US20050255266A1 - Retort container, and hot melt adhesive therefor - Google Patents

Retort container, and hot melt adhesive therefor Download PDF

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Publication number
US20050255266A1
US20050255266A1 US10/847,270 US84727004A US2005255266A1 US 20050255266 A1 US20050255266 A1 US 20050255266A1 US 84727004 A US84727004 A US 84727004A US 2005255266 A1 US2005255266 A1 US 2005255266A1
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US
United States
Prior art keywords
container
retort
adhesive
lid
container body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/847,270
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English (en)
Inventor
Srinivas Nomula
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sonoco Development Inc
Original Assignee
Sonoco Development Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sonoco Development Inc filed Critical Sonoco Development Inc
Priority to US10/847,270 priority Critical patent/US20050255266A1/en
Assigned to SONOCO DEVELOPMENT, INC. reassignment SONOCO DEVELOPMENT, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NOMULA, SRINIVAS
Priority to CA002506902A priority patent/CA2506902C/fr
Priority to EP05252847A priority patent/EP1598404A1/fr
Priority to MXPA05005093A priority patent/MXPA05005093A/es
Priority to BR0501837-4A priority patent/BRPI0501837A/pt
Publication of US20050255266A1 publication Critical patent/US20050255266A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J177/00Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/26Natural polymers, natural resins or derivatives thereof according to C08L1/00 - C08L5/00, C08L89/00, C08L93/00, C08L97/00 or C08L99/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00Compositions of natural resins; Compositions of derivatives thereof
    • C08L93/04Rosin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]

Definitions

  • the invention relates to containers for products, and more particularly relates to retort containers for food.
  • Retort containers are containers that are hermetically sealed after filling with a food product, and are then heated to a temperature of about 100° C. to 120° C. for a period of time to ensure that all microorganisms in the container have been killed.
  • the chief advantages of retort containers is that they do not require refrigeration prior to opening, and they can be stored for long periods of time in their initially sealed condition. For many years, metal cans were the predominant type of retort container.
  • plastic retort containers have been developed. Plastic containers are attractive for various reasons, including microwavability.
  • One of the challenges with plastic retort containers is the closure system. More particularly, the container lid must be hermetically sealed to the container with sufficient strength to withstand the elevated temperature and pressure conditions during retort sterilization; on the other hand, the seal strength must not be so high that the consumer finds it difficult or impossible to remove the lid.
  • Retort integrity and ease of opening are usually at odds with each other, such that anything that is done to improve retort integrity has a deleterious effect on ease of opening, and vice versa.
  • plastic retort containers Prior to the present invention, plastic retort containers have generally included some type of membrane lid that is heat-sealed to the container.
  • the difficulties of accurately controlling the seal strength of heat seals are well known.
  • some heat seal materials such as SURLYN® (ionomer resin) have a relatively narrow heat sealing temperature window within which the resulting seal strength is in a desirable range. If the sealing temperature is too low, the seal strength may be inadequate to prevent failure during retort; if the temperature is too high, the seal strength may be so great that the consumer cannot remove the lid. It can be difficult to control the sealing temperature with sufficient accuracy to stay within the desired window.
  • the invention addresses the above needs and achieves other advantages, by providing an all-plastic retort container wherein the lid is adhesively sealed to the container as opposed to being heat-sealed to the container.
  • the adhesive employed for sealing the lid to the container is specially formulated to provide a temperature-dependent bond, such that at room temperature the bond strength is relatively low, while at retort temperatures of 100° C. to 120° C. the bond strength is higher.
  • a retort container comprises a container body structured and arranged for holding a food product, the container body defining an opening and a sealing surface surrounding the opening, and a lid bonded to the sealing surface of the container body to close the opening, the lid being bonded to the sealing surface with a hot melt adhesive.
  • the adhesive comprises a polyamide resin blended with a second resin that raises the glass transition temperature of the adhesive above the glass transition temperature of the polyamide resin alone, the adhesive bonding the lid to the sealing surface with a temperature-dependent bond strength that is relatively low at room temperature and substantially higher at retort temperatures of 100° C. to 120° C.
  • the hot melt adhesive preferably has a glass transition temperature (T g ) close to room temperature, for example about 20° C. to 40° C.
  • a preferred adhesive comprises a substantially amorphous polyamide resin as a primary component.
  • the polyamide resin can have a T g that is less than or equal to 0° C.
  • An example of a suitable polyamide resin is UNI-REZ® 2617 available from Arizona Chemical of Jacksonville, Fla.
  • a second resin is added to the polyamide resin in sufficient amount to raise the T g of the resulting composition to about room temperature.
  • the second resin can comprise a maleic modified rosin ester.
  • An example of a suitable second resin is a maleic modified glycerine ester of tall oil rosin such as SYLVACOTE® 7071 available from Arizona Chemical of Jacksonville, Fla.
  • the adhesive can comprise a polyamide resin and a maleic modified rosin ester, wherein the maleic modified rosin ester comprises about 10 to about 20 weight percent of the adhesive.
  • the container body can be thermoformed from an all-plastic high-barrier sheet.
  • the sheet can have a structure, for example, of ⁇ polypropylene/tie/EVOH/tie/polypropylene ⁇ .
  • the polypropylene layers are good barriers against moisture, while the ethylene vinyl alcohol copolymer (EVOH) layer provides oxygen barrier performance.
  • the sheet can be formed by coextrusion or other processes.
  • the container body can be formed by a coextrusion blow-molding process.
  • a parison can be coextruded as a multi-layer structure such as ⁇ polypropylene/tie/EVOH/tie/polypropylene ⁇ and then enclosed in a mold and inflated to form the container body.
  • the lid similarly can comprise a multi-layer structure such as ⁇ polypropylene/tie/EVOH/tie/polypropylene ⁇ .
  • Other high-barrier multi-layer structures can be used for the container body and/or lid.
  • FIG. 1 is a schematic cross-sectional view of a thermoformed container in accordance with one embodiment of the invention
  • FIG. 2 is a schematic fragmentary cross-sectional view of the container of FIG. 1 illustrating on an enlarged scale the lid sealed to the container body to show the multi-layer structures of the lid and container body, and the hot melt adhesive therebetween;
  • FIG. 3 is a schematic cross-sectional view of a blow-molded container in accordance with another embodiment of the invention.
  • FIG. 4 is a schematic fragmentary cross-sectional view of a container in accordance with yet another embodiment of the invention having a metal ring and membrane lid closure;
  • FIG. 5 is a schematic fragmentary cross-sectional view of the container of FIG. 4 illustrating on an enlarged scale the lid sealed to the metal ring to show the multi-layer structures of the lid and the hot melt adhesive for sealing the lid to the ring.
  • FIG. 1 illustrates a first embodiment of the invention as applied to a plastic thermoformed container 10 .
  • the container 10 comprises a container body 12 and a lid 14 .
  • the container body 12 is formed by thermoforming a multi-layer high-barrier sheet.
  • the container body 12 has a bottom wall 16 , and an upstanding side wall 18 that preferably flares (i.e., gets larger in diameter) in the upward direction for ease of removal of the container body from the mold (not shown).
  • a radially extending flange 20 is formed as an extension of the side wall.
  • the flange provides a sealing surface to which the lid 14 is sealed.
  • the multi-layer high-barrier sheet that forms the container body can comprise, for example, a first layer 22 forming the inner surface of the container and hence the upper surface of the flange 20 , a second layer 24 , and a third layer 26 , wherein the second layer 24 is disposed between the first layer 22 and the third layer 26 .
  • Tie layers 23 , 25 can be included between the first and second layers and between the second and third layers, respectively, for binding the layers together.
  • the first layer 22 can comprise a polypropylene, which is a good barrier against moisture but is not particularly effective against oxygen.
  • the second layer 24 can be an ethylene vinyl alcohol copolymer (EVOH), which has good oxygen barrier properties but is deleteriously affected by exposure to moisture.
  • EVOH ethylene vinyl alcohol copolymer
  • the third layer 26 can comprise a polypropylene.
  • the polypropylene layers provide moisture barrier performance and protect the EVOH layer from exposure to moisture, and the EVOH layer provides oxygen barrier performance.
  • Various other structures can be used for the multi-layer sheet from which the container body 12 is formed, the invention not being limited to any particular structure.
  • FIG. 2 also shows that the lid 14 can comprise a multi-layer structure similar to that of the container body.
  • the illustrated lid has a first layer 28 , a second layer 30 and a third layer 32 , which can be joined together with tie layers 29 , 31 if necessary or desirable.
  • the first and third layers can comprise a polypropylene, and the second layer can comprise EVOH.
  • Alternative lid constructions can be used, the invention not being limited to any particular lid structure.
  • the lid 14 is bonded to the flange 20 of the container body by a hot melt adhesive 40 .
  • the adhesive 40 is formulated to provide a temperature-dependent bond strength between the lid 14 and the container body 12 . More specifically, the bond strength is relatively low at room temperature so that the lid can be readily peeled from the container body, while the bond strength is higher at retort temperatures of about 100° C. to 120° C.
  • the adhesive preferably comprises a substantially amorphous polyamide-based composition having a glass transition temperature, T g , that is approximately room temperature (e.g., 20° C. to 40° C.). When amorphous polymers are near their glass transition temperature, they tend to lose their adhesiveness.
  • the bond strength provided by the adhesive is relatively low at room temperature.
  • the adhesive has greater adhesiveness and hence provides a stronger bond.
  • the lid can be bonded to the container body firmly enough to withstand retort without failure, and yet the lid can easily be peeled off when the consumer desires to open the container.
  • a suitable adhesive 40 can comprise a polyamide resin having a T g that is less than or equal to 0° C., and a second resin that raises the T g of the adhesive to about room temperature.
  • the polyamide resin can be, for example, the resin available from Arizona Chemical of Jacksonville, Fla., having the designation UNI-REZ® 2617. This resin has a tensile modulus of 205 MPa (30,000 psi), a softening point (ASTM E 28 ring and ball method) of 163° C. to 175° C., and a shear adhesion failure temperature or SAFT (ASTM D 4498 method with a 1 kg. weight) of 150° C.
  • the second resin can be a maleic modified rosin ester.
  • An example of a suitable material is SYLVACOTE® 7071 available from Arizona Chemical. This material is a maleic modified glycerine ester of tall oil rosin, and its recommended applications include as a film-forming resin for nitrocellulose-based packaging-gravure inks that contain acetone, and in lacquer wood furniture sealer and sander coats. It has a softening point (ASTM E 28-67 ring and ball method) of 125° C.
  • the T g -raising resin is added to the polyamide resin in sufficient quantity to raise the T g of the resulting composition to about room temperature.
  • the composition can also contain other components as desired.
  • the adhesive composition can comprise about 70 to 95 weight percent, more preferably about 80 to 90 weight percent, of polyamide resin, and about 30 to 5 weight percent, more preferably about 20 to 10 weight percent, of maleic modified rosin ester.
  • the adhesive should have a shear adhesion failure temperature (SAFT) above the expected temperature of retort, which is typically between about 100° C. and about 120° C. While the addition of the maleic modified rosin ester to the polyamide resin, which on its own has an SAFT of about 150° C., is likely to bring the SAFT of the composition down somewhat below 150° C., it should still be above 120° C.
  • SAFT shear adhesion failure temperature
  • FIG. 3 shows an alternative container 110 having a container body 112 that is formed by coextrusion blow molding.
  • the container body includes a flange 120 to which the lid 114 is bonded by a hot melt adhesive as previously described.
  • the container body is formed by coextruding a parison as a multi-layer structure, enclosing the parison in a mold, inserting a blow pin into the parison, and inflating the parison to fill the mold.
  • blow molding allows the manufacture of container shapes that cannot be made by thermoforming, which is generally limited to tapered shapes that can be lifted out of the open top end of the mold.
  • the molds used in blow molding are formed in left and right halves such that the mold is opened by moving the mold halves apart, and hence molded articles of non-tapered and other shapes can be made, such as illustrated in FIG. 3 .
  • the container body wall can have a multi-layer structure similar to that illustrated in FIG. 2 , or can have alternative structures.
  • FIGS. 4 and 5 illustrate yet another type of container 210 to which the invention is applicable.
  • the container includes a container body 212 , which can be of various materials and constructions including those described above or others, and a metal ring 250 that is affixed to the upper end of the container body.
  • the ring is affixed to the container body by double-seaming, wherein a curled outer edge portion 252 of the ring and a curled top edge portion 213 of the container body are rolled together to provide a hermetic joint therebetween.
  • the ring includes an annular portion 254 that extends radially inwardly from the container body wall and terminates at a radially inner edge 256 , which can be curled as shown.
  • the upper surface of the annular portion 254 constitutes a sealing surface to which the lid 214 of the container is sealed by a hot melt adhesive 240 .
  • the lid 214 can have various constructions.
  • the exemplary construction shown in FIG. 5 includes a first layer 228 , a tie layer 229 , a second layer 230 , a tie layer 231 , and a third layer 232 .
  • the first and third layers can comprise polypropylene
  • the second layer can comprise EVOH.
  • materials other than those listed above can be used.
  • the adhesive instead of the maleic modified glycerine ester of tall oil rosin, the adhesive can employ other T g -raising materials.
  • container body and lid structures have been described that include a barrier structure of the type ⁇ polypropylene/tie/EVOH/tie/polypropylene ⁇ , other structures can be used.
  • the barrier structure can include aluminum oxide-coated polymer film, SiOx-coated polymer film, metallized film, polyacrylonitrile, and others.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Packages (AREA)
US10/847,270 2004-05-17 2004-05-17 Retort container, and hot melt adhesive therefor Abandoned US20050255266A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US10/847,270 US20050255266A1 (en) 2004-05-17 2004-05-17 Retort container, and hot melt adhesive therefor
CA002506902A CA2506902C (fr) 2004-05-17 2005-05-06 Contenant sterilisable en autoclave, et adhesif thermofusible connexe
EP05252847A EP1598404A1 (fr) 2004-05-17 2005-05-10 Récipient stérilisable et adhésif thermofusible approprié
MXPA05005093A MXPA05005093A (es) 2004-05-17 2005-05-12 Envase esterilizable y adhesivo de masa fundida caliente para el mismo.
BR0501837-4A BRPI0501837A (pt) 2004-05-17 2005-05-16 Recipiente em retorta e adesivo de fusão quente para o mesmo

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US10/847,270 US20050255266A1 (en) 2004-05-17 2004-05-17 Retort container, and hot melt adhesive therefor

Publications (1)

Publication Number Publication Date
US20050255266A1 true US20050255266A1 (en) 2005-11-17

Family

ID=34941215

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/847,270 Abandoned US20050255266A1 (en) 2004-05-17 2004-05-17 Retort container, and hot melt adhesive therefor

Country Status (5)

Country Link
US (1) US20050255266A1 (fr)
EP (1) EP1598404A1 (fr)
BR (1) BRPI0501837A (fr)
CA (1) CA2506902C (fr)
MX (1) MXPA05005093A (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015195933A2 (fr) 2014-06-18 2015-12-23 Sonoco Development, Inc. Fermeture pour contenant de stérilisation en autoclave
RU2610666C2 (ru) * 2010-12-16 2017-02-14 Баркон Ньютрасайнс (Мб) Корп. Соевые белковые продукты с улучшенной водосвязывающей способностью

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US71921A (en) * 1867-12-10 Improved aerial carriage and way
US71923A (en) * 1867-12-10 Improved aerial carriage and way
US168790A (en) * 1875-10-11 Improvement in cigarette-makers
US215591A (en) * 1879-05-20 Improvement in permutation-locks
US3462284A (en) * 1966-11-16 1969-08-19 Gen Mills Inc Pressure sensitive adhesive
US3765561A (en) * 1972-03-10 1973-10-16 Continental Can Co Easy opening container provided with opening edge protective hot melt adhesive band
US4773558A (en) * 1986-02-28 1988-09-27 Toyo Seikan Kaisha, Ltd. Easily-openable closure for seamed can
US5204181A (en) * 1988-10-12 1993-04-20 Toyo Seikan Kaisha, Ltd. Heat-sealed closure for polyester container and container having said closure
US5273797A (en) * 1987-01-08 1993-12-28 Exxon Chemical Patents Inc. Food package, retort lidding, and coextruded film therefor
US5407751A (en) * 1985-11-29 1995-04-18 American National Can Company Easy peel film structure especially for retortable lidstock
US6332552B1 (en) * 1999-02-16 2001-12-25 Ishida Co., Ltd. Container closure
US6440530B1 (en) * 1998-12-16 2002-08-27 Alcan Technology & Management Ltd. Lids for closing off containers

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE755095A (fr) * 1969-08-20 1971-02-22 United Glass Ltd Procede de scellement de recipients
GB8901419D0 (en) * 1989-01-23 1989-03-15 Heinz Co H J Method of sealing plastics food containers

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US71921A (en) * 1867-12-10 Improved aerial carriage and way
US71923A (en) * 1867-12-10 Improved aerial carriage and way
US168790A (en) * 1875-10-11 Improvement in cigarette-makers
US215591A (en) * 1879-05-20 Improvement in permutation-locks
US3462284A (en) * 1966-11-16 1969-08-19 Gen Mills Inc Pressure sensitive adhesive
US3765561A (en) * 1972-03-10 1973-10-16 Continental Can Co Easy opening container provided with opening edge protective hot melt adhesive band
US5407751A (en) * 1985-11-29 1995-04-18 American National Can Company Easy peel film structure especially for retortable lidstock
US4773558A (en) * 1986-02-28 1988-09-27 Toyo Seikan Kaisha, Ltd. Easily-openable closure for seamed can
US5273797A (en) * 1987-01-08 1993-12-28 Exxon Chemical Patents Inc. Food package, retort lidding, and coextruded film therefor
US5204181A (en) * 1988-10-12 1993-04-20 Toyo Seikan Kaisha, Ltd. Heat-sealed closure for polyester container and container having said closure
US5721028A (en) * 1988-10-12 1998-02-24 Toyo Seikan Kaisha, Ltd. Heat-sealed closure for polyester container
US6440530B1 (en) * 1998-12-16 2002-08-27 Alcan Technology & Management Ltd. Lids for closing off containers
US6332552B1 (en) * 1999-02-16 2001-12-25 Ishida Co., Ltd. Container closure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2610666C2 (ru) * 2010-12-16 2017-02-14 Баркон Ньютрасайнс (Мб) Корп. Соевые белковые продукты с улучшенной водосвязывающей способностью
WO2015195933A2 (fr) 2014-06-18 2015-12-23 Sonoco Development, Inc. Fermeture pour contenant de stérilisation en autoclave
US10239667B2 (en) 2014-06-18 2019-03-26 Sonoco Development, Inc. Closure for retort container
US10597201B2 (en) 2014-06-18 2020-03-24 Sonoco Development, Inc. Closure for retort container

Also Published As

Publication number Publication date
CA2506902C (fr) 2009-07-21
MXPA05005093A (es) 2005-11-21
BRPI0501837A (pt) 2006-01-10
EP1598404A1 (fr) 2005-11-23
CA2506902A1 (fr) 2005-11-17

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Legal Events

Date Code Title Description
AS Assignment

Owner name: SONOCO DEVELOPMENT, INC., SOUTH CAROLINA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:NOMULA, SRINIVAS;REEL/FRAME:015347/0743

Effective date: 20040507

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION