the member 16 and becoming affixed thereto as the adhesive cools.
- a suitable adhesive is available from H. B. Fuller Company, St. Paul, Minn., as HL-8209DR.
- the pressure sensitive adhesive is high heat resistant, permanent grade with a 180 degree peel (60 sec./75F, 1 mil.) of at least 5, more preferably at least 6 or 7, lbs./inch, polyken tack of at least 1500 grams, loop tack of at least 50,70 or 90 ounces.
- the release strips 29 , 28 are releasably adhered to the adhesive 24 , 26 , respectively. It is also possible to affix the adhesive in other ways, such as applying the adhesive to the release strip and then applying the adhesive/release strip from web-like rolls.
- the member 16 may be pre-colored to desired colors by adding coloring to the plastic foam material prior to extruding. This produces a front side 22 suitable for use without further painting, coating, etc.
- a primer such as Chil-Perm CP-30 from Childers Products Company may be used. More preferably, a primer such as Eastman Chlorinated Polyolefin CP-153-2 available from Eastman Chemical Company may be used. The primed surface may then be painted.
- front surface 22 It is also possible to treat the front surface 22 with corona charge for corona treatment.
- This electrostatic treatment allows paint to adhere directly to the surface 22 without a primer coating.
- the front surface can be treated with corona charge in-line at the manufacturing facility, and a flexible and quick dry paint or primer can also be applied inline.
- the molding 10 is produced, packaged and sold in at least 30 foot lengths and, typically, in lengths of at least 50,75,100 and 120 feet.
- the profile 18 is typically in the range of 3/16-3 ⁇ 4, more preferably 1 ⁇ 4-1 ⁇ 2, more preferably about 3 ⁇ 8, inch in thickness (and 2 to 8 or 3 to 6 or about 4.5 inches wide, that is, from the tip near layer 24 to the tip near layer 26 ). This thickness allows segments of the molding 10 to be joined with either butt or mitered joints.
- the molding 10 can be accurately cut with a cutting guide such as a miter guide with a hand-held serrated knife.
- the thickness of the molding 10 when cut, provides a wide attachment face or bonding surface for butt or miter joints to product precise uniform attachments.
- the thickness also may be chosen to provide sufficient strength to span the space between the wall 12 and the ceiling 14 .
- the resilience of the molding 10 promotes tight joints.
- the joints may be glued with a suitable adhesive (e. g., FD-8133 manufactured by H. B. Fuller Company) or heat bonded.
- the molding 10 may be packaged in rolls within a box 30 such as a cardboard box.
- An opening or slot 32 in the box 30 may be used to dispense the molding 10 as it is installed.
- a 30 ⁇ 30 ⁇ 5 inch box can hold at least 120 feet of the molding 10 .
- the weight of such a package and molding combined would typically be less than 6 pounds.
- the front side 22 of the molding 10 faces the inside of the roll (as shown in FIG. 4 ) to facilitate installation.
- the molding 10 comes out of the box “right-handed”, that is, as it comes out of the box you start on the right side of the wall and work to the left.
- FIG. 4 shows the molding 10 coming out of the box “left-handed”.
- the profile of the molding 10 may be advantageously chosen to provide nesting between the layers 10 a , 10 b , 10 c , 10 d of a roll of the molding 10 .
- This nesting maximizes the amount of the molding 10 in a given roll diameter and minimizes the likelihood of creases in the surface of the molding 10 .
- nesting is achieved by providing a front surface profile which matches or substantially matches or matches in significant portions the rear surface profile. Typically this will result when the cross sectional profile 18 is of substantially or generally uniform thickness.
- the molding 10 may be installed by removing a portion of the release strips 28 , 29 to expose portions of the pressure sensitive adhesive 24 , 26 .
- the exposed portions are then adhered to the ceiling/wall structure and a portion of the molding 10 that is not yet adhered to the structure is flexed away from the structure and more of the release strips 28 , 29 are removed to expose an additional portion of the adhesive 24 , 26 .
- the additional exposed portions are then adhered to the structure.
- an aesthetic coating such as paint to the molding 10 after it is adhered to the structure.
- a tool 40 for easier installation of the molding 10 includes a ceiling following surface 42 , a wall following surface 44 , a profile following surface 46 and a handle 48 .
- the tool 40 is formed from an element 50 having a generally right angle cross section.
- the element 50 may be formed from, for example, a sheet of metal or rigid plastic and is preferably of constant width as shown in FIG. 7 .
- the element 50 extends from the handle 48 upward to the curved portion 51 and across to near the tip 53 of the tool 40 .
- the element 50 has a first outside surface corresponding to the surface 42 and a second outside surface corresponding to the surface 44 .
- a block of plastic foam 52 (preferably flexible polyethylene foam) attached to the inside surfaces of the element 50 provides the surface 46 .
- the surface 46 matches the contour of the central portion 54 of the rear side 20 of the profile 18 . Less preferably the portion of element 50 corresponding to surface 42 may be omitted and block 52 may be of other materials such as solid plastic.
- the tool 40 is shaped so that the two tips (one of which is tip 53 ) do not stick out far enough to contact the pressure sensitive adhesive 24 , 26 .
- the handle 48 is provided by an extension from the element 50 .
- the handle 48 is shown extending from the surface 44 , but it is also possible to extend from the surface 42 .
- the tool 40 is manually grasped by the handle 48 and the tool placed against the intersection of the wall 12 and the ceiling 14 .
- a portion of the release strips 28 , 29 is removed to expose portions of the pressure sensitive adhesive 24 , 26 .
- the central portion 54 is placed against the surface 46 . This guides the molding 10 into the correct position relative to the wall 12 and the ceiling 14 and provides pressure resistive support to the central portion 54 while allowing the manual pressing of the adhesive 24 , 26 against the wall 12 and ceiling 14 , respectively.
- the exposed portions are adhered to the wall 12 and the ceiling 14 , respectively, and a portion of the molding 10 that is not yet adhered to the wall or ceiling is flexed away from the wall or ceiling and more of the release strips 28 , 29 are removed to expose additional portions of the adhesive 24 , 26 .
- the tool 40 is slid and repositioned to cooperate with the flexed portion as the flexed portion is positioned by the surface 46 for adhering.
- the additional exposed portions are then adhered to the wall 12 and the ceiling 14 . In this manner the tool 40 is progressively slid along the top of the wall and a long continuous length of molding 10 is adhered in place.
- a tool 40 ′ is used in the installation of molding 10 .
- Tool 40 ′ has a rectangular cross-sectional shape, which may be sized to fit, and provide support for, any profile 18 .
- Tool 40 ′ may also be provided with a rounded end 41 and a hole or bore 43 through the rounded end 41 , as illustrated in FIGS. 16 and 17 , for ease of gripping by a user.
- tool 40 ′ is made of an extruded foam, for example, high density polyethylene or polyvinyl chloride and has a density of approximately 5-8 cu. ft.
- Tool 40 ′ is preferably initially provided in an approximately 6 foot long piece. Preferably, an 18 inch piece is cut to form tool 40 ′. The remaining portion may be cut in 3 ′′ segments to form corner supports 95 , 97 (shown in FIG. 13 ) as described below.
- Press form 90 comprises a base portion 92 and a handle portion 94 .
- the base portion 92 has a bottom edge 96 and a top edge 98 .
- the bottom edge is shaped to mate with the front side of molding 10 .
- the base portion 92 may be any preselected length, preferably 6-24 inches, more preferably approximately 12-16 inches.
- the handle portion 94 is integrally formed with, and extends out from base portion 92 .
- Press form 90 is preferably made of injection molded polystyrene.
- Tool 40 ′ is placed against the intersection of the wall 12 and the ceiling 14 . Molding 10 is placed over tool 40 ′, so that the back side of molding 10 engages tool 40 ′. The bottom edge of press form 90 is contacted with the front side 22 of molding 10 , and pressure is applied to press form 90 , urging molding 10 against wall 12 . As tool 40 ′ is sized to fit the specific contour of molding 10 , the molding 10 is aligned properly for installation. Release strip is then continuously removed from molding 10 , as press form 90 is progressively slid along the front side 22 of molding 10 . Press form 90 urges pressure sensitive adhesive 24 against wall 12 as press form 90 is progressively slid along the front side 22 of molding 10 , thus adhering molding 10 to wall 12 . Tool 40 ′ is also moved along wall 12 to guide molding 10 to the correct position relative to the wall 12 and the ceiling 14 and provide resistive support for molding 10 as release strip 29 is removed.
- Tool 40 ′ is removed from behind molding 10 .
- the upper portion of molding 10 is then adhered to the ceiling 14 using press form 90 .
- Press form 90 is contacted with upper portion of the front side 22 of molding 10 as release strip 26 is removed. Pressure is applied to press form 90 , urging pressure sensitive adhesive 26 against the ceiling 14 . Press form 90 is progressively slid along the front side 22 of molding 10 as release strip 26 is removed, adhering molding 10 to the ceiling 14 .
- the molding 10 is adhered to the wall 12 and ceiling 14 until it approaches a corner where two walls 12 and 12 ′ meet. Corner supports 95 , 97 , cut from the initial 6 ′ section of tool 40 ′ are adhered to walls 12 , 12 ′ and 12 ′′ in and on the corners, as illustrated in FIG. 13 . Segments 95 , 97 are preferably approximately 3 inches wide.
- the wall is marked with a pencil, pen or other appropriate marker at two preselected points, preferably one foot from the wall and two feet from the wall, more preferably 16 inches from the wall and 32 inches from the wall.
- the molding 10 is installed until it is adhered up to the two foot mark (or 32 inch mark).
- the molding is then measured one foot (or 16 inches) towards the corner from the one foot (or 16 inch) mark. This measurement indicates the point on molding 10 that will correspond to the corner.
- the molding 10 is marked at this point (the “end mark”).
- the miter box is then placed behind molding 10 , along the wall 12 , and the molding 10 is cut along the end mark. This cut results in a section of molding 10 that comes to an end at the corner of where walls 12 and 12 ′ meet.
- the two foot long (or 32 inch) section of molding 10 that has not been adhered to wall 12 and ceiling 14 is then installed by peeling the remaining portions of release strips 28 , 29 and pressing molding 10 in place over the section 95 on wall 12 .
- a molding 10 ′ similar to the molding 10 of FIG. 1 is shown installed on a mid-portion of the wall 12 . Moldings at this location are often referred to as chair rails.
- the rear side 20 ′ of the molding 10 ′ is generally flat and like the molding 10 , is provided with pressure sensitive adhesive (unshown) for adhering the molding 10 to the wall 12 .
- the molding 10 ′ may be manufactured and packaged the same way as the molding 10 and installed similarly. In uninstalled form, the molding 10 ′ is also provided with at least one release strip.
- FIG. 10 A preferred chair rail or panel molding 74 is shown in FIG. 10 , which is designed for convenient nesting. Molding 74 (preferably 1.5 inches from top to bottom) has a front surface 76 and a rear surface 78 , the lower flat portion of which is coated with a layer of pressure sensitive adhesive 80 for adhesion to a wall.
- a molding 10 ′′ similar to the molding 10 of FIG. 1 is shown installed on a base portion of the wall 12 . Moldings at this location are often referred to as base molding or baseboard molding.
- the rear side 2011 of the molding 10 ′′ is generally flat and like the molding 10 , is provided with pressure sensitive adhesive (unshown) for adhering the molding 10 ′′ to the wall 12 .
- Pressure sensitive adhesive may be applied along the entire rear side 20 ′′, or in strips, such as strips along the top, middle and bottom of side 20 ′′. Pressure sensitive adhesive may also be applied along the bottom surface 21 of molding 10 ′′.
- the molding 10 ′′ may be manufactured and packaged the same way as the molding 10 and installed similarly.
- the molding 10 ′′ is also provided with a release strip over each strip of pressure sensitive adhesive.
- Other front surface profiles for chair rail moldings and base moldings can be used, such as those illustrated in molding catalogues from Hiland Wood Products, Walnut Creek, Ohio and American Hardwood, Columbia Station, Ohio, which are incorporated herein by reference.
- the adapter or stepform 60 is an elongate sheet, for example 6 to 18 inches wide, from 1/16 to 1 ⁇ 2, more preferably 1 ⁇ 4 to 5/16 or 3 ⁇ 8, inches thick and of any convenient length, such as at least 30,50,75,100 or 120 feet.
- the adapter 60 is preferably of the same flexible plastic foam material as the member 16 , except preferably a little more dense; preferably having a density of 1.6-9, more preferably 2-6, more preferably 3-4, more preferably about 3, lbs. per cubic foot. Less preferably it is a plastic material which is resilient, flexible and coilable, such as solid or lightweight plastic.
- the adapter may be, for example 8 inches wide and 3 ⁇ 8 inch thick and have a series of longitudinal scoring or fold grooves 62 .
- the grooves 62 may be on either the front or back side or both, preferably the back.
- the grooves are spaced to provide convenient selection of spacing between folds, for example, 1 ⁇ 2 or 3 ⁇ 4 inch to accommodate various combinations of molding sizes.
- the peripheral portions of the back side of the adapter 60 are provided with pressure sensitive adhesive 64 , 66 and release strips 68 , 70 , respectively.
- Other strips or layers of pressure sensitive adhesive (with release strips), such as illustrated at 71 a , 71 b , 71 c , 71 d and 71 e may optionally be added longitudinally between each pair of adjacent grooves 62 .
- the adapter 60 is manufactured and packaged in rolls as described above and installed with a tool like tool 40 except that the profile following surface 46 is shaped to correspond to the shape of the adapter 60 as installed.
- the adapter 60 is folded on desired grooves 62 to form a generally rectangular cross section (in combination with the wall 12 and the ceiling 14 ), preferably 3.5 ⁇ 3.5 inches.
- Release strips 68 , 70 are removed and, using a tool 40 , the adapter 60 is attached to the top portion of the wall 12 and to the edge portion of the ceiling 14 .
- a crown molding or molding 10 is attached between the adapter 60 and the ceiling 14 .
- Another row of molding 10 is attached between the wall 12 and the adapter 60 .
- the adapter 60 serves as an intermediate attachment point for the rows of moldings and permits a much larger and more complex total molding surface to be installed.
- a portion 61 of the adapter 60 forms a portion of the exposed molding surface. If the adapter 60 is folded further away from the adhesive (such as at location 63 ) so that a flat portion of adapter 60 between 64 and 63 is against the wall, the adapter 60 may also be stapled to the wall at location 65 for extra support.
- a layer of pressure sensitive adhesive such as at 71 a , 71 b , 71 c , 71 d or 71 e , on the adapter 60 (with release strip removed) may serve the function of the staple.
- the moldings disclosed herein are much less expensive than those of materials such as wood. Because the molding is light and flexible, it can be quickly installed with few tools. No unsightly nail holes are created and no sawing is required because the molding can be cut with a sharp knife. This also lowers the level of skill required for installation.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
Description
- This application is a continuation of application Ser. No. 10/312,167 filed Mar. 20, 2003, which is a national stage of PCT International application Serial No. PCT/US00/17102 filed Jun. 21, 2000, and a continuation-in-part of application Ser. No. 09/337,243 filed Jun. 22, 1999.
- This invention relates to architectural molding installed at the base, mid-portion or top of an architectural wall and, in particular, to a molding composed of flexible plastic foam.
- Decorative moldings are routinely used in architecture to provide decoration and to cover various raw edges and imperfections. Such moldings are most commonly made of wood, but other rigid materials have been employed. In general, such materials are relatively expensive and installation of the molding has required substantial skill as a workman.
- U. S. Pat. No. 5,496,512 shows thin molded plastic (e. g., polystyrene) molding strips for application to walls. The molding strips rely on thinness to provide flexibility and are either vacuum or pressure molded. A central portion of the molding is attached to the wall and one or more of the edges of the molding are resiliently flexed into snug engagement with the wall. The molding is installed using overlapped joints. There is a need for more effective architectural molding and architectural molding which is easier to install.
- An architectural molding includes an extruded flexible plastic foam member having a front side, a rear side and a cross sectional profile. Also included is a layer of pressure sensitive adhesive affixed to at least a portion of the rear side and a release strip releasably adhered to the layer of pressure sensitive adhesive.
- A method for installing the architectural molding to a structure includes providing the molding; removing a portion of the release strip to expose a portion of the pressure sensitive adhesive; adhering the exposed portion to the structure; flexing a portion of the molding not yet adhered to the structure away from the structure and removing an additional portion of the release strip to expose an additional portion of the pressure sensitive adhesive; and adhering the additional portion to the structure.
- A tool for the application of an architectural molding between a wall and a ceiling, where the molding has a front side, a rear side and a cross sectional profile. The tool includes a ceiling following surface; a wall following surface; a profile following surface; and a handle, the handle providing a manual grip for sliding the tool along a wall and ceiling intersection and the profile following surface providing pressure resistive support to a central portion of the profile, while permitting respective outer portions of the profile to be pressed against the wall and the ceiling.
- A method for installing the architectural molding between a wall and a ceiling using the tool is also provided. The method includes placing the tool against the intersection; removing a portion of the release strip to expose a wall portion and a ceiling portion of the pressure sensitive adhesive; placing the central portion against the profile following surface and adhering the wall portion to the wall and the ceiling portion to the ceiling; flexing a portion of the molding not yet adhered to the wall or ceiling away from the wall or ceiling, respectively, and removing an additional portion of the release strip to expose an additional portion of the pressure sensitive adhesive; sliding the tool to cooperate with the flexed portion; and adhering the additional portion of the pressure sensitive adhesive to the wall or ceiling.
- An architectural molding adapter includes an elongate sheet of plastic material having a back side and a front side; a plurality of longitudinal fold grooves in the sheet; a pressure sensitive adhesive affixed to longitudinal peripheral portions of the back side; and a release strip releasably adhered to the pressure sensitive adhesive, the adapter being adapted to provide an intermediate attachment point for multiple rows of crown molding when the adapter is folded along a plurality of the fold grooves into a generally rectangular cross section structure when attached to a wall and ceiling.
-
FIG. 1 is a cross sectional perspective view of an installed molding according to the invention for a top portion of a wall. -
FIG. 2 is a cross sectional perspective view of an installed molding according to the invention for a mid-portion of a wall. -
FIG. 3 is a cross sectional perspective view of an installed molding according to the invention for a base portion of a wall. -
FIG. 4 is a perspective view of a package containing a molding according to the invention. -
FIG. 5 is a cross sectional longitudinal elevation view of nested layers of molding according to the invention. -
FIG. 6 is a longitudinal elevation view (with many elements shown in cross section) showing a tool in use for installing molding according to the invention. -
FIG. 7 is a perspective view showing a tool in use for installing molding according to the invention. -
FIG. 8 is a longitudinal elevation view or end view of an adapter for installing multiple rows of molding according to the invention. -
FIG. 9 is a cross sectional longitudinal elevation view of the adapter ofFIG. 8 in use with moldings according to the invention. -
FIG. 10 is a cross sectional view of a molding according to the invention. -
FIG. 11 is a longitudinal elevation view (with many elements shown in cross section) showing an alternate tool in use for installing molding according to the invention. -
FIG. 12 is a perspective view showing the tool ofFIG. 11 in use for installing molding according to the invention. -
FIG. 13 is a perspective view showing corner segments for installing molding according to the invention. -
FIG. 14 is a side elevation view showing a press form for use with the present invention. -
FIG. 15 is a cut-away view of the press form ofFIG. 14 , taken along line 15-15. -
FIG. 16 is a side elevation view of a tool for use with the present invention. -
FIG. 17 is a cut away view of the tool ofFIG. 16 , taken along line 17-17. - A method for installing multiple rows of pressure sensitive adhesive backed crown molding using the adapter is also provided.
- When a range such as 5-25 is given, this means preferably at least 5 and preferably not more than 25.
- Referring to
FIG. 1 , anarchitectural molding 10 is shown installed between a top portion of awall 12 and the edge of aceiling 14. Moldings at this location are often referred to as crown moldings. Themolding 10 includes an extruded flexibleplastic foam member 16 having a cross section or crosssectional profile 18 and a rear side orsurface 20 and a front side orsurface 22. The front side orsurface 22, when viewed in cross section (such as looking down the longitudinal length of the molding), determines the front surface profile of the molding. Correspondingly, the rear side orsurface 20 determines or defines a rear surface profile. In the preferred embodiment, the crosssectional profile 18 is constant along the longitudinal direction of themember 16; that is, if you look at the crosssectional profile 18 every few feet as you travel down the length ofmember 16, theprofile 18 will remain the same. - The
member 16 is provided with one or more layers of pressure sensitive adhesive. For example, pressure sensitiveadhesive layers rear side 20 on outer or edge portions of themolding 10 that will contact the wall or ceiling. Referring toFIG. 7 , arelease strip molding 10. - The
member 16 is extruded in continuous lengths having a constant crosssectional profile 18. The extrusion process ordinarily results in a constant, unchanging cross sectional profile.FIG. 1 illustrates a compound cove crown molding (see the front surface profile). Other types of moldings having a continuously constant or uniform cross section and front surface profile can be utilized, such as, the following types of molding (these being determined by the front surface profile): crown, cove, fillet and fascia, torus, reeding, cavetto, scotia, conge and beak. Various front surface profiles for crown and cove moldings can be used, such as those illustrated in molding catalogues from Hiland Wood Products, Walnut Creek, Ohio and American Hardwood, Columbia Station, Ohio, which are known in the art and which are incorporated herein by reference. Themember 16 is preferably a low density, closed cell, thermoplastic flexible foam that is resiliently compressible and resiliently flexible. The flexible plastic foam preferably has a density of 1.6-3, more preferably about 2, lbs. per cubic foot, preferably less than 9,7,6,5,4 and 3 lbs./cu. ft. The flexible foam is resilient and can be easily bent and compressed and will then return to its original shape. The flexible plastic foam is preferably polyethylene, rubber latex, polypropylene, polyurethane, polyvinyl chloride or polyolefin flexible plastic foam, more preferably polyethylene flexible plastic foam, preferably made with an isobutane blowing agent. The extruded flexible plastic foam is preferably polyethylene, less preferably substantially or principally or predominantly polyethylene or the major proportion of which is polyethylene. Such polyethylene foams are available as Nomafoam from Nomaco, Inc., Zebulon, N.C. - The layer of pressure
sensitive adhesive member 16 either whilemember 16 is being made or at a later time. In the preferred embodiment, the adhesive may be, for example, a hot melt pressure sensitive adhesive applied hot (such as 350° F.) to themember 16 and becoming affixed thereto as the adhesive cools. A suitable adhesive is available from H. B. Fuller Company, St. Paul, Minn., as HL-8209DR. Preferably, the pressure sensitive adhesive is high heat resistant, permanent grade with a 180 degree peel (60 sec./75F, 1 mil.) of at least 5, more preferably at least 6 or 7, lbs./inch, polyken tack of at least 1500 grams, loop tack of at least 50,70 or 90 ounces. The release strips 29,28 are releasably adhered to the adhesive 24,26, respectively. It is also possible to affix the adhesive in other ways, such as applying the adhesive to the release strip and then applying the adhesive/release strip from web-like rolls. Themember 16 may be pre-colored to desired colors by adding coloring to the plastic foam material prior to extruding. This produces afront side 22 suitable for use without further painting, coating, etc. - One may also apply a primer to the
front side 22 either during manufacturing (pre-primed) or at the job site to make themolding 10 paintable (including techniques such as “wood-graining”). A primer such as Chil-Perm CP-30 from Childers Products Company may be used. More preferably, a primer such as Eastman Chlorinated Polyolefin CP-153-2 available from Eastman Chemical Company may be used. The primed surface may then be painted. - It is also possible to treat the
front surface 22 with corona charge for corona treatment. This electrostatic treatment allows paint to adhere directly to thesurface 22 without a primer coating. Alternatively the front surface can be treated with corona charge in-line at the manufacturing facility, and a flexible and quick dry paint or primer can also be applied inline. - In the preferred embodiment, the
molding 10 is produced, packaged and sold in at least 30 foot lengths and, typically, in lengths of at least 50,75,100 and 120 feet. Theprofile 18 is typically in the range of 3/16-¾, more preferably ¼-½, more preferably about ⅜, inch in thickness (and 2 to 8 or 3 to 6 or about 4.5 inches wide, that is, from the tip nearlayer 24 to the tip near layer 26). This thickness allows segments of themolding 10 to be joined with either butt or mitered joints. Themolding 10 can be accurately cut with a cutting guide such as a miter guide with a hand-held serrated knife. The thickness of themolding 10, when cut, provides a wide attachment face or bonding surface for butt or miter joints to product precise uniform attachments. The thickness also may be chosen to provide sufficient strength to span the space between thewall 12 and theceiling 14. The resilience of themolding 10 promotes tight joints. The joints may be glued with a suitable adhesive (e. g., FD-8133 manufactured by H. B. Fuller Company) or heat bonded. - Referring to
FIG. 4 , themolding 10 may be packaged in rolls within abox 30 such as a cardboard box. An opening orslot 32 in thebox 30 may be used to dispense themolding 10 as it is installed. For example, in the case of 4.5 inch wide crown molding, a 30 ×30×5 inch box can hold at least 120 feet of themolding 10. The weight of such a package and molding combined would typically be less than 6 pounds. Preferably, thefront side 22 of themolding 10 faces the inside of the roll (as shown inFIG. 4 ) to facilitate installation. Preferably, themolding 10 comes out of the box “right-handed”, that is, as it comes out of the box you start on the right side of the wall and work to the left. During this process the molding comes out of the box properly oriented so that the top of the molding is against the ceiling and the bottom is against the wall. In this way the molding is coming out of the box “right-handed”.FIG. 4 shows themolding 10 coming out of the box “left-handed”. - Referring to
FIG. 5 , the profile of themolding 10 may be advantageously chosen to provide nesting between thelayers molding 10. This nesting maximizes the amount of themolding 10 in a given roll diameter and minimizes the likelihood of creases in the surface of themolding 10. Preferably, nesting is achieved by providing a front surface profile which matches or substantially matches or matches in significant portions the rear surface profile. Typically this will result when the crosssectional profile 18 is of substantially or generally uniform thickness. - Referring to
FIGS. 1 and 7 , themolding 10 may be installed by removing a portion of the release strips 28,29 to expose portions of the pressuresensitive adhesive molding 10 that is not yet adhered to the structure is flexed away from the structure and more of the release strips 28,29 are removed to expose an additional portion of the adhesive 24,26. The additional exposed portions are then adhered to the structure. - Typically, it may be desirable to apply an aesthetic coating such as paint to the
molding 10 after it is adhered to the structure. - Referring to
FIGS. 6 and 7 , atool 40 for easier installation of themolding 10 includes aceiling following surface 42, awall following surface 44, aprofile following surface 46 and ahandle 48. In the preferred embodiment, thetool 40 is formed from anelement 50 having a generally right angle cross section. Theelement 50 may be formed from, for example, a sheet of metal or rigid plastic and is preferably of constant width as shown inFIG. 7 . With reference toFIG. 6 , theelement 50 extends from thehandle 48 upward to thecurved portion 51 and across to near thetip 53 of thetool 40. Theelement 50 has a first outside surface corresponding to thesurface 42 and a second outside surface corresponding to thesurface 44. A block of plastic foam 52 (preferably flexible polyethylene foam) attached to the inside surfaces of theelement 50 provides thesurface 46. Thesurface 46 matches the contour of thecentral portion 54 of therear side 20 of theprofile 18. Less preferably the portion ofelement 50 corresponding to surface 42 may be omitted and block 52 may be of other materials such as solid plastic. Thetool 40 is shaped so that the two tips (one of which is tip 53) do not stick out far enough to contact the pressuresensitive adhesive - The
handle 48 is provided by an extension from theelement 50. Thehandle 48 is shown extending from thesurface 44, but it is also possible to extend from thesurface 42. - In use, the
tool 40 is manually grasped by thehandle 48 and the tool placed against the intersection of thewall 12 and theceiling 14. A portion of the release strips 28,29 is removed to expose portions of the pressuresensitive adhesive central portion 54 is placed against thesurface 46. This guides themolding 10 into the correct position relative to thewall 12 and theceiling 14 and provides pressure resistive support to thecentral portion 54 while allowing the manual pressing of the adhesive 24,26 against thewall 12 andceiling 14, respectively. - The exposed portions are adhered to the
wall 12 and theceiling 14, respectively, and a portion of themolding 10 that is not yet adhered to the wall or ceiling is flexed away from the wall or ceiling and more of the release strips 28,29 are removed to expose additional portions of the adhesive 24,26. Thetool 40 is slid and repositioned to cooperate with the flexed portion as the flexed portion is positioned by thesurface 46 for adhering. The additional exposed portions are then adhered to thewall 12 and theceiling 14. In this manner thetool 40 is progressively slid along the top of the wall and a long continuous length ofmolding 10 is adhered in place. - In an alternate embodiment, illustrated in
FIGS. 11 and 12 , atool 40′ , similar to thetool 40 shown inFIGS. 6 and 7 , is used in the installation ofmolding 10.Tool 40′ has a rectangular cross-sectional shape, which may be sized to fit, and provide support for, anyprofile 18.Tool 40′ may also be provided with arounded end 41 and a hole or bore 43 through therounded end 41, as illustrated inFIGS. 16 and 17 , for ease of gripping by a user. Preferably,tool 40′ is made of an extruded foam, for example, high density polyethylene or polyvinyl chloride and has a density of approximately 5-8 cu. ft.Tool 40′ is preferably initially provided in an approximately 6 foot long piece. Preferably, an 18 inch piece is cut to formtool 40′. The remaining portion may be cut in 3″ segments to form corner supports 95,97 (shown inFIG. 13 ) as described below. -
Tool 40′ is used together withpress form 90, which is illustrated inFIGS. 14 and 15 .Press form 90 comprises abase portion 92 and ahandle portion 94. Thebase portion 92 has abottom edge 96 and atop edge 98. The bottom edge is shaped to mate with the front side ofmolding 10. Thebase portion 92 may be any preselected length, preferably 6-24 inches, more preferably approximately 12-16 inches. Thehandle portion 94 is integrally formed with, and extends out frombase portion 92.Press form 90 is preferably made of injection molded polystyrene. -
Tool 40′ is placed against the intersection of thewall 12 and theceiling 14.Molding 10 is placed overtool 40′, so that the back side ofmolding 10 engagestool 40′. The bottom edge ofpress form 90 is contacted with thefront side 22 ofmolding 10, and pressure is applied to pressform 90, urgingmolding 10 againstwall 12. Astool 40′ is sized to fit the specific contour ofmolding 10, themolding 10 is aligned properly for installation. Release strip is then continuously removed from molding 10, aspress form 90 is progressively slid along thefront side 22 ofmolding 10.Press form 90 urges pressure sensitive adhesive 24 againstwall 12 aspress form 90 is progressively slid along thefront side 22 ofmolding 10, thus adheringmolding 10 to wall 12.Tool 40′ is also moved alongwall 12 to guidemolding 10 to the correct position relative to thewall 12 and theceiling 14 and provide resistive support for molding 10 asrelease strip 29 is removed. -
Tool 40′ is removed from behindmolding 10. The upper portion ofmolding 10 is then adhered to theceiling 14 usingpress form 90.Press form 90 is contacted with upper portion of thefront side 22 ofmolding 10 asrelease strip 26 is removed. Pressure is applied to pressform 90, urging pressure sensitive adhesive 26 against theceiling 14.Press form 90 is progressively slid along thefront side 22 ofmolding 10 asrelease strip 26 is removed, adheringmolding 10 to theceiling 14. - The
molding 10 is adhered to thewall 12 andceiling 14 until it approaches a corner where twowalls tool 40′ are adhered towalls FIG. 13 .Segments molding 10 is installed until it is adhered up to the two foot mark (or 32 inch mark). The molding is then measured one foot (or 16 inches) towards the corner from the one foot (or 16 inch) mark. This measurement indicates the point on molding 10 that will correspond to the corner. Themolding 10 is marked at this point (the “end mark”). The miter box is then placed behindmolding 10, along thewall 12, and themolding 10 is cut along the end mark. This cut results in a section ofmolding 10 that comes to an end at the corner of wherewalls molding 10 that has not been adhered to wall 12 andceiling 14 is then installed by peeling the remaining portions of release strips 28,29 and pressingmolding 10 in place over thesection 95 onwall 12. - Referring to
FIG. 2 , amolding 10′, similar to themolding 10 ofFIG. 1 is shown installed on a mid-portion of thewall 12. Moldings at this location are often referred to as chair rails. Therear side 20′ of themolding 10′ is generally flat and like themolding 10, is provided with pressure sensitive adhesive (unshown) for adhering themolding 10 to thewall 12. Themolding 10′ may be manufactured and packaged the same way as themolding 10 and installed similarly. In uninstalled form, themolding 10′ is also provided with at least one release strip. - A preferred chair rail or
panel molding 74 is shown inFIG. 10 , which is designed for convenient nesting. Molding 74 (preferably 1.5 inches from top to bottom) has afront surface 76 and arear surface 78, the lower flat portion of which is coated with a layer of pressure sensitive adhesive 80 for adhesion to a wall. - Referring to
FIG. 3 , amolding 10″ similar to themolding 10 ofFIG. 1 is shown installed on a base portion of thewall 12. Moldings at this location are often referred to as base molding or baseboard molding. The rear side 2011 of themolding 10″ is generally flat and like themolding 10, is provided with pressure sensitive adhesive (unshown) for adhering themolding 10″ to thewall 12. Pressure sensitive adhesive may be applied along the entirerear side 20″, or in strips, such as strips along the top, middle and bottom ofside 20″. Pressure sensitive adhesive may also be applied along thebottom surface 21 ofmolding 10″. Themolding 10″ may be manufactured and packaged the same way as themolding 10 and installed similarly. In uninstalled form themolding 10″ is also provided with a release strip over each strip of pressure sensitive adhesive. Other front surface profiles for chair rail moldings and base moldings can be used, such as those illustrated in molding catalogues from Hiland Wood Products, Walnut Creek, Ohio and American Hardwood, Columbia Station, Ohio, which are incorporated herein by reference. - Referring to
FIGS. 8 and 9 , an adapter orstepform 60 for applying multiple rows of themoldings 10 is shown. The adapter orstepform 60 is an elongate sheet, for example 6 to 18 inches wide, from 1/16 to ½, more preferably ¼ to 5/16 or ⅜, inches thick and of any convenient length, such as at least 30,50,75,100 or 120 feet. Theadapter 60 is preferably of the same flexible plastic foam material as themember 16, except preferably a little more dense; preferably having a density of 1.6-9, more preferably 2-6, more preferably 3-4, more preferably about 3, lbs. per cubic foot. Less preferably it is a plastic material which is resilient, flexible and coilable, such as solid or lightweight plastic. The adapter may be, for example 8 inches wide and ⅜ inch thick and have a series of longitudinal scoring or foldgrooves 62. Thegrooves 62 may be on either the front or back side or both, preferably the back. The grooves are spaced to provide convenient selection of spacing between folds, for example, ½ or ¾ inch to accommodate various combinations of molding sizes. The peripheral portions of the back side of theadapter 60 are provided with pressuresensitive adhesive adjacent grooves 62. Theadapter 60 is manufactured and packaged in rolls as described above and installed with a tool liketool 40 except that theprofile following surface 46 is shaped to correspond to the shape of theadapter 60 as installed. - In use, the
adapter 60 is folded on desiredgrooves 62 to form a generally rectangular cross section (in combination with thewall 12 and the ceiling 14), preferably 3.5 ×3.5 inches. Release strips 68,70 are removed and, using atool 40, theadapter 60 is attached to the top portion of thewall 12 and to the edge portion of theceiling 14. Then as described above and usingtool 40, a crown molding ormolding 10 is attached between theadapter 60 and theceiling 14. Another row ofmolding 10 is attached between thewall 12 and theadapter 60. In this way, theadapter 60 serves as an intermediate attachment point for the rows of moldings and permits a much larger and more complex total molding surface to be installed. Note how aportion 61 of theadapter 60 forms a portion of the exposed molding surface. If theadapter 60 is folded further away from the adhesive (such as at location 63) so that a flat portion ofadapter 60 between 64 and 63 is against the wall, theadapter 60 may also be stapled to the wall atlocation 65 for extra support. - Alternatively, a layer of pressure sensitive adhesive, such as at 71 a, 71 b, 71 c, 71 d or 71 e, on the adapter 60 (with release strip removed) may serve the function of the staple.
- The moldings disclosed herein are much less expensive than those of materials such as wood. Because the molding is light and flexible, it can be quickly installed with few tools. No unsightly nail holes are created and no sawing is required because the molding can be cut with a sharp knife. This also lowers the level of skill required for installation.
- It should be evident that this disclosure is by way of example and that various changes may be made by adding, modifying or eliminating details without departing from the fair scope of the teaching contained in this disclosure. The invention is therefore not limited to particular details of this disclosure except to the extent that the following claims are necessarily so limited.
Claims (19)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/160,473 US20050257876A1 (en) | 1999-06-22 | 2005-06-24 | Architectural molding |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/337,243 US6910307B1 (en) | 1999-06-22 | 1999-06-22 | Architectural molding |
US10/312,167 US6918977B1 (en) | 2000-06-21 | 2000-06-21 | Architectural molding |
US11/160,473 US20050257876A1 (en) | 1999-06-22 | 2005-06-24 | Architectural molding |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/337,243 Continuation-In-Part US6910307B1 (en) | 1999-06-22 | 1999-06-22 | Architectural molding |
US10/312,167 Continuation US6918977B1 (en) | 1999-06-22 | 2000-06-21 | Architectural molding |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050257876A1 true US20050257876A1 (en) | 2005-11-24 |
Family
ID=34738529
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/312,167 Expired - Fee Related US6918977B1 (en) | 1999-06-22 | 2000-06-21 | Architectural molding |
US11/160,473 Abandoned US20050257876A1 (en) | 1999-06-22 | 2005-06-24 | Architectural molding |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/312,167 Expired - Fee Related US6918977B1 (en) | 1999-06-22 | 2000-06-21 | Architectural molding |
Country Status (1)
Country | Link |
---|---|
US (2) | US6918977B1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090064613A1 (en) * | 2007-09-11 | 2009-03-12 | Tianhong Ouyang | Seam cover system for crown molding installations |
US20130263538A1 (en) * | 2012-04-05 | 2013-10-10 | Glenn Cosper | Crown Molding and Method of Use |
JP2014070363A (en) * | 2012-09-28 | 2014-04-21 | Panasonic Corp | Baseboard package and construction method for baseboard using the same |
JP2014070361A (en) * | 2012-09-28 | 2014-04-21 | Panasonic Corp | Baseboard package |
JP2014218869A (en) * | 2013-05-10 | 2014-11-20 | パナソニック株式会社 | Baseboard and baseboard package |
US9856659B1 (en) * | 2016-10-03 | 2018-01-02 | John Paras | Molding system and method of installing molding system |
JP2021161687A (en) * | 2020-03-31 | 2021-10-11 | 東都積水株式会社 | Baseboard, and wound baseboard body |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040221540A1 (en) * | 2003-05-09 | 2004-11-11 | Simons Julia Edgerton | Decorative trim for architectural structures |
US20060280891A1 (en) * | 2005-06-10 | 2006-12-14 | Swannell Robert W | Edge protector with self adhesive and release liner |
US20070039257A1 (en) * | 2005-08-05 | 2007-02-22 | Leblanc Dorian M | Low profile architectural detailing assembly |
US7784233B2 (en) * | 2005-11-12 | 2010-08-31 | William Friedlich | Molding assembly, modular molding system, and methods for using the same |
AT503229B1 (en) * | 2005-12-01 | 2009-07-15 | Neuhofer Franz Jun | DEVICE FOR FASTENING A COVER PROFILE FOR THE TRANSITION BETWEEN TWO INTERMEDIATE VERTICAL SURFACES |
BE1017104A3 (en) * | 2006-01-12 | 2008-02-05 | Tache D Or Bv Met Beperkte Aan | IMPROVED FINISHING LIST. |
CA2650989A1 (en) * | 2006-05-04 | 2007-11-15 | Todd Rowohlt | Decorative molding system |
US20080263993A1 (en) * | 2007-04-30 | 2008-10-30 | Chillson Kelli J | Method and apparatus for shimming out a wall |
WO2009035502A1 (en) * | 2007-09-11 | 2009-03-19 | Focal Point Products, Inc. | Retrofit system for doors, windows and framed openings |
US20090139182A1 (en) * | 2007-12-03 | 2009-06-04 | Herbert Robert R | Flexible material flooring miter device and system for flexible material flooring installation |
US20100050550A1 (en) * | 2008-09-03 | 2010-03-04 | Samuel Estok | Article of manufacture and system for stabilizing crown molding |
WO2010031032A1 (en) * | 2008-09-15 | 2010-03-18 | Rowohlt Todd | Crown extrusion |
US8516758B2 (en) * | 2008-12-05 | 2013-08-27 | Flip Face Usa, Llc | Crown moulding |
US8486525B2 (en) * | 2008-12-23 | 2013-07-16 | David G. Segur | Method and apparatus having two surfaces for sealing distribution ducts |
DE102009020523A1 (en) * | 2009-05-08 | 2010-11-11 | Selit Dämmtechnik GmbH | Edge insulation strips |
US20110035340A1 (en) * | 2009-08-07 | 2011-02-10 | Fibre-Craft Materials Corp. | Decorating system and method of marketing and enhancing a surface area using a decorating system |
US8925746B2 (en) | 2011-01-19 | 2015-01-06 | Todd Johnson | Modular raceway system for electrical components |
FR2972472B1 (en) * | 2011-03-08 | 2015-04-17 | Dinac Sa | ROLLING PLINTH |
FR2990224B1 (en) * | 2012-05-07 | 2014-11-28 | Dinac Sa | THERMOFORMED PLINTH |
US9513025B2 (en) * | 2013-11-15 | 2016-12-06 | Yorgan Gonzalez | Decorative air conduit |
BE1022277B1 (en) * | 2014-08-28 | 2016-03-10 | Unilin Bvba | FINISHING PROFILE FOR A FLOOR COATING AND PACKING UNIT |
US9708819B2 (en) * | 2015-11-04 | 2017-07-18 | Gene Koenigsmark | Crown moulding system |
ES1202286Y (en) * | 2017-11-24 | 2018-03-26 | Blanco Javier Amalio Cortizo | Wall socket |
IT201900023565A1 (en) * | 2019-12-11 | 2021-06-11 | Progress Profiles Spa | IMPROVED SKIRTING |
Family Cites Families (58)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3216164A (en) | 1962-10-08 | 1965-11-09 | Stillman William Frederick | Seal |
US3200547A (en) | 1963-07-01 | 1965-08-17 | Standard Coated Products Inc | Corner molding |
US3302350A (en) | 1964-03-10 | 1967-02-07 | Reynolds Metals Co | Molding construction |
US3408250A (en) | 1967-03-16 | 1968-10-29 | Johnson Rubber Co | Baseboard molding strip and method of installing same |
US3616587A (en) | 1967-08-02 | 1971-11-02 | Teleprompter Corp | Decorative wire molding |
US3481092A (en) | 1968-02-01 | 1969-12-02 | Lilly Co Eli | Ceiling molding |
US3619343A (en) | 1969-04-23 | 1971-11-09 | Clarence S Freeman | Roofing material |
US3958373A (en) | 1974-05-10 | 1976-05-25 | Grefco, Inc. | Twin membrane, self sealing, mechanically fastened insulated roof deck system |
US3922408A (en) | 1974-06-24 | 1975-11-25 | Josephine Lee Smith | Corner and edge protective covers |
US4010297A (en) * | 1976-02-23 | 1977-03-01 | Protective Treatments, Inc. | Composite decorative trim strip for automobile side bodies |
US4091586A (en) | 1977-07-11 | 1978-05-30 | Schwartz David O | Molding |
US4117782A (en) | 1977-07-29 | 1978-10-03 | Cahill Richard C | Guard for preventing human injuries on impact with furnishings |
US4277526A (en) | 1978-01-16 | 1981-07-07 | The Standard Products Company | Protective and decorative molding having foam-filled channel |
GB1584121A (en) | 1978-05-11 | 1981-02-04 | Silent Channel Prod Ltd | Moulding |
JPS5572413A (en) * | 1978-11-28 | 1980-05-31 | Inoue Mtp Co Ltd | Synthetic resin trim for automobile |
US4315390A (en) | 1980-06-06 | 1982-02-16 | Michael Schaafsma | Wallboard corners |
US4546022A (en) * | 1981-08-19 | 1985-10-08 | Ciro Madonia | Composite molding system |
US4358482A (en) * | 1981-10-23 | 1982-11-09 | General Motors Corporation | End finishing composite trim strips |
US4546021A (en) | 1984-08-13 | 1985-10-08 | Lof Plastics Inc. | Vehicle trim strip structure |
US4601149A (en) | 1985-06-24 | 1986-07-22 | Dokan Pierre E | Strip to protect and seal bath tub corners |
US4567091A (en) | 1985-06-27 | 1986-01-28 | Donald Spector | Adhesive sports tape |
US4760681A (en) | 1986-08-13 | 1988-08-02 | K B & H, Inc. | Back-splash molding |
ATE64724T1 (en) | 1987-06-13 | 1991-07-15 | Signode System Gmbh | EDGE PROTECTION PROFILE SECTION. |
US4973371A (en) | 1988-07-28 | 1990-11-27 | Davidson Textron Inc. | Method for forming foamed parts and a multiple layer release adhesion paper therefor |
US5045374A (en) * | 1990-03-13 | 1991-09-03 | Tucker Richard E | Drywall edge finishing strip |
US5065972A (en) | 1990-10-04 | 1991-11-19 | Buckshaw Dennis J | Corner bumper |
CA2056213A1 (en) | 1990-11-28 | 1992-05-29 | Robert Albert Zoller | Plastic heat-set molding |
US5208084A (en) | 1991-05-21 | 1993-05-04 | Rutz Almer J | Edge pad |
US5212923A (en) | 1991-07-18 | 1993-05-25 | Pelosi Lee J | Prehung gauged cove base |
JPH05141055A (en) | 1991-11-22 | 1993-06-08 | Tajima Roofing Co Ltd | Corner molded form |
US5199237A (en) | 1991-12-30 | 1993-04-06 | Abitibi-Price Corporation | Miterless molding system |
US5364483A (en) | 1992-07-07 | 1994-11-15 | The Standard Products Company | Thick bodied heat set molding |
CA2099548A1 (en) | 1992-07-20 | 1994-01-21 | Richard Logan | Decorative molding strip |
JPH06156155A (en) | 1992-11-27 | 1994-06-03 | Sekisui Chem Co Ltd | Attachment type molded ceiling material |
US5330814A (en) | 1993-01-07 | 1994-07-19 | Fewell Takeko N | Flexible protective cover pad |
US5421371A (en) | 1993-04-19 | 1995-06-06 | Nmc Of North America, Inc. | Multi-layered bonded closure system for foam tubes or profiles |
US5372869A (en) | 1993-07-15 | 1994-12-13 | Drexinger; James F. | Decorative moulding |
AUPM482694A0 (en) | 1994-03-31 | 1994-04-28 | Ornamental Cornice Pty Ltd | Continuous mouldings and methods of production thereof |
US5496609A (en) | 1994-06-27 | 1996-03-05 | Michelstein; Susan L. | Protective bumper |
US5662753A (en) | 1994-12-05 | 1997-09-02 | Loos; James H. | Installation of moldings |
US5657955A (en) * | 1995-01-13 | 1997-08-19 | Adams Mfg. Corp. | Protective pad |
US5601912A (en) * | 1995-04-27 | 1997-02-11 | Ellingson; Robert | Composite cellular coextrusion with recycled components |
US5934995A (en) | 1995-12-11 | 1999-08-10 | Liberty Diversified Industries | Ridge cap roof ventilator applied in assembled, rolled form and method of making and installing |
US5810406A (en) | 1996-03-05 | 1998-09-22 | The Standard Products Company | Molding with improved foam attachment layer |
US5661929A (en) | 1996-04-29 | 1997-09-02 | Ross; Steve | Parapet molding flashing installation system |
US5705002A (en) * | 1996-07-22 | 1998-01-06 | Sherry; Howard W. | Adhesive backed window molding and method of installing the same |
US5839250A (en) * | 1996-09-06 | 1998-11-24 | Hibler; Stanley A. | Edge protector |
US5902642A (en) | 1997-05-12 | 1999-05-11 | Nayoya Oilchemcial Co., Ltd. | Masking member made of engineering plastic |
JP3671386B2 (en) | 1997-05-29 | 2005-07-13 | 日東電工株式会社 | Film protection sheet |
US5819485A (en) * | 1997-09-15 | 1998-10-13 | Exterior Specialty Systems, Inc. | Interior molding system |
US5996300A (en) | 1997-09-22 | 1999-12-07 | Hamlin; H. Lee | Rolled shingle roofing material and method of installation |
US6284360B1 (en) | 1997-09-30 | 2001-09-04 | 3M Innovative Properties Company | Sealant composition, article including same, and method of using same |
US5918435A (en) | 1998-03-19 | 1999-07-06 | Sam H. McGowen | Three dimensional border |
US6253510B1 (en) * | 1999-11-24 | 2001-07-03 | Ontario Limited | Lightweight interior moulding |
US6477818B1 (en) * | 1999-12-29 | 2002-11-12 | James Jensen | Modular molding system |
US6415520B1 (en) * | 2000-02-02 | 2002-07-09 | Thomas Locklear | Apparatus and method for facilitating accurate placement and installation of crown molding |
US6729088B2 (en) * | 2002-02-05 | 2004-05-04 | Shannon L. Corr | Positioning jig for installing molding |
US20030168760A1 (en) * | 2002-03-08 | 2003-09-11 | Salvatore Badalamenti | Method of making and assembling foam crown molding |
-
2000
- 2000-06-21 US US10/312,167 patent/US6918977B1/en not_active Expired - Fee Related
-
2005
- 2005-06-24 US US11/160,473 patent/US20050257876A1/en not_active Abandoned
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090064613A1 (en) * | 2007-09-11 | 2009-03-12 | Tianhong Ouyang | Seam cover system for crown molding installations |
US20130263538A1 (en) * | 2012-04-05 | 2013-10-10 | Glenn Cosper | Crown Molding and Method of Use |
JP2014070363A (en) * | 2012-09-28 | 2014-04-21 | Panasonic Corp | Baseboard package and construction method for baseboard using the same |
JP2014070361A (en) * | 2012-09-28 | 2014-04-21 | Panasonic Corp | Baseboard package |
JP2014218869A (en) * | 2013-05-10 | 2014-11-20 | パナソニック株式会社 | Baseboard and baseboard package |
US9856659B1 (en) * | 2016-10-03 | 2018-01-02 | John Paras | Molding system and method of installing molding system |
JP2021161687A (en) * | 2020-03-31 | 2021-10-11 | 東都積水株式会社 | Baseboard, and wound baseboard body |
JP7534015B2 (en) | 2020-03-31 | 2024-08-14 | 東都積水株式会社 | Baseboards and rolled baseboards |
Also Published As
Publication number | Publication date |
---|---|
US6918977B1 (en) | 2005-07-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6918977B1 (en) | Architectural molding | |
US6910307B1 (en) | Architectural molding | |
US4835925A (en) | Flexible corner bead strip | |
CA2117338C (en) | Pvc building trim | |
US4784598A (en) | Drywall tool | |
US6439988B1 (en) | Corner sanding tool | |
US4553363A (en) | Outside wallboard corner construction and edging member for said corners | |
US20030024188A1 (en) | Drywall finishing system | |
AU2006276950A1 (en) | Taping knife with offset handle | |
JP6516788B2 (en) | Hole repair device, kit and method | |
EP2459370B1 (en) | Wall mounted multilayered film and method of use | |
US10087640B2 (en) | Smoothing tool | |
US20030170452A1 (en) | Masking device and method | |
US7316835B1 (en) | Wall patch | |
GB2197614A (en) | Adjustable gauge | |
US5311670A (en) | Shingle alignment tool | |
US11788301B2 (en) | Plank for wall or surface covering and methods thereof | |
US7841146B2 (en) | Product and method for concealing joints | |
US3215263A (en) | Coating applicator kits | |
US9744547B1 (en) | Protective shield for painting and the like, and method of use | |
US11679620B2 (en) | Snapping chalk line angles with precision | |
WO2007125314A1 (en) | Improvements in and relating to skimming trowels | |
CA2350197A1 (en) | Wallpaper trimmer | |
AU2005201922B2 (en) | Framer's tool | |
JPH08508948A (en) | Floor and countertop protection pad |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CONSUMER INNOVATION PARTNERS, LP, OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MAURER, SCOTT D.;REEL/FRAME:018989/0316 Effective date: 20060905 Owner name: CREATING MOLDING COMPANY LLC, OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CONSUMER INNOVATION PARTNERS, LP;REEL/FRAME:018989/0527 Effective date: 20060905 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
|
AS | Assignment |
Owner name: NOMACO, INC., NORTH CAROLINA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CREATIVE MOLDINGS COMPANY, LLC;REEL/FRAME:021040/0441 Effective date: 20080416 |