US11955665B2 - Secondary battery and method for manufacturing the same - Google Patents

Secondary battery and method for manufacturing the same Download PDF

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Publication number
US11955665B2
US11955665B2 US17/773,038 US202017773038A US11955665B2 US 11955665 B2 US11955665 B2 US 11955665B2 US 202017773038 A US202017773038 A US 202017773038A US 11955665 B2 US11955665 B2 US 11955665B2
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connection part
area
electrode
electrode tab
secondary battery
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US20240047838A1 (en
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Ha Young Heo
Duk Hyun Ryu
Hyoung Kwon Kim
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LG Energy Solution Ltd
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LG Energy Solution Ltd
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Assigned to LG ENERGY SOLUTION, LTD. reassignment LG ENERGY SOLUTION, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HEO, Ha Young, KIM, HYOUNG KWON, RYU, DUK HYUN
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/538—Connection of several leads or tabs of wound or folded electrode stacks
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H01M10/0409—Machines for assembling batteries for cells with wound electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0431—Cells with wound or folded electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/052—Li-accumulators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/058—Construction or manufacture
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/147—Lids or covers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/172—Arrangements of electric connectors penetrating the casing
    • H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/183—Sealing members
    • H01M50/186—Sealing members characterised by the disposition of the sealing members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/534—Electrode connections inside a battery casing characterised by the material of the leads or tabs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/536—Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/543—Terminals
    • H01M50/547—Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55—Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/543—Terminals
    • H01M50/552—Terminals characterised by their shape
    • H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/543—Terminals
    • H01M50/564—Terminals characterised by their manufacturing process
    • H01M50/566—Terminals characterised by their manufacturing process by welding, soldering or brazing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/586—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries inside the batteries, e.g. incorrect connections of electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593—Spacers; Insulating plates
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/058—Construction or manufacture
    • H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a secondary battery and a method for manufacturing the secondary battery, and more specifically, to a secondary battery, having a structure in which a degree of alignment for an electrode tab may be improved, and a method for manufacturing the same.
  • Secondary batteries which are repeatedly chargeable and dischargeable may be classified into cylindrical secondary batteries, prismatic secondary batteries, pouch-type secondary batteries, or the like, depending on manufacturing methods and structures thereof.
  • a cylindrical secondary battery generally has a structure, in which an electrode assembly having a jelly-roll shape is accommodated within a cylindrical battery can and a top cap is coupled to an upper portion of the battery can.
  • a negative electrode tab protruding from the electrode assembly is connected to the battery can, and a positive electrode tap protruding from the electrode assembly is connected to the top cap.
  • the battery can has negative polarity
  • the top cap has positive polarity.
  • an electrode tab bundle protruding from the electrode assembly is required to be formed in plurality to reduce the resistance of the secondary battery.
  • the electrode tab bundle is formed in plurality according to the related art, it is difficult to align the electrode tab bundles, and it is difficult to electrically connect the electrode tab bundles to the battery can or the top cap.
  • an object to be achieved by the present invention is to manufacture a secondary battery which has high output and high capacity by making it easier to align electrode tabs protruding from an electrode assembly compared to the related art and making it easier to establish electrical connection between the electrode tabs and a battery can or between the electrode tabs and a top cap.
  • a secondary battery comprises: an electrode assembly having a structure in which a first electrode sheet and a second electrode sheet are stacked and wound with a separation sheet interposed therebetween, wherein a first electrode tab protrudes in the first electrode sheet, and a second electrode tab protrudes in the second electrode sheet; a battery can configured to accommodate the electrode assembly; and a connection part provided above or below the electrode assembly to face the electrode assembly, wherein the connection part comprises: a first area which is made of a gel material having electrical conductivity; and a second area which is attached to the first area and made of a material having electrical insulation, wherein the second area forms at least a portion of a top surface of the connection part, and at least a portion of the first electrode tab or the second electrode tab is inserted into the first area of the connection part.
  • a beading portion which has structure in which the battery can is bent inward, may be formed in an upper portion of the battery can
  • the connection part may be a connection part (hereinafter, referred to as an ‘upper connection part’) provided above the electrode assembly
  • the upper connection part may be provided below the beading portion
  • the second area may form a circumference of the top surface of the upper connection part
  • an inner end of the second area may be provided closer to a central axis (A) of the battery can than an inner end of the beading portion.
  • connection part may be a connection part (hereinafter, referred to as a ‘lower connection part’) provided below the electrode assembly, and the lower connection part may be provided in close contact with a bottom surface of the battery can.
  • the first electrode tab may be provided in plurality to protrude upward from the electrode assembly, and the plurality of first electrode tabs may be inserted into the first area of the upper connection part.
  • the second electrode tab may be provided in plurality to protrude downward from the electrode assembly, and the plurality of second electrode tabs may be inserted into the first area of the lower connection part.
  • the second area may form a circumference of the top surface of the lower connection part.
  • the second area may form the entire top surface of the lower connection part, and the second electrode tabs may pass through the second area of the lower connection part and be inserted into the first area.
  • the second area further may form the entire bottom surface of the upper connection part, and the first electrode tabs may pass through the second area, which is formed on the bottom surface of the upper connection part, and be inserted into the first area.
  • the secondary battery may further comprise a CID filter or a safety vent provided above the upper connection part, wherein the first area of the upper connection part is attached to the CID filter or the safety vent and is electrically to the CID filter or the safety vent.
  • the first electrode tab may protrude while extending lengthwise in a longitudinal direction of the first electrode sheet, and may be wound in the same manner in which the first electrode sheet is wound, and the first electrode tab in a wound state may be inserted into the first area of the upper connection part.
  • the second electrode tab may protrude while extending lengthwise in a longitudinal direction of the second electrode sheet, and may be wound in the same manner in which the second electrode sheet is wound, and the second electrode tab in a wound state may be inserted into the first area of the lower connection part.
  • the first area made of a gel material may comprise an organic conductor and a hardening agent, and the first electrode tab or the second electrode tab may be fixed as the first area is hardened by the hardening agent.
  • a method for manufacturing a secondary battery comprises: a step (a) of manufacturing an electrode assembly by stacking and winding a first electrode sheet and a second electrode sheet with a separation sheet interposed therebetween, wherein a first electrode tab protrudes in the first electrode sheet, and a second electrode tab protrudes in the second electrode sheet; a step (b) of manufacturing a connection part, which comprises a first area that is made of a gel material having electrical conductivity and a second area that is attached to the first area and made of a material having electrical insulation, wherein the second area forms at least a portion of a top surface of the connection part; a step (c) of disposing the connection part both above and below the electrode assembly, inserting at least a portion of the first electrode tab into the first area of the connection part disposed above the electrode assembly, and inserting at least a portion of the second electrode tab into the first area of the connection part disposed below the electrode assembly; and a step (e) of accommodating the electrode assembly in a battery can and coup
  • the method may further comprise, between the step (c) and the step (e), a step (d) of hardening the first area of the connection part to fix the first electrode tab or the second electrode tab to the first area.
  • the first area in the step (b) may be manufactured in a gel state by mixing an organic conductor and a hardening agent, and the first area may be hardened by heat treatment in the step (d).
  • the secondary battery may be manufactured, which has high output and high capacity by making it easier to align electrode tabs protruding from an electrode assembly compared to the related art and making it easier to establish electrical connection between the electrode tabs and a battery can or between the electrode tabs and a top cap.
  • FIG. 1 is a vertical cross-sectional view illustrating a structure of a secondary battery according to the present invention.
  • FIG. 2 is a vertical cross-sectional view illustrating structures of an upper connection part and a lower connection part of a secondary battery according to a first embodiment of the present invention.
  • FIG. 3 is a plan view illustrating structures of top surfaces of the upper connection part and the lower connection part of the secondary battery according to the first embodiment of the present invention.
  • FIG. 4 is a flowchart illustrating a method for manufacturing the secondary battery according to the first embodiment of the present invention.
  • FIG. 5 is a vertical cross-sectional view illustrating a structure of a lower connection part of a secondary battery according to a second embodiment of the present invention.
  • FIG. 7 is a vertical cross-sectional view illustrating a structure of an upper connection part of a secondary battery according to a third embodiment of the present invention.
  • FIG. 8 is a perspective view illustrating a state before a secondary battery according to a fourth embodiment of the present invention is wound.
  • FIG. 9 is a perspective view illustrating a state after the secondary battery according to the fourth embodiment of the present invention is wound.
  • FIG. 10 is a plan view of FIG. 9 .
  • FIG. 11 is a bottom view of FIG. 9 .
  • FIG. 1 is a vertical cross-sectional view illustrating a structure of a secondary battery according to the present invention.
  • FIG. 2 is a vertical cross-sectional view illustrating structures of an upper connection part and a lower connection part of a secondary battery according to a first embodiment of the present invention
  • FIG. 3 is a plan view illustrating structures of top surfaces of the upper connection part and the lower connection part of the secondary battery according to the first embodiment of the present invention.
  • a secondary battery 10 may comprise an electrode assembly 100 .
  • the electrode assembly 100 may have a structure in which electrodes and separator are alternately arranged.
  • the electrode assembly 100 may be jelly-roll type electrode assembly which is manufactured by alternately disposing an electrode sheet and a separator sheet and then winding same. Also, the electrode assembly 100 may comprise a first electrode tab 110 and a second electrode tab 120 which have a structure protruding outward.
  • the electrode assembly 100 has a structure in which a first electrode sheet 111 and a second electrode sheet 121 are stacked with a separation sheet 130 therebetween and then wound in a jelly-roll shape. Also, when viewed in FIG. 8 , a first electrode tab 110 protrudes from an upper side of the first electrode sheet 111 , and a second electrode tab 120 protrudes from a lower side of the second electrode sheet 121 .
  • a first electrode may be a positive electrode, and a second electrode may be a negative electrode.
  • the first electrode sheet may be a positive electrode sheet
  • the second electrode sheet is a negative electrode sheet.
  • the first electrode tab is a positive electrode tab
  • the second electrode tab is a negative electrode tab.
  • the first electrode may be a negative electrode
  • the second electrode may be a positive electrode.
  • the present invention is described with an embodiment in which the first electrode is a positive electrode and the second electrode is a negative electrode.
  • the secondary battery 10 may further comprise a battery can 200 that accommodates the electrode assembly 100 .
  • the battery can 200 may have a cylindrical shape having an open upper portion. That is, the secondary battery according to the present invention may be a cylindrical secondary battery. However, the present invention is not limited to the cylindrical secondary battery but may also be applied to secondary batteries having various structures. For example, the present invention may also be applied to a prismatic secondary battery.
  • the secondary battery 10 may further comprise a cap assembly 400 coupled to an opening of the battery can 200 .
  • the cap assembly 400 comprises a top cap 410 , a safety vent 420 , and a CID filter 430 provided between the top cap 410 and the safety vent 420 .
  • the first electrode tab 110 may protrude upward from the electrode assembly 100
  • the second electrode tab 120 may protrude downward from the electrode assembly 100 .
  • the secondary battery 10 may further comprise a connection part 300 which is provided above or below the electrode assembly 100 so as to face the electrode assembly 100 .
  • the connection part 300 may comprise a connection part provided above the electrode assembly 100 and a connection part provided below the electrode assembly 100 .
  • the connection part provided above the electrode assembly is referred to as an upper connection part 300 a
  • the connection part provided below the electrode assembly is referred to as a lower connection part 300 b.
  • connection part according to the present invention may be divided into two or more areas having materials different from each other.
  • each of the connection parts 300 , 300 a , and 300 b may comprise a first area 310 and a second area 320 having materials different from each other.
  • the first area 310 may be made of a gel material having electrical conductivity
  • the second area 320 may be made of a material having electrical insulation.
  • the second area 320 may be attached to the first area 310 .
  • the second area 320 having the electrical insulation in the connection parts 300 , 300 a , and 300 b may from at least a portion of a top surface of the connection part.
  • the second area 320 may form a circumference of the top surface of the connection parts 300 , 300 a , and 300 b
  • the first area 310 may form a central portion of the top surface of the connection parts 300 , 300 a , and 300 b.
  • the first electrode tab 110 or the second electrode tab 120 may be inserted into the connection part 300 .
  • the first electrode tab 110 may be inserted into the upper connection part 300 a
  • the second electrode tab 120 may be inserted into the lower connection part 300 b.
  • the first electrode tab 110 may be inserted into the first area 310 having the electrical conductivity in the upper connection part 300 a
  • the second electrode tab 120 may be inserted into the first area 310 having the electrical conductivity in the lower connection part 300 b.
  • the gel is made in such a manner in which a colloidal solution is thickened to a certain concentration or more to form a rigid net structure and then solidified.
  • the gel has an intermediate state between a perfect elastic body and a fluid such as water and oil, and thus may have properties similar to soft jelly.
  • the first electrode tab or the second electrode tab of the electrode assembly may be inserted into the first area of the upper connection part or the lower connection part, the plurality of electrode tabs protruding from the electrode assembly may be easily aligned.
  • the electrode tab since the first area is made of the gel material as described above, the electrode tab may be easily inserted into the first area when compared to a rigid material. That is, the electrode tab may be inserted into the first area while being embedded or stuck therein. Thus, the electrode tab and the first area may be coupled to each other without a separate additional process such as welding.
  • the plurality of electrode tab bundles when an electrode tab bundle, which is formed by gathering electrode tabs together, is provide in plurality to manufacture a secondary battery having low resistance to exhibit high output and high capacity, the plurality of electrode tab bundles may be inserted into the first area without a separate additional process such as welding, and thus, the secondary battery having high output and high capacity may be manufactured.
  • the plurality of the electrode tab bundles may be inserted into the first area.
  • a section of the first area 310 of the connection part 300 into which the first electrode tab 110 or the second electrode tab 120 is inserted, may be provided in plurality. That is, as illustrated in FIG. 1 , a plurality of sections of the first area 310 of the upper connection part 300 a , into which first electrode tabs 110 are inserted, may be formed (for example, three sections as illustrated in FIG. 1 ), and a plurality of sections of the first area 310 of the lower connection part 300 b , into which second electrode tabs 120 are inserted, may be formed (for example, three sections as illustrated in FIG. 1 ).
  • a beading portion B which has a structure in which the battery can 200 is bent inward, may be formed in an upper portion of the battery can 200 in the secondary battery 10 according to the present invention.
  • the upper connection part 300 a may be provided below the beading portion B. That is, the upper connection part 300 a may be provided between the electrode assembly 100 and the beading portion B.
  • the second area 320 having the electrical insulation in the connection part may form at least a portion of the top surface of the connection part, and this may be applied to both the upper connection part 300 a and the lower connection part 300 b .
  • a role of the second area 320 formed in the top surface of the upper connection part 300 a may be different from a role of the second area 320 formed in the top surface of the lower connection part 300 b.
  • the second area 320 formed in the top surface of the upper connection part 300 a may be configured to prevent the upper connection part 300 a from being electrically connected to the battery can.
  • the battery in the cylindrical secondary battery, the battery can has a second polarity (that is, a negative polarity) because the battery may be electrically connected to the second electrode tab, and the upper connection part 300 a has a first polarity (that is, a positive polarity) because the upper connection part 300 a is connected to the first electrode tab 110 .
  • the battery can 200 and the upper connection part 300 a may be required to prevent the battery can 200 and the upper connection part 300 a from being electrically connected.
  • the upper connection part 300 a is provided adjacent to the beading portion B of the battery can 200 having the inward bent structure when considering the structure of the secondary battery 10 according to the present invention, it may be required to prevent the upper connection part 300 a and the battery can 200 from being electrically connected through the beading portion B.
  • the second area 320 having the electrical insulation in the upper connection part 300 a forms the circumference of the top surface of the upper connection part 300 a as illustrated in FIG. 2 , and thus, the battery can 200 and the upper connection part 300 a may be prevented from being electrically connected through the beading portion B.
  • FIG. 1 Refer to FIG.
  • an inner end of the second area 320 of the upper connection part 300 a may be provided closer to a central axis A of the battery can 200 than an inner end of the beading portion B.
  • the inner end of the beading portion B may be fundamentally prevented from coming into contact with the first area 310 of the upper connection part 300 a .
  • a width of the first area 310 of the upper connection part 300 a may be greater than a width of the beading portion B.
  • the second area 320 formed in the top surface of the lower connection part 300 b may be configured to prevent the electrode assembly 100 from being directly electrically connected to the lower connection part 300 b without going through the second electrode tab 120 .
  • the electrode assembly 100 may have a structure in which electrodes and separators are alternately arranged, when the electrode assembly 100 comes into contact with the lower connection part 300 b , a first electrode of the electrode assembly may be electrically connected to the lower connection part 300 b.
  • the lower connection part 300 b is electrically connected to the second electrode tab 120 and thus has a second polarity (that is, a negative polarity), it may be required to prevent the lower connection part 300 b from being electrically connected to the first electrode (that is, the positive electrode).
  • the second area 320 formed in the top surface of the lower connection part 300 b may be configured to prevent the first electrode and the lower connection part 300 b from being electrically connected. That is, since the second area 320 having the electrical insulation is formed in the top surface of the lower connection part 300 b , an area in which the electrode assembly 100 may be electrically connected to the lower connection part 300 b may be reduced by that amount.
  • the first electrode tab 110 or the second electrode tab 120 may be fixed to the connection part 300 and not separated therefrom. That is, the first area 310 comprises a hardening agent. That is, as the first area 310 is hardened by the hardening agent, the first electrode tab 110 or the second electrode tab 120 may be fixed to the connection part 300 and not separated therefrom.
  • the first area 310 comprises an organic conductor and a hardening agent. When the first area 310 is heat-treated, the first area 310 is changed to become rigid as the hardening agent is hardened, and as a result, the first electrode tab 110 or the second electrode tab 120 inserted into the connection part 300 may be fixed and not separated.
  • the first electrode tab or the second electrode tab may be easily inserted into the first area of the connection part 300 while the secondary battery is manufactured, and the first electrode tab or the second electrode tab may be prevented from being separated from the first area of the connection part 300 after the secondary battery is manufactured.
  • the work efficiency and safety may be enhanced.
  • the organic conductor may be a silicone conductor that is high or low-temperature hardening silicone
  • the hardening agent may be an epoxy resin that makes a change to a thermosetting material.
  • a material having excellent electrical properties may be selected as the hardening agent, and a rate of change into solid stat may be controlled by adjusting an amount of the added hardening agent contained in the first area.
  • a method for manufacturing the secondary battery according to the first embodiment of the present invention comprises a step (a) of manufacturing an electrode assembly, a step (b) of manufacturing a connection part, a step (c) of coupling the connection part and the electrode assembly, a step (d) of hardening the connection part, and a step (e) of manufacturing a complete secondary battery.
  • the electrode assembly 100 may be manufactured by stacking the first electrode sheet 111 and the second electrode sheet 121 with the separation sheet 130 interposed therebetween and winding the same in a jelly-roll shape.
  • the plurality of first electrode tabs 110 protrude in the first electrode sheet 111 in the longitudinal direction of the first electrode sheet 111
  • the plurality of second electrode tabs 120 protrude in the second electrode sheet 121 in the longitudinal direction of the second electrode sheet 121 .
  • the plurality of first electrode tabs 110 and the plurality of second electrode tabs 120 may be arranged along the first electrode sheet or the second electrode sheet wound in a jelly-roll shape.
  • connection part 300 is manufactured, which is provided with the first area 310 that is made of a gel material having electrical conductivity and the second area 320 that is attached to the first area 310 and made of a material having electrical insulation.
  • the second area 320 forms at least a portion of the top surface of the connection part 300 .
  • the first area 310 is manufactured in a gel state by mixing an organic conductor and a hardening agent.
  • the organic conductor may be a silicone conductor
  • the hardening agent may be an epoxy resin.
  • connection part 300 is disposed both above and below the electrode assembly 100 .
  • the connection part disposed above the electrode assembly is referred to as the upper connection part
  • the connection part disposed below the electrode assembly is referred to as the lower connection part.
  • at least a portion of the first electrode tab 110 is inserted into the first area 310 of the upper connection part 300 a disposed above the electrode assembly 100
  • at least a portion of the second electrode tab 120 is inserted into the first area 310 of the lower connection part 300 b disposed below the electrode assembly 100 .
  • connection part is made of a gel material
  • the first electrode tab and the second electrode tab may be inserted while being embedded or stuck, even though there is no groove.
  • the first electrode tab 110 or the second electrode tab 120 is fixed to the first area 310 and not separated therefrom by hardening the first area 310 of the connection part 300 . That is, the first area may be made rigid by hardening the hardening agent contained in the first area 310 through heat treatment, and accordingly, the first electrode tab 110 or the second electrode tab 120 inserted into the first area 310 may be fixed and not separated.
  • the electrode assembly 100 to which the connection part is coupled, is accommodated in the battery can 200 , and the cap assembly 400 is coupled to the opening of the battery can 200 .
  • the complete secondary battery 10 illustrated in FIG. 1 may be manufactured.
  • FIG. 5 is a vertical cross-sectional view illustrating a structure of a lower connection part of a secondary battery according to a second embodiment of the present invention
  • FIG. 6 is a plan view illustrating a structure of a top surface of the lower connection part of the secondary battery according to the second embodiment of the present invention.
  • the second area 320 may form the circumference of the top surface of the lower connection part 300 b .
  • a second area 320 may form the entire top surface of the lower connection part 300 b .
  • the electrode assembly 100 may be more effectively prevented from being directly electrically connected to the lower connection part 300 b without going through the second electrode tab 120 (see FIG. 1 ).
  • the second electrode tab 120 may pass through the second area 320 of the lower connection part 300 b and be inserted into the first area 310 .
  • the lower connection part 300 b in the secondary battery 10 may be provided in close contact with a bottom surface of the battery can 200 . More preferably, the lower connection part 300 b may be attached to the bottom surface of the battery can 200 . Thus, the lower connection part 300 b may be electrically connected to the battery can 200 , and as a result, the battery can may have the second polarity.
  • the battery can of the cylindrical secondary battery has the second polarity.
  • the battery can had the second polarity.
  • a separate process of welding the second electrode tab to the bottom surface of the battery can was required.
  • a plurality of sections on the bottom surface of the battery can, to which the second electrode tab bundles are welded, were formed.
  • a welding process became complicated, and the bottom surface of the battery can was damaged by the welding process.
  • the lower connection part, into which the second electrode tab is inserted is brought into close contact with or attached to the bottom surface of the battery can, without a separate process of welding the second electrode tab or the second electrode tab bundles to the bottom surface of the battery can.
  • the secondary battery, in which the plurality of second electrode tab bundles are formed may be easily manufactured while avoiding the damage to the bottom surface of the battery can.
  • the secondary battery 10 may be a cylindrical secondary battery, and thus further comprise a cap assembly 400 which is provided with a top cap 410 , a CID filter 430 , and a safety vent 420 .
  • the CID filter 430 or the safety vent 420 may be provided above the upper connection part 300 a.
  • the CID filter 430 may be configured to interrupt electrical current of the secondary battery when the internal temperature of the secondary battery increases. Also, the safety vent 420 may be configured to be ruptured when the internal pressure of the secondary battery increases, and thus, a gas inside the secondary battery is discharged.
  • the first area 310 of the upper connection part 300 a may be attached to the CID filter 430 or the safety vent 420 .
  • the upper connection part 300 a may be electrically connected to the CID filter 430 or the safety vent 420 .
  • the first electrode tab of the electrode assembly in the cylindrical secondary battery is electrically connected to the CID filter or the safety vent, and thus, the CID filter or the safety vent may have the first polarity (that is, the positive polarity).
  • the first electrode tab was attached to the CID filter or the safety vent through welding.
  • the first electrode tab or the first electrode tab bundles may be electrically connected to the CID filter (or the safety vent) without a separate process of welding the first electrode tab or the first electrode tab bundles to the CID filter or the safety vent.
  • the secondary battery, in which the plurality of first electrode tab bundles are formed may be easily manufactured while avoiding the damage to the CID filter or the safety vent.
  • FIG. 7 is a vertical cross-sectional view illustrating a structure of an upper connection part of a secondary battery according to a third embodiment of the present invention.
  • a second area 320 in an upper connection part 300 a may not only form at least a portion of a top surface of the upper connection part 300 a , but also further form at least a portion of a bottom surface.
  • the second area 320 may further form the entire bottom surface of the upper connection part 300 a .
  • the first electrode tab protruding upward from the electrode assembly may pass through the second area 320 formed in the bottom surface of the upper connection part 300 a and be inserted into the first area 310 .
  • the electrode assembly 100 may be more effectively prevented from being directly electrically connected to the upper connection part 300 a without going through the first electrode tab 110 (see FIG. 1 ).
  • a portion of the top surface of the lower connection part 300 b in which the second area 320 is formed may further protrude upward than a portion of the top surface of the lower connection part 300 b in which the first area 310 is formed.
  • the electrode assembly 100 comes into contact with the second area 320 of the lower connection part 300 b before coming into direct contact with the first area 310 , and thus, the lower connection part 300 b and the electrode assembly 100 may be prevented from being directly electrically connected without going through the second electrode tab 120 (see FIG. 1 ).
  • a portion of the bottom surface of the upper connection part 300 a in which the second area 320 is formed may further protrude downward than a portion of the bottom surface of the upper connection part 300 a in which the first area 310 is formed.
  • the electrode assembly 100 comes into contact with the second area 320 of the upper connection part 300 a before coming into direct contact with the first area 310 , and thus, the upper connection part 300 a and the electrode assembly 100 may be effectively prevented from being directly electrically connected without going through the first electrode tab 110 (see FIG. 1 ).
  • a secondary battery according to the fourth embodiment of the present invention has a structure in which a first electrode sheet 111 and a second electrode sheet 121 are stacked with a separation sheet 130 therebetween and then wound in a jelly-roll shape. Also, a first electrode tab 110 protrudes in the first electrode sheet 111 , and a second electrode tab 120 protrudes in the second electrode sheet 121 .
  • the first electrode tab 110 protrudes while extending lengthwise in a longitudinal direction of the first electrode sheet 111 (that is, when viewed in FIG. 8 , one first electrode tab extends lengthwise on the top surface of the first electrode sheet in the left and right direction of the first electrode sheet), and is wound in the same jelly-roll shape as the first electrode sheet wound in the jelly-roll shape as illustrated in FIG. 10 .
  • the first electrode tab having the structure described above is wound in the jelly-roll shape and inserted into the first area 310 of the upper connection part 300 a . Accordingly, even when the length of the first electrode tab significantly increases, the first electrode tab may be effectively inserted into the first area.
  • the second electrode tab 120 may be formed in the same jelly-roll shape as the first electrode tab wound in the jelly-roll shape, and inserted into the lower connection part. That is, the second electrode tab 120 protrudes while extending lengthwise in a longitudinal direction of the second electrode sheet 121 , and is wound in the same jelly-roll shape as the second electrode sheet wound in the jelly-roll shape.
  • the second electrode tab having the structure described above is wound in the jelly-roll shape and inserted into the first area of the lower connection part. Accordingly, even when the length of the second electrode tab significantly increases, the second electrode tab may be effectively inserted into the first area.
  • first electrode tab may be formed to be wound in the jelly-roll shape as illustrated in FIG. 10
  • second electrode tab may be provided in plurality as illustrated in FIG. 11 .
  • the formation described above may be made in opposite manner.
  • connection part according to the first embodiment of the present invention may be used as the upper connection part 300 a
  • connection part according to the second embodiment of the present invention may be used as the lower connection part 300 b.
  • a battery pack according to the present invention may be provided with a plurality of secondary batteries. Description of the secondary batteries provided in the battery pack according to the present invention will be substituted by the earlier description of the secondary battery of the present invention.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Secondary Cells (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Gas Exhaust Devices For Batteries (AREA)
  • Battery Electrode And Active Subsutance (AREA)
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EP4030550A4 (de) 2023-03-22
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