US20020093130A1 - Die bonder and/or wire bonder with a suction device for pulling flat and holding down a curved substrate - Google Patents

Die bonder and/or wire bonder with a suction device for pulling flat and holding down a curved substrate Download PDF

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Publication number
US20020093130A1
US20020093130A1 US09/732,678 US73267800A US2002093130A1 US 20020093130 A1 US20020093130 A1 US 20020093130A1 US 73267800 A US73267800 A US 73267800A US 2002093130 A1 US2002093130 A1 US 2002093130A1
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Prior art keywords
substrate
vacuum
supporting surface
suction device
bonder
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US6435492B1 (en
Inventor
Stefan Behler
Reto Schubiger
Beat Zumbuehl
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Besi Switzerland AG
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Esec Trading AG
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Assigned to ESEC TRADING SA A CORP. OF SWITZERLAND reassignment ESEC TRADING SA A CORP. OF SWITZERLAND ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BEHLER, STEFAN, SCHUBIGER, RETO, ZUMBUEHL, BEAT
Assigned to ESEC TRADING SA reassignment ESEC TRADING SA ASSIGNMENT TO CORRECT ASSIGNEE, PREVIOUSLY RECORDED AT REEL/FRAME 011364/0651 (ASSIGNMENT OF ASSIGNOR'S INTEREST) Assignors: BEHLER, STEFAN, SCHUBIGER, RETO, ZUMBEHL, BEAT
Assigned to ESEC TRADING SA reassignment ESEC TRADING SA CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF THE ASSIGNEE ADDRESS, FILED 12-8-00 RECORDED ON REEL 011364, FRAME 0651 ASSIGNOR HEREBY CONFIRMS THE ASSIGNMENT OF THE ENTIRE INTEREST. Assignors: BEHLER, STEFAN, SCHUBIGER, RETO, ZUMBEHL, BEAT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/005Vacuum work holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/52Mounting semiconductor bodies in containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/60Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67138Apparatus for wiring semiconductor or solid state device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67144Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6838Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0061Tools for holding the circuit boards during processing; handling transport of printed circuit boards
    • H05K13/0069Holders for printed circuit boards
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01005Boron [B]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01033Arsenic [As]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01082Lead [Pb]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/1901Structure
    • H01L2924/1904Component type
    • H01L2924/19043Component type being a resistor

Definitions

  • the invention concerns a Die Bonder and/or Wire Bonder with a suction device for pulling flat and holding down a curved substrate.
  • the substrate When mounting semiconductor chips on a substrate by means of a so-called Die Bonder, the substrate is transported on a supporting surface in steps of a predetermined distance so that a semiconductor chip can be mounted at the foreseen location.
  • the supporting surface In order that the substrate lies flat on the supporting surface, the supporting surface has a drill hole connectable to a vacuum source for the suction and holding down of the substrate.
  • Some substrates for example BGA®s (Ball Grid Array) which are already equipped with semiconductor chips and which are first to be coated with adhesive and then equipped with a second semiconductor chip or those which are fed to the bonding station of a Wire Bonder for the making of wire connections, can, under certain circumstances, be curved to such an extent that suction of the substrate is unsuccessful.
  • BGA®s All Grid Array
  • the object of the invention is to specify a suction device which can hold down even strongly curved substrates level with the supporting surface.
  • the invention consists in that cavities are foreseen in the supporting surface with raisable and lowerable vacuum grippers made of flexible and in shape stable material.
  • a Die Bonder the substrate is always advanced in steps to the dispensing station where adhesive is applied and then to the bonding station where the next semiconductor chip is mounted.
  • a Wire Bonder the substrate is always advanced in steps to the bonding station where the wires are attached between the semiconductor chip and the substrate.
  • the vacuum grippers are lowered into the cavities.
  • the vacuum grippers are raised by a predetermined distance by means of a lifting cylinder and vacuum is applied. In this position, the vacuum grippers protrude beyond the level of the supporting surface.
  • the solution in accordance with the invention has the advantage that, during forward feed of the substrate, the vacuum grippers are located lowered below the supporting surface and therefore can not interfere with the forward feed of the substrate.
  • FIG. 1A, B a cross-section and a plan view of a suction device for receiving a substrate
  • FIG. 2 a further suction device.
  • FIGS. 1A and 1B show a cross-section and a plan view of a suction device with a plate 1 having a level supporting surface 2 for receiving a substrate 3 .
  • the substrate 3 is fed forwards in steps by a not presented transport arrangement in a transport direction 4 to a processing station where adhesive is applied or where it is equipped with a semiconductor chip or where wire connections are made between a mounted semiconductor chip and the substrate 3 .
  • the plate 1 has a drill hole 5 connectable to a vacuum source which can be switched on and off and a groove 6 let into the supporting surface 2 .
  • the groove 6 is located at the position of the processing station.
  • the plate 1 contains four cavities 7 arranged in a matrix shape which are open towards the supporting surface 2 in each of which a lowered flexible vacuum gripper 8 . 1 to 8 . 4 is arranged.
  • the vacuum grippers 8 . 1 to 8 . 4 are preferably so-called bellow-type vacuum grippers which, thanks to the folds, can be compressed in their longditudinal direction.
  • the four vacuum grippers 8 . 1 to 8 . 4 are mounted on a carrier plate 9 which is moved up and down between an upper travel limit and a lower travel limit by means of a pneumatically driven lifting cylinder 10 .
  • the lower travel limit and the upper travel limit are defined by means of stops.
  • the upper travel limit is defined, for example, by means of screws 11 arranged in the carrier plate 9 the heads of which, on raising the lifting cylinder 10 , strike on the plate 1 .
  • By means of the screws 11 it can be precisely defined by which distance D the vacuum grippers 8 . 1 to 8 . 4 protrude above the level of the supporting surface 2 at the upper travel limit.
  • the vacuum grippers 8 . 1 to 8 . 4 protrude above the level of the supporting surface 2 by a distance D of typically around 2 mm.
  • the distance D is dependent on the maximum curvature of the substrate 3 .
  • the vacuum grippers 8 . 1 to 8 . 4 are located completely lowered within the respective cavity 7 so that the forward feed of the substrate 3 can take place unhindered.
  • the two vacuum grippers 8 . 1 and 8 . 2 which are arranged at the same level when viewed in transport direction 4 are connected to a not presented vacuum source by means of a first valve 12 .
  • the two vacuum grippers 8 . 3 and 8 . 4 which are also arranged at the same level when viewed in transport direction 4 are connected to the vacuum source by means of a second valve 13 .
  • the drill hole 5 is connected to the vacuum source by means of a third valve 14 .
  • the suction device works correspondingly to the working cycle of the machine as follows:
  • the lifting cylinder 10 is first located at its lower travel limit: the vacuum grippers 8 . 1 to 8 . 4 are located lowered into the cavities 7 .
  • the valves 12 , 13 and 14 are closed: No vacuum is applied to the drill hole 5 or to the vacuum grippers 8 . 1 to 8 . 4 .
  • the substrate 3 is fed forward. After the substrate 3 has reached its foreseen position, the lifting cylinder 10 is brought to its upper travel limit. Furthermore, the three valves 12 , 13 and 14 are opened so that vacuum is applied to the drill hole 5 and the vacuum grippers 8 . 1 to 8 . 4 .
  • valves 12 , 13 and 14 are preferably switched on and off simultaneously. However, it is also possible to open valve 14 which applies vacuum to the drill hole 5 with a slight delay.
  • a second drill hole 15 opening into the groove 6 at the other end of which a not presented sensor is arranged for measuring the vacuum.
  • the sensor checks whether or not the vacuum in the drill hole 15 or in the groove 6 reaches a predetermined value. If the substrate 3 lies flat on the supporting surface 2 , the vacuum in the drill hole 15 or in the groove 6 beneath the substrate develops, the sensor responds and the process step is carried out. If the desired vacuum strength is not achieved, then an error message is produced.
  • FIG. 2 shows a schematic drawing of a further suction device with which the four vacuum grippers 8 . 1 to 8 . 4 and the drill hole 5 are connected to one single valve 12 .
  • the two vacuum grippers 8 . 1 and 8 . 2 which are arranged next to each other when viewed in transport direction 4 are connected to the valve 12 via a common flow resistance 16 .
  • the two vacuum grippers 8 . 3 and 8 . 4 which are also arranged next to each other when viewed in transport direction 4 are connected to the valve 12 via a common flow resistance 17 .
  • the drill hole 5 is connected to the valve 12 via a third flow resistance 18 .
  • the task of the flow resistors 16 to 18 is to limit the leakage rate when the corresponding vacuum grippers or the drill hole 5 are not covered so that the other covered vacuum grippers can nevertheless apply suction to the substrate 3 .
  • a flow resistance consists, for example, of a throat installed in the line between the vacuum gripper and the valve, the cross-section and length of which result in the desired flow resistance.
  • the design of the suction device with four vacuum grippers guarantees perfect holding of the substrate with optimum utilization of the available area and optimum adaptation to the manner in which the substrates are transported: It must namely be taken into consideration that the substrates have to be fed one after the other to the processing station and must be held there flat on the supporting surface.
  • vacuum grippers of a different shape eg, of a rectangular, square or eliptical shape, can also be used.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

A Die Bonder or Wire Bonder has a suction device for pulling flat and holding down a curved substrate equipped with or to be equipped with a semiconductor chip onto a supporting surface of a plate. The plate contains at least one cavity open towards the supporting surface in which there is a vacuum gripper made out of flexible material, whereby the vacuum gripper is lowerable into the cavity during transport of the substrate and which is raisable above the level of the supporting surface to apply suction to the substrate.

Description

    BACKGROUND OF THE INVENTION
  • The invention concerns a Die Bonder and/or Wire Bonder with a suction device for pulling flat and holding down a curved substrate. [0001]
  • When mounting semiconductor chips on a substrate by means of a so-called Die Bonder, the substrate is transported on a supporting surface in steps of a predetermined distance so that a semiconductor chip can be mounted at the foreseen location. In order that the substrate lies flat on the supporting surface, the supporting surface has a drill hole connectable to a vacuum source for the suction and holding down of the substrate. [0002]
  • Some substrates, for example BGA®s (Ball Grid Array) which are already equipped with semiconductor chips and which are first to be coated with adhesive and then equipped with a second semiconductor chip or those which are fed to the bonding station of a Wire Bonder for the making of wire connections, can, under certain circumstances, be curved to such an extent that suction of the substrate is unsuccessful. [0003]
  • The object of the invention is to specify a suction device which can hold down even strongly curved substrates level with the supporting surface. [0004]
  • BRIEF DESCRIPTION OF THE INVENTION
  • The invention consists in that cavities are foreseen in the supporting surface with raisable and lowerable vacuum grippers made of flexible and in shape stable material. With a Die Bonder, the substrate is always advanced in steps to the dispensing station where adhesive is applied and then to the bonding station where the next semiconductor chip is mounted. With a Wire Bonder, the substrate is always advanced in steps to the bonding station where the wires are attached between the semiconductor chip and the substrate. During the forward feed of the curved substrate the vacuum grippers are lowered into the cavities. As soon as the substrate has reached its position, the vacuum grippers are raised by a predetermined distance by means of a lifting cylinder and vacuum is applied. In this position, the vacuum grippers protrude beyond the level of the supporting surface. As soon as the vacuum gripper touches the underneath of the curved substrate, a more or less well-sealed cavity is created. The pressure difference between the pressure on the upper surface of the substrate (atmospheric pressure) and the pressure in the cavity on the underneath (vacuum) then has the effect that the substrate is pressed flat against the supporting surface whereby the flexible vacuum gripper is compressed. As soon as the process—application of adhesive or mounting of semiconductor chip or wiring—is completed, the vacuum is released and the lifting cylinder is lowered. The solution in accordance with the invention has the advantage that, during forward feed of the substrate, the vacuum grippers are located lowered below the supporting surface and therefore can not interfere with the forward feed of the substrate. [0005]
  • In the following, an embodiment of the invention is described in more detail based on the drawing which is not to scale.[0006]
  • BRIEF DESCRIPTION OF THE DRAWING FIGURES
  • It is shown in: FIG. 1A, B a cross-section and a plan view of a suction device for receiving a substrate, and [0007]
  • FIG. 2 a further suction device.[0008]
  • DETAILED DESCRIPTION OF THE INVENTION
  • FIGS. 1A and 1B show a cross-section and a plan view of a suction device with a [0009] plate 1 having a level supporting surface 2 for receiving a substrate 3. The substrate 3 is fed forwards in steps by a not presented transport arrangement in a transport direction 4 to a processing station where adhesive is applied or where it is equipped with a semiconductor chip or where wire connections are made between a mounted semiconductor chip and the substrate 3. The plate 1 has a drill hole 5 connectable to a vacuum source which can be switched on and off and a groove 6 let into the supporting surface 2. The groove 6 is located at the position of the processing station. The plate 1 contains four cavities 7 arranged in a matrix shape which are open towards the supporting surface 2 in each of which a lowered flexible vacuum gripper 8.1 to 8.4 is arranged. The vacuum grippers 8.1 to 8.4 are preferably so-called bellow-type vacuum grippers which, thanks to the folds, can be compressed in their longditudinal direction. The four vacuum grippers 8.1 to 8.4 are mounted on a carrier plate 9 which is moved up and down between an upper travel limit and a lower travel limit by means of a pneumatically driven lifting cylinder 10. The lower travel limit and the upper travel limit are defined by means of stops. The upper travel limit is defined, for example, by means of screws 11 arranged in the carrier plate 9 the heads of which, on raising the lifting cylinder 10, strike on the plate 1. By means of the screws 11 it can be precisely defined by which distance D the vacuum grippers 8.1 to 8.4 protrude above the level of the supporting surface 2 at the upper travel limit. At the upper travel limit, the vacuum grippers 8.1 to 8.4 protrude above the level of the supporting surface 2 by a distance D of typically around 2 mm. The distance D is dependent on the maximum curvature of the substrate 3. At the lower travel limit, the vacuum grippers 8.1 to 8.4 are located completely lowered within the respective cavity 7 so that the forward feed of the substrate 3 can take place unhindered.
  • On the one hand, with increasing diameter of the suction opening of the bellow-type vacuum gripper, the force acting upon the [0010] substrate 3 increases when vacuum is applied while, on the other hand, the rigidity of the bellow-type vacuum gripper increases which offers mechanical resistance to the suction of the substrate 3. Bellow-type vacuum grippers of type FG 9 from the company Schmalz have proved to be reliable.
  • The two vacuum grippers [0011] 8.1 and 8.2 which are arranged at the same level when viewed in transport direction 4 are connected to a not presented vacuum source by means of a first valve 12. The two vacuum grippers 8.3 and 8.4 which are also arranged at the same level when viewed in transport direction 4 are connected to the vacuum source by means of a second valve 13. The drill hole 5 is connected to the vacuum source by means of a third valve 14.
  • In operation, the suction device works correspondingly to the working cycle of the machine as follows: The lifting [0012] cylinder 10 is first located at its lower travel limit: the vacuum grippers 8.1 to 8.4 are located lowered into the cavities 7. The valves 12, 13 and 14 are closed: No vacuum is applied to the drill hole 5 or to the vacuum grippers 8.1 to 8.4. The substrate 3 is fed forward. After the substrate 3 has reached its foreseen position, the lifting cylinder 10 is brought to its upper travel limit. Furthermore, the three valves 12, 13 and 14 are opened so that vacuum is applied to the drill hole 5 and the vacuum grippers 8.1 to 8.4. As soon as a vacuum gripper touches the underneath of the substrate 3, a more or less well-sealed cavity is created. The pressure difference between the pressure on the upper surface of the substrate 3 (atmospheric pressure) and the pressure in the cavity underneath (vacuum) then has the effect that the substrate 3 is pressed flat against the supporting surface 2 whereby the vacuum gripper is compressed. As soon as the substrate 3 lies flat on the supporting surface 2, the cavity formed between the groove 6 and the substrate 3 is also filled with vacuum. Because of the groove 6, the substrate 3 is on the one hand sucked onto the processing location and, on the other hand, is supported on the area of the supporting surface 2 surrounding the groove 6. As soon as the process—application of adhesive or mounting or wiring the semiconductor chip—is completed, the three valves 12, 13 and 14 are closed and the lifting cylinder 10 is lowered. The working cycle is completed and the next working cycle begins.
  • In operation, it often occurs that only the two vacuum grippers [0013] 8.1 and 8.2 or only the two vacuum grippers 8.3 and 8.4 are covered by the substrate 3. Nevertheless, sufficient vacuum can be built up between the substrate 3 and the covered vacuum grippers to press the substrate 3 flat when the internal flow resistance of the valves 12, 13 and 14 is large enough. The vacuum grippers which are not covered then create a leak, but the throughput of the incoming air remains low enough and cannot decay the vacuum.
  • The three [0014] valves 12, 13 and 14 are preferably switched on and off simultaneously. However, it is also possible to open valve 14 which applies vacuum to the drill hole 5 with a slight delay.
  • Optionally, there can be a [0015] second drill hole 15 opening into the groove 6 at the other end of which a not presented sensor is arranged for measuring the vacuum. After each opening of the three valves 12, 13 and 14, the sensor checks whether or not the vacuum in the drill hole 15 or in the groove 6 reaches a predetermined value. If the substrate 3 lies flat on the supporting surface 2, the vacuum in the drill hole 15 or in the groove 6 beneath the substrate develops, the sensor responds and the process step is carried out. If the desired vacuum strength is not achieved, then an error message is produced.
  • FIG. 2 shows a schematic drawing of a further suction device with which the four vacuum grippers [0016] 8.1 to 8.4 and the drill hole 5 are connected to one single valve 12. The two vacuum grippers 8.1 and 8.2 which are arranged next to each other when viewed in transport direction 4 are connected to the valve 12 via a common flow resistance 16. The two vacuum grippers 8.3 and 8.4 which are also arranged next to each other when viewed in transport direction 4 are connected to the valve 12 via a common flow resistance 17. The drill hole 5 is connected to the valve 12 via a third flow resistance 18. The task of the flow resistors 16 to 18 is to limit the leakage rate when the corresponding vacuum grippers or the drill hole 5 are not covered so that the other covered vacuum grippers can nevertheless apply suction to the substrate 3. Such a flow resistance consists, for example, of a throat installed in the line between the vacuum gripper and the valve, the cross-section and length of which result in the desired flow resistance.
  • The design of the suction device with four vacuum grippers guarantees perfect holding of the substrate with optimum utilization of the available area and optimum adaptation to the manner in which the substrates are transported: It must namely be taken into consideration that the substrates have to be fed one after the other to the processing station and must be held there flat on the supporting surface. Instead of the circular bellow-type vacuum gripper, vacuum grippers of a different shape, eg, of a rectangular, square or eliptical shape, can also be used. [0017]

Claims (3)

1. Die Bonder or Wire Bonder with a suction device to pull flat and hold down a curved substrate at a processing station, the suction device comprising
a plate with a supporting surface for the substrate, the plate containing at least one cavity open towards the supporting surface;
a vacuum gripper made out of flexible material located in the at least one cavity;
means for raising the vacuum gripper above the level of the supporting surface to apply suction to the substrate and for lowering the vacuum gripper into the cavity during transport of the substrate.
2. Die Bonder or Wire Bonder according to claim 1, the vacuum gripper being of the bellow-type.
3. Die Bonder or Wire Bonder according to claim 1 or 2, the suction device further comprising a sensor for measuring the vacuum beneath the substrate at the processing station.
US09/732,678 1999-12-14 2000-12-08 Die bonder and/or wire bonder with a suction device for pulling flat and holding down a curved substrate Expired - Fee Related US6435492B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CH229099 1999-12-14
CH2290/99 1999-12-14
CH19992290/99 1999-12-14

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KR (1) KR100655981B1 (en)
CH (1) CH695405A5 (en)
DE (1) DE10059883A1 (en)
HK (1) HK1032334A2 (en)
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TW (1) TW478024B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040182912A1 (en) * 2003-03-21 2004-09-23 Esec Trading Sa Wire bonder
WO2006006509A2 (en) * 2004-07-08 2006-01-19 Matsushita Electric Industrial Co., Ltd. Substrate processing apparatus and mounter
JP2006024797A (en) * 2004-07-08 2006-01-26 Matsushita Electric Ind Co Ltd Part packaging apparatus
JP2017156525A (en) * 2016-03-01 2017-09-07 ウシオ電機株式会社 Exposure device for printed circuit board
JP2020057018A (en) * 2019-12-25 2020-04-09 株式会社アドテックエンジニアリング Exposure device for printed circuit board

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US6435492B1 (en) 2002-08-20
DE10059883A1 (en) 2001-09-20
KR20010062185A (en) 2001-07-07
HK1032334A2 (en) 2001-07-06
SG90213A1 (en) 2002-07-23
TW478024B (en) 2002-03-01
CH695405A5 (en) 2006-04-28

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