US1471875A - Tunnel kiln - Google Patents

Tunnel kiln Download PDF

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US1471875A
US1471875A US241472A US24147218A US1471875A US 1471875 A US1471875 A US 1471875A US 241472 A US241472 A US 241472A US 24147218 A US24147218 A US 24147218A US 1471875 A US1471875 A US 1471875A
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tunnel
kiln
tiles
air
combustion
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Witte Elizabeth
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/08Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated through chamber walls
    • F27B9/082Muffle furnaces

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  • This invention relates to kilns or ovens of the tunnel type, the wares to be subjected to heat treatment being carried through a longitudinal tunnel chamber on suitable cars.
  • Such kilns are useful for various baking, roasting, annealing or tiring opera.- tions. They are used for example for the annealing of metal articles and for the liring of porcelains.
  • Tunnel kilns are of two general types: (l) those in which the wares to be fired (or their enclosing receptacles 'or saggers) are exposed to direct contact with thev flames or with the hot fire gases or products of combustion, such kilns being commonly used for the tirin of earthen ware or porcelain, and for t e firing of bricks or the like, and for other similar pur oses; and (2) those of the type of mulile urnaces in which the tunnel chamber is formed with a lining or shell which is heated externally Wyhich the heat is transmitted to the wares or their receptacles carried on the cars so that the wares or receptacles are not exposed to direct contact with fire gases.
  • the present invention relates particularly to the latter or muiiie type of tunnel kilns, although in its generic features it is- 'appli'cable in part to the former or open tunnel t pe.
  • the principal object of the present invention is to provide for the more effective control or grading of the tempera-ture lon itudinally of the furnacel throughout the ring zone.
  • the heat has been generated in' lcombustion chambers extending longitudinally of the tunnel, and in chambers thus located it is impossiblel to accomplish any close regulation or grading of the temperature, because the burning gases or flames travel in a longitudinal direction. Attempts to control the combustion by introducing thereto fuel at successive longitudinal points in such combustion chambers have been only partially successful.
  • heat is generatedg in a ⁇ series of'distinct combustion chambers arranged transversely of the tunnel, and in each of which the conibustion is regulated independently of the others.
  • any desired number of such combustion chambers may be provided according to the desired length of the firing zone.
  • any desired heating effect may be obtained, the greatest heat being imparted either at the beginning, middle or end of thering zone, or a leveltemperature being maintained throughout such zone, as maybe required for any particular service; or the tiring zone may be lengthened or shortened by throwing one or more of the combustion chambers into or out of service.
  • Another important object of the present invention is to provide means for more effectively utilizing the heat of the waste fire gases for preliminary heating up of the wares to be treated; and for more effectively accomplishin the cooling off of the treated wares and utilizing the heat radiated therefrom for the heating of air for su porting combustion, or for other uses.
  • flues are provided between the mume or tunnel lining and the masonry structure of the kiln, in which the air or gas is caused to ilow repeatedly back and forth across the roof of the tunnel andA *ies against the sides thereof.
  • the invention further provides anim proved tunnel kiln structure, possessing many advantages in the building lof the kiln, inthe repair or replacement of burntout parts, and in the adjustment or adaptation of the kiln for varying requirements.
  • Figs. 1 and 2 are schematic plans in horizontal section, the formel ⁇ illustrating the circulation of the entering air, of the combustion gases and thewaste fire gases;
  • Fig. 3 is a vertical longitudinal section of the'furnace, and Fig. 3 is a continuation thereof. These views are in vertical midsection except for the portions indicated by the arrows 3", 3, 3d and 3 which are respectively in vertical longitudinal planes denoted by the correspondingly lettered dotted lines in the later figures.
  • Figs. 4 to 10 inclusive are one-half sections grouped in pairs (Fig. 10 with Fig. 11) and being respectively upon the planes of the correspondingly numbered lines in Figs. 3 and 3a.
  • Fig. 11 is a half elevation at the emerging end where the cars pass out.
  • Fig. 12 is a horizontal section, the upper half being on the plane of the lines 12a in Figs. 4-10 and 15; the lower half is in the plane of the line 12b in Figs. 7-9.
  • Figs. 13 and 15 are transverse sections in the same planes respectively as Figs. 8 and 6, showing the furnace partly built.
  • Fig. 14 is a perspective of one of the par-v tition tiles in Fig. 13, and
  • Fig. 16 is a similar perspective of one of the tiles in Fig. 15.
  • Figs. 17 and 18 are respectively an enlargement of a flue 54 shown in Fig. 10, and a cross-section thereof.
  • the entire structure is built up of masonry upon suitable foundations so as to form a tunnel chamber A through which travel cars B (Figs. 10 and 11) running on rails 20 supported on. girders 21 which bridge across a pit C.
  • the main masonry structure of the tunnel designated as a whole by the letter D comprises side walls, and a roof, the latter formed preferably as an arch E.
  • This masonry structure or arch (whatever may be its form) is considerably larger than the tunnel chamber A, so as to afford between them a flue space, as is clearly shown in Figs. 8 and 9; or a corresponding combus- .tion space as is shown in Fig. 6.
  • This flue or combustion space is separated from the tunnel chamber by a succession of relatively thin refractory tiles forring the non partition or tunnel lining F.
  • the tunnel chamber A is continuous from the ⁇ entering end (Fig. 3), which is provided with a door G, to the emerging end (Fig. 3a) which is provided with a door G'.
  • the cars carrying the goods or wares to be treated are introduced through the door G and are propelled forward through the tunnel, either continuously orintermittently by means of any known or suitable mechanism, such for example as a chain propeller apparatus such as is schematically indicated'at H in Figs. 3 and 4, an endless chain 22 being carried on pulle s and driven from any suitable source o power and carrying any suitable means for engaging the cars to push them ahead; such apparatus being well under-v stood and forming no-part of this invention, requires no further description.
  • any known or suitable mechanism such for example as a chain propeller apparatus such as is schematically indicated'at H in Figs. 3 and 4, an endless chain 22 being carried on pulle s and driven from any suitable source o power and carrying any suitable means for engaging the cars to push them ahead; such apparatus being well under-v stood and forming no-part of this invention, requires no further description.
  • the flue space between the arch or other structure E and the muflie partition or tunnel lining F is divided at frequent intervals to provide transverse flues and combustion llo the kiln the transverse partitions 24 form ⁇ 95 a succession or series of combustion cham ⁇ bers J J flanking the tunnel chamber, one such combustion chamber being shown in Fig. 6, and others in the section 3b of Fig. 3.
  • the number of these chambers may vary 'according to requirements, the kiln illustrate-d having, for example, ten pairs of such combustion chambers, of which all or any part maybe used.
  • the fueli-for heating the kiln may be keither gas oloil, or solid fuel, as coal or coal dust.
  • Tf oil is used, it will be injected into the combustion chambers .by means of an atomzer in the well-known manner, by using either compressed" air ory steam.
  • gas it may be either producer gas, natural gas or gas from other sources..
  • coal 'dust any of the known means ma be used for flowing it in.
  • the furnace illustrated is designed for using gas, which is admitted through a gas main K, Fig. 2.
  • This main extends across the pit C, as shown in Fig. 3, so as to serve both sides of the kiln. From it lead flues 30 which lead to distribution flues 31 on opposite sides, theseflues extending longitudinally through the flanks of the kiln, and" beneath the level of the combustion chambers; From these tlues gas inlets 32 lead upward into the bottoms of the combustion chambers (see Fig. 6), the How of gas through each of such inlets being controlled by means-of a damper 33 consisting of a. brick or tile resting on the hearth of the combustion chamber, and which may be moved by means of a poker inserted through a hole 34 to close more or less of the inlet opening 32.
  • a damper 33 consisting of a. brick or tile resting on the hearth of the combustion chamber, and which may be moved by means of a poker inserted through a hole 34 to close more or less
  • the air to support combustion enters at the emerging end of the furnace through inlet openings on opposite sides (Fig. 1), one such inlet being shown in Fig. 10; and Hows thence longitudinally through air heating fiues L L, which are shown in Fig. 1, alongside the tunnel chamber in the coolingo zone, where heat is being given ofl by the wares as they cool.
  • the air flows in a direction contrary to the movement of the cars, and consequently as it becomes heated, it enters continually a hotter portion of the cooling-0H zone.
  • each opening 40 is formed in a ledge or sole-plate 41, over which is placed a damper 42 consisting of' a brick or tile, which may be adjusted by a poker inserted through a hole 43 to more or less close the opening 40, and thereby regulate the admission of air.
  • Beneath the sole-plate 41 is a peep-hole 44 through which the combustion may be observed, and through which a pyrometer may be inserted into the combustion chamber d' if desired.
  • each combustion chamber J the combustion is regulated by suitably adjusting the dempers 33 and 42 ⁇ accord-ing to the quality of gas used, the intensity of the heat to he generated in the combustion chamber, and any other controlling conditions.
  • the ccmhustion chamber J will be more er filled 'with i'ilames or burning acc *ata g te the amount of fuel admitted, desirable adjustment of the air damper being such as to' perfect the combustion.
  • the hot fire gases rise through the upright portion of the combustion chamber, imparting heat to the side tiles of the tunnel lining F,'and thence follow the arch over the top of the tunnel chamber, whereby the top lining tiles thereof are heated.
  • the fire gases flow together in transverse eduction chamber 45, and pass out through openings 27 in the upper tiles 24, ilo-wing thence in the direction indicated by the small arrows in Fig. 1 toward t-he stack or outlet and into the next following transverse chamber 45, uniting the next pair of combustion chambers in advance.
  • the openings 27 may vary in number and size, five openings being shown partly in the half section (Fig. 6) and partly in Fig. 15, which showsvthe entire series of tiles.
  • this construct-ion has the advantage of keeping the hot gases down close against the ceiling of the tunnel lining F so that their heat is most efficiently imparted to such lining, whereby the top of the tunnel lining, which is the most difiicult portion to heat, is thereby heated in the most efficient manner.
  • an increasing or cumulative volume of gases flowing, and-this varying volume may be provided for by proportionately varying the sizes of the openings 27, if such be desired, or be in any given case found necessary.
  • 'lhe tiles 24 may be formed with openings of graded sizes, or the openings may be of the maximum size and be more or less restricted by blocking them by inserting fire y sc that alternate openings 47 are provided!
  • the final transverse flue 4S shown in Figs. 1 and 4. leads to an outflow opening 49, controlled by a damper and leading to the intake 51 of a suction fan l.
  • the partitions limiting the flues 46 and 48 are provided with openings 52 and 53 respectively (Fig. 1) for short-circuiting a portion of the flow of gases.
  • Air is forced in by means of a fan P (Figs. 10 and 11) through an inlet 55 controlled by a damper 56 into a flue 57 which distributes the air to the transverse pipes 54 of the first crossover series (shown as three pipes in Fig.
  • the length ofthe cooling zone with crossover pipes 54 may be varied as required, and consequently the number of these pipes, and the number of groups of pipes may be greatly varied.
  • the pipes 54 with internal projections which are best constructed as shownin Figs. 17 and 18. These gures show lugs or slender projections 55. such as iron nails, which are cast integrally with or fastened strongly to the pipe 54, and projectoa suitable distance into the pipe, so that they enter the stream of air and conduct the heat effectively thereto.
  • the lining F which is formed of tiles or slabs of suitable refractory material. These tiles are located by the successive transverse partitions 23- and 24, which partitions are built into the masonry structure at their outer portions and project thence inwardly, terminating coincidently with the outline of the tunnel chamber.
  • the sides of the tunnel chamber are formed by the lining tiles 63 (Figs. 4 and 5) which rest. on the member 64 which is built into the hearth portion of the kiln in the usual manner.
  • This member 64 has in its upper face a groove which makes a free engagement with a flange on the bottom of the tiles. In building the furnace the masonry structure is erected, and the lining tiles are last applied.
  • the side tiles 63 are first put in place from the inside. These t-iles are of a width equal to the distance between centers of the partitions ⁇ 23, 23 and 24, 24. and are pushed outwardly into place against these partitions, being located as shown in Fig. 12. The top tiles are then put in place and serve to prevent the tiles 63 from falling inward, The top tiles have each a width equal to the flues or chambers formed between the partitions 23, 23 and 24 ⁇ 24. These. partitions are formed with a bottom fiange 28, shown in Figs. 1.346 on each side on which fianges the top tiles rest, as shown in Figs. 3 and 3a.
  • the middle top tile 65 is first put in place, and then the lateral top tiles 66-66 (Figs-8 and 9) are applied, resting partly on the tile 65 and partly on the tops of the side tlles 63 and interlocking with the latter, so as to hold their upper ends in place.
  • the partitions 23 and 24 are best made of segmental tiles of fire-brick. as shown in Figs. 13 and 15, in which figures the tunnel lining F is omitted. These radial tiles, of 'which examples are shown in Figs.' 14 and 16, are interlocked with the masonry arch at their outer portions, being for lthis purpose preferably built with upper or outer flanges 29.
  • the tiles for the partition 24 differ from the tiles 23 only in that those over the top of the tunnel chamber are formed with the openings 27, as shown in Figs. 15 and 16.
  • the described construction of the partitions 23 and 24 provides a very convenient means of forming the respective combustion chambers and transverse zig-zag flues, and at the saine time gives very secure support to the lining tiles of the tunnel chamber. 'lihese tiles are made as thin as possible consistent with strength, in order to transmit heat readily,
  • lid 69 it is desirable to be able to get access to close fitting lid 69.
  • the temperature in the chamber or flue beneath may be taken by introducing a pyrometer.
  • the tile directly beneath this man-hole has a central stopper 70, which may be removed to insert a pyrometer into the tunnel chamber proper.
  • peep-holes 71 indicated in dotted lines in Figs. 3 and 3, or in section in Fig. 4, may be provided. These with the peep-holes 44 (Fig. 6) for giving access to the combustion chambers will enable all neceary temperature measurements to be taken.
  • the inner facings of all combustion chambers and lues should, of course, be formed of fire-brick or tile.
  • the outer structural portions of the kiln may be built of ordi? nary brick. In between these it is referable to provide a layer of insulating rick orother heat insulating medium, as shown at 72 in the respective figures.
  • the masonry structure will be stiened in the well understood manner by the use of tie-rods and holsters.
  • rllhe cars used should have refractory oors, and to prevent undue heat reaching their running gear or entering the plit C, the usual sand lutlng 1s provided, t e sand being introduced through hoppers, one of which is shown at 73 in Fig. 3.
  • Such as clay which can be broken out when it is desired to open the clean-outs.
  • Such clean-out openings filled with loose bricks are indicated at 74 in Fig. 4, at 75 in Fig. 5, and at 76 in Figl for getting access to the air flue M, and at 77, 78 and 79 in F i0'. 2 for getting access to the gas l'lues 31.
  • tov maintain a slight pressure in the air and gas admission tlues, combustion chambers and waste gas tlues, as thereby a higher temperature is-maintained which greatly increases the capacity'of the kiln, and the heating is more uniform.
  • an opening 81 is provlded through the top tile communicating with the terminal flue 48 of the series N or elsewhere adjacent to the uptake 49, this opening being covered by a lid or damper 82 which may be operated through any Vsuitable opening whereby it may be displaced either occasionally for intermittent drawing 0H' of the gases, or very slightly for continuous drawing od' thereof, by the exhaust fan. Instead 'of an exhaust fan drawing from the Hue 51, a stack or chimney may be used.
  • a tunnel kiln comprising a continuous lining forming a tunnel chamber and an enclosing masonry structure forming an intervening space divided by transverse partitions, said structure having a central zone with combustion chambers, a heating up Zone with flues for the circulation of combustion gases through such space around the chamber, and a cooling zone with air iues for heating air for combustion purposes by means of the heat transmitted through the walls of the chamber.
  • a tunnel kiln comprising a masonry structure and a lining at top and sides forming a. tunnel chamber with an intervening sparc, and such space subdivided on opposite sides to form a succession of lateral combustion chambers flanking the tunnel chamber, with independent fuel and air inlets to such opposite chambers, and means for independently controlling the combustion in the individual chambers.
  • a tunnel kiln comprising a masonry st-ructure and a linin forming a tunnel chamber enclosed there y with an intervening space, and transverse partitions dividing the intervening space into combustion chambers, with independently controllable fuel and air inlets to such combustion chambers.
  • a tunnel kiln comprising a masonry structure and a lining;v forming a tunnel chamber enclosed thereby with an intervening space, and transverse-.partitions dividing the intervening space into combustion j chambers, with independently controllable fuel and air inlets thereto, and openings in the successive. gpartitions abo-ve the tunnel chamber for the cumulative outiow of fire gases.
  • a tunnel kiln comprising a tunnel chamber, a. masonry structure en closin it, successive transverse combustion cham ers formed in the intervening sp-ace, longiltudinal air and gas 'lues and inlets branching therefrom, and entering the respective combustion chambers, land dampers cony 'trolling such inlets.
  • a tunnel kiln comprising a masonry structure, and a tunnel lining enclosed thereby with 'transverse partitions sub-dividing the intervening and man-holes through the roof ofthe" structure for giving access to the spaces between such partit'ions.
  • a tunnel kiln comprising a masonry structure, and a tunnel lining enclosed thereby' with transverse partitions subdividing the intervening space, manholes through the roof of the structure for giving access tov the spaces between suchvpartitions, said manholes having a closure comprising a lowerperforated tile for the admission of a pyrometer and an upper tile for closing this opening.
  • a tunnel kiln comprising a masonry arch having inbuilt inwardly projecting refractory partitions, such partit-ions having flanges at their inner projecting ends, and tiles resting on such anges and shorter than the spaces between the partitions, and free to be. removed and replaced without disturbing the partitions.
  • a tunnel kiln comprising a masonry arch built with inwardly projecting refractory partitions having projections interlocked with the masonry of such arch, and having flanges at their inner projecting ends, and lining tiles for such tunnel chamber shorter than the space between such partitions and supported between such partit-ions by resting on the inner lateral projections thereof.
  • a masonry structure and refractory transverse partition tiles built into such structure, having on their outer portions lateral projections interlocking with the masonry, such tiles projecting inwardlytherefrom to a tunnel chamber and having lateral projections on their inner edge portions, and lining tiles for such tunnel chamber shorter than the spaces between such partitions and sup-ported between such partitions by resting on the inner lateral projections thereof.
  • a tunnel kiln comp-rising an arched masonry structure comprising an outer wall having poke holes, a tunnel lining, transverse combustion chambers, longitudinal feed lues and communicating branch flues,
  • said branch flues having controlling means comprising slidable dampers, said dampers comprising horizontal sliding bricks adapted to be operated independently by pokers introduced through said hol.
  • a tunnel kiln comprising an. arched masonry structure, a tunnel lining, transverse combustion chambers and longitudinal feed flues respectively for the induction of yair and gas', and means for controlling the inlet of air to said air flue, comprising a vertical inlet opening to such iue and a tile damper slidable horizontally over said opening,
  • a tunnel kiln comprising a masonry arch with transverse partition tiles built into such structure and projecting inwardly, said tiles being built together in arch form and having continuous outer flanges interlocked with such masonry arch.
  • a tunnel kiln comprising a tunnel lining and an enclosing masonry structure, with partition tiles interlockedl witlrsuch masonry and projecting inwardly therefrom to engage said lining, and the lining having side and top tiles jointed together and the top tiles supported by the partition tiles.
  • a tunnel kiln comprising an arched masonry' structure with successive transverse partitions built thereinto and projecting inwardly therefrom, a tunnel lining engaging such partitions, the intervening lateral spaces constituting combustion chambers and the spaces above the tunnel lining forming eduction chambers, and the partitions formed with coinciding outflow openings throuv'h which the fire gases pass from said eductlon chambers in longitudinal di' rection.
  • a tunnel kiln comprisingatunnellining and an enclosing masonry structure, with transverse partitions built into such structure, said lining comprising side and top tiles, said side tiles having bottom flanges fitting in grooves to prevent their displacement and held against the partitions by the top tiles which fit between them and prevent their upper ends falling inward.
  • a tunnel kiln comprising an arched masonry st-ructure, a tunnel lining, transverse combustion chambers andl longitudinal gas and air feed flues, said feed flues corn-A municatingb with said chambers by a series of branch flues, and dam ers independently controlling said branch u'es.
  • a tunnel kiln comprising an arched masonry structure, a tunnel lining, transverse combustion chambers, longitudinal feed fluesand communicating branch flues, said branch flues having controlling means, comprising slidable dampers operating to regulate the combustion in said chambers.
  • a tunnel kiln having a continuous tunnel lining, and an enclosing masonry structure with combustion chambers formed inthe intervenin space, air heating flues extending from t e discharge end of the kiln through such masonry longitudinally along the tunnel lining, and means for causing air to How therethrou h in direction opposite to ⁇ the travel of t e wares through the tunnel, whereby the air is heated from such wares, and controllable means for conducting such heated air to such combustion chambers for feeding the combustion.
  • a continuous tunnel'kiln comprising a tunnel lining and, an enclosing masonry structure with combustion chambers formed in the intervening space, and transverse partitions dividing the intervening space, to form a zigzag flue, said partitions each extending across the top and partly down one side of said lining and down the opposite side to the bottom, and said partit-ions being alternated to connect the flue on alternately opposite sides, whereby the gases. in such flue circulate over the top and sides of the tunnel lining.
  • a tunnel kiln comprising a tunnel lining and an enclosing masonry structure wit-l1 intervening transverse partitions, combustion chambers formed in such structure and zigzag flues conducting the waste gases from such chambers formed between such partitions, whereby the ⁇ fire gases circulating through such flues communicate heat through the tunnel lining to heat the wares advancing through the tunnel toward the firing zone.
  • means located toward the emerging end thereof for cooling the treated wares comprising successive pipes crossing the tunnel chamber transversely, means for flowing air successively through said pipes, such pipes being grouped 1n series and connected to header flues at opposite ends, and means for flowing air through such flues and successive groups of pipes.
  • a continuous Inutile furnace comprising a tunnel lining for the top and s1des of the tunnel chamber, combustion chambers for directly heating such lining, and flues formed against said lining on the top and sides at a different longitudinal position of the furnace for leading in and preheating air to support combustion.
  • a continuous muflie furnace comprising an enclosing masonry structure, a tunnel lining within it, and a plurality'of independently controllable lateral combustion chambers formed in the intervening space over a firing zone in said furnace for directly heating such lining, a common longitudinal exhaust passage through said space connecting with each of said combustion chambers to receive and unite the fire gases therefrom, and a single circuitous flue formed directly against said linin between said zone and the entering end o the furnace receiving the united gases from said passage and leading such gases in a circuitous path over a :one of the furnace between its entering end and the combustion chambers to preheat the Wares traveling through the tunnel.

Description

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L, A. WBTTE TUNNEL MLN INVENTOR 5 Sheets-Sheet 2 Attorneys, I Mwm L JLM/Q fi Mgg Filed June 24. 1918 www5 5 Sheeis-Sheet 5 INVENTOR By Attorney,
F l l L. A. WITTE TUNNEL KILN Filed Juney 24.
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L.. A, WITTE TUNNEL KILN Filed Ju'ne 24, 1918 5 SheetsSheet 4 INVENTOR Zilli/1C,
By Attorneys, Apln, Junk ,h1
` www5 I.` A. WITTE TUNNEL KILN 5 Sheets-Sheet-5 Filed June 24 1918 INVENTOR By orneys, @Vga/ml Oom/Q d w Patented @et 23, i923.
blt S naar LOUIS A. WITTE; ELIZABETH WITTE DMINISTRATRIX 0F SAID LOUIS WITTE,
DECEASED, F METUCHEN BOROUGH, NEW JERSEY. i
TUNNEL KILN.
To all 'whom t may concer/1L.'
Be it known that I, LOUIS A. WITTE, a citizen of the United States of America, residing in borough of Metuchen, in the county of Middlesex and State of New Jersey, have invented certain new and useful Im rovements in Tunnel Kilns, of which -the fol owing is a specification.
This invention relates to kilns or ovens of the tunnel type, the wares to be subjected to heat treatment being carried through a longitudinal tunnel chamber on suitable cars. Such kilns are useful for various baking, roasting, annealing or tiring opera.- tions. They are used for example for the annealing of metal articles and for the liring of porcelains.
Tunnel kilns are of two general types: (l) those in which the wares to be fired (or their enclosing receptacles 'or saggers) are exposed to direct contact with thev flames or with the hot fire gases or products of combustion, such kilns being commonly used for the tirin of earthen ware or porcelain, and for t e firing of bricks or the like, and for other similar pur oses; and (2) those of the type of mulile urnaces in which the tunnel chamber is formed with a lining or shell which is heated externally Wyhich the heat is transmitted to the wares or their receptacles carried on the cars so that the wares or receptacles are not exposed to direct contact with fire gases.
The present invention relates particularly to the latter or muiiie type of tunnel kilns, although in its generic features it is- 'appli'cable in part to the former or open tunnel t pe.
In eitlier type of tunnel kiln it is Ivcustomary to divide the length ofthe tunnel into three zones, viz: 1) a heating-up zone in traversing which the car-loads of wares to be treated are exposed to the heat of the 'waste re gases, and are thereby gradually heated up as they progress toward the zone .of highest temperature; (2) the tiring zone, or zone of highest temperature, where the heat treatment is accomplished and which approximately coincides with the zone in which the combustion of fuel takes place; and (3) the cooling-0133 zone, in which the wares as they progress away from the firing zone are gradually cooled, their heat being bix the combustion of gases, and through" Application iled .Tune 24, 1918. Serial No. 241,472.
commonly economized by being used to preheat the entering air which is to support the combustion.
The principal object of the present invention is to provide for the more effective control or grading of the tempera-ture lon itudinally of the furnacel throughout the ring zone. Heretofore in tunnel kilns the heat has been generated in' lcombustion chambers extending longitudinally of the tunnel, and in chambers thus located it is impossiblel to accomplish any close regulation or grading of the temperature, because the burning gases or flames travel in a longitudinal direction. Attempts to control the combustion by introducing thereto fuel at successive longitudinal points in such combustion chambers have been only partially successful. Accordin to the present invention heat is generatedg in a` series of'distinct combustion chambers arranged transversely of the tunnel, and in each of which the conibustion is regulated independently of the others. Any desired number of such combustion chambers may be provided according to the desired length of the firing zone. By this means any desired heating effect may be obtained, the greatest heat being imparted either at the beginning, middle or end of thering zone, or a leveltemperature being maintained throughout such zone, as maybe required for any particular service; or the tiring zone may be lengthened or shortened by throwing one or more of the combustion chambers into or out of service.
Another important object of the present invention is to provide means for more effectively utilizing the heat of the waste fire gases for preliminary heating up of the wares to be treated; and for more effectively accomplishin the cooling off of the treated wares and utilizing the heat radiated therefrom for the heating of air for su porting combustion, or for other uses. To these ends flues are provided between the mume or tunnel lining and the masonry structure of the kiln, in which the air or gas is caused to ilow repeatedly back and forth across the roof of the tunnel andA *ies against the sides thereof.- 'i
The invention further provides anim proved tunnel kiln structure, possessing many advantages in the building lof the kiln, inthe repair or replacement of burntout parts, and in the adjustment or adaptation of the kiln for varying requirements.
The preferred form of muiiie kiln embodying this invention is illustrated in the accompanying drawings, wherein,-
Figs. 1 and 2 are schematic plans in horizontal section, the formel` illustrating the circulation of the entering air, of the combustion gases and thewaste fire gases; and
lthe latter illustrating at the right-hand end the air circulation for the final cooling-oil' of the treated wares, and in its remaining portion the circulation of gaseous fuel.
Fig. 3 is a vertical longitudinal section of the'furnace, and Fig. 3 is a continuation thereof. These views are in vertical midsection except for the portions indicated by the arrows 3", 3, 3d and 3 which are respectively in vertical longitudinal planes denoted by the correspondingly lettered dotted lines in the later figures.
Figs. 4 to 10 inclusive are one-half sections grouped in pairs (Fig. 10 with Fig. 11) and being respectively upon the planes of the correspondingly numbered lines in Figs. 3 and 3a.
Fig. 11 is a half elevation at the emerging end where the cars pass out.
Fig. 12 is a horizontal section, the upper half being on the plane of the lines 12a in Figs. 4-10 and 15; the lower half is in the plane of the line 12b in Figs. 7-9.
Figs. 13 and 15 are transverse sections in the same planes respectively as Figs. 8 and 6, showing the furnace partly built.
Fig. 14 is a perspective of one of the par-v tition tiles in Fig. 13, and
Fig. 16 is a similar perspective of one of the tiles in Fig. 15.
Figs. 17 and 18 are respectively an enlargement of a flue 54 shown in Fig. 10, and a cross-section thereof.
The entire structure is built up of masonry upon suitable foundations so as to form a tunnel chamber A through which travel cars B (Figs. 10 and 11) running on rails 20 supported on. girders 21 which bridge across a pit C.
vThe main masonry structure of the tunnel designated as a whole by the letter D comprises side walls, and a roof, the latter formed preferably as an arch E. This masonry structure or arch (whatever may be its form) is considerably larger than the tunnel chamber A, so as to afford between them a flue space, as is clearly shown in Figs. 8 and 9; or a corresponding combus- .tion space as is shown in Fig. 6. This flue or combustion space is separated from the tunnel chamber by a succession of relatively thin refractory tiles forring the inutile partition or tunnel lining F. The tunnel chamber A is continuous from the`entering end (Fig. 3), which is provided with a door G, to the emerging end (Fig. 3a) which is provided with a door G'. The cars carrying the goods or wares to be treated are introduced through the door G and are propelled forward through the tunnel, either continuously orintermittently by means of any known or suitable mechanism, such for example as a chain propeller apparatus such as is schematically indicated'at H in Figs. 3 and 4, an endless chain 22 being carried on pulle s and driven from any suitable source o power and carrying any suitable means for engaging the cars to push them ahead; such apparatus being well under-v stood and forming no-part of this invention, requires no further description.
The flue space between the arch or other structure E and the muflie partition or tunnel lining F is divided at frequent intervals to provide transverse flues and combustion llo the kiln the transverse partitions 24 form\ 95 a succession or series of combustion cham` bers J J flanking the tunnel chamber, one such combustion chamber being shown in Fig. 6, and others in the section 3b of Fig. 3. The number of these chambers may vary 'according to requirements, the kiln illustrate-d having, for example, ten pairs of such combustion chambers, of which all or any part maybe used.
' The fueli-for heating the kiln may be keither gas oloil, or solid fuel, as coal or coal dust. Tf oil is used, it will be injected into the combustion chambers .by means of an atomzer in the well-known manner, by using either compressed" air ory steam. If gas is used, it may be either producer gas, natural gas or gas from other sources.. For using coal 'dust any of the known means ma be used for flowing it in. For burning solld coal, the usual grate bars will be provided.
The furnace illustrated is designed for using gas, which is admitted through a gas main K, Fig. 2. This main extends across the pit C, as shown in Fig. 3, so as to serve both sides of the kiln. From it lead flues 30 which lead to distribution flues 31 on opposite sides, theseflues extending longitudinally through the flanks of the kiln, and" beneath the level of the combustion chambers; From these tlues gas inlets 32 lead upward into the bottoms of the combustion chambers (see Fig. 6), the How of gas through each of such inlets being controlled by means-of a damper 33 consisting of a. brick or tile resting on the hearth of the combustion chamber, and which may be moved by means of a poker inserted through a hole 34 to close more or less of the inlet opening 32.
The air to support combustion enters at the emerging end of the furnace through inlet openings on opposite sides (Fig. 1), one such inlet being shown in Fig. 10; and Hows thence longitudinally through air heating fiues L L, which are shown in Fig. 1, alongside the tunnel chamber in the coolingo zone, where heat is being given ofl by the wares as they cool. The air flows in a direction contrary to the movement of the cars, and consequently as it becomes heated, it enters continually a hotter portion of the cooling-0H zone. The lues L L unite in a flue 36, whence the air flows back and forth through a succession of transverse flues L L (Fig. 1) which pass back and forth across the top of the tunnel chamber and extend down the sides thereof, as shown in Figs. 8 and 9. These ues are separated by the partition tiles 23 already referred to, which on each alternate side extend down to the floor of the masonry (as shown in Fig. 9), the intervening tiles terminating at 25, so as to leave an opening 26 beneath (as shown in Fig. 8) through which the air flows to the next transverse flue ahead. The air is thus givenl a zigzagcourse surround* ing the hottest portion of the cooling-olf zone of the kiln. The terminal cross flue 37 (Figs. 1 and 7 discharges to both sides of the kiln through an outwardly directed branch 38, and thence upwardly, as shown in Fig. 7, under control ofa damper 38 into a trunk flue M. rlhe flues M on opposite sides are located with respect vto the combustion chambers J in the manner shown in Fig. 6, and from them lead downwardly branches 39 k:from which the air flows throughopenings 40 into the respective combustion chambers. Each opening 40 is formed in a ledge or sole-plate 41, over which is placed a damper 42 consisting of' a brick or tile, which may be adjusted by a poker inserted through a hole 43 to more or less close the opening 40, and thereby regulate the admission of air. Beneath the sole-plate 41 is a peep-hole 44 through which the combustion may be observed, and through which a pyrometer may be inserted into the combustion chamber d' if desired.
lin each combustion chamber J the combustion is regulated by suitably adjusting the dempers 33 and 42` accord-ing to the quality of gas used, the intensity of the heat to he generated in the combustion chamber, and any other controlling conditions. Normally the ccmhustion chamber J will be more er filled 'with i'ilames or burning acc *ata g te the amount of fuel admitted, desirable adjustment of the air damper being such as to' perfect the combustion. The hot lire gases rise through the upright portion of the combustion chamber, imparting heat to the side tiles of the tunnel lining F,'and thence follow the arch over the top of the tunnel chamber, whereby the top lining tiles thereof are heated. From the pair of combustion chambers on opposite sides ofthe tunnel the fire gases flow together in transverse eduction chamber 45, and pass out through openings 27 in the upper tiles 24, ilo-wing thence in the direction indicated by the small arrows in Fig. 1 toward t-he stack or outlet and into the next following transverse chamber 45, uniting the next pair of combustion chambers in advance. The openings 27 may vary in number and size, five openings being shown partly in the half section (Fig. 6) and partly in Fig. 15, which showsvthe entire series of tiles.
From this construction there results a cumulative flow of fire gases or hot products of combustion from the connecting chambers 45 of the successive pairs of combustion chambers. As compared with taking the fire gases immediately upward from the pairs of combustion chambers into an overhead trunk flue leading tothe stack, this construct-ion has the advantage of keeping the hot gases down close against the ceiling of the tunnel lining F so that their heat is most efficiently imparted to such lining, whereby the top of the tunnel lining, which is the most difiicult portion to heat, is thereby heated in the most efficient manner. In the successive chambers 45 there is, following the flow ofthe gases, an increasing or cumulative volume of gases flowing, and-this varying volume may be provided for by proportionately varying the sizes of the openings 27, if such be desired, or be in any given case found necessary. 'lhe tiles 24 may be formed with openings of graded sizes, or the openings may be of the maximum size and be more or less restricted by blocking them by inserting lire y sc that alternate openings 47 are provided! beneath the partitions, whereby the waste gases are caused to How alternately back and forth over the top of the tunnel chamber and down the sides thereof, whereby their waste heat is effectively imparted to heat theA tunnel lining F, and 'thereby transmit heat toheat up the wares which are progressing through the heating-up zone toward the firing zone. The final transverse flue 4S, shown in Figs. 1 and 4. leads to an outflow opening 49, controlled by a damper and leading to the intake 51 of a suction fan l. Preferably the partitions limiting the flues 46 and 48 are provided with openings 52 and 53 respectively (Fig. 1) for short-circuiting a portion of the flow of gases.
`The air inlet trunk flues L absorb only a portion of the heat given 0H by the treated wares in the cooling ofi' zone. Ordinarily, these wares give oft more heat than can be utilized for preheating the air to support combustion. It is desirable to utilize this surplus heat and to afford the most efficient cooling of the treated wares; and for these purposes this invention provides additional air cooling means comprising transverse flues, crossing and re-crossing the top of the tunnel chamber, and through which the air is caused to fiow. The preferred construction is that` shown in Figs. 2. 3a and 10. Large tubes 54 which may be of cast iron are arranged to cross the top of the tunnel chamber A, these being arranged in successive series, as shown in Fig. 2 Air is forced in by means of a fan P (Figs. 10 and 11) through an inlet 55 controlled by a damper 56 into a flue 57 which distributes the air to the transverse pipes 54 of the first crossover series (shown as three pipes in Fig. 2), whence the air enters a flue 58 on the opposite side which distributes it to the next cross-over series of pipes 54 (shown as consisting of four pipes); from .these the air enters a flue 59, whence it is distributed to the third cross-over series of iron pipes (comprising five pipes as shown), and from these it enters flue 60, whence it flows through the last` series of cross-over pipes (shown also as comprising five pipes), and is collected in a flue 61, whence it passes to an uptake 62.(Fig. 3a), from which a conduit may lead the heated air to any place where its heat may be utilized, as for example for feeding a gas producer. As the heat from the car-loads of hot Wares tends to rise, it is very eiciently conducted to vthe extended surface of the pipes 54, and from these pipes the heat is imparted to the forced currents of air flowing through them. The length ofthe cooling zone with crossover pipes 54 may be varied as required, and consequently the number of these pipes, and the number of groups of pipes may be greatly varied.
To facilitate the conduction of heat to the air, it is desirable to provide the pipes 54 with internal projections which are best constructed as shownin Figs. 17 and 18. These gures show lugs or slender projections 55. such as iron nails, which are cast integrally with or fastened strongly to the pipe 54, and projectoa suitable distance into the pipe, so that they enter the stream of air and conduct the heat effectively thereto.
Certain details of construction remain to be described.
Nearly the entire length of the tunnel chamber A is enclosed by the lining F, which is formed of tiles or slabs of suitable refractory material. These tiles are located by the successive transverse partitions 23- and 24, which partitions are built into the masonry structure at their outer portions and project thence inwardly, terminating coincidently with the outline of the tunnel chamber. The sides of the tunnel chamber are formed by the lining tiles 63 (Figs. 4 and 5) which rest. on the member 64 which is built into the hearth portion of the kiln in the usual manner. This member 64 has in its upper face a groove which makes a free engagement with a flange on the bottom of the tiles. In building the furnace the masonry structure is erected, and the lining tiles are last applied. The side tiles 63 are first put in place from the inside. These t-iles are of a width equal to the distance between centers of the partitions `23, 23 and 24, 24. and are pushed outwardly into place against these partitions, being located as shown in Fig. 12. The top tiles are then put in place and serve to prevent the tiles 63 from falling inward, The top tiles have each a width equal to the flues or chambers formed between the partitions 23, 23 and 24` 24. These. partitions are formed with a bottom fiange 28, shown in Figs. 1.346 on each side on which fianges the top tiles rest, as shown in Figs. 3 and 3a. The middle top tile 65 is first put in place, and then the lateral top tiles 66-66 (Figs-8 and 9) are applied, resting partly on the tile 65 and partly on the tops of the side tlles 63 and interlocking with the latter, so as to hold their upper ends in place.
The partitions 23 and 24 are best made of segmental tiles of fire-brick. as shown in Figs. 13 and 15, in which figures the tunnel lining F is omitted. These radial tiles, of 'which examples are shown in Figs.' 14 and 16, are interlocked with the masonry arch at their outer portions, being for lthis purpose preferably built with upper or outer flanges 29. The tiles for the partition 24 differ from the tiles 23 only in that those over the top of the tunnel chamber are formed with the openings 27, as shown in Figs. 15 and 16. The described construction of the partitions 23 and 24 provides a very convenient means of forming the respective combustion chambers and transverse zig-zag flues, and at the saine time gives very secure support to the lining tiles of the tunnel chamber. 'lihese tiles are made as thin as possible consistent with strength, in order to transmit heat readily,
and are thereforel the weakest part of theV entire structure; by the means described they are so electively supported that breakage is extremely unlikely.
It is desirable to be able to get access to close fitting lid 69. By removing the lid 69 when the kiln is in operation the temperature in the chamber or flue beneath may be taken by introducing a pyrometer. The tile directly beneath this man-hole has a central stopper 70, which may be removed to insert a pyrometer into the tunnel chamber proper. When it becomes desirable to make repairs or readjustments, it is only necessary to` shut oif the gas for a suitable time, and then remove the lid 69 and cover 68 from any man-hole, whereupon a workman may reach down with suitable tools into the flue or chamber beneath, and make any necessary repairs to the partitions on either side, or in the same way access may be had to the openings 27 for enlargingl or contracting them as occasion may req'uire. Man-holes may be provided for all the chambers or iues instead of lthe alternate ones if preferred.
For more conveniently taking the temperature in the successive lues or combustion chambers, peep-holes 71 indicated in dotted lines in Figs. 3 and 3, or in section in Fig. 4, may be provided. These with the peep-holes 44 (Fig. 6) for giving access to the combustion chambers will enable all neceary temperature measurements to be taken.
\ The inner facings of all combustion chambers and lues should, of course, be formed of fire-brick or tile. The outer structural portions of the kiln may be built of ordi? nary brick. In between these it is referable to provide a layer of insulating rick orother heat insulating medium, as shown at 72 in the respective figures. The masonry structure will be stiened in the well understood manner by the use of tie-rods and holsters. rllhe cars used should have refractory oors, and to prevent undue heat reaching their running gear or entering the plit C, the usual sand lutlng 1s provided, t e sand being introduced through hoppers, one of which is shown at 73 in Fig. 3.
For getting access to the several dues, clean-out openings arelleft at suitable posi= tions in the ermanent masonry, these openings being lled with brick laid loose and grouted with any sultable plastic materlal,
Such as clay, which can be broken out when it is desired to open the clean-outs. Such clean-out openings filled with loose bricks are indicated at 74 in Fig. 4, at 75 in Fig. 5, and at 76 in Figl for getting access to the air flue M, and at 77, 78 and 79 in F i0'. 2 for getting access to the gas l'lues 31.
n operating the described furnace, it is generally preferable, tov maintain a slight pressure in the air and gas admission tlues, combustion chambers and waste gas tlues, as thereby a higher temperature is-maintained which greatly increases the capacity'of the kiln, and the heating is more uniform. To
attain this result, it is only necessary to force in the fuel-gas, and the air for maintaining combustion, by means of blowers or other forcing apparatus.
In treating articles coated with oil or containing volatile hydrocarbons, it is desirable to draw oil' the hydrocarbon gas generated by the heat, either continuously or intermittently. This as if rich enough may be utilized for com ustion purposes. Where the gas is produced continuously in sufiicient quantities, it is preferable to draw it of? continuously by means of a. special suction Afan which should be located at the admission end of the kiln. This gas may for example be drawn oil1 through an outlet conduit 8O (Fig. 3). Where the gases roduced are not so rich, or are produced in very small quantities, it is sufiicient to draw them od at intervals. `When the gases are not of suiiicient Value to justify separate treatment, it is nevertheless important to remove them in order to avoid their generaltin any objectionable pressure in the tunne which might occasion diliiculty in operating the end doors, or which might lead to possible'explosions. To this end an opening 81 is provlded through the top tile communicating with the terminal flue 48 of the series N or elsewhere adjacent to the uptake 49, this opening being covered by a lid or damper 82 which may be operated through any Vsuitable opening whereby it may be displaced either occasionally for intermittent drawing 0H' of the gases, or very slightly for continuous drawing od' thereof, by the exhaust fan. Instead 'of an exhaust fan drawing from the Hue 51, a stack or chimney may be used.
lt must not be inferred from the detailed illustration and description given that the invention is necessarily' limi-ted toY the pirecise construction shown, or to any` resembling this construction, as it 1s Within the invention to vary the constructive features within wide limits as determinedby the skill and judgment of the designing engineer, in order to adapt the kiln toan specific purpose for which it may be desire The essential features ofthe lnventlon are those rst herei'nbetore stated, and those ist particularly set forth in the following claims:
I claim as my inventionz l. A tunnel kiln comprising a continuous lining forming a tunnel chamber and an enclosing masonry structure forming an intervening space divided by transverse partitions, said structure having a central zone with combustion chambers, a heating up Zone with flues for the circulation of combustion gases through such space around the chamber, and a cooling zone with air iues for heating air for combustion purposes by means of the heat transmitted through the walls of the chamber.
2. A tunnel kiln comprising a masonry structure and a lining at top and sides forming a. tunnel chamber with an intervening sparc, and such space subdivided on opposite sides to form a succession of lateral combustion chambers flanking the tunnel chamber, with independent fuel and air inlets to such opposite chambers, and means for independently controlling the combustion in the individual chambers. i
3. A tunnel kiln comprising a masonry st-ructure and a linin forming a tunnel chamber enclosed there y with an intervening space, and transverse partitions dividing the intervening space into combustion chambers, with independently controllable fuel and air inlets to such combustion chambers.
4. A tunnel kiln comprising a masonry structure and a lining;v forming a tunnel chamber enclosed thereby with an intervening space, and transverse-.partitions dividing the intervening space into combustion j chambers, with independently controllable fuel and air inlets thereto, and openings in the successive. gpartitions abo-ve the tunnel chamber for the cumulative outiow of lire gases.
5. A tunnel kiln comprising a tunnel chamber, a. masonry structure en closin it, successive transverse combustion cham ers formed in the intervening sp-ace, longiltudinal air and gas 'lues and inlets branching therefrom, and entering the respective combustion chambers, land dampers cony 'trolling such inlets.
6. A tunnel kiln comprising a masonry structure, and a tunnel lining enclosed thereby with 'transverse partitions sub-dividing the intervening and man-holes through the roof ofthe" structure for giving access to the spaces between such partit'ions.
7. A tunnel kiln comprising a masonry structure, and a tunnel lining enclosed thereby' with transverse partitions subdividing the intervening space, manholes through the roof of the structure for giving access tov the spaces between suchvpartitions, said manholes having a closure comprising a lowerperforated tile for the admission of a pyrometer and an upper tile for closing this opening.
8. A tunnel kiln comprising a masonry arch having inbuilt inwardly projecting refractory partitions, such partit-ions having flanges at their inner projecting ends, and tiles resting on such anges and shorter than the spaces between the partitions, and free to be. removed and replaced without disturbing the partitions.
9. A tunnel kiln comprising a masonry arch built with inwardly projecting refractory partitions having projections interlocked with the masonry of such arch, and having flanges at their inner projecting ends, and lining tiles for such tunnel chamber shorter than the space between such partitions and supported between such partit-ions by resting on the inner lateral projections thereof.
l0. In a tunnel kiln, a masonry structure and refractory transverse partition tiles built into such structure, having on their outer portions lateral projections interlocking with the masonry, such tiles projecting inwardlytherefrom to a tunnel chamber and having lateral projections on their inner edge portions, and lining tiles for such tunnel chamber shorter than the spaces between such partitions and sup-ported between such partitions by resting on the inner lateral projections thereof.
11. A tunnel kiln comp-rising a tunnel lining and an enclosing masonry structure with refractory transverse partitions built into and interlocked with such structure and projecting inwardlyjto such lining, the lining comprisingupright side tiles resting on the sole member of the masonry, and supported againstoutward displacement by contact with the upright portions of such partitions, and top tiles supported by said partitions and entering between the top of said side tiles whereby to hold them against inward displacement.
-12.`A tunnel kiln comp-rising an arched masonry structure, comprising an outer wall having poke holes, a tunnel lining, transverse combustion chambers, longitudinal feed lues and communicating branch flues,
said branch flues having controlling means comprising slidable dampers, said dampers comprising horizontal sliding bricks adapted to be operated independently by pokers introduced through said hol.
13. A tunnel kiln 'comprising an. arched masonry structure, a tunnel lining, transverse combustion chambers and longitudinal feed flues respectively for the induction of yair and gas', and means for controlling the inlet of air to said air flue, comprising a vertical inlet opening to such iue and a tile damper slidable horizontally over said opening,
isa
14. A tunnel kiln comprising a masonry arch with transverse partition tiles built into such structure and projecting inwardly, said tiles being built together in arch form and having continuous outer flanges interlocked with such masonry arch.
15. A tunnel kiln comprising a tunnel lining and an enclosing masonry structure, with partition tiles interlockedl witlrsuch masonry and projecting inwardly therefrom to engage said lining, and the lining having side and top tiles jointed together and the top tiles supported by the partition tiles.
16. A tunnel kiln comprising an arched masonry' structure with successive transverse partitions built thereinto and projecting inwardly therefrom, a tunnel lining engaging such partitions, the intervening lateral spaces constituting combustion chambers and the spaces above the tunnel lining forming eduction chambers, and the partitions formed with coinciding outflow openings throuv'h which the fire gases pass from said eductlon chambers in longitudinal di' rection.
17. A tunnel kiln comprisingatunnellining and an enclosing masonry structure, with transverse partitions built into such structure, said lining comprising side and top tiles, said side tiles having bottom flanges fitting in grooves to prevent their displacement and held against the partitions by the top tiles which fit between them and prevent their upper ends falling inward.
18. A tunnel kiln comprising an arched masonry st-ructure, a tunnel lining, transverse combustion chambers andl longitudinal gas and air feed flues, said feed flues corn-A municatingb with said chambers by a series of branch flues, and dam ers independently controlling said branch u'es.
19. A tunnel kiln comprising an arched masonry structure, a tunnel lining, transverse combustion chambers, longitudinal feed fluesand communicating branch flues, said branch flues having controlling means, comprising slidable dampers operating to regulate the combustion in said chambers.
20. A tunnel kiln having a continuous tunnel lining, and an enclosing masonry structure with combustion chambers formed inthe intervenin space, air heating flues extending from t e discharge end of the kiln through such masonry longitudinally along the tunnel lining, and means for causing air to How therethrou h in direction opposite to` the travel of t e wares through the tunnel, whereby the air is heated from such wares, and controllable means for conducting such heated air to such combustion chambers for feeding the combustion.
21. In a tunnel kiln, means located toward the emergin end thereof for utilizing the heat radiated from the treated wares, while cooling, comprising successive pipes crossing the t-unnel chamber transversely, and means for flowing air successively through said pipes, said means comprising a fan and controlling means comprising a. slidable damper operating to regulate the flow of air into said pipes.
22. A continuous tunnel'kiln comprising a tunnel lining and, an enclosing masonry structure with combustion chambers formed in the intervening space, and transverse partitions dividing the intervening space, to form a zigzag flue, said partitions each extending across the top and partly down one side of said lining and down the opposite side to the bottom, and said partit-ions being alternated to connect the flue on alternately opposite sides, whereby the gases. in such flue circulate over the top and sides of the tunnel lining.
. 23. In a tunnel kiln comprising a tunnel lining and an enclosing masonry structure wit-l1 intervening transverse partitions, combustion chambers formed in such structure and zigzag flues conducting the waste gases from such chambers formed between such partitions, whereby the `fire gases circulating through such flues communicate heat through the tunnel lining to heat the wares advancing through the tunnel toward the firing zone. a
24. In atunnel kiln comprising a masonry structure and a tunnel lining enclosed thereby with intervening partitions forming combustion chambers and. flues, and an outlet for fire gases from such filles to anexhaust, means for drawing off from the tunnel chamber gases generated therein consisting of a damper-controlled opening communicating between such tunnel chamber and exhaust. v 25. In a. tunnel kiln, means located toward the emerging end thereof for cooling the treated wares, comprising successive pipes crossing the tunnel chamber transversely, and means for flowing air successively through said pipes.
26. In atunnel kiln, means located toward the emerging end thereof for cooling the treated wares, comprising successive pipes crossing the tunnel chamber transversely, means for flowing air successively through said pipes, such pipes being grouped 1n series and connected to header flues at opposite ends, and means for flowing air through such flues and successive groups of pipes.
27. In a tunnel kiln, means located toward the emerging end thereof for cooling the treated wares, comprising successive pipes crossing the tunnel chamber transversel and means for flowing air successive y through said pipes, said pipes having inward heat conducting projections intercepting the flow of air.
28. A continuous Inutile furnace compris ing a tunnel lining for the top and s1des of the tunnel chamber, combustion chambers for directly heating such lining, and flues formed against said lining on the top and sides at a different longitudinal position of the furnace for leading in and preheating air to support combustion.
29. A continuous muflie furnace comprising an enclosing masonry structure, a tunnel lining within it, and a plurality'of independently controllable lateral combustion chambers formed in the intervening space over a firing zone in said furnace for directly heating such lining, a common longitudinal exhaust passage through said space connecting with each of said combustion chambers to receive and unite the fire gases therefrom, and a single circuitous flue formed directly against said linin between said zone and the entering end o the furnace receiving the united gases from said passage and leading such gases in a circuitous path over a :one of the furnace between its entering end and the combustion chambers to preheat the Wares traveling through the tunnel.
In Witness whereof, `I have hereunto signed my name.
LOUIS A. WITTE.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2729872A (en) * 1950-12-29 1956-01-10 Ferro Corp Portable tunnel kiln
US3183573A (en) * 1960-07-26 1965-05-18 Nat Tile & Mfg Co Apparatus for making ceramic bodies and ceramic composition for use therewith
US3336018A (en) * 1965-08-06 1967-08-15 American Radiator & Standard Kiln and related apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2729872A (en) * 1950-12-29 1956-01-10 Ferro Corp Portable tunnel kiln
US3183573A (en) * 1960-07-26 1965-05-18 Nat Tile & Mfg Co Apparatus for making ceramic bodies and ceramic composition for use therewith
US3336018A (en) * 1965-08-06 1967-08-15 American Radiator & Standard Kiln and related apparatus

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