US20040252517A1 - Headlamp for vehicle - Google Patents

Headlamp for vehicle Download PDF

Info

Publication number
US20040252517A1
US20040252517A1 US10/809,871 US80987104A US2004252517A1 US 20040252517 A1 US20040252517 A1 US 20040252517A1 US 80987104 A US80987104 A US 80987104A US 2004252517 A1 US2004252517 A1 US 2004252517A1
Authority
US
United States
Prior art keywords
light emitting
light
emitting chip
reflecting
cutoff line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US10/809,871
Other versions
US7108412B2 (en
Inventor
Hiroyuki Ishida
Kiyoshi Sazuka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koito Manufacturing Co Ltd
Original Assignee
Koito Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koito Manufacturing Co Ltd filed Critical Koito Manufacturing Co Ltd
Assigned to KOITO MANUFACTURING CO., LTD. reassignment KOITO MANUFACTURING CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ISHIDA, HIROYUKI, SAZUKA, KIYOSHI
Publication of US20040252517A1 publication Critical patent/US20040252517A1/en
Application granted granted Critical
Publication of US7108412B2 publication Critical patent/US7108412B2/en
Expired - Fee Related legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/36Combinations of two or more separate reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/33Multi-surface reflectors, e.g. reflectors with facets or reflectors with portions of different curvature
    • F21S41/337Multi-surface reflectors, e.g. reflectors with facets or reflectors with portions of different curvature the reflector having a structured surface, e.g. with facets or corrugations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/147Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • F21S41/148Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/155Surface emitters, e.g. organic light emitting diodes [OLED]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/33Multi-surface reflectors, e.g. reflectors with facets or reflectors with portions of different curvature
    • F21S41/334Multi-surface reflectors, e.g. reflectors with facets or reflectors with portions of different curvature the reflector consisting of patch like sectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a vehicle headlamp that forms a light distribution pattern having a horizontal cutoff line by a reflecting optical system comprising a light source including a semiconductor light emitting unit.
  • JP-A-2001-332104 discloses a marker lamp for a vehicle in which a plurality of lighting units using light emitting diodes as light sources are arranged.
  • the light distribution pattern is formed as the aggregate of the inverted image of a light source in a headlamp for a vehicle having a reflecting optical system that reflects a light emitted from the light source toward the front part of a lighting unit by a reflector.
  • the present invention need not address this object, or any other objects.
  • the present invention provides a reflecting optical system that includes a vehicle headlamp constituted to form a light distribution pattern having a horizontal cutoff line by a first reflecting optical system comprising a first light source including a semiconductor light emitting unit in which an almost rectangular light emitting chip is covered with an almost hemispherical mold lens and a first reflector for reflecting a light emitted from the first light source toward a front part of a lighting unit.
  • the first light source is provided such that the light emitting chip is turned in an almost horizontal direction with one side of the light emitting chip set almost horizontally, and the first reflecting optical system forms the horizontal cutoff line by selectively utilizing a light emitted from the first light source and reflected by the first reflector which is reflected in a reflecting region positioned in an almost front direction of the light emitting chip.
  • the “light distribution pattern having a horizontal cutoff line” may be a so-called light distribution pattern for a low beam, and other light distribution patterns may be used.
  • the type of the “semiconductor light emitting unit” is not particularly restricted but a light emitting diode or a laser diode can be employed, for example but not by way of limitation.
  • the “first light source” has the light emitting chip provided in the almost horizontal direction
  • the specific orientation of the almost horizontal direction is not particularly restricted, but may employ a destination toward the side of the lighting unit or an inclined destination to the side of the lighting unit in a longitudinal direction, for example but not by way of limitation.
  • FIG. 1 is a front view showing a headlamp for a vehicle according to an exemplary, non-limiting embodiment of the present invention
  • FIG. 2 is a sectional view taken along a line II-II in FIG. 1 according to an exemplary, non-limiting embodiment of the present invention
  • FIG. 3 is a perspective view showing a light distribution pattern for a low beam formed on a virtual vertical screen positioned 25 m away from a front of a lighting unit, with a light irradiation from the vehicle headlamp according to an exemplary, non-limiting embodiment of the present invention
  • FIG. 4 is a view showing how a light emitting chip is observed when a light emitting diode constituting a first light source of the vehicle headlamp is observed from an outside according to an exemplary, non-limiting embodiment of the present invention
  • FIG. 5 is a view showing the image of the first light source and a horizontal cutoff line forming pattern formed on the virtual vertical screen by a light reflected from a reflecting region positioned in the almost front direction of the light emitting chip in a first reflector of the vehicle headlamp, according to an exemplary, non-limiting embodiment of the present invention.
  • FIG. 6 is a view showing the image of a second light source and an oblique cutoff line forming pattern formed on the virtual vertical screen by a light reflected from a reflecting region positioned in the almost front direction of the light emitting chip in a second reflector of the vehicle headlamp according to an exemplary, non-limiting embodiment of the present invention.
  • FIG. 1 is a front view showing a headlamp 10 for a vehicle according to an exemplary, non-limiting embodiment of the present invention
  • FIG. 2 is a sectional view taken along a line II-II in FIG. 1.
  • the headlamp 10 for a vehicle is a lighting unit that forms a light distribution pattern for a low beam, and includes a reflector unit 12 and a transparent cover 14 attached to an opening portion on the front end of the reflector unit 12 .
  • the reflector unit 12 includes a first reflecting optical system 20 having a first light source 16 and a first reflector 18 , and a second reflecting optical system 30 having a second light source 26 and a second reflector 28 .
  • Both of the first and second light sources 16 and 26 include light emitting diodes formed by covering rectangular light emitting chips 22 with hemispherical mold lenses 24 , and are supported by a common holder 32 .
  • the first and second reflectors 18 and 28 are formed integrally.
  • the first light source 16 is provided such that the light emitting chip 22 is turned in a left and horizontal direction with one side of the light emitting chip 22 set horizontally.
  • the second light source 26 is provided in such a manner that the light emitting chip 22 is turned in a downward inclined direction at about 15 degrees to a right and horizontal direction with one side of the light emitting chip 22 set horizontally.
  • a reflecting surface 18 a of the first reflector 18 is provided with a plurality of reflecting units 18 s by setting, as a central axis, an optical axis Ax 1 extended in a longitudinal direction to pass through the center position of the surface of the light emitting chip 22 in the first light source 16 and using, as a reference plane, a paraboloid of revolution setting the center position of the surface of the light emitting chip 22 to be a focal point.
  • a reflecting surface 28 a of the second reflector 28 is provided with a plurality of reflecting units 28 s by setting, as a central axis, an optical axis Ax 2 extended in a longitudinal direction to pass through the center position of the surface of the light emitting chip 22 in the second light source 26 and using, as a reference plane, a paraboloid of revolution setting the center position of the surface of the light emitting chip 22 to be a focal point.
  • FIG. 3 is a perspective view showing a light distribution pattern PL for a low beam formed on a virtual vertical screen 25 m in front of a lighting unit with a light irradiated forward from the headlamp 10 .
  • the light distribution pattern PL for a low beam is a left light distribution pattern having horizontal and oblique cutoff lines CL 1 and CL 2 on an upper edge thereof.
  • the light distribution pattern is formed as a synthetic light distribution pattern obtained by two light distribution patterns formed by means of the first and second reflecting optical systems 20 and 30 .
  • the position of an elbow point E at an intersection of both cutoff lines CL 1 and CL 2 is set downward by approximately 0.5 to 0.6 degree of H-V as a vanishing point in the front direction of the lighting unit, and a hot zone HZ as a region having a high luminous intensity is formed in a slightly leftward position with respect to the elbow point E.
  • a horizontal cutoff line forming pattern Pa for forming the horizontal cutoff line CL 1 is formed by a light reflected from a reflecting region Za positioned substantially in front of the light emitting chip 22 of the first light source 16 in the reflecting surface 18 a of the first reflector 18 . This is shown more specifically in FIG. 2.
  • Horizontal cutoff line reinforcing patterns Pb and Pc for reinforcing the horizontal cutoff line forming pattern Pa are formed by a light reflected from a reflecting region Zb positioned on an outer peripheral side of the reflecting region Za, and a light reflected from a reflecting region Zc positioned on an inner peripheral side thereof.
  • an oblique cutoff line forming pattern Pd for forming the oblique cutoff line CL 2 is formed by a light reflected from a reflecting region Zd positioned substantially in front of the light emitting chip 22 of the second light source 26 in the reflecting plane 28 a of the second reflector 28 .
  • Oblique cutoff line reinforcing patterns Pe and Pf for reinforcing the oblique cutoff line forming pattern Pd are formed by a light reflected from a reflecting region Ze positioned on an outer peripheral side of the reflecting region Zd and a light reflected from a reflecting region Zf positioned on an inner peripheral side thereof.
  • Portions other than the oblique cutoff line forming patterns Pa and Pd and the oblique cutoff line reinforcing patterns Pb, Pc, Pe and Pf in the light distribution pattern PL for a low beam are formed by lights reflected from regions other than the reflecting regions Za, Zb and Zc on the reflecting surface 18 a and regions other than the reflecting regions Zd, Ze and Zf on the reflecting surface 28 a.
  • the horizontal cutoff line CL 1 and the oblique cutoff line CL 2 are formed by selectively utilizing the lights reflected from the first and second reflectors 18 and 28 , which are reflected in the reflecting regions Za and Zd positioned substantially in front of the light emitting chips 22 of the first and second light sources 16 and 26 .
  • the foregoing occurs for at least the following reasons.
  • the light emitting chip 22 originally having a shape shown by a two-dotted chain line appears enlarged as shown by a solid line.
  • the first light source 16 when the first light source 16 is observed in a front direction, the light emitting chip 22 is seen with an almost rectangular shape maintained as seen in a direction of an arrow A in FIGS. 4 ( a )-( b ).
  • the light emitting chip 22 appears deformed in a substantially trapezoidal shape, as seen in a direction of an arrow B or arrow C in FIGS. 4 ( a )-( b ).
  • the shape of the light emitting chip 22 can be regarded to be almost rectangular within a range of an angle ⁇ around the front direction of the light emitting chip 22 .
  • the angle ⁇ has a value of approximately 50 degrees.
  • a region positioned within a range of the angle ⁇ on the reflecting surface 18 a of the first reflector 18 is set to be the reflecting region Za. Furthermore, a region positioned within a range of the angle ⁇ on the reflecting surface 28 a of the second reflector 28 is set as the reflecting region Zd.
  • the image of the first light source 16 is formed as an inverted image on the virtual vertical screen by the light reflected from the first reflector 18 .
  • images Ia, Ib and Ic of the first light source 16 formed by the lights reflected from the reflecting regions Za, Zb and Zc have shapes obtained by rotating, by 180 degrees, the shape of the light emitting chip 22 , which is shown in the solid line of FIG. 4( b ). This effect is shown in FIG. 5.
  • the image Ia formed by the light reflected from the reflecting region Za becomes almost rectangular, and the images Ib and Ic formed by the lights reflected from the reflecting regions Zb and Zc become almost trapezoidal.
  • the image Ib formed by the light reflected from the reflecting region Zb is smaller than the image Ic formed by the light reflected from the reflecting region Zc, depending on a difference in a distance from the light emitting chip 22 to each of the reflecting regions Za, Zb and Zc.
  • the images Ia, Ib and Ic of the first light source 16 are actually formed as the horizontal cutoff line forming pattern Pa and the horizontal cutoff line reinforcing patterns Pb and Pc by the deflecting and diffusing functions of the reflecting units 18 s formed on the reflecting surface 18 a of the first reflector 18 .
  • the horizontal cutoff line forming pattern Pa is formed by downwardly deflecting the image Ia of the reflecting region Za to a position in which an upper edge thereof is level with the horizontal cutoff line CL 1 , and carrying out deflection and diffusion in a horizontal direction.
  • the image Ia takes an almost rectangular shape and the upper edge thereof is extended in an almost horizontal direction.
  • the upper edge has a high contrast ratio. Consequently, it is possible to obtain the clear horizontal cutoff line CL 1 .
  • the horizontal cutoff line reinforcing patterns Pb and Pc are formed by downward deflecting the images Ib and Ic of the reflecting regions Zb and Zc to a position in which they are hidden under the horizontal cutoff line CL 1 , and carrying out deflection and diffusion in a horizontal direction.
  • the images Ib and Ic take substantially trapezoidal shapes and have upper edges that extend obliquely.
  • the upper edges do not have high contrast ratios. Since the patterns Pb and Pc are hidden under the horizontal cutoff line CL 1 , however, glare generation can be prevented.
  • the horizontal cutoff line reinforcing patterns Pb and Pc it is possible to maintain a brightness under the horizontal cutoff line forming pattern Pa and on both sides in the horizontal direction.
  • the image of the second light source 26 is formed as an inverted image on the virtual vertical screen by the light reflected from the second reflector 28 . If the reflecting surface 28 a is a paraboloid of revolution, images Id, Ie and If of the second light source 26 formed by the lights reflected from the reflecting regions Zd, Ze and Zf have shapes obtained by rotating, by 180 degrees, the shape of the light emitting chip 22 shown in the solid line of FIG. 4( b ) in an inclination state of about 15 degrees, as shown in FIG. 6.
  • the image Id formed by the light reflected from the reflecting region Zd becomes substantially rectangular, and the images Ie and If formed by the lights reflected from the reflecting regions Ze and Zf become substantially trapezoidal.
  • the image Ie formed by the light reflected from the reflecting region Ze is smaller than the image If formed by the light reflected from the reflecting region Zf depending on a difference in a distance from the light emitting chip 22 to each of the reflecting regions Zd, Ze and Zf.
  • the images Id, Ie and If of the second light source 26 are formed as the oblique cutoff line forming pattern Pd and the oblique cutoff line reinforcing patterns Pe and Pf by the deflecting and diffusing functions of the reflecting units 28 s formed on the reflecting surface 28 a of the second reflector 28 .
  • the oblique cutoff line forming pattern Pd is formed by downward deflecting the image Id of the reflecting region Zd to a position in which an upper edge thereof is on the level with the oblique cutoff line CL 2 and carrying out deflection and diffusion in a direction which is inclined by about 15 degrees with respect to a horizontal direction.
  • the image Id takes a substantially rectangular shape and the upper edge thereof is extended in a direction which is inclined by approximately 15 degrees with respect to the horizontal direction.
  • the upper edge has a high contrast ratio. Consequently, it is possible to obtain the clear oblique cutoff line CL 2 .
  • the oblique cutoff line reinforcing patterns Pe and Pf are formed by downward deflecting the images Ie and If of the reflecting regions Ze and Zf to a position in which they are hidden under the oblique cutoff line CL 2 and carrying out deflection and diffusion in a direction which is inclined by about 15 degrees with respect to the horizontal direction.
  • the images Ie and If take substantially shapes and have upper edges extended in a different direction from the oblique cutoff line CL 2 .
  • the upper edges do not have high contrast ratios. Since the patterns Pe and Pf are hidden under the oblique cutoff line CL 2 , however, glare generation can be prevented.
  • the oblique cutoff line reinforcing patterns Pe and Pf it is possible to maintain a brightness under the oblique cutoff line forming pattern Pd and on both sides in the oblique direction.
  • the headlamp 10 for a vehicle is constituted to form a light distribution pattern having the horizontal cutoff line CL 1 by the first reflecting optical system 20 comprising the first light source 16 including the light emitting diode in which the rectangular light emitting chip 22 is covered with the hemispherical mold lens 24 and the first reflector 18 for reflecting a light emitted from the first light source 16 toward the front part of the lighting unit.
  • the first light source 16 is provided such that the light emitting chip 22 is turned in the horizontal direction with one side of the light emitting chip 22 set almost horizontally, and furthermore, the first reflecting optical system 20 is constituted to form the horizontal cutoff line CL 1 by selectively utilizing a light emitted from the first light source 16 and reflected by the first reflector 18 which is reflected in the reflecting region Za positioned in the almost front direction of the light emitting chip 22 . Therefore, at least the following functions and advantages can be obtained.
  • the present invention has various advantages.
  • the light emitting chip 22 of the first light source 16 is formed rectangularly and turned in the horizontal direction with the side set horizontally. Therefore, the inverted image of the first light source 16 formed on the virtual vertical screen provided in the forward part of the lighting unit by the light reflected in the reflecting region Za positioned in the almost front direction of the light emitting chip 22 becomes the almost rectangular image Ia having an upper edge extended almost horizontally.
  • the almost rectangular image Ia is utilized to form the horizontal cutoff line forming pattern Pa. Consequently, it is possible to obtain the clear horizontal cutoff line CL 1 .
  • the generation of glare can be suppressed effectively.
  • a light distribution pattern having the oblique cutoff line CL 2 rising obliquely from the horizontal cutoff line CL 1 at about 15 degrees is formed by the second reflecting optical system 30 comprising the second light source 26 including the light emitting diode in which the rectangular light emitting chip 22 is covered with the hemispherical mold lens 24 and the second reflector 28 for reflecting a light emitted from the second light source 26 toward the front part of the lighting unit.
  • the second light source 26 is provided such that the light emitting chip 22 is turned in a direction which is downward inclined at about 15 degrees with respect to the horizontal direction with one side of the light emitting chip 22 set horizontally.
  • the second reflecting optical system 30 forms the oblique cutoff line CL 2 by selectively utilizing a light emitted from the second light source 26 and reflected by the second reflector 28 which is reflected in the reflecting region Zd positioned in the almost front direction of the light emitting chip 22 . Therefore, the following functions and advantages can be obtained.
  • the light emitting chip 22 of the second light source 26 is formed rectangularly and is turned in the direction which is downward inclined at about 15 degrees with respect to the horizontal direction with the side set horizontally. Therefore, the inverted image of the second light source 26 which is formed on the virtual vertical screen provided in the forward part of the lighting unit by the light reflected in the reflecting region Zd positioned in the almost front direction of the light emitting chip 22 becomes the almost rectangular image Id having an upper edge rising obliquely at about 15 degrees with respect to the horizontal direction.
  • the almost rectangular image Id is utilized to form the oblique cutoff line forming pattern Pd. Consequently, it is possible to obtain the clear oblique cutoff line CL 2 .
  • the distant visibility of a self-car driver can be maintained, and furthermore, the generation of glare can be suppressed effectively.
  • the first reflector 18 and the second reflector 28 are formed integrally. Therefore, the positional relationship between the horizontal cutoff line CL 1 and the oblique cutoff line CL 2 can be decided. Moreover, the aiming regulation of the headlamp 10 for a vehicle can be collectively carried out for both of the first and second reflecting optical systems 20 and 30 .
  • the image Ia of the reflecting region Za and the image Id of the reflecting region Zd are deflected downward to the position in which the upper edges thereof are level with the horizontal cutoff line CL 1 and the oblique cutoff line CL 2 .
  • the optical axes Ax 1 and Ax 2 may be previously set downward corresponding to the downward deflection. In such a case, the concavo-convex amount of each of the reflecting units 18 s and 28 s can be reduced. Consequently, it is possible to easily form the reflecting surfaces 18 a and 28 a.
  • the lights emitted from the first and second light sources 16 and 26 which are reflected by the first and second reflectors 18 and 28 are subjected to deflecting and diffusing control by the reflecting units 18 s and 28 s formed on the reflecting surfaces 18 a and 28 a in the embodiment, it is also possible to employ a structure in which a plurality of lens units is formed on the transparent cover 14 and the deflecting and diffusing control is carried out by refraction.
  • the headlamp 10 for a vehicle comprises one first reflecting optical system 20 and one second reflecting optical system 30 in the embodiment, it is also possible to employ a structure in which the first and second reflecting optical systems 20 and 30 are provided in plural sets. In such a case, the light distribution pattern PL for a low beam can have a higher brightness.

Abstract

A vehicle headlamp structure includes a light distribution pattern having a horizontal cutoff line formed by a first reflecting optical system. The structure includes a first light source including a light emitting diode in which a rectangular light emitting chip is covered with a hemispherical mold lens, and a first reflector for reflecting a light emitted from the first light source toward a front part of a lighting unit. In that case, the first light source is provided in such a manner that the light emitting chip is turned in a horizontal direction with one side of the light emitting chip set horizontally. The horizontal cutoff line is formed by selectively utilizing a light emitted from the first light source and reflected by the first reflector, which is reflected in a reflecting region Za positioned in an almost front direction of the light emitting chip.

Description

  • The present application claims foreign priority based on Japanese Patent Application No. 2003-097080, filed Mar. 31, 2003, the contents of which are incorporated herein by reference. [0001]
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention [0002]
  • The present invention relates to a vehicle headlamp that forms a light distribution pattern having a horizontal cutoff line by a reflecting optical system comprising a light source including a semiconductor light emitting unit. [0003]
  • 2. Background of the Related Art [0004]
  • In a related art marker lamp for a vehicle, such as a tail lamp, a light emitting diode has often been used as a light source. For example, JP-A-2001-332104, the contents of which is incorporated herein by reference, discloses a marker lamp for a vehicle in which a plurality of lighting units using light emitting diodes as light sources are arranged. [0005]
  • In recent years, the luminance of the related art light emitting diode has been enhanced. Therefore, there is a growing tendency to employ the light emitting diode as the light source of a headlamp for a vehicle. [0006]
  • However, a large number of light emitting diodes have such a structure that an almost rectangular light emitting chip is covered with an almost hemispherical mold lens as described in the above-referenced JP-A-2001-332104. When the light emitting diode is employed as the light source of the vehicle headlamp, various related art problems occur. [0007]
  • For example, but not by way of limitation, in the related art vehicle headlamp, it is necessary to employ a structure in which a light distribution pattern having a horizontal cutoff line can be formed so as not to produce glare to a driver in an oncoming car. In that case, the light distribution pattern is formed as the aggregate of the inverted image of a light source in a headlamp for a vehicle having a reflecting optical system that reflects a light emitted from the light source toward the front part of a lighting unit by a reflector. [0008]
  • At this time, the image of a light emitting chip is greatly deformed, depending on the position of a light incidence on the reflector by the convex lens action of a mold lens. Therefore, a horizontal cutoff line cannot be formed clearly. For this reason, there is a related art problem in that the generation of glare cannot be suppressed effectively. [0009]
  • SUMMARY OF THE INVENTION
  • It is an object of the invention to provide a vehicle headlamp capable of effectively suppressing generation of glare when a light distribution pattern having a horizontal cutoff line is formed by a reflecting optical system that includes a light source having a semiconductor light emitting unit. However, the present invention need not address this object, or any other objects. [0010]
  • To achieve at least the foregoing object, the present invention provides a reflecting optical system that includes a vehicle headlamp constituted to form a light distribution pattern having a horizontal cutoff line by a first reflecting optical system comprising a first light source including a semiconductor light emitting unit in which an almost rectangular light emitting chip is covered with an almost hemispherical mold lens and a first reflector for reflecting a light emitted from the first light source toward a front part of a lighting unit. In the foregoing system, the first light source is provided such that the light emitting chip is turned in an almost horizontal direction with one side of the light emitting chip set almost horizontally, and the first reflecting optical system forms the horizontal cutoff line by selectively utilizing a light emitted from the first light source and reflected by the first reflector which is reflected in a reflecting region positioned in an almost front direction of the light emitting chip. [0011]
  • The “light distribution pattern having a horizontal cutoff line” may be a so-called light distribution pattern for a low beam, and other light distribution patterns may be used. [0012]
  • The type of the “semiconductor light emitting unit” is not particularly restricted but a light emitting diode or a laser diode can be employed, for example but not by way of limitation. [0013]
  • While the “first light source” has the light emitting chip provided in the almost horizontal direction, the specific orientation of the almost horizontal direction is not particularly restricted, but may employ a destination toward the side of the lighting unit or an inclined destination to the side of the lighting unit in a longitudinal direction, for example but not by way of limitation.[0014]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a front view showing a headlamp for a vehicle according to an exemplary, non-limiting embodiment of the present invention, [0015]
  • FIG. 2 is a sectional view taken along a line II-II in FIG. 1 according to an exemplary, non-limiting embodiment of the present invention, [0016]
  • FIG. 3 is a perspective view showing a light distribution pattern for a low beam formed on a virtual vertical screen positioned [0017] 25 m away from a front of a lighting unit, with a light irradiation from the vehicle headlamp according to an exemplary, non-limiting embodiment of the present invention,
  • FIG. 4 is a view showing how a light emitting chip is observed when a light emitting diode constituting a first light source of the vehicle headlamp is observed from an outside according to an exemplary, non-limiting embodiment of the present invention, [0018]
  • FIG. 5 is a view showing the image of the first light source and a horizontal cutoff line forming pattern formed on the virtual vertical screen by a light reflected from a reflecting region positioned in the almost front direction of the light emitting chip in a first reflector of the vehicle headlamp, according to an exemplary, non-limiting embodiment of the present invention, and [0019]
  • FIG. 6 is a view showing the image of a second light source and an oblique cutoff line forming pattern formed on the virtual vertical screen by a light reflected from a reflecting region positioned in the almost front direction of the light emitting chip in a second reflector of the vehicle headlamp according to an exemplary, non-limiting embodiment of the present invention.[0020]
  • DETAILED DESCRIPTION OF THE INVENTION
  • An exemplary, non-limiting embodiment of the present invention will be described below with reference to the drawings. [0021]
  • FIG. 1 is a front view showing a [0022] headlamp 10 for a vehicle according to an exemplary, non-limiting embodiment of the present invention, and FIG. 2 is a sectional view taken along a line II-II in FIG. 1.
  • The [0023] headlamp 10 for a vehicle is a lighting unit that forms a light distribution pattern for a low beam, and includes a reflector unit 12 and a transparent cover 14 attached to an opening portion on the front end of the reflector unit 12.
  • The [0024] reflector unit 12 includes a first reflecting optical system 20 having a first light source 16 and a first reflector 18, and a second reflecting optical system 30 having a second light source 26 and a second reflector 28. Both of the first and second light sources 16 and 26 include light emitting diodes formed by covering rectangular light emitting chips 22 with hemispherical mold lenses 24, and are supported by a common holder 32. Moreover, the first and second reflectors 18 and 28 are formed integrally.
  • The [0025] first light source 16 is provided such that the light emitting chip 22 is turned in a left and horizontal direction with one side of the light emitting chip 22 set horizontally. On the other hand, the second light source 26 is provided in such a manner that the light emitting chip 22 is turned in a downward inclined direction at about 15 degrees to a right and horizontal direction with one side of the light emitting chip 22 set horizontally.
  • A [0026] reflecting surface 18 a of the first reflector 18 is provided with a plurality of reflecting units 18 s by setting, as a central axis, an optical axis Ax1 extended in a longitudinal direction to pass through the center position of the surface of the light emitting chip 22 in the first light source 16 and using, as a reference plane, a paraboloid of revolution setting the center position of the surface of the light emitting chip 22 to be a focal point.
  • On the other hand, a [0027] reflecting surface 28 a of the second reflector 28 is provided with a plurality of reflecting units 28 s by setting, as a central axis, an optical axis Ax2 extended in a longitudinal direction to pass through the center position of the surface of the light emitting chip 22 in the second light source 26 and using, as a reference plane, a paraboloid of revolution setting the center position of the surface of the light emitting chip 22 to be a focal point.
  • FIG. 3 is a perspective view showing a light distribution pattern PL for a low beam formed on a virtual vertical screen [0028] 25 m in front of a lighting unit with a light irradiated forward from the headlamp 10.
  • The light distribution pattern PL for a low beam is a left light distribution pattern having horizontal and oblique cutoff lines CL[0029] 1 and CL2 on an upper edge thereof. The light distribution pattern is formed as a synthetic light distribution pattern obtained by two light distribution patterns formed by means of the first and second reflecting optical systems 20 and 30.
  • In the low beam light distribution pattern PL, the position of an elbow point E at an intersection of both cutoff lines CL[0030] 1 and CL2 is set downward by approximately 0.5 to 0.6 degree of H-V as a vanishing point in the front direction of the lighting unit, and a hot zone HZ as a region having a high luminous intensity is formed in a slightly leftward position with respect to the elbow point E.
  • In the light distribution pattern PL for a low beam, a horizontal cutoff line forming pattern Pa for forming the horizontal cutoff line CL[0031] 1 is formed by a light reflected from a reflecting region Za positioned substantially in front of the light emitting chip 22 of the first light source 16 in the reflecting surface 18 a of the first reflector 18. This is shown more specifically in FIG. 2.
  • Horizontal cutoff line reinforcing patterns Pb and Pc for reinforcing the horizontal cutoff line forming pattern Pa are formed by a light reflected from a reflecting region Zb positioned on an outer peripheral side of the reflecting region Za, and a light reflected from a reflecting region Zc positioned on an inner peripheral side thereof. [0032]
  • In the light distribution pattern PL for a low beam, an oblique cutoff line forming pattern Pd for forming the oblique cutoff line CL[0033] 2 is formed by a light reflected from a reflecting region Zd positioned substantially in front of the light emitting chip 22 of the second light source 26 in the reflecting plane 28 a of the second reflector 28. Oblique cutoff line reinforcing patterns Pe and Pf for reinforcing the oblique cutoff line forming pattern Pd are formed by a light reflected from a reflecting region Ze positioned on an outer peripheral side of the reflecting region Zd and a light reflected from a reflecting region Zf positioned on an inner peripheral side thereof.
  • Portions other than the oblique cutoff line forming patterns Pa and Pd and the oblique cutoff line reinforcing patterns Pb, Pc, Pe and Pf in the light distribution pattern PL for a low beam are formed by lights reflected from regions other than the reflecting regions Za, Zb and Zc on the reflecting [0034] surface 18 a and regions other than the reflecting regions Zd, Ze and Zf on the reflecting surface 28 a.
  • As described above, in the first and second reflecting [0035] optical systems 20 and 30, the horizontal cutoff line CL1 and the oblique cutoff line CL2 are formed by selectively utilizing the lights reflected from the first and second reflectors 18 and 28, which are reflected in the reflecting regions Za and Zd positioned substantially in front of the light emitting chips 22 of the first and second light sources 16 and 26. The foregoing occurs for at least the following reasons.
  • As shown in FIG. 4([0036] a), when the light emitting diode constituting the first light source 16 is observed from the outside, the light emitting chip 22 is seen enlargingly by the convex lens action of the mold lens 24. At this time, the shape of the light emitting chip 22 appears distorted greatly depending on a direction of observation.
  • More specifically, in FIG. 4([0037] b), the light emitting chip 22 originally having a shape shown by a two-dotted chain line appears enlarged as shown by a solid line. In other words, when the first light source 16 is observed in a front direction, the light emitting chip 22 is seen with an almost rectangular shape maintained as seen in a direction of an arrow A in FIGS. 4(a)-(b). When the observation is carried out in a direction substantially shifted from the front direction, the light emitting chip 22 appears deformed in a substantially trapezoidal shape, as seen in a direction of an arrow B or arrow C in FIGS. 4(a)-(b). In that case, the shape of the light emitting chip 22 can be regarded to be almost rectangular within a range of an angle θ around the front direction of the light emitting chip 22. The angle θ has a value of approximately 50 degrees.
  • As shown in FIG. 2, a region positioned within a range of the angle θ on the [0038] reflecting surface 18 a of the first reflector 18 is set to be the reflecting region Za. Furthermore, a region positioned within a range of the angle θ on the reflecting surface 28 a of the second reflector 28 is set as the reflecting region Zd.
  • The image of the [0039] first light source 16 is formed as an inverted image on the virtual vertical screen by the light reflected from the first reflector 18. At this time, if the reflecting surface 18 a is a paraboloid of revolution, images Ia, Ib and Ic of the first light source 16 formed by the lights reflected from the reflecting regions Za, Zb and Zc have shapes obtained by rotating, by 180 degrees, the shape of the light emitting chip 22, which is shown in the solid line of FIG. 4(b). This effect is shown in FIG. 5.
  • In other words, the image Ia formed by the light reflected from the reflecting region Za becomes almost rectangular, and the images Ib and Ic formed by the lights reflected from the reflecting regions Zb and Zc become almost trapezoidal. In that case, the image Ib formed by the light reflected from the reflecting region Zb is smaller than the image Ic formed by the light reflected from the reflecting region Zc, depending on a difference in a distance from the [0040] light emitting chip 22 to each of the reflecting regions Za, Zb and Zc.
  • The images Ia, Ib and Ic of the [0041] first light source 16 are actually formed as the horizontal cutoff line forming pattern Pa and the horizontal cutoff line reinforcing patterns Pb and Pc by the deflecting and diffusing functions of the reflecting units 18 s formed on the reflecting surface 18 a of the first reflector 18.
  • In that case, the horizontal cutoff line forming pattern Pa is formed by downwardly deflecting the image Ia of the reflecting region Za to a position in which an upper edge thereof is level with the horizontal cutoff line CL[0042] 1, and carrying out deflection and diffusion in a horizontal direction. At this time, the image Ia takes an almost rectangular shape and the upper edge thereof is extended in an almost horizontal direction. Also in the horizontal cutoff line forming pattern Pa, the upper edge has a high contrast ratio. Consequently, it is possible to obtain the clear horizontal cutoff line CL1.
  • Moreover, the horizontal cutoff line reinforcing patterns Pb and Pc are formed by downward deflecting the images Ib and Ic of the reflecting regions Zb and Zc to a position in which they are hidden under the horizontal cutoff line CL[0043] 1, and carrying out deflection and diffusion in a horizontal direction. At this time, the images Ib and Ic take substantially trapezoidal shapes and have upper edges that extend obliquely. In the horizontal cutoff line reinforcing patterns Pb and Pc, the upper edges do not have high contrast ratios. Since the patterns Pb and Pc are hidden under the horizontal cutoff line CL1, however, glare generation can be prevented. By the horizontal cutoff line reinforcing patterns Pb and Pc, it is possible to maintain a brightness under the horizontal cutoff line forming pattern Pa and on both sides in the horizontal direction.
  • On the other hand, the image of the second [0044] light source 26 is formed as an inverted image on the virtual vertical screen by the light reflected from the second reflector 28. If the reflecting surface 28 a is a paraboloid of revolution, images Id, Ie and If of the second light source 26 formed by the lights reflected from the reflecting regions Zd, Ze and Zf have shapes obtained by rotating, by 180 degrees, the shape of the light emitting chip 22 shown in the solid line of FIG. 4(b) in an inclination state of about 15 degrees, as shown in FIG. 6.
  • In other words, the image Id formed by the light reflected from the reflecting region Zd becomes substantially rectangular, and the images Ie and If formed by the lights reflected from the reflecting regions Ze and Zf become substantially trapezoidal. In that case, the image Ie formed by the light reflected from the reflecting region Ze is smaller than the image If formed by the light reflected from the reflecting region Zf depending on a difference in a distance from the [0045] light emitting chip 22 to each of the reflecting regions Zd, Ze and Zf.
  • The images Id, Ie and If of the second [0046] light source 26 are formed as the oblique cutoff line forming pattern Pd and the oblique cutoff line reinforcing patterns Pe and Pf by the deflecting and diffusing functions of the reflecting units 28 s formed on the reflecting surface 28 a of the second reflector 28.
  • In that case, the oblique cutoff line forming pattern Pd is formed by downward deflecting the image Id of the reflecting region Zd to a position in which an upper edge thereof is on the level with the oblique cutoff line CL[0047] 2 and carrying out deflection and diffusion in a direction which is inclined by about 15 degrees with respect to a horizontal direction. At this time, the image Id takes a substantially rectangular shape and the upper edge thereof is extended in a direction which is inclined by approximately 15 degrees with respect to the horizontal direction. Also in the oblique cutoff line forming pattern Pd, therefore, the upper edge has a high contrast ratio. Consequently, it is possible to obtain the clear oblique cutoff line CL2.
  • Moreover, the oblique cutoff line reinforcing patterns Pe and Pf are formed by downward deflecting the images Ie and If of the reflecting regions Ze and Zf to a position in which they are hidden under the oblique cutoff line CL[0048] 2 and carrying out deflection and diffusion in a direction which is inclined by about 15 degrees with respect to the horizontal direction. At this time, the images Ie and If take substantially shapes and have upper edges extended in a different direction from the oblique cutoff line CL2. In the oblique cutoff line reinforcing patterns Pe and Pf, the upper edges do not have high contrast ratios. Since the patterns Pe and Pf are hidden under the oblique cutoff line CL2, however, glare generation can be prevented. By the oblique cutoff line reinforcing patterns Pe and Pf, it is possible to maintain a brightness under the oblique cutoff line forming pattern Pd and on both sides in the oblique direction.
  • As described above, the [0049] headlamp 10 for a vehicle according to the exemplary, non-limiting embodiment is constituted to form a light distribution pattern having the horizontal cutoff line CL1 by the first reflecting optical system 20 comprising the first light source 16 including the light emitting diode in which the rectangular light emitting chip 22 is covered with the hemispherical mold lens 24 and the first reflector 18 for reflecting a light emitted from the first light source 16 toward the front part of the lighting unit. The first light source 16 is provided such that the light emitting chip 22 is turned in the horizontal direction with one side of the light emitting chip 22 set almost horizontally, and furthermore, the first reflecting optical system 20 is constituted to form the horizontal cutoff line CL1 by selectively utilizing a light emitted from the first light source 16 and reflected by the first reflector 18 which is reflected in the reflecting region Za positioned in the almost front direction of the light emitting chip 22. Therefore, at least the following functions and advantages can be obtained.
  • The present invention has various advantages. For example, but not by way of limitation, the [0050] light emitting chip 22 of the first light source 16 is formed rectangularly and turned in the horizontal direction with the side set horizontally. Therefore, the inverted image of the first light source 16 formed on the virtual vertical screen provided in the forward part of the lighting unit by the light reflected in the reflecting region Za positioned in the almost front direction of the light emitting chip 22 becomes the almost rectangular image Ia having an upper edge extended almost horizontally. In the exemplary, non-limiting embodiment, the almost rectangular image Ia is utilized to form the horizontal cutoff line forming pattern Pa. Consequently, it is possible to obtain the clear horizontal cutoff line CL1. Thus, the generation of glare can be suppressed effectively.
  • In the embodiment, a light distribution pattern having the oblique cutoff line CL[0051] 2 rising obliquely from the horizontal cutoff line CL1 at about 15 degrees is formed by the second reflecting optical system 30 comprising the second light source 26 including the light emitting diode in which the rectangular light emitting chip 22 is covered with the hemispherical mold lens 24 and the second reflector 28 for reflecting a light emitted from the second light source 26 toward the front part of the lighting unit. In that case, the second light source 26 is provided such that the light emitting chip 22 is turned in a direction which is downward inclined at about 15 degrees with respect to the horizontal direction with one side of the light emitting chip 22 set horizontally. Furthermore, the second reflecting optical system 30 forms the oblique cutoff line CL2 by selectively utilizing a light emitted from the second light source 26 and reflected by the second reflector 28 which is reflected in the reflecting region Zd positioned in the almost front direction of the light emitting chip 22. Therefore, the following functions and advantages can be obtained.
  • More specifically, the [0052] light emitting chip 22 of the second light source 26 is formed rectangularly and is turned in the direction which is downward inclined at about 15 degrees with respect to the horizontal direction with the side set horizontally. Therefore, the inverted image of the second light source 26 which is formed on the virtual vertical screen provided in the forward part of the lighting unit by the light reflected in the reflecting region Zd positioned in the almost front direction of the light emitting chip 22 becomes the almost rectangular image Id having an upper edge rising obliquely at about 15 degrees with respect to the horizontal direction. In the embodiment, the almost rectangular image Id is utilized to form the oblique cutoff line forming pattern Pd. Consequently, it is possible to obtain the clear oblique cutoff line CL2. Thus, the distant visibility of a self-car driver can be maintained, and furthermore, the generation of glare can be suppressed effectively.
  • In the embodiment, furthermore, the [0053] first reflector 18 and the second reflector 28 are formed integrally. Therefore, the positional relationship between the horizontal cutoff line CL1 and the oblique cutoff line CL2 can be decided. Moreover, the aiming regulation of the headlamp 10 for a vehicle can be collectively carried out for both of the first and second reflecting optical systems 20 and 30.
  • In the exemplary, non-limiting embodiment, when the horizontal cutoff line forming pattern Pa and the oblique cutoff line forming pattern Pd are formed, the image Ia of the reflecting region Za and the image Id of the reflecting region Zd are deflected downward to the position in which the upper edges thereof are level with the horizontal cutoff line CL[0054] 1 and the oblique cutoff line CL2. The optical axes Ax1 and Ax2 may be previously set downward corresponding to the downward deflection. In such a case, the concavo-convex amount of each of the reflecting units 18 s and 28 s can be reduced. Consequently, it is possible to easily form the reflecting surfaces 18 a and 28 a.
  • While the lights emitted from the first and second [0055] light sources 16 and 26 which are reflected by the first and second reflectors 18 and 28 are subjected to deflecting and diffusing control by the reflecting units 18 s and 28 s formed on the reflecting surfaces 18 a and 28 a in the embodiment, it is also possible to employ a structure in which a plurality of lens units is formed on the transparent cover 14 and the deflecting and diffusing control is carried out by refraction.
  • While the [0056] headlamp 10 for a vehicle comprises one first reflecting optical system 20 and one second reflecting optical system 30 in the embodiment, it is also possible to employ a structure in which the first and second reflecting optical systems 20 and 30 are provided in plural sets. In such a case, the light distribution pattern PL for a low beam can have a higher brightness.
  • It will be apparent to those skilled in the art that various modifications and variations can be made to the described preferred embodiments of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover all modifications and variations of this invention consistent with the scope of the appended claims and their equivalents. [0057]

Claims (15)

I/we claim:
1. A headlamp for a vehicle, said headlamp having a first light distribution pattern having a horizontal cutoff line formed by a first reflecting optical system, comprising:
a first light source including,
a first semiconductor light emitting unit in which a substantially rectangular first light emitting chip is covered by a substantially hemispherical first mold lens, and
a first reflector reflecting light emitted from the first light source toward a front part of a lighting unit,
wherein the first light source is oriented such that the first light emitting chip is positioned substantially horizontally with a side of the light emitting chip that is set substantially horizontally, and
the first reflecting optical system forms the horizontal cutoff line by selectively utilizing the light emitted from the first light source and reflected by the first reflector in a first reflecting region positioned in a substantially front direction of the light emitting chip.
2. The headlamp according to claim 1, said headlamp having a second light distribution pattern having an oblique cutoff line rising from the horizontal cutoff line at an angle by a second reflecting optical system, comprising:
a second light source including,
a second semiconductor light emitting unit in which a substantially rectangular second light emitting chip is covered with a second substantially hemispherical mold lens, and
a second reflector reflecting light emitted from the second light source toward a front part of said lighting unit,
wherein the second light source is oriented such that the second light emitting chip is inclined downward at said angle with respect to a horizontal direction with a side of the second light emitting chip that is set substantially horizontally, and
the second reflecting optical system forms the oblique cutoff line by selectively utilizing light emitted from the second light source and reflected by the second reflector in a second reflecting region positioned in a substantially front direction of the light emitting chip.
3. The headlamp according to claim 2, wherein the first reflector and the second reflector are formed integrally with one another.
4. The headlamp of claim 3, wherein said first reflector and said second reflector are integrally formed on a common holder positioned therebetween.
5. The headlamp of claim 2, wherein said angle is about 15 degrees.
6. The headlamp of claim 2, wherein said angle is 15 degrees.
7. The headlamp of claim 1, wherein said first light reflecting region corresponds to an angular range of about 50 degrees with respect to a central axis of light emitted by the first semiconductor light emitting unit.
8. The headlamp of claim 2, wherein said second light reflecting region corresponds to an angular range of about 50 degrees with respect to a central axis of light emitted by the second semiconductor light emitting unit.
9. The headlamp of claim 1, said first reflector further comprising inner and outer peripheral sides that receive light generated at a peripheral region of the first light emitting chip.
10. The headlamp of claim 9, wherein the peripheral region corresponds to an area outside an angular range of 50 degrees with respect to a central axis of light emitted by the first semiconductor light emitting unit.
11. The headlamp of claim 2, said second reflector further comprising inner and outer peripheral sides that receive light generated at a peripheral region of the second light emitting chip.
12. The headlamp of claim 11, wherein the peripheral region corresponds to an area outside an angular range of 50 degrees with respect to a central axis of light emitted by the second semiconductor light emitting unit.
13. A headlamp having a light distribution pattern having a horizontal cutoff line and an oblique cutoff line rising from the horizontal cutoff line at an angle, formed by a reflecting optical system that comprises:
a first light source having a first semiconductor light emitting unit including a first light emitting chip covered by a first mold lens;
a first reflector reflecting light emitted from the first light source toward a front of a lighting unit;
a second light source having a second semiconductor light emitting unit including a second light emitting chip covered with a second mold lens; and
a second reflector reflecting light emitted from the second light source toward a front of said lighting unit,
wherein the first light emitting chip is positioned substantially horizontally with a side of the light emitting chip, which is set substantially horizontally,
the second light emitting chip is inclined downward at said angle with respect to said horizontally positioned first light emitting chip,
the horizontal cutoff line is formed by selectively utilizing the light emitted from the first light source and reflected by the first reflector in a first reflecting region positioned in front of the light emitting chip, and
the oblique cutoff line is formed by selectively utilizing the light emitted from the second light source and reflected by the second reflector in a second reflecting region positioned in front of the light emitting chip.
14. The headlamp according to claim 13, wherein the first reflector and the second reflector are formed integrally with one another.
15. A headlamp having a light distribution pattern having a horizontal cutoff line and an oblique cutoff line rising from the horizontal cutoff line at an angle, formed by a reflecting optical system that comprises:
means for generating a first light output and a second light output; and
means for reflecting said first light output and said second light output from said means for generating toward a front of a lighting unit to produce said horizontal cutoff line and said oblique cutoff line, respectively.
US10/809,871 2003-03-31 2004-03-26 Headlamp for vehicle Expired - Fee Related US7108412B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JPP.2003-097080 2003-03-31
JP2003097080A JP4018016B2 (en) 2003-03-31 2003-03-31 Vehicle headlamp

Publications (2)

Publication Number Publication Date
US20040252517A1 true US20040252517A1 (en) 2004-12-16
US7108412B2 US7108412B2 (en) 2006-09-19

Family

ID=32089642

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/809,871 Expired - Fee Related US7108412B2 (en) 2003-03-31 2004-03-26 Headlamp for vehicle

Country Status (7)

Country Link
US (1) US7108412B2 (en)
JP (1) JP4018016B2 (en)
KR (1) KR100564711B1 (en)
CN (1) CN100394101C (en)
DE (1) DE102004012184B4 (en)
FR (1) FR2853046B1 (en)
GB (1) GB2400166B (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1736701A2 (en) * 2005-06-22 2006-12-27 Osram-Sylvania Inc. Multi-color or multi-function LED vehicle light assembly
US20090027912A1 (en) * 2007-07-27 2009-01-29 Toshiyuki Kondo Light source unit and vehicular lamp
US20100110714A1 (en) * 2008-10-30 2010-05-06 Ichikoh Industries, Ltd. Vehicle headlamp
US20100110711A1 (en) * 2008-10-30 2010-05-06 Ichikoh Industries, Ltd. Vehicle headlamp
US20100194276A1 (en) * 2009-01-30 2010-08-05 Ichikoh Industries, Ltd. Vehicle headlamp
WO2011012727A1 (en) * 2009-07-31 2011-02-03 Volkswagen Ag Headlight in a motor vehicle having a semiconductor light source
US20110038171A1 (en) * 2009-08-04 2011-02-17 Mitsuhiro Uchida Vehicle light
CN103717962A (en) * 2011-08-08 2014-04-09 齐扎拉光系统有限责任公司 Led light-source module for a vehicle headlight
US20150062948A1 (en) * 2013-09-05 2015-03-05 Koito Manufacturing Co., Ltd. Vehicular lamp unit
CN104527509A (en) * 2015-01-16 2015-04-22 北京北科天绘科技有限公司 Active lighting device for vehicle
EP2881649A1 (en) 2013-12-05 2015-06-10 Stanley Electric Co., Ltd. Vehicle lighting unit
EP2309172A3 (en) * 2009-10-09 2015-09-09 Koito Manufacturing Co., Ltd. Vehicular headlamp apparatus
US20170153000A1 (en) * 2014-08-11 2017-06-01 Koito Manufacturing Co., Ltd. Vehicle headlight
EP2484960A3 (en) * 2011-02-03 2017-09-20 Koito Manufacturing Co., Ltd. Optical unit and vehicular lamp
US10054277B2 (en) 2014-09-16 2018-08-21 Koito Manufacturing Co., Ltd. Vehicle lamp
DE102009061838B3 (en) 2009-07-31 2022-01-27 Volkswagen Ag Headlight in a motor vehicle with a semiconductor light source

Families Citing this family (44)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4138586B2 (en) 2003-06-13 2008-08-27 スタンレー電気株式会社 LED lamp for light source and vehicle headlamp using the same
JP4314911B2 (en) 2003-08-20 2009-08-19 スタンレー電気株式会社 Vehicle headlamp
JP4140042B2 (en) 2003-09-17 2008-08-27 スタンレー電気株式会社 LED light source device using phosphor and vehicle headlamp using LED light source device
JP4402425B2 (en) 2003-10-24 2010-01-20 スタンレー電気株式会社 Vehicle headlamp
JP4258465B2 (en) * 2004-12-01 2009-04-30 市光工業株式会社 Vehicle headlamp unit
US7270449B2 (en) * 2005-02-17 2007-09-18 Alan Uke Lighting system and method and reflector for use in same
US7829899B2 (en) * 2006-05-03 2010-11-09 Cree, Inc. Multi-element LED lamp package
KR100765995B1 (en) * 2006-09-15 2007-10-12 에스엘 주식회사 Head lamp having led source
JP4850743B2 (en) * 2007-02-13 2012-01-11 株式会社小糸製作所 Vehicle headlamp
JP4926770B2 (en) * 2007-03-15 2012-05-09 株式会社小糸製作所 Vehicle headlamp device
DE102007031447A1 (en) * 2007-07-05 2009-01-08 Busch & Müller KG Headlight for a two-wheeler
US7690826B2 (en) * 2007-11-29 2010-04-06 Sl Seobong Adaptive front light system using LED headlamp
TW200925513A (en) * 2007-12-11 2009-06-16 Prodisc Technology Inc LED lamp structure for reducing multiple shadows
DE102007063546B4 (en) * 2007-12-21 2013-02-21 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Headlight module for a vehicle
JP2009184410A (en) * 2008-02-04 2009-08-20 Koito Mfg Co Ltd Vehicular lighting fixture
JP4735664B2 (en) * 2008-05-14 2011-07-27 市光工業株式会社 Vehicle lighting
JP5152502B2 (en) 2008-06-09 2013-02-27 スタンレー電気株式会社 Lamp
US20100033981A1 (en) * 2008-08-06 2010-02-11 Li-Hong Chien Automotive Lamp Structure
JP4576490B2 (en) * 2008-12-09 2010-11-10 フェニックス電機株式会社 Reflector for light emitting device and light emitting device using the same
JP5210180B2 (en) * 2009-01-14 2013-06-12 スタンレー電気株式会社 Vehicle headlamp
JP5374251B2 (en) * 2009-06-24 2013-12-25 スタンレー電気株式会社 Vehicle lighting
AT508604B1 (en) * 2009-07-31 2012-07-15 Zizala Lichtsysteme Gmbh LED MOTOR VEHICLE HEADLIGHT FOR GENERATING A DYNAMIC LIGHT DISTRIBUTION
KR101575358B1 (en) 2009-08-19 2015-12-08 엘지이노텍 주식회사 Lighting device
JP5629078B2 (en) * 2009-10-06 2014-11-19 スタンレー電気株式会社 Vehicle headlight and reflector unit
KR101114068B1 (en) * 2009-12-01 2012-02-22 기아자동차주식회사 head lamp of vehicles
JP5518606B2 (en) * 2010-07-08 2014-06-11 株式会社小糸製作所 Lighting fixtures for vehicles
JP5518607B2 (en) * 2010-07-08 2014-06-11 株式会社小糸製作所 Lighting fixtures for vehicles
DE102010033707A1 (en) * 2010-08-06 2012-02-09 Hella Kgaa Hueck & Co. Optics assembly for headlight of vehicle, has light emitting diode-light source for emitting light and reflector, where part of low beam light formed by reflector forms a branch in light-dark boundary
JP5716320B2 (en) * 2010-08-26 2015-05-13 市光工業株式会社 Vehicle headlamp and vehicle headlamp device
DE102010044062A1 (en) * 2010-11-17 2012-05-24 Osram Ag Multi-functional lamp such as headlight of motor car, has reflector portions which are provided for reflecting lights generated by LEDs arranged at left and right side surfaces of carrier portion
US8845161B2 (en) 2011-02-09 2014-09-30 Truck-Lite Co., Llc Headlamp assembly with heat sink structure
WO2012151249A1 (en) * 2011-05-02 2012-11-08 Peterson Manufacturing Company Illumination lamp with dual beam functions
US8322894B1 (en) * 2011-06-14 2012-12-04 Hsing-Mien Lee Lamp assembly
DE102012202290B4 (en) * 2012-02-15 2014-03-27 Automotive Lighting Reutlingen Gmbh Light module for a glare-free motor vehicle high beam
CN103234130A (en) * 2013-05-08 2013-08-07 美格顿(江门)电子照明有限公司 Lamp capable of weakening glare
DE102013220192B4 (en) * 2013-10-07 2015-04-30 Automotive Lighting Reutlingen Gmbh LED module of a motor vehicle headlight
JP6474123B2 (en) * 2014-09-16 2019-02-27 株式会社小糸製作所 Vehicle lighting
JP6474122B2 (en) * 2014-09-16 2019-02-27 株式会社小糸製作所 Vehicle lighting
FR3026687B1 (en) * 2014-10-02 2018-03-02 Valeo Vision OPTIMIZED INTENSITY PROFILE LIGHTING SYSTEM FOR MOTOR VEHICLE PROJECTOR
CN104501061B (en) * 2014-12-25 2017-02-22 广东雷腾智能光电有限公司 Design method of automobile headlamp reflector
CN105805669A (en) * 2016-03-30 2016-07-27 奇瑞汽车股份有限公司 LED dipped headlight light distribution device
JP2018133164A (en) * 2017-02-14 2018-08-23 株式会社小糸製作所 Vehicular lighting fixture
JP6899710B2 (en) * 2017-06-22 2021-07-07 株式会社小糸製作所 Vehicle lighting
US10697606B1 (en) 2019-07-19 2020-06-30 North American Lighting, Inc. Vehicle lamp

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040156211A1 (en) * 2003-02-07 2004-08-12 Eric Blusseau Automobile headlight device fitted with electroluminescent diodes
US6814475B2 (en) * 2001-09-19 2004-11-09 Koito Manufacturing Co., Ltd. Led-type vehicular lamp having uniform brightness

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ35699A3 (en) * 1999-02-03 2000-09-13 Autopal, S. R. O. Flat automobile light with LED
EP1077344A3 (en) * 1999-08-16 2004-01-28 FER Fahrzeugelektrik GmbH Lamp
JP2001176310A (en) 1999-12-22 2001-06-29 Koito Mfg Co Ltd Head light or car
JP4023769B2 (en) * 2000-05-25 2007-12-19 スタンレー電気株式会社 LIGHT EMITTING UNIT AND VEHICLE LIGHT EQUIPPED WITH THE LIGHT EMITTING UNIT
JP4002077B2 (en) * 2001-04-26 2007-10-31 株式会社小糸製作所 Automotive headlamps
JP3898462B2 (en) 2001-05-14 2007-03-28 株式会社小糸製作所 Vehicle headlamp
JP2003007104A (en) * 2001-06-19 2003-01-10 Koito Mfg Co Ltd Vehicle front headlight
JP4431932B2 (en) * 2001-07-16 2010-03-17 スタンレー電気株式会社 Lamp
JP2003059313A (en) * 2001-08-15 2003-02-28 Koito Mfg Co Ltd Vehicule lighting device
JP4068387B2 (en) * 2002-04-23 2008-03-26 株式会社小糸製作所 Light source unit
US7048412B2 (en) * 2002-06-10 2006-05-23 Lumileds Lighting U.S., Llc Axial LED source
JP4024628B2 (en) * 2002-09-03 2007-12-19 株式会社小糸製作所 Vehicle headlamp
JP4040955B2 (en) * 2002-11-06 2008-01-30 株式会社小糸製作所 Vehicle headlamp and manufacturing method thereof
JP4047185B2 (en) * 2003-02-06 2008-02-13 株式会社小糸製作所 Vehicle headlamp and light emitting module
JP4037289B2 (en) * 2003-03-06 2008-01-23 株式会社小糸製作所 Vehicle headlamp

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6814475B2 (en) * 2001-09-19 2004-11-09 Koito Manufacturing Co., Ltd. Led-type vehicular lamp having uniform brightness
US20040156211A1 (en) * 2003-02-07 2004-08-12 Eric Blusseau Automobile headlight device fitted with electroluminescent diodes

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1736701A3 (en) * 2005-06-22 2007-05-23 Osram-Sylvania Inc. Multi-color or multi-function LED vehicle light assembly
US7416324B1 (en) 2005-06-22 2008-08-26 Osram Sylvania Inc. Multi-color or multi-function LED vehicle light assembly
EP1736701A2 (en) * 2005-06-22 2006-12-27 Osram-Sylvania Inc. Multi-color or multi-function LED vehicle light assembly
US8376598B2 (en) * 2007-07-27 2013-02-19 Stanley Electric Co., Ltd. Light source unit and vehicular lamp
US20090027912A1 (en) * 2007-07-27 2009-01-29 Toshiyuki Kondo Light source unit and vehicular lamp
US9506616B2 (en) 2008-10-30 2016-11-29 Ichikoh Industries, Ltd. Vehicle headlamp
US20100110714A1 (en) * 2008-10-30 2010-05-06 Ichikoh Industries, Ltd. Vehicle headlamp
US8201980B2 (en) 2008-10-30 2012-06-19 Ichikoh Industries, Ltd. Vehicle headlamp
US20100110711A1 (en) * 2008-10-30 2010-05-06 Ichikoh Industries, Ltd. Vehicle headlamp
US8616741B2 (en) 2008-10-30 2013-12-31 Ichikoh Industries, Ltd. Vehicle headlamp
US8246227B2 (en) 2009-01-30 2012-08-21 Ichikoh Industries, Ltd. Vehicle headlamp
US20100194276A1 (en) * 2009-01-30 2010-08-05 Ichikoh Industries, Ltd. Vehicle headlamp
WO2011012727A1 (en) * 2009-07-31 2011-02-03 Volkswagen Ag Headlight in a motor vehicle having a semiconductor light source
DE102009061838B3 (en) 2009-07-31 2022-01-27 Volkswagen Ag Headlight in a motor vehicle with a semiconductor light source
US20110038171A1 (en) * 2009-08-04 2011-02-17 Mitsuhiro Uchida Vehicle light
EP2309172A3 (en) * 2009-10-09 2015-09-09 Koito Manufacturing Co., Ltd. Vehicular headlamp apparatus
EP2484960A3 (en) * 2011-02-03 2017-09-20 Koito Manufacturing Co., Ltd. Optical unit and vehicular lamp
CN103717962A (en) * 2011-08-08 2014-04-09 齐扎拉光系统有限责任公司 Led light-source module for a vehicle headlight
US9739437B2 (en) * 2013-09-05 2017-08-22 Koito Manufacturing Co., Ltd. Vehicular lamp unit
US20150062948A1 (en) * 2013-09-05 2015-03-05 Koito Manufacturing Co., Ltd. Vehicular lamp unit
US9541249B2 (en) 2013-12-05 2017-01-10 Stanley Electric Co., Ltd. Vehicle lighting unit
EP2881649A1 (en) 2013-12-05 2015-06-10 Stanley Electric Co., Ltd. Vehicle lighting unit
US20170153000A1 (en) * 2014-08-11 2017-06-01 Koito Manufacturing Co., Ltd. Vehicle headlight
US10415779B2 (en) * 2014-08-11 2019-09-17 Koito Manufacturing Co. Ltd. Vehicle headlight
US10054277B2 (en) 2014-09-16 2018-08-21 Koito Manufacturing Co., Ltd. Vehicle lamp
CN104527509A (en) * 2015-01-16 2015-04-22 北京北科天绘科技有限公司 Active lighting device for vehicle

Also Published As

Publication number Publication date
KR20040085042A (en) 2004-10-07
JP4018016B2 (en) 2007-12-05
GB0404787D0 (en) 2004-04-07
GB2400166B (en) 2005-08-10
FR2853046B1 (en) 2008-04-18
DE102004012184B4 (en) 2010-01-14
GB2400166A8 (en) 2005-12-13
US7108412B2 (en) 2006-09-19
DE102004012184A1 (en) 2004-12-30
KR100564711B1 (en) 2006-03-30
FR2853046A1 (en) 2004-10-01
JP2004303639A (en) 2004-10-28
GB2400166A (en) 2004-10-06
CN100394101C (en) 2008-06-11
CN1534232A (en) 2004-10-06

Similar Documents

Publication Publication Date Title
US7108412B2 (en) Headlamp for vehicle
US6951416B2 (en) Vehicle headlamp
US7168836B2 (en) Vehicle illumination lamp
US6882110B2 (en) Headlamp for vehicle
US7712935B2 (en) Lamp unit
JP6246007B2 (en) Vehicle lighting
KR100570480B1 (en) Vehicle headlamp
JP4080780B2 (en) Light source unit
US20050162857A1 (en) Lamp unit for vehicle and illumination lamp for vehicle
US8678629B2 (en) Lamp unit for vehicular headlamp
JP2003317514A (en) Light source unit
JP5839677B2 (en) Lighting fixtures for vehicles
JP2011100692A (en) Vehicular headlight
JP4647650B2 (en) Light source unit and vehicle lamp
US11662073B2 (en) Lamp for vehicle with different lenses
JP4865060B2 (en) Vehicle lighting
JP4865059B2 (en) Light source unit

Legal Events

Date Code Title Description
AS Assignment

Owner name: KOITO MANUFACTURING CO., LTD., JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:ISHIDA, HIROYUKI;SAZUKA, KIYOSHI;REEL/FRAME:015154/0014

Effective date: 20040220

FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees
STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362

FP Lapsed due to failure to pay maintenance fee

Effective date: 20100919