US20010029993A1 - Formation of a multi-lobed winding for the stator of an alternator - Google Patents
Formation of a multi-lobed winding for the stator of an alternator Download PDFInfo
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- US20010029993A1 US20010029993A1 US09/761,540 US76154001A US2001029993A1 US 20010029993 A1 US20010029993 A1 US 20010029993A1 US 76154001 A US76154001 A US 76154001A US 2001029993 A1 US2001029993 A1 US 2001029993A1
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- winding
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- lobed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0478—Wave windings, undulated windings
- H02K15/0485—Wave windings, undulated windings manufactured by shaping an annular winding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53143—Motor or generator
- Y10T29/53161—Motor or generator including deforming means
Definitions
- the present invention relates to methods and apparatus for forming a multi-lobed winding for the stator of an alternator, particularly for use in the automotive field and of the type comprising turns defining a star-shaped configuration having a plurality of radial lobes alternated with hollows.
- each stator is provided with a winding including three multi-lobed coils angularly shifted relative to each other.
- the coils are formed at different stages by a forming machine, and each coil has two wire terminal ends.
- Each of the three multi-lobed coils constituting one of the three phases of the winding is split into two semi-coils or semi-phases which are angularly shifted by one lobe relative to each other, so that the lobes of one semi-phase are opposite the hollows between the lobes of the other semi-phase.
- each coil is made by a forming machine at two subsequent stages by cutting the supplied wire between one forming stage and the other.
- Each semi-phase of the three winding phases of a finished winding inserted into a stator therefore has a pair of terminal ends. This results in a total of twelve terminal ends.
- a multi-lobed winding for the stator of an alternator.
- a first multi-lobed coil is formed by winding a continuously fed wire in a first direction.
- a second multi-lobed coil is formed without cutting the wire being fed by winding the wire in the opposite direction and arranging the second coil at a position angularly shifted relative to the first coil.
- the second coil has its lobes at the same angular positions as the hollows of the first coil.
- the wire portion connecting the two coils is bent where the wire reverses its winding direction so as to form a loop, the loop following an annular path matching the profile of a lobe of one of the two coils for one part and the profile of a hollow of the other coil opposite the lobe for another part.
- the invention thus provides a multi-lobed winding for the stator of an alternator, particularly for use in the automotive field and of the type comprising turns defining a star-shaped configuration having a plurality of radial lobes alternated with hollows.
- the invention also provides a winding comprising two coaxial superimposed multi-lobed coils with lobes angularly shifted relative to each other. There is no interruption of the wire constituting the winding and, therefore, the winding has only two terminal ends.
- the method and apparatus according to the invention simplify the forming operation as well as provide a stator winding with a number of terminal ends reduced by a factor of two.
- FIG. 1 is a perspective view from below of a rotating unit that forms part of a preferred embodiment of apparatus according to the invention, where the device for receiving the multi-lobed coils formed on the rotating unit is shown in a perspective view from above, the receiving device also functioning, according to a known technique, as a device for inserting (at a subsequent stage) the multi-lobed coils into the slots of a stator of an alternator;
- FIGS. 2 - 6 are diagrammatic plan views of different forming stages of the multi-lobed winding according to the invention.
- FIG. 7 is a perspective view of a multi-lobed coil comprising two semi-phases angularly shifted relative to each other, obtained according to the invention, which has been shown in a deformed condition in order to more clearly show the wire portion connecting the two semi-phases;
- FIG. 8 is a plan view of the coil of FIG. 7;
- FIG. 9 is a diagrammatic view of a winding obtained by the invention inserted into the slots of a stator of an alternator;
- FIG. 10 is a perspective view from below of a rotating unit forming part of another preferred embodiment of apparatus according to the invention, where the device for receiving the multi-lobed coils formed on the rotating unit is also shown;
- FIGS. 11 and 12 are diagrammatic plan views of the apparatus at two different stages of the forming operation of the multi-lobed winding according to the invention.
- FIG. 13 is a partial diagrammatic plan view of the apparatus.
- FIG. 14 is a partial view of the apparatus of FIG. 13 along A-A at a different stage of the forming operation of the multi-lobed winding.
- FIG. 1 shows rotating unit 1 of a machine that forms multi-lobed coils which are to be inserted into the slots of a stator of a three-phase alternator preferably for automotive use.
- the machine comprising rotating unit 1 is of a general type described in, for example, Italian Patent No. 1,157,040 and corresponding U.S. Pat. No. 4,512,376. Therefore, a detailed description of the general structure of the machine is not repeated herein, since it is illustrated in the above-identified patents.
- rotating unit 1 is used to wind thereon a wire W fed by a wire feeding device (not shown in FIG. 1) which has a delivery tube outlet mouth 2 , as shown in FIG. 1.
- Rotating unit 1 carries six forming elements 3 on which the wire fed from delivery tube outlet mouth 2 is wound as a result of the rotation of rotating unit 1 , so as to form a hexagonal coil C P1 (see also FIG. 2).
- One of forming elements 3 is provided with a clamp to hold the starting end W O of the wire.
- Forming elements 3 are carried by slides 4 , which are radially slidably mounted relative to rotational axis 5 of rotating unit 1 . Forming elements 3 are positioned between a first radially outer end position (shown in FIGS. 1 and 2) and a second radially inner end position (shown in FIG. 3).
- forming elements 3 are at their outer positions (FIG. 2) so as to enable formation of, as already indicated, a hexagonal coil C P1 having a relatively large diameter, as shown in FIG. 2.
- the machine according to the invention has six pushing members 6 included on rotating unit 1 that are radially movable relative to rotational axis 5 to push radially inward the central parts of the sides of the hexagonal coil formed in the first stage of the method (FIG. 2).
- Pushing members 6 are carried by slides 7 (FIG. 1), which are slidably mounted on radial guides carried by rotating unit 1 .
- this resistance is obtained by connecting forming elements 3 by flexible metal cables to a fluid cylinder having a chamber which decreases in volume during the radial inward movement of forming elements 3 and which is connected to a discharge reservoir through a throttled passage. Since these details of construction are known from the above-mentioned patents, they are not repeated herein. However, any other device of known type adapted to provide the above-mentioned effect of controlled yielding of forming elements 3 may be alternatively used.
- rotating unit 1 is also provided with a circumferential set of six flat fingers 8 which are at angular positions corresponding to forming elements 3 .
- Fingers 8 are carried by rotating unit 1 and are in radially fixed positions relative thereto, in contrast to forming elements 3 and pushing members 6 .
- fingers 8 are located at a radially inner position adjacent the innermost radial position of the respective forming elements 3 . Therefore, during the shaping operation of coil Cp 1 , which provides the multi-lobed coil C 1 , fingers 8 constitute a further reference for the width of each lobe L of multi-lobed coil C 1 .
- an inserting device 9 is provided under rotating unit 1 for receiving the multi-lobed coils after they have been formed and for inserting them (in a subsequent stage of operation not shown in the FIGS. ) into the slots of a stator of an alternator.
- Inserting device 9 includes a circumferential set of twelve blades 10 separated by longitudinal slots 11 and carried by a supporting structure 12 which can be rotated around rotational axis 5 by an electric motor (not shown).
- the electric motor and the associated transmission for rotating unit 1 and inserting device 9 are not shown herein in detail because they are similar to what is known in the art.
- FIG. 1 shows inserting device 9 at a position axially spaced apart from rotating unit 1 , whereas in practice it is positioned immediately vertically.
- Multi-lobed coil C 1 is then discharged from rotating unit 1 over inserting device 9 by a coil removing device of conventional type carried by rotating unit 1 and adapted to be lowered axially from a retracted position to a position in which it engages the multi-lobed coil C 1 and pushes this coil downward making it slide from forming elements 3 and causing the radial portions of the coil to be inserted into slots 11 , so that the lobes L and the hollows V between the lobes of the multi-lobed coil C 1 are located alternately at the outside and the inside of the circumferential set of blades 10 , as shown in FIG.
- the coil removing device is not shown, because it is in its raised position, retracted inside rotating unit 1 .
- This coil removing device includes, as is known in the art, a circumferential set of blades 13 (see FIG. 2) extending downward from an upper ring, similar to what is shown in FIG. 1 for fingers 8 .
- the coil removing device starts with its base ring in engagement with the radial portions of multi-lobed coil C 1 and pushes this coil downward, causing it to slip out of forming elements 3 and into slots 11 of inserting device 9 , as shown in FIG. 1.
- the rotating unit may be rotated again to provide a second multi-lobed coil which is then discharged onto inserting device 9 at an angularly shifted position, so as to obtain, for example, the two semi-phases of a phase of the winding, with a total of four terminal ends.
- inserting device 9 should also be rotated at the same speed as rotating unit 1 during the second forming stage, so that rotating unit 1 and inserting device 9 always remain at preferably the same relative positions. This is done preferably by controlling the electric motors that drive rotating unit 1 and inserting device 9 in synchronism with each other.
- a releasable mechanical coupling between rotating unit 1 and inserting device 9 may be provided, thereby allowing the same motor to be used to drive rotating unit 1 and inserting device 9 .
- the releasable connection may be provided by the coil removing device, which (in this embodiment) is able to engage inserting device 9 when in lowered position to connect this device to rotating unit 1 .
- rotating unit 1 is angularly displaced so as to locate it at an angular position shifted by one lobe relative to the position of the first multi-lobed coil C 1 (which is in a stationary position on inserting device 9 ) before activating the forming stage of the second polygonal coil C P1 by rotating in the opposite direction rotating unit 1 and simultaneously rotating inserting device 9 .
- This condition is shown in FIG. 4, where the multi-lobed coil C 1 (which has been already discharged onto inserting device 9 ) is shown with dotted lines.
- Forming elements 3 and flat fingers 8 are at angular positions shifted by 30° relative to the first multi-lobed coil C 1 , so that each forming element 3 is at an angular position corresponding to that of a hollow between adjacent lobes of the first multi-lobed coil C 1 already discharged onto inserting device 9 .
- a further feature which distinguishes the invention from the prior art is that on one of flat fingers 8 there is fixed a wire engaging element 14 (see FIGS. 1 and 4) which is carried by rotating unit 1 and is coupled thereto at a radially fixed position. Specifically, wire engaging element 14 is at a radial position corresponding to the radial position of the lobes of the coil. In particular, wire engaging element 14 has an outer profile substantially corresponding to the profile of a lobe.
- wire engaging element 14 is positioned such that after the previously formed first multi-lobed coil C 1 has been discharged onto inserting device 9 , the wire portion W i connecting coil C 1 (positioned on inserting device 9 ) to the wire feeding delivery tube outlet mouth 2 is intercepted by wire engaging element 14 when rotating unit 1 is rotated in a counterclockwise direction (with reference to FIG. 5) in order to form a second coil.
- the wire portion connecting the first multi-lobed coil C 1 to the polygonal coil C P being formed is intercepted by wire engaging element 14 during the formation of the second polygonal coil C P2 , as shown in FIGS. 1, 4 and 5 .
- inserting device 9 is shown in a condition spaced axially from rotating unit 1 .
- the inserting device is located immediately below the rotating unit, so that the intermediate wire portion W i has a length much smaller than that shown in this FIG.
- the first multi-lobed coil C 1 has a starting terminal end 15 and a final terminal end 16 projecting from a hollow V f of multi-lobed coil C 1 .
- Terminal end 16 extends radially and is curved into a portion 17 (FIGS. 7 and 8) as a result of wire W being intercepted by wire engaging element 14 after rotating unit 1 starts rotating in the opposite direction (see FIGS. 1 and 5).
- wire portion W i connecting first multi-lobed coil C 1 to the second multi-lobed coil C 2 (which is angularly offset by one lobe relative to coil C 1 ) is bent to form a loop E (FIGS. 8 and 9) where the wire reverses its winding direction, with a portion following the profile of hollow V f of coil C 1 and a portion following the profile of a lobe L i of the multi-lobed coil C 2 .
- the winding obtained thereby has a single starting end 15 and a single final end 19 .
- intermediate wire portion W i has been shown in a deformed condition in FIG. 7, with the two coils C 1 and C 2 axially spaced apart from each other, in order to show clearly the loop configuration.
- the two multi-lobed coils C 1 and C 2 are located immediately above each other with the intermediate loop portion W i lying substantially in a plane (FIG. 8).
- second multi-lobed coil C 2 Following the formation of second multi-lobed coil C 2 , the latter is naturally discharged onto inserting device 9 by blades 13 of the coil removing device, similar to first coil C 1 .
- the winding obtained and discharged onto inserting device 9 has two semi-phase coils C 1 and C 2 angularly shifted relative to each other by one lobe, which are obtained without interrupting the wire and with two single terminal ends 15 and 19 .
- inserting device 9 As is known in the art, once inserting device 9 has received the finished winding, it is positioned at an inserting station, where a stator is preliminarily arranged for insertion of the winding. Typically, this is done in a machine with a rotating platform, carrying two inserting devices 9 which are located at diametrically opposite positions so that they can be brought alternatively, by a 180° rotation of the rotating platform, at the two diametrically opposite stations, one of which is for forming the winding and discharging the winding onto the inserting device, and the other is for inserting the winding into a stator.
- an inserting device receives a new winding at the forming station, while at the diametrically opposite station, another inserting device carrying a previously formed winding has that winding inserted into a stator.
- the rotating structure is rotated by 180°, so the inserting device which had previously had a winding inserted into a stator is now at the forming station, where it will receive a new winding, while the inserting device which had previously received a new winding now has that winding inserted into the same or another stator. Additional details of this operation are not shown or described because, as previously indicated, they are known in the art.
- FIG. 9 is a diagrammatic partial view of the inner cylindrical surface of a stator S having axial slots 20 for receiving radial portions of the multi-lobed coils constituting the winding.
- the winding is shown in dotted lines, except for the wire portion forming loop E where the wire reverses its winding direction.
- loop E follows an annular path that for one portion overlaps one lobe of a coil and for another portion overlaps a hollow of the other coil opposite the one lobe. Accordingly, during insertion of the winding into stator S, loop E should cause no problems because its portions 16 and 18 are preferably aligned with and easily received into two slots 20 of stator S (FIG. 9).
- the rotating unit includes a wire engaging element situated at a fixed position on the rotating unit. The position is chosen such that the wire engaging element intercepts the feeding wire when the rotation of the unit is reversed in order to form the loop.
- wire engaging element 14 is not located at a fixed position on rotating unit 1 , but is connected instead to one of forming elements 3 with which the rotating unit is provided. That forming element is movable in a radial direction relative to the rotating unit.
- Tests have shown that by providing the wire engaging element on one of the forming elements, which are radially movable relative to the rotating unit and displaced towards the axis of rotation of the rotating unit to give a star-like shape to the initially polygonal coil during the winding operation, obtaining a winding of a high quality is ensured, particularly at the loop, where the wire reverses its winding direction.
- FIGS. 10 - 12 A second preferred embodiment of apparatus is shown in FIGS. 10 - 12 in accordance with the present invention.
- FIGS. 10, 11, and 12 are respectively identical, except for features which will be described below, to FIGS. 1, 4, and 5 . Accordingly, a detailed description thereof will not be repeated herein. Described below are the differences between the second embodiment and the first embodiment shown in FIGS. 1 - 9 .
- FIG. 10 differs from FIG. 1 in that wire engaging element 14 (on which loop E is formed when the wire reverses its winding direction) includes a plate screwed to the radial inner surface of one of forming elements 3 , rather than being fixed to one of fixed blades 8 carried by rotating unit 1 .
- wire engaging element 14 on which loop E is formed when the wire reverses its winding direction
- FIGS. 11 and 12 which are similar, as indicated, to FIGS. 4 and 5.
- FIGS. 11 and 12 respectively show the apparatus diagrammatically in a plan view after winding a first coil and after the beginning of the winding in the opposite direction of a second coil.
- the structure and operation of the apparatus are similar to that described in connection with FIGS. 1 - 9 .
- FIG. 13 is a partial diagrammatic plan view of the apparatus. Note that for clarity, forming element 3 and wire engaging element 14 are shown radially closer to the center of rotating unit 1 then they would be in actual practice.
- FIG. 14 is a partial view of the apparatus of FIG. 13 seen along A-A, but at a different stage of the forming operation of the multi-lobed winding.
- first multi-lobed coil C 1 has been inserted on blades 10 of inserting device 9 with the wire lead W 2 extending to wire delivery tube 2 at angular position ⁇ .
- first multi-lobed coil C 1 is deposited on inserting device 9
- forming element 3 and wire engaging element 14 are in position P.
- Position P corresponds to the lobe of first multi-lobed coil C 1 immediately to the right of delivery tube 2 , as shown in FIG. 13.
- rotating unit 1 is lowered and delivery tube 2 reaches its lowest level h 1 (as shown in FIG. 14). Lowering rotating unit 1 facilitates deposit while lowering delivery tube 2 prevents wire lead W 2 from becoming too long.
- rotating unit 1 and delivery tube 2 are raised (to prevent wire engaging element 14 from catching wire lead W 2 ) and rotated in direction D such that forming element 3 and wire engaging element 14 are at angular position ⁇ .
- the tip of wire engaging element 14 preferably slopes downward (in direction D) to further decrease the chance of wire engaging element 14 catching wire lead W 2 during the rotation to angular position ⁇ in direction D.
- rotating unit 1 and delivery tube 2 are lowered toward the inserting device 9 and rotated in direction D 1 until wire engaging element 14 engages wire lead W 2 .
- rotating unit 1 and the inserting device 9 start to rotate in synchronism in direction D 1 to form the second polygonal coil C P2 .
- rotating unit 1 rises away from the inserting device 9 .
- the delivery tube 2 must also rise (to level h 2 , as shown in FIG. 14) in order to cause the wire of the second polygonal coil C P2 to engage forming elements 3 (which are higher than wire engaging element 14 ).
- the apparatus according to the second embodiment provides a winding in which the loop formed at the location where the wire reverses its winding direction has a circumferential extension which substantially corresponds to the desired theoretical one, or at most slightly greater (to avoid any inconvenience during both the forming operation of the coil and the following inserting operation of the winding into slots of a stator of an alternator).
- FIG. 10 shows the application of the apparatus to the case in which two wires are simultaneously wound on rotating unit 1 .
- This technique known in the art, provides a wire feeding delivery tube 2 to which two separate wires W are fed from separate supply reels. The wires W reach the rotating unit by passing through two separate holes 2 a and 2 b (FIG. 11) of delivery tube 2 , which keep wires W spaced apart from each other by a given distance.
- the apparatus according to the present invention may alternatively be used with a feeding device which feeds a single wire.
- the invention is applicable both to the case in which a single wire is wound on the rotating unit, and to the case, corresponding to a known technique, in which two wires are simultaneously fed to and wound on the rotating unit, as shown in FIG. 10, for example.
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Abstract
Methods and apparatus are provided for forming a multi-lobed winding for the stator of an alternator, particularly those for use in the automotive field and of the type comprising turns defining a star-shaped configuration having a plurality of radial lobes alternated with hollows.
Description
- This is a continuation of copending, commonly assigned U.S. patent application Ser. No. 09/443,941, filed Nov. 19, 1999, now U.S. Pat. No. ______, which was a continuation of U.S. patent application Ser. No. 09/204,869, filed Dec. 3, 1998, now U.S. Pat. No. 6,019,141, which was itself a continuation of U.S. patent application Ser. No. 08/970,480, filed Nov. 14, 1997, now U.S. Pat. No. 5,881,778, all of which are hereby incorporated by reference in their entirety.
- The present invention relates to methods and apparatus for forming a multi-lobed winding for the stator of an alternator, particularly for use in the automotive field and of the type comprising turns defining a star-shaped configuration having a plurality of radial lobes alternated with hollows.
- Methods and apparatus for forming a multi-lobed winding for the stator of an alternator are disclosed, for example, in Italian Patent No. 1,157,040, which corresponds to Barrera U.S. Pat. No. 4,512,376, entitled Apparatus For Forming Stator Coils Of Dynamo Electric Machines. Both patents are incorporated herein by reference.
- Typically, in the case of a three-phase alternator for automotive use, each stator is provided with a winding including three multi-lobed coils angularly shifted relative to each other. The coils are formed at different stages by a forming machine, and each coil has two wire terminal ends. Each of the three multi-lobed coils constituting one of the three phases of the winding is split into two semi-coils or semi-phases which are angularly shifted by one lobe relative to each other, so that the lobes of one semi-phase are opposite the hollows between the lobes of the other semi-phase.
- As is known in the art, the two semi-phases of each coil are made by a forming machine at two subsequent stages by cutting the supplied wire between one forming stage and the other. Each semi-phase of the three winding phases of a finished winding inserted into a stator therefore has a pair of terminal ends. This results in a total of twelve terminal ends.
- A stator winding of undulatory type with a single continuous wire, including two multi-lobed coils shifted relative to each other by one lobe, has already been proposed. (See, e.g., Taji et al. U.S. Pat. No. 4,857,787, entitled Armature Of A.C. Generator For A Car And Method Of Manufacturing The Same, and corresponding European Patent No. 209,091, both of which are incorporated herein by reference). This method initially involves forming a single multi-lobed coil which is then split into two coils, without cutting the wire portion connecting them, one of the coils being overlapped on the other in an overturned position. This additional operation wastes time and accordingly decreases the productivity of the machine.
- In view of the foregoing, it would be desirable to provide a method and apparatus in which the final required configuration of the winding is obtained without additional operations after winding the wire by an apparatus which requires very small changes with respect, for example, to the apparatus taught in Italian Patent No. 1,157,040 and corresponding U.S. Pat. No. 4,512,376.
- It would also be desirable to provide a method and apparatus for forming a multi-lobed winding for the stator of an alternator which enable the two semi-phases of each winding phase to be made continuously, without cutting the wire at the end of the forming operation of the first semi-phase, so as to simplify the operations necessary for forming the winding, as well as to obtain a finished winding with a low number of terminal ends.
- It would further be desirable to provide a method and apparatus by which multi-lobed windings constituted by a plurality of coaxial superimposed multi-lobed coils having their lobes angularly shifted relative to each other can be obtained continuously.
- It is an object of the present invention to provide a method and apparatus in which the final required configuration of the winding is obtained without additional operations after winding the wire by an apparatus which requires very small changes with respect, for example, to the apparatus taught in Italian Patent No. 1,157,040 and corresponding U.S. Pat. No. 4,512,376.
- It is also an object of the present invention to provide a method and apparatus for forming a multi-lobed winding for the stator of an alternator which enable the two semi-phases of each winding phase to be made continuously, without cutting the wire at the end of the forming operation of the first semi-phase, so as to simplify the operations which are necessary for forming the winding as well as to obtain a finished winding with a low number of terminal ends.
- It is further an object of the present invention to provide a method and apparatus by which multi-lobed windings constituted by a plurality of coaxial superimposed multi-lobed coils having their lobes angularly shifted relative to each other can be obtained continuously.
- These and other objects and advantages of the invention are accomplished by forming a multi-lobed winding for the stator of an alternator. In a first stage, a first multi-lobed coil is formed by winding a continuously fed wire in a first direction. In a second stage, a second multi-lobed coil, axially superimposed to the first coil, is formed without cutting the wire being fed by winding the wire in the opposite direction and arranging the second coil at a position angularly shifted relative to the first coil. The second coil has its lobes at the same angular positions as the hollows of the first coil. The wire portion connecting the two coils is bent where the wire reverses its winding direction so as to form a loop, the loop following an annular path matching the profile of a lobe of one of the two coils for one part and the profile of a hollow of the other coil opposite the lobe for another part.
- The invention thus provides a multi-lobed winding for the stator of an alternator, particularly for use in the automotive field and of the type comprising turns defining a star-shaped configuration having a plurality of radial lobes alternated with hollows.
- The invention also provides a winding comprising two coaxial superimposed multi-lobed coils with lobes angularly shifted relative to each other. There is no interruption of the wire constituting the winding and, therefore, the winding has only two terminal ends. Thus, the method and apparatus according to the invention simplify the forming operation as well as provide a stator winding with a number of terminal ends reduced by a factor of two.
- The above and other objects and advantages of the invention will be apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout, and in which:
- FIG. 1 is a perspective view from below of a rotating unit that forms part of a preferred embodiment of apparatus according to the invention, where the device for receiving the multi-lobed coils formed on the rotating unit is shown in a perspective view from above, the receiving device also functioning, according to a known technique, as a device for inserting (at a subsequent stage) the multi-lobed coils into the slots of a stator of an alternator;
- FIGS.2-6 are diagrammatic plan views of different forming stages of the multi-lobed winding according to the invention;
- FIG. 7 is a perspective view of a multi-lobed coil comprising two semi-phases angularly shifted relative to each other, obtained according to the invention, which has been shown in a deformed condition in order to more clearly show the wire portion connecting the two semi-phases;
- FIG. 8 is a plan view of the coil of FIG. 7;
- FIG. 9 is a diagrammatic view of a winding obtained by the invention inserted into the slots of a stator of an alternator;
- FIG. 10 is a perspective view from below of a rotating unit forming part of another preferred embodiment of apparatus according to the invention, where the device for receiving the multi-lobed coils formed on the rotating unit is also shown;
- FIGS. 11 and 12 are diagrammatic plan views of the apparatus at two different stages of the forming operation of the multi-lobed winding according to the invention;
- FIG. 13 is a partial diagrammatic plan view of the apparatus; and
- FIG. 14 is a partial view of the apparatus of FIG. 13 along A-A at a different stage of the forming operation of the multi-lobed winding.
- FIG. 1 shows rotating unit1 of a machine that forms multi-lobed coils which are to be inserted into the slots of a stator of a three-phase alternator preferably for automotive use. The machine comprising rotating unit 1 is of a general type described in, for example, Italian Patent No. 1,157,040 and corresponding U.S. Pat. No. 4,512,376. Therefore, a detailed description of the general structure of the machine is not repeated herein, since it is illustrated in the above-identified patents.
- In a way similar to that known in the art, rotating unit1 is used to wind thereon a wire W fed by a wire feeding device (not shown in FIG. 1) which has a delivery
tube outlet mouth 2, as shown in FIG. 1. - Rotating unit1 carries six forming
elements 3 on which the wire fed from deliverytube outlet mouth 2 is wound as a result of the rotation of rotating unit 1, so as to form a hexagonal coil CP1 (see also FIG. 2). One of formingelements 3 is provided with a clamp to hold the starting end WO of the wire. - Forming
elements 3 are carried byslides 4, which are radially slidably mounted relative torotational axis 5 of rotating unit 1. Formingelements 3 are positioned between a first radially outer end position (shown in FIGS. 1 and 2) and a second radially inner end position (shown in FIG. 3). - In a first stage of the forming method, forming
elements 3 are at their outer positions (FIG. 2) so as to enable formation of, as already indicated, a hexagonal coil CP1 having a relatively large diameter, as shown in FIG. 2. - The machine according to the invention has six pushing
members 6 included on rotating unit 1 that are radially movable relative torotational axis 5 to push radially inward the central parts of the sides of the hexagonal coil formed in the first stage of the method (FIG. 2). Pushingmembers 6 are carried by slides 7 (FIG. 1), which are slidably mounted on radial guides carried by rotating unit 1. - When hexagonal coil CP1 has been formed with the required number of turns, rotating unit 1 is stopped and pushing
members 6 are moved towards the radially inner position shown in FIG. 3, so as to engage the sides of the polygonal coils CP1, transforming the latter into a multi-lobed or star-shaped coil C1 (FIG. 3). During this operation, formingelements 3 also move radially inward while providing some resistance to the tension exerted by the wire of the coil as a result of the pressure applied by pushingmembers 6. As is known in the art, this resistance is obtained by connecting formingelements 3 by flexible metal cables to a fluid cylinder having a chamber which decreases in volume during the radial inward movement of formingelements 3 and which is connected to a discharge reservoir through a throttled passage. Since these details of construction are known from the above-mentioned patents, they are not repeated herein. However, any other device of known type adapted to provide the above-mentioned effect of controlled yielding of formingelements 3 may be alternatively used. - Referring to FIGS.1-3, rotating unit 1 is also provided with a circumferential set of six
flat fingers 8 which are at angular positions corresponding to formingelements 3.Fingers 8 are carried by rotating unit 1 and are in radially fixed positions relative thereto, in contrast to formingelements 3 and pushingmembers 6. As shown in FIGS. 2 and 3,fingers 8 are located at a radially inner position adjacent the innermost radial position of the respective formingelements 3. Therefore, during the shaping operation of coil Cp1, which provides the multi-lobed coil C1,fingers 8 constitute a further reference for the width of each lobe L of multi-lobed coil C1. - As taught in the art, an inserting
device 9 is provided under rotating unit 1 for receiving the multi-lobed coils after they have been formed and for inserting them (in a subsequent stage of operation not shown in the FIGS. ) into the slots of a stator of an alternator. Insertingdevice 9 includes a circumferential set of twelveblades 10 separated bylongitudinal slots 11 and carried by a supportingstructure 12 which can be rotated aroundrotational axis 5 by an electric motor (not shown). The electric motor and the associated transmission for rotating unit 1 and insertingdevice 9 are not shown herein in detail because they are similar to what is known in the art. - For clarity, FIG. 1
shows inserting device 9 at a position axially spaced apart from rotating unit 1, whereas in practice it is positioned immediately vertically. - As already described, after forming polygonal coil CP1, rotating unit 1 is stopped, and pushing
members 6 are advanced to form the multi-lobed coil C1 (FIG. 2). Multi-lobed coil C1 is then discharged from rotating unit 1 over insertingdevice 9 by a coil removing device of conventional type carried by rotating unit 1 and adapted to be lowered axially from a retracted position to a position in which it engages the multi-lobed coil C1 and pushes this coil downward making it slide from formingelements 3 and causing the radial portions of the coil to be inserted intoslots 11, so that the lobes L and the hollows V between the lobes of the multi-lobed coil C1 are located alternately at the outside and the inside of the circumferential set ofblades 10, as shown in FIG. 1. In FIG. 1, the coil removing device is not shown, because it is in its raised position, retracted inside rotating unit 1. This coil removing device includes, as is known in the art, a circumferential set of blades 13 (see FIG. 2) extending downward from an upper ring, similar to what is shown in FIG. 1 forfingers 8. As a result of its lowering movement, the coil removing device starts with its base ring in engagement with the radial portions of multi-lobed coil C1 and pushes this coil downward, causing it to slip out of formingelements 3 and intoslots 11 of insertingdevice 9, as shown in FIG. 1. - In a conventional machine, either immediately before or immediately after discharging the multi-lobed coil C1 on inserting
device 9, the wire being fed is cut, so that the coil arranged on insertingdevice 9 has two terminal ends. Therefore, in a method known in the art, the rotating unit may be rotated again to provide a second multi-lobed coil which is then discharged onto insertingdevice 9 at an angularly shifted position, so as to obtain, for example, the two semi-phases of a phase of the winding, with a total of four terminal ends. - In contrast to the prior art and in accordance with the present invention, after the first multi-lobed coil C1 has been discharged on inserting
device 9, the wire being fed is not cut and the forming of a new polygonal coil is instead initiated by rotating rotating unit 1 in a direction of rotation opposite to that of the previous forming stage, as shown in FIGS. 4 and 5. Specifically, in the forming stage shown in FIG. 2, the rotating unit is rotated in the direction indicated by arrow A in FIG. 2. In the forming stage shown in FIG. 5, the rotating unit is rotated in the opposite direction B, i.e., in a counterclockwise direction. - Naturally, because the wire portion which connects the previously formed multi-lobed coil C1 (located on inserting device 9) to the polygonal coil CP1 (which is being formed during the stage shown in FIG. 5, corresponding as well to the condition shown in FIG. 1) is not interrupted, inserting
device 9 should also be rotated at the same speed as rotating unit 1 during the second forming stage, so that rotating unit 1 and insertingdevice 9 always remain at preferably the same relative positions. This is done preferably by controlling the electric motors that drive rotating unit 1 and insertingdevice 9 in synchronism with each other. Alternatively, a releasable mechanical coupling between rotating unit 1 and insertingdevice 9 may be provided, thereby allowing the same motor to be used to drive rotating unit 1 and insertingdevice 9. For example, the releasable connection may be provided by the coil removing device, which (in this embodiment) is able to engage insertingdevice 9 when in lowered position to connect this device to rotating unit 1. - An important feature of the present invention is that rotating unit1 is angularly displaced so as to locate it at an angular position shifted by one lobe relative to the position of the first multi-lobed coil C1 (which is in a stationary position on inserting device 9) before activating the forming stage of the second polygonal coil CP1 by rotating in the opposite direction rotating unit 1 and simultaneously rotating inserting
device 9. This condition is shown in FIG. 4, where the multi-lobed coil C1 (which has been already discharged onto inserting device 9) is shown with dotted lines. Formingelements 3 andflat fingers 8 are at angular positions shifted by 30° relative to the first multi-lobed coil C1, so that each formingelement 3 is at an angular position corresponding to that of a hollow between adjacent lobes of the first multi-lobed coil C1 already discharged onto insertingdevice 9. - A further feature which distinguishes the invention from the prior art is that on one of
flat fingers 8 there is fixed a wire engaging element 14 (see FIGS. 1 and 4) which is carried by rotating unit 1 and is coupled thereto at a radially fixed position. Specifically,wire engaging element 14 is at a radial position corresponding to the radial position of the lobes of the coil. In particular,wire engaging element 14 has an outer profile substantially corresponding to the profile of a lobe. Furthermore,wire engaging element 14 is positioned such that after the previously formed first multi-lobed coil C1 has been discharged onto insertingdevice 9, the wire portion Wi connecting coil C1 (positioned on inserting device 9) to the wire feeding deliverytube outlet mouth 2 is intercepted bywire engaging element 14 when rotating unit 1 is rotated in a counterclockwise direction (with reference to FIG. 5) in order to form a second coil. - Therefore, the wire portion connecting the first multi-lobed coil C1 to the polygonal coil CP being formed is intercepted by
wire engaging element 14 during the formation of the second polygonal coil CP2, as shown in FIGS. 1, 4 and 5. Referring to FIG. 1, note that forclarity inserting device 9 is shown in a condition spaced axially from rotating unit 1. Actually, the inserting device is located immediately below the rotating unit, so that the intermediate wire portion Wi has a length much smaller than that shown in this FIG. As shown in FIGS. 7 and 8, the first multi-lobed coil C1 has a startingterminal end 15 and a finalterminal end 16 projecting from a hollow Vf of multi-lobed coil C1. Terminal end 16 extends radially and is curved into a portion 17 (FIGS. 7 and 8) as a result of wire W being intercepted bywire engaging element 14 after rotating unit 1 starts rotating in the opposite direction (see FIGS. 1 and 5). - When the second polygonal coil CP2 has been formed (FIGS. 1 and 5), rotating unit 1 is again stopped and pushing
members 6 are again driven to push against the sides of polygonal coil CP2, thereby transforming the latter into a second multi-lobed coil C2. In this stage, wire portion Wi projecting fromwire engaging element 14 is intercepted by one of pushingmembers 6 a (FIG. 5), causing it to bend into a portion 18 (FIGS. 7 and 8) directed radially inward. Therefore, with reference to FIGS. 7 and 8, wire portion Wi connecting first multi-lobed coil C1 to the second multi-lobed coil C2 (which is angularly offset by one lobe relative to coil C1) is bent to form a loop E (FIGS. 8 and 9) where the wire reverses its winding direction, with a portion following the profile of hollow Vf of coil C1 and a portion following the profile of a lobe Li of the multi-lobed coil C2. This means that the two multi-lobed coils C1 and C2 are obtained without cutting the wire and without the intermediate wire portion Wi having redundant (e.g., excess or protruding) portions which might cause difficulties during the following stage of inserting the winding into slots of a stator. The winding obtained thereby has a single startingend 15 and a singlefinal end 19. As indicated above, it should be noted that, intermediate wire portion Wi has been shown in a deformed condition in FIG. 7, with the two coils C1 and C2 axially spaced apart from each other, in order to show clearly the loop configuration. Actually, in the finished winding, the two multi-lobed coils C1 and C2 are located immediately above each other with the intermediate loop portion Wi lying substantially in a plane (FIG. 8). - Following the formation of second multi-lobed coil C2, the latter is naturally discharged onto inserting
device 9 by blades 13 of the coil removing device, similar to first coil C1. - Accordingly, the winding obtained and discharged onto inserting
device 9 has two semi-phase coils C1 and C2 angularly shifted relative to each other by one lobe, which are obtained without interrupting the wire and with two single terminal ends 15 and 19. - As is known in the art, once inserting
device 9 has received the finished winding, it is positioned at an inserting station, where a stator is preliminarily arranged for insertion of the winding. Typically, this is done in a machine with a rotating platform, carrying two insertingdevices 9 which are located at diametrically opposite positions so that they can be brought alternatively, by a 180° rotation of the rotating platform, at the two diametrically opposite stations, one of which is for forming the winding and discharging the winding onto the inserting device, and the other is for inserting the winding into a stator. Therefore, an inserting device receives a new winding at the forming station, while at the diametrically opposite station, another inserting device carrying a previously formed winding has that winding inserted into a stator. When this operation is completed, the rotating structure is rotated by 180°, so the inserting device which had previously had a winding inserted into a stator is now at the forming station, where it will receive a new winding, while the inserting device which had previously received a new winding now has that winding inserted into the same or another stator. Additional details of this operation are not shown or described because, as previously indicated, they are known in the art. - FIG. 9 is a diagrammatic partial view of the inner cylindrical surface of a stator S having
axial slots 20 for receiving radial portions of the multi-lobed coils constituting the winding. In this FIG. , as in FIG. 8, the winding is shown in dotted lines, except for the wire portion forming loop E where the wire reverses its winding direction. As shown in FIG. 8, loop E follows an annular path that for one portion overlaps one lobe of a coil and for another portion overlaps a hollow of the other coil opposite the one lobe. Accordingly, during insertion of the winding into stator S, loop E should cause no problems because itsportions slots 20 of stator S (FIG. 9). - In the embodiment disclosed in FIGS.1-9, the rotating unit includes a wire engaging element situated at a fixed position on the rotating unit. The position is chosen such that the wire engaging element intercepts the feeding wire when the rotation of the unit is reversed in order to form the loop.
- Another preferred embodiment of the present invention provides an apparatus having all the features indicated above, including
wire engaging element 14. However,wire engaging element 14 is not located at a fixed position on rotating unit 1, but is connected instead to one of formingelements 3 with which the rotating unit is provided. That forming element is movable in a radial direction relative to the rotating unit. - Tests have shown that by providing the wire engaging element on one of the forming elements, which are radially movable relative to the rotating unit and displaced towards the axis of rotation of the rotating unit to give a star-like shape to the initially polygonal coil during the winding operation, obtaining a winding of a high quality is ensured, particularly at the loop, where the wire reverses its winding direction.
- In particular, tests have shown that the invention creates a loop with an appropriate circumferential extension—that is, a loop with neither with an excessively abundant length (which might disturb the subsequent insertion of the winding into slots of a stator), nor with an excessively short length (which might result in an undesired tension on the wire in a subsequent winding operation).
- A second preferred embodiment of apparatus is shown in FIGS.10-12 in accordance with the present invention. FIGS. 10, 11, and 12 are respectively identical, except for features which will be described below, to FIGS. 1, 4, and 5. Accordingly, a detailed description thereof will not be repeated herein. Described below are the differences between the second embodiment and the first embodiment shown in FIGS. 1-9.
- FIG. 10 differs from FIG. 1 in that wire engaging element14 (on which loop E is formed when the wire reverses its winding direction) includes a plate screwed to the radial inner surface of one of forming
elements 3, rather than being fixed to one of fixedblades 8 carried by rotating unit 1. This feature can also be seen in FIGS. 11 and 12, which are similar, as indicated, to FIGS. 4 and 5. FIGS. 11 and 12 respectively show the apparatus diagrammatically in a plan view after winding a first coil and after the beginning of the winding in the opposite direction of a second coil. As already discussed, apart from this difference, the structure and operation of the apparatus are similar to that described in connection with FIGS. 1-9. - Referring now to FIGS. 13 and 14, the operation of
wire engaging element 14 is described with greater particularity. FIG. 13 is a partial diagrammatic plan view of the apparatus. Note that for clarity, formingelement 3 andwire engaging element 14 are shown radially closer to the center of rotating unit 1 then they would be in actual practice. FIG. 14 is a partial view of the apparatus of FIG. 13 seen along A-A, but at a different stage of the forming operation of the multi-lobed winding. - As shown in FIG. 13, first multi-lobed coil C1 has been inserted on
blades 10 of insertingdevice 9 with the wire lead W2 extending to wiredelivery tube 2 at angular position α. When first multi-lobed coil C1 is deposited on insertingdevice 9, formingelement 3 and wire engaging element 14 (wire engaging element 14 is connected to one of formingelements 3, as shown in FIGS. 13 and 14) are in position P. Position P corresponds to the lobe of first multi-lobed coil C1 immediately to the right ofdelivery tube 2, as shown in FIG. 13. During the deposit of first multi-lobed coil C1 on the insertingdevice 9, rotating unit 1 is lowered anddelivery tube 2 reaches its lowest level h1 (as shown in FIG. 14). Lowering rotating unit 1 facilitates deposit while loweringdelivery tube 2 prevents wire lead W2 from becoming too long. - After the deposit of first multi-lobed coil C1 on the inserting
device 9, rotating unit 1 anddelivery tube 2 are raised (to preventwire engaging element 14 from catching wire lead W2) and rotated in direction D such that formingelement 3 andwire engaging element 14 are at angular position β. As shown in FIG. 14, the tip ofwire engaging element 14 preferably slopes downward (in direction D) to further decrease the chance ofwire engaging element 14 catching wire lead W2 during the rotation to angular position β in direction D. Once at angular position β, rotating unit 1 anddelivery tube 2 are lowered toward the insertingdevice 9 and rotated in direction D1 untilwire engaging element 14 engages wire lead W2. - After
wire engaging element 14 engages wire lead W2, rotating unit 1 and the insertingdevice 9 start to rotate in synchronism in direction D1 to form the second polygonal coil CP2. At about this time (i.e., about when the synchronized rotation starts), rotating unit 1 rises away from the insertingdevice 9. Thedelivery tube 2 must also rise (to level h2, as shown in FIG. 14) in order to cause the wire of the second polygonal coil CP2 to engage forming elements 3 (which are higher than wire engaging element 14). - Tests show that because of the above difference, the apparatus according to the second embodiment provides a winding in which the loop formed at the location where the wire reverses its winding direction has a circumferential extension which substantially corresponds to the desired theoretical one, or at most slightly greater (to avoid any inconvenience during both the forming operation of the coil and the following inserting operation of the winding into slots of a stator of an alternator).
- Merely by way of example, FIG. 10 shows the application of the apparatus to the case in which two wires are simultaneously wound on rotating unit1. This technique, known in the art, provides a wire
feeding delivery tube 2 to which two separate wires W are fed from separate supply reels. The wires W reach the rotating unit by passing through twoseparate holes delivery tube 2, which keep wires W spaced apart from each other by a given distance. Naturally, the apparatus according to the present invention may alternatively be used with a feeding device which feeds a single wire. - The invention is applicable both to the case in which a single wire is wound on the rotating unit, and to the case, corresponding to a known technique, in which two wires are simultaneously fed to and wound on the rotating unit, as shown in FIG. 10, for example.
- Naturally, while the principles of the invention remains the same, the details of construction and the embodiments may vary widely with respect to what has been described and illustrated, without departing from the scope of the present invention.
- In particular, the invention has been applied to a machine of the type shown in Italian Patent No. 1,157,040, and in corresponding U.S. Pat. No. 4,512,376, merely by way of example. Moreover, even though machines of types different from that described in these patents are also currently being used to form undulatory coils, the present invention is equally applicable to those types as well. One skilled in the art will therefore appreciate that the present invention can be practiced by other than the described embodiments, which are presented for purposes of illustration and not of limitation, and that the present invention is limited only by the claims which follow.
Claims (10)
1. Apparatus that forms a multi-lobed winding, said winding having a plurality of radial lobes alternated with hollows, the apparatus comprising:
a rotating unit that winds a wire clockwise to form a first polygonal coil and winds said wire counterclockwise without cutting said wire to form a second polygonal coil, said rotating unit comprising a wire engaging element that intercepts said wire to form a loop when rotation of said rotating unit is reversed; and
pushing members carried by the rotating unit to push sides of each said polygonal coil radially inward to form said multi-lobed winding; wherein:
said second coil of said multi-lobed winding is axially superimposed on and angularly shifted relative to said first coil of said multi-lobed winding, and
said loop follows an annular path matching a profile of said first coil for one part and a profile of said second coil for another part.
2. The apparatus of wherein said wire engaging element is stationary while said rotating unit rotates.
claim 1
3. The apparatus of wherein said wire engaging element is radially movable relative to said rotating unit.
claim 1
4. The apparatus of wherein said rotating unit further comprises a plurality of forming elements around which polygonal coils are formed while said rotating unit rotates, said forming elements radially movable relative to said rotating unit, said wire engaging element connected to one of said forming elements.
claim 3
5. The apparatus of wherein said wire engaging element has a profile substantially corresponding to a profile of one of said lobes.
claim 1
6. The apparatus of wherein said multi-lobed winding has a plurality of lobe-hollow positions, each said lobe-hollow position comprising a lobe of one of said first and second axially superimposed coils and a corresponding hollow of another of said first and second axially superimposed coils, said multi-lobed winding having a start lead and a final lead positioned together at a same one of said lobe-hollow positions, said start lead and said final lead positionable by said apparatus at each of a plurality of said lobe-hollow positions.
claim 1
7. The apparatus of wherein said multi-lobed winding has a plurality of lobe-hollow positions, each said lobe-hollow position comprising a lobe of one of said first and second axially superimposed coils and a corresponding hollow of another of said first and second axially superimposed coils, said multi-lobed winding having a start lead and a final lead positioned together at a same one of said lobe-hollow positions, said same one lobe-hollow position adjacent a lobe-hollow position that includes said loop.
claim 1
8. A method of forming a multi-lobed winding, said winding having a plurality of radial lobes alternated with hollows, said method comprising:
forming a first polygonal coil with a rotating unit;
pushing sides of said first polygonal coil radially inward to form a first semi-phase of said multi-lobed winding;
forming a second semi-phase of said multi-lobed winding axially superimposed on and angularly shifted relative to said first semi-phase, said first and second semi-phases formed with a same uncut wire between said first and second semi-phases; and
bending said uncut wire between said first and second semi-phases to form a loop following an annular path matching a profile of said first semi-phase for one part and a profile of said second semi-phase for another part.
9. The method of further comprising positioning start and final leads of said multi-lobed winding at any one of said lobes alternated with hollows.
claim 8
10. The method of further comprising positioning start and final leads of said multi-lobed winding at one of said lobes alternated with hollows that is adjacent another one of said lobes alternated with hollows that includes said loop.
claim 8
Priority Applications (2)
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US09/761,540 US20010029993A1 (en) | 1997-03-18 | 2001-01-16 | Formation of a multi-lobed winding for the stator of an alternator |
US10/015,933 US6564832B2 (en) | 1997-03-18 | 2001-12-11 | Formation of a multi-lobed electrical winding |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT97TO000220 IT1291202B1 (en) | 1997-03-18 | 1997-03-18 | Automotive vehicle alternator stator multi-lobed winding forming - bending wire portion connecting two where wire reverses its winding direction for forming loop following annular path matching profile of lobe |
ITT097A000220 | 1997-03-18 | ||
ITTO970376 IT1294378B1 (en) | 1997-04-30 | 1997-04-30 | Automotive vehicle alternator stator multi-lobed winding forming - bending wire portion connecting two where wire reverses its winding direction for forming loop following annular path matching profile of lobe |
US08/970,480 US5881778A (en) | 1997-03-18 | 1997-11-14 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator, and winding obtained thereby |
CA002243395A CA2243395A1 (en) | 1997-03-18 | 1998-07-20 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator, and winding obtained thereby |
US09/204,869 US6019141A (en) | 1997-03-18 | 1998-12-03 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
US09/443,941 US6196273B1 (en) | 1997-03-18 | 1999-11-19 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
US09/761,540 US20010029993A1 (en) | 1997-03-18 | 2001-01-16 | Formation of a multi-lobed winding for the stator of an alternator |
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US09/443,941 Continuation US6196273B1 (en) | 1997-03-18 | 1999-11-19 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
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US10/015,933 Continuation US6564832B2 (en) | 1997-03-18 | 2001-12-11 | Formation of a multi-lobed electrical winding |
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US08/970,480 Expired - Lifetime US5881778A (en) | 1997-03-18 | 1997-11-14 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator, and winding obtained thereby |
US09/204,869 Expired - Lifetime US6019141A (en) | 1997-03-18 | 1998-12-03 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
US09/443,941 Expired - Lifetime US6196273B1 (en) | 1997-03-18 | 1999-11-19 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
US09/761,540 Abandoned US20010029993A1 (en) | 1997-03-18 | 2001-01-16 | Formation of a multi-lobed winding for the stator of an alternator |
US10/015,933 Expired - Lifetime US6564832B2 (en) | 1997-03-18 | 2001-12-11 | Formation of a multi-lobed electrical winding |
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US08/970,480 Expired - Lifetime US5881778A (en) | 1997-03-18 | 1997-11-14 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator, and winding obtained thereby |
US09/204,869 Expired - Lifetime US6019141A (en) | 1997-03-18 | 1998-12-03 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
US09/443,941 Expired - Lifetime US6196273B1 (en) | 1997-03-18 | 1999-11-19 | Method and apparatus for forming a multi-lobed winding for the stator of an alternator |
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US10/015,933 Expired - Lifetime US6564832B2 (en) | 1997-03-18 | 2001-12-11 | Formation of a multi-lobed electrical winding |
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US4217938A (en) * | 1979-03-12 | 1980-08-19 | General Electric Company | Apparatus and method for making dynamoelectric machine windings |
DE3008212C2 (en) * | 1980-03-04 | 1985-06-27 | Robert Bosch Gmbh, 7000 Stuttgart | Process for the production of stator windings for three-phase alternators |
US4399843A (en) * | 1980-10-20 | 1983-08-23 | Sedgewick Richard D | Zig-zag winding machine |
US4512376A (en) * | 1983-07-08 | 1985-04-23 | Giorgio Barrera | Apparatus for forming stator coils of dynamo electric machines |
JPS619142A (en) * | 1984-06-20 | 1986-01-16 | Hitachi Ltd | Winding method of stator for 3-phase ac generator |
GB8515351D0 (en) * | 1985-06-18 | 1985-07-17 | Lucas Ind Plc | Winding method |
JPS6218952A (en) * | 1985-07-15 | 1987-01-27 | Mitsubishi Electric Corp | Armature of ac generator for vehicle, and its manufacture |
US4847982A (en) * | 1986-02-06 | 1989-07-18 | Morrill Wayne J | Method of winding a three-phase, one-third pitch motor |
JPH04229053A (en) * | 1990-08-27 | 1992-08-18 | Nippondenso Co Ltd | Field coil fabricating apparatus |
US5197180A (en) * | 1991-09-13 | 1993-03-30 | Faraday Energy Foundation | Method for making an electric motor winding |
DE4238467C1 (en) * | 1992-11-16 | 1994-03-24 | Elmotec Elektro Motoren Tech | Method and device for producing a wave winding |
DE4244488C1 (en) * | 1992-12-30 | 1993-12-23 | Statomat Spezialmaschinen | Wave winding mfr.for three=phase generator - has wire fed is circular path around stationary former with projecting radial varies and deflected inwards between latter |
DE4300764C2 (en) * | 1993-01-14 | 1997-09-04 | Reinhard Napierski | Method and device for producing a wave winding |
EP0739547B1 (en) † | 1994-01-12 | 1998-08-12 | Statomat Spezialmaschinen Gmbh | Process and device for winding coils for electric motors or generators |
JPH10164805A (en) * | 1996-11-26 | 1998-06-19 | Hitachi Ltd | Manufacturing method of armature |
-
1997
- 1997-11-14 US US08/970,480 patent/US5881778A/en not_active Expired - Lifetime
-
1998
- 1998-02-20 AU AU67230/98A patent/AU6723098A/en not_active Abandoned
- 1998-02-20 ES ES98912354T patent/ES2172878T5/en not_active Expired - Lifetime
- 1998-02-20 WO PCT/EP1998/000987 patent/WO1998025444A2/en active IP Right Grant
- 1998-02-20 EP EP98912354A patent/EP0970558B2/en not_active Expired - Lifetime
- 1998-02-20 AT AT98912354T patent/ATE216148T1/en not_active IP Right Cessation
- 1998-02-20 DE DE69804778T patent/DE69804778T3/en not_active Expired - Lifetime
- 1998-02-20 EP EP01119754A patent/EP1160957A1/en not_active Withdrawn
- 1998-02-20 DE DE29823244U patent/DE29823244U1/en not_active Expired - Lifetime
- 1998-07-20 CA CA002243395A patent/CA2243395A1/en not_active Abandoned
- 1998-12-03 US US09/204,869 patent/US6019141A/en not_active Expired - Lifetime
-
1999
- 1999-11-19 US US09/443,941 patent/US6196273B1/en not_active Expired - Lifetime
-
2001
- 2001-01-16 US US09/761,540 patent/US20010029993A1/en not_active Abandoned
- 2001-12-11 US US10/015,933 patent/US6564832B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2746441C1 (en) * | 2020-06-02 | 2021-04-14 | Сотис АГ | Loudspeaker |
Also Published As
Publication number | Publication date |
---|---|
CA2243395A1 (en) | 2000-01-20 |
EP1160957A1 (en) | 2001-12-05 |
US20020179172A1 (en) | 2002-12-05 |
WO1998025444A2 (en) | 1998-06-18 |
EP0970558A2 (en) | 2000-01-12 |
DE69804778D1 (en) | 2002-05-16 |
EP0970558B1 (en) | 2002-04-10 |
ES2172878T5 (en) | 2009-10-27 |
AU6723098A (en) | 1998-07-03 |
US5881778A (en) | 1999-03-16 |
US6196273B1 (en) | 2001-03-06 |
ES2172878T3 (en) | 2002-10-01 |
WO1998025444A3 (en) | 1998-08-20 |
EP0970558B2 (en) | 2009-07-08 |
ATE216148T1 (en) | 2002-04-15 |
DE69804778T3 (en) | 2010-01-07 |
US6019141A (en) | 2000-02-01 |
DE29823244U1 (en) | 1999-03-25 |
DE69804778T2 (en) | 2002-11-28 |
US6564832B2 (en) | 2003-05-20 |
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