US20010046775A1 - Method for forming semiconductor device to prevent electric field concentration from being generated at corner of active region - Google Patents
Method for forming semiconductor device to prevent electric field concentration from being generated at corner of active region Download PDFInfo
- Publication number
- US20010046775A1 US20010046775A1 US09/745,444 US74544400A US2001046775A1 US 20010046775 A1 US20010046775 A1 US 20010046775A1 US 74544400 A US74544400 A US 74544400A US 2001046775 A1 US2001046775 A1 US 2001046775A1
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- layer
- oxide layer
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- active region
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/76224—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using trench refilling with dielectric materials
- H01L21/76232—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using trench refilling with dielectric materials of trenches having a shape other than rectangular or V-shape, e.g. rounded corners, oblique or rounded trench walls
Definitions
- the present invention relates to a method for fabricating a semiconductor device and, more particularly, to a field oxide layer capable of being applied to a highly integrated DRAM (Dynamic Random Access Memory).
- DRAM Dynamic Random Access Memory
- FIGS. 1A to 1 C are cross-sectional views illustrating a method for making a conventional field oxide layer.
- a pad oxide layer 12 and a nitride layer 13 are deposited on a semiconductor substrate 11 in that order and a field region is defined by selectively patterning the pad oxide layer 12 and the nitride layer 13 .
- a trench 14 is formed using the patterned pad oxide layer 12 and nitride layers 13 as an etching mask.
- a photoresist layer may be used as an etching mask, instead of the patterned pad oxide and nitride layers 12 , 13 .
- This process of making a trench is called the STI (Shallow Trench Isolation) method.
- a thin oxide layer 15 is formed by applying an oxidation process to inner sidewalls of the trench 14 .
- the trench is buried in an oxide layer, and then a chemical and mechanical polishing is applied to the buried oxide layer until the nitride layer 13 is exposed.
- a final field oxide layer 16 is formed by removing the nitride layer 13 and by isotropically etching the buried oxide layer.
- the topology of an edge of the field oxide layer 16 may be lower than that of the semiconductor substrate 11 leaving a recess (A); this is called the “Moat” phenomenon.
- FIG. 1C illustrates a well ion-implantation process.
- a screen oxide layer (not shown) is formed on the exposed semiconductor substrate 11 and ion-implantation is carried out to adjust the threshold voltage.
- a channel epi(epitaxial)-silicon layer 17 is formed by the selective epitaxial growing method.
- the channel epi-silicon layer 17 may grow at the edge of the trench 14 because of the recess A which was generated due to the “Moat” phenomenon.
- the edge of the active silicon in the semiconductor substrate 11 may have the recess A, because the channel epi-silicon layer 17 grows at the side of the exposed semiconductor substrate 11 while the epitaxial process for the channel epi-silicon layer 17 is carried out.
- the channel epi-silicon layer 17 growing at the edge of the active silicon makes the gate oxide layer thin. Also, a polysilicon layer, which resides in the recess A, may connect transistors to each other at the time of forming word lines. Furthermore, an electric field is concentrated at the edge of the channel epi-silicon layer 17 so that the electric characteristics of the semiconductor device may be degraded.
- INWE Inverse Narrow Width Effect
- a method for forming a semiconductor device comprising: a) forming a trench in a semiconductor substrate; b) forming an insulating layer on the resulting structure and burying the trench; c) forming a field oxide layer by controlling topology of the insulating layer in a wet etching process, wherein the wet etching process forms a recess at a corner of the field oxide layer so that a portion of sidewalls of the active region is exposed; d) forming an additional field oxide spacer layer at the recess in order to fill the exposed sidewall portion of the active region; and e) vertically growing an epitaxial layer on the exposed active region.
- FIGS. 1A to 1 C are cross-sectional views illustrating a method for making a conventional field oxide layer
- FIGS. 2A to 2 E are cross-sectional views illustrating a method for making a field oxide layer according to the present invention.
- a pad oxide layer 22 is formed on a semiconductor substrate 21 to a thickness of approximately 50 to 200 ⁇ and a nitride layer 23 is formed on the pad oxide layer 22 to a thickness of approximately 1000 to 3000 ⁇ .
- An etching mask (not shown) is formed on the nitride layer 23 to define a field region, and the nitride layer 23 and the pad oxide layer 22 are selectively etched.
- a trench 24 is formed by forming a recess in the semiconductor substrate 21 using the etched pad oxide and nitride layers 22 , 23 as an etching mask.
- a photoresist layer may also be used as an etching mask, instead of the patterned pad oxide and nitride layers 22 , 23 .
- the depth of the trench 24 is about 1500 to 4000 ⁇ and other regions in which the trench is not formed are defined as an active region.
- a thermal oxide layer 25 is then formed on sidewalls of the trench 24 to a thickness of approximately 50 to 200 ⁇ by applying a thermal oxidation process to the trench 24 .
- an insulating layer 26 is deposited on the resulting structure and then the trench 24 is completely filled with the insulating layer 26 .
- a CMP (Chemical Mechanical Polishing) step is applied to the insulating layer 26 until the nitride layer 23 is exposed.
- the thermal oxide layer 25 may be formed by a wet-oxidation process and/or a dry-oxidation process and the insulating layer 26 may be formed by the high density plasma CVD or O 3 -TEOS (tetraethylorthosilicate) CVD.
- topology of the insulating layer 26 may be formed higher than that of the nitride layer 23 by approximately 3000 to 5000 ⁇ .
- a field oxide layer 26 a is formed by isotropically etching a determined thickness of the insulating layer 26 .
- a wet etching process to decrease the height of the insulating layer 26 is controlled so that 200 to 500 ⁇ of the thickness of the insulating layer 26 is etched in an oxide-etching solution.
- the nitride layer 23 is removed by a wet etching process using a phosphoric acid until the semiconductor substrate 21 is exposed and a screen oxide layer 25 is formed on the exposed semiconductor substrate 21 .
- a recess B in which the topology of the field oxide layer 26 a is lower than that of an active region 21 a of the semiconductor substrate 21 , occurs between the field oxide layer 26 a and the active region 21 a by the wet etching process.
- a well ion-implantation process having a high acceleration energy is carried out and the Rapid Thermal Treatment (RTP) is performed at a temperature of about 950° C. for a few seconds.
- RTP Rapid Thermal Treatment
- the screen oxide layer 25 is removed.
- An oxide layer to form an oxide spacer 27 in the recess is formed on the resulting structure and the oxide layer is etched back. Accordingly, the recess B caused by the “Moat” phenomenon, which is formed when the wet etching process is applied to the insulating layer 26 , is filled with the oxide spacer 27 .
- the oxide spacer 27 formed at the recess compensates the field oxide layer 26 a for its damaged portion.
- a channel epi-silicon layer 28 is formed on the exposed active region 21 a by the selective epitaxial growing method.
- the channel epi-silicon layer 28 may come from an undoped epi-silicon layer, which is formed to a thickness of 100 to 500 ⁇ by the LPCVD (Low Pressure Chemical Vapor Deposition) or UHVCVD (Ultra High Vacuum Chemical Vapor Deposition).
- LPCVD Low Pressure Chemical Vapor Deposition
- UHVCVD Ultra High Vacuum Chemical Vapor Deposition
- a gate oxide layer 29 and a gate electrode layer 30 are formed, in that order.
- polysilicon particle residue may be avoided because the recess has been filled with the oxide spacer 27 .
- the semiconductor device according to the present invention prevents the electric field concentration at the corner of the active region, by filling the recess with the additional oxide spacer. Furthermore, since the recess in the field oxide layer is removed, any residue, such as particle of the polysilicon for the gate electrode, may be avoided and the electrical characteristics of the semiconductor device may be improved.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Element Separation (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
- Insulated Gate Type Field-Effect Transistor (AREA)
Abstract
Description
- The present invention relates to a method for fabricating a semiconductor device and, more particularly, to a field oxide layer capable of being applied to a highly integrated DRAM (Dynamic Random Access Memory).
- Generally, with the development of highly integrated circuits having a line width of 0.13 μm or less, an epi-channel device using a selective epi-silicon has been developed in order to decrease variation of the threshold voltage caused by the gate length.
- FIGS. 1A to1C are cross-sectional views illustrating a method for making a conventional field oxide layer. Referring to FIG. 1A, a
pad oxide layer 12 and anitride layer 13 are deposited on asemiconductor substrate 11 in that order and a field region is defined by selectively patterning thepad oxide layer 12 and thenitride layer 13. Atrench 14 is formed using the patternedpad oxide layer 12 andnitride layers 13 as an etching mask. Also, a photoresist layer may be used as an etching mask, instead of the patterned pad oxide andnitride layers - Referring to FIG. 1B, a
thin oxide layer 15 is formed by applying an oxidation process to inner sidewalls of thetrench 14. The trench is buried in an oxide layer, and then a chemical and mechanical polishing is applied to the buried oxide layer until thenitride layer 13 is exposed. After a portion of the buried oxide layer is etched, a finalfield oxide layer 16 is formed by removing thenitride layer 13 and by isotropically etching the buried oxide layer. At this time, the topology of an edge of thefield oxide layer 16 may be lower than that of thesemiconductor substrate 11 leaving a recess (A); this is called the “Moat” phenomenon. - FIG. 1C illustrates a well ion-implantation process. A screen oxide layer (not shown) is formed on the exposed
semiconductor substrate 11 and ion-implantation is carried out to adjust the threshold voltage. After removing the screen oxide layer, a channel epi(epitaxial)-silicon layer 17 is formed by the selective epitaxial growing method. At this stage, the channel epi-silicon layer 17 may grow at the edge of thetrench 14 because of the recess A which was generated due to the “Moat” phenomenon. The edge of the active silicon in thesemiconductor substrate 11 may have the recess A, because the channel epi-silicon layer 17 grows at the side of the exposedsemiconductor substrate 11 while the epitaxial process for the channel epi-silicon layer 17 is carried out. - The channel epi-
silicon layer 17 growing at the edge of the active silicon makes the gate oxide layer thin. Also, a polysilicon layer, which resides in the recess A, may connect transistors to each other at the time of forming word lines. Furthermore, an electric field is concentrated at the edge of the channel epi-silicon layer 17 so that the electric characteristics of the semiconductor device may be degraded. - It is, therefore, an object of the present invention to provide a method for fabricating a field oxide layer to isolate other adjacent devices.
- It is another object of the present invention to provide an improved semiconductor device to prevent INWE (Inverse Narrow Width Effect) in which threshold voltage of a MOS transistor decrease due to the decreased gate width.
- It is a further object of the present invention to provide a method fir fabricating a field oxide layer having improved electrical characteristics without there being an electric field concentrated at an edge between a field oxide layer and an active region.
- In accordance with an aspect of the present invention, there is provided a method for forming a semiconductor device comprising: a) forming a trench in a semiconductor substrate; b) forming an insulating layer on the resulting structure and burying the trench; c) forming a field oxide layer by controlling topology of the insulating layer in a wet etching process, wherein the wet etching process forms a recess at a corner of the field oxide layer so that a portion of sidewalls of the active region is exposed; d) forming an additional field oxide spacer layer at the recess in order to fill the exposed sidewall portion of the active region; and e) vertically growing an epitaxial layer on the exposed active region.
- Other objects and aspects of the invention will become apparent from the following description of the embodiments with reference to the accompanying drawings, in which:
- FIGS. 1A to1C are cross-sectional views illustrating a method for making a conventional field oxide layer; and
- FIGS. 2A to2E are cross-sectional views illustrating a method for making a field oxide layer according to the present invention.
- Hereinafter, a method for forming a field oxide layer according to the present invention will be described in detail referring the accompanying drawings.
- First, referring to FIG. 2A, a
pad oxide layer 22 is formed on asemiconductor substrate 21 to a thickness of approximately 50 to 200 Å and anitride layer 23 is formed on thepad oxide layer 22 to a thickness of approximately 1000 to 3000 Å. An etching mask (not shown) is formed on thenitride layer 23 to define a field region, and thenitride layer 23 and thepad oxide layer 22 are selectively etched. Further, atrench 24 is formed by forming a recess in thesemiconductor substrate 21 using the etched pad oxide andnitride layers nitride layers trench 24 is about 1500 to 4000 Å and other regions in which the trench is not formed are defined as an active region. Athermal oxide layer 25 is then formed on sidewalls of thetrench 24 to a thickness of approximately 50 to 200 Å by applying a thermal oxidation process to thetrench 24. - Referring to FIG. 2B, an
insulating layer 26 is deposited on the resulting structure and then thetrench 24 is completely filled with theinsulating layer 26. A CMP (Chemical Mechanical Polishing) step is applied to theinsulating layer 26 until thenitride layer 23 is exposed. - The
thermal oxide layer 25 may be formed by a wet-oxidation process and/or a dry-oxidation process and theinsulating layer 26 may be formed by the high density plasma CVD or O3-TEOS (tetraethylorthosilicate) CVD. In a preferred embodiment, topology of theinsulating layer 26 may be formed higher than that of thenitride layer 23 by approximately 3000 to 5000 Å. - Referring to FIG. 2C, after removing a portion of the insulating
layer 26 using a wet etching process and removing thenitride layer 23, afield oxide layer 26 a is formed by isotropically etching a determined thickness of theinsulating layer 26. In a preferred embodiment, a wet etching process to decrease the height of the insulatinglayer 26 is controlled so that 200 to 500 Å of the thickness of theinsulating layer 26 is etched in an oxide-etching solution. Thenitride layer 23 is removed by a wet etching process using a phosphoric acid until thesemiconductor substrate 21 is exposed and ascreen oxide layer 25 is formed on the exposedsemiconductor substrate 21. As a result of the “Moat” phenomenon, a recess B, in which the topology of thefield oxide layer 26 a is lower than that of anactive region 21 a of thesemiconductor substrate 21, occurs between thefield oxide layer 26 a and theactive region 21 a by the wet etching process. - Referring to FIG. 2D, a well ion-implantation process having a high acceleration energy is carried out and the Rapid Thermal Treatment (RTP) is performed at a temperature of about 950° C. for a few seconds. After performing a low energy ion-implantation process to adjust the threshold voltage in a surface of the
active region 21 a, thescreen oxide layer 25 is removed. An oxide layer to form anoxide spacer 27 in the recess is formed on the resulting structure and the oxide layer is etched back. Accordingly, the recess B caused by the “Moat” phenomenon, which is formed when the wet etching process is applied to theinsulating layer 26, is filled with theoxide spacer 27. Theoxide spacer 27 formed at the recess compensates thefield oxide layer 26 a for its damaged portion. - Referring to FIG. 2E, a channel epi-
silicon layer 28 is formed on the exposedactive region 21 a by the selective epitaxial growing method. The channel epi-silicon layer 28 may come from an undoped epi-silicon layer, which is formed to a thickness of 100 to 500 Å by the LPCVD (Low Pressure Chemical Vapor Deposition) or UHVCVD (Ultra High Vacuum Chemical Vapor Deposition). At this time, since theoxide spacer 27 is formed at the recess of thefield oxide layer 26 a that is generated in the vicinity of theactive region 21 a, it is possible to prevent the epi-silicon layer 28 from growing at the sidewalls of the exposedactive region 21 a. As a result, concentration of electric field at the corners of theactive region 21 a is prevented by removing such a recess using theadditional oxide spacer 27. Accordingly, it is possible to prevent INWE (Inverse Narrow Width Effect) in which threshold voltage of a MOS transistor is decreased due to the decreased gate width. - After forming the epi-
silicon layer 28, agate oxide layer 29 and agate electrode layer 30 are formed, in that order. When a polysilicon layer for thegate electrode layer 30 is etched, polysilicon particle residue may be avoided because the recess has been filled with theoxide spacer 27. - As apparent from the above, the semiconductor device according to the present invention prevents the electric field concentration at the corner of the active region, by filling the recess with the additional oxide spacer. Furthermore, since the recess in the field oxide layer is removed, any residue, such as particle of the polysilicon for the gate electrode, may be avoided and the electrical characteristics of the semiconductor device may be improved.
- Although the preferred embodiments of the invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Claims (13)
Applications Claiming Priority (2)
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KR10-2000-0027647A KR100500923B1 (en) | 2000-05-23 | 2000-05-23 | Method for forming semiconductor device |
KR2000-27647 | 2000-05-23 |
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US20010046775A1 true US20010046775A1 (en) | 2001-11-29 |
US6407005B2 US6407005B2 (en) | 2002-06-18 |
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US09/745,444 Expired - Fee Related US6407005B2 (en) | 2000-05-23 | 2000-12-26 | Method for forming semiconductor device to prevent electric field concentration from being generated at corner of active region |
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JP (1) | JP2001332615A (en) |
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Cited By (6)
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WO2003003470A2 (en) * | 2001-06-28 | 2003-01-09 | Infineon Technologies Ag | Field effect transistor and method for the production thereof |
US20060141797A1 (en) * | 2004-12-28 | 2006-06-29 | Hynix Semiconductor Inc. | Method for fabricating semiconductor device |
CN103531519A (en) * | 2012-07-02 | 2014-01-22 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor structure and forming method thereof |
CN103928386A (en) * | 2013-01-15 | 2014-07-16 | 中芯国际集成电路制造(上海)有限公司 | Method for manufacturing shallow trench isolation structure |
CN104167384A (en) * | 2014-09-02 | 2014-11-26 | 上海华力微电子有限公司 | Method for eliminating shallow trench isolation pits |
CN106257650A (en) * | 2015-06-19 | 2016-12-28 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor device and preparation method thereof |
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KR100458732B1 (en) * | 2002-06-27 | 2004-12-03 | 동부전자 주식회사 | Method For Manufacturing Semiconductor Devices |
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KR100673896B1 (en) * | 2004-07-30 | 2007-01-26 | 주식회사 하이닉스반도체 | Semiconductor device with trench type isolation and method for fabricating the same |
KR100713924B1 (en) * | 2005-12-23 | 2007-05-07 | 주식회사 하이닉스반도체 | Fin transistor and method for forming thereof |
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US9236287B2 (en) | 2012-11-02 | 2016-01-12 | GLOBALFOUNDIES Inc. | Fabrication of localized SOI on localized thick box lateral epitaxial realignment of deposited non-crystalline film on bulk semiconductor substrates for photonics device integration |
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JPH04245455A (en) * | 1991-01-30 | 1992-09-02 | Kawasaki Steel Corp | Manufacture of semiconductor device |
JP2798057B2 (en) * | 1996-05-30 | 1998-09-17 | 日本電気株式会社 | Semiconductor device and manufacturing method thereof |
KR980006079A (en) * | 1996-06-28 | 1998-03-30 | 김주용 | Method of forming an element isolation film of a semiconductor device |
JPH1092922A (en) * | 1996-09-10 | 1998-04-10 | Sony Corp | Semiconductor device and manufacture thereof |
KR100216267B1 (en) * | 1996-12-26 | 1999-08-16 | 구본준 | Method for manufacturing semiconductor device using shallow trench isolation |
US5960297A (en) * | 1997-07-02 | 1999-09-28 | Kabushiki Kaisha Toshiba | Shallow trench isolation structure and method of forming the same |
KR100464388B1 (en) * | 1997-07-15 | 2005-02-28 | 삼성전자주식회사 | The manufacturing method of trench isolation layer for semiconductor device |
US5925575A (en) | 1997-09-29 | 1999-07-20 | Taiwan Semiconductor Manufacturing Company, Ltd. | Dry etching endpoint procedure to protect against photolithographic misalignments |
TW379404B (en) | 1997-12-31 | 2000-01-11 | United Semiconductor Corp | Manufacturing method of shallow trench isolation |
JP2000031480A (en) * | 1998-07-15 | 2000-01-28 | Sony Corp | Method of forming semiconductor layer and manufacturing semiconductor device |
TW400615B (en) * | 1998-11-23 | 2000-08-01 | United Microelectronics Corp | The structure process of Shallow Trench Isolation(STI) |
US6271143B1 (en) | 1999-05-06 | 2001-08-07 | Motorola, Inc. | Method for preventing trench fill erosion |
-
2000
- 2000-05-23 KR KR10-2000-0027647A patent/KR100500923B1/en not_active IP Right Cessation
- 2000-12-26 US US09/745,444 patent/US6407005B2/en not_active Expired - Fee Related
-
2001
- 2001-03-15 JP JP2001073892A patent/JP2001332615A/en not_active Ceased
Cited By (10)
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WO2003003470A2 (en) * | 2001-06-28 | 2003-01-09 | Infineon Technologies Ag | Field effect transistor and method for the production thereof |
WO2003003470A3 (en) * | 2001-06-28 | 2004-02-12 | Infineon Technologies Ag | Field effect transistor and method for the production thereof |
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CN103928386A (en) * | 2013-01-15 | 2014-07-16 | 中芯国际集成电路制造(上海)有限公司 | Method for manufacturing shallow trench isolation structure |
CN104167384A (en) * | 2014-09-02 | 2014-11-26 | 上海华力微电子有限公司 | Method for eliminating shallow trench isolation pits |
CN106257650A (en) * | 2015-06-19 | 2016-12-28 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor device and preparation method thereof |
Also Published As
Publication number | Publication date |
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US6407005B2 (en) | 2002-06-18 |
JP2001332615A (en) | 2001-11-30 |
KR20010106718A (en) | 2001-12-07 |
KR100500923B1 (en) | 2005-07-14 |
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