US11793132B2 - Rotational system for hydroponic equipment - Google Patents

Rotational system for hydroponic equipment Download PDF

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Publication number
US11793132B2
US11793132B2 US17/924,048 US202117924048A US11793132B2 US 11793132 B2 US11793132 B2 US 11793132B2 US 202117924048 A US202117924048 A US 202117924048A US 11793132 B2 US11793132 B2 US 11793132B2
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Prior art keywords
supports
hydroponic
plants
struts
support mechanism
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US20230270062A1 (en
Inventor
Manuela BELMONTE MULA
Valentin ABAD
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New Growing Systems SL
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New Growing Systems SL
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Assigned to NEW GROWING SYSTEMS, S.L. reassignment NEW GROWING SYSTEMS, S.L. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ABAD, VALENTIN, BELMONTE MULA, Manuela
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
    • A01G9/022—Pots for vertical horticulture
    • A01G9/024—Hanging flower pots and baskets
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00—Soilless cultivation, e.g. hydroponics
    • A01G31/02—Special apparatus therefor
    • A01G31/04—Hydroponic culture on conveyors
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00—Soilless cultivation, e.g. hydroponics
    • A01G31/02—Special apparatus therefor
    • A01G31/04—Hydroponic culture on conveyors
    • A01G31/047—Hydroponic culture on conveyors with containers inside rotating drums or rotating around a horizontal axis, e.g. carousels
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/14—Greenhouses
    • A01G9/143—Equipment for handling produce in greenhouses
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G22/00—Cultivation of specific crops or plants not otherwise provided for
    • A01G22/05—Fruit crops, e.g. strawberries, tomatoes or cucumbers
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00—Soilless cultivation, e.g. hydroponics
    • A01G31/02—Special apparatus therefor
    • A01G31/06—Hydroponic culture on racks or in stacked containers
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G7/00—Flower holders or the like
    • A47G7/02—Devices for supporting flower-pots or cut flowers
    • A47G7/04—Flower tables; Stands or hangers, e.g. baskets, for flowers
    • A47G2007/048—Flower tables, stands or hangers with means for automatically rotating the plant pot
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G7/00—Flower holders or the like
    • A47G7/02—Devices for supporting flower-pots or cut flowers
    • A47G7/04—Flower tables; Stands or hangers, e.g. baskets, for flowers
    • A47G7/047—Devices for suspending flower-pots by wires or the like
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Definitions

  • the invention relates to a system for distributing plants in hydroponic crops, aimed at maximising the number of linear metres of crops in a surface area.
  • the object of the invention is to provide a system that can increase the density of planted crops in a greenhouse using a straightforward structure, irrespective of the greenhouse it is implemented on, with the possibility of also being implemented outdoors, which makes it possible to optimise the exposure of plants to sunlight.
  • the invention is applicable to any type of hydroponic crop, being particularly suited for growing strawberries.
  • maximising the density of plants per unit area is evidently a priority for every farmer.
  • An oscillating system is a known solution that tries to address this problem, which uses oscillating supports for plants that make it possible to use the space in the corridors so that when they are in use, the supports of the plants oscillate by folding the upper part thereof to leave the corresponding corridor unobstructed.
  • system of the invention is comprised of a series of vertical struts that are driven into the ground, which comprise a “V” section angled at 90° near the upper end thereof, which as we will explain later will make it possible to align the supports of the hydroponic crops vertically.
  • the struts are finished on the upper end thereof with a horizontal shaft on which a series of pairs of arms swings by means of bearings, rollers, or any other conventional mean, with the ends of said arms holding the supports containing the hydroponic crops in question.
  • both supports can be arranged in two opposite working positions, aligned horizontally and aligned vertically, thus optimising the distribution of the struts aligned along the length of the greenhouse in relation to the optimal “vital” distance calculated for the plants in said horizontal position, so that it is not necessary to increase the distance between the lines of struts beyond the aforementioned distance between the supports of one row and the next one, since although in said position it is not possible to access the plants to harvest their fruit, when the arms are swung at 90°, the supports of the plants are aligned vertically, with one of the supports being housed in the aforementioned angled “V” section of the corresponding strut, so that it creates a large enough space between the lines of struts to allow the staff harvesting the fruit to walk through.
  • the double arms could be actuated by means of a powered gear, or in a more straightforward variation, they could be actuated by means of a lever connected to the rotational assembly of the double arms, with said lever having an “L” shape or elbow configuration due to how the supports of the crops are arranged, and the length of said lever will not be bigger than the height of the shaft that rotates said arms.
  • FIG. 1 Shows a schematic elevation view of the mechanism comprised in a rotational system for hydroponic equipment according to the object of the present invention, which is arranged in a horizontal working position and corresponds to a variation embodiment with a manual actuator by means of a lever.
  • FIG. 2 Shows a similar view as FIG. 1 but with the system arranged in the vertical position, which makes it possible to free up the space in the corridors to harvest the fruits of the plants.
  • FIG. 3 Shows a similar profile view as FIG. 1 , but representing several mechanisms at the heart of a greenhouse.
  • FIG. 4 Shows a similar view as FIG. 3 , but with the system arranged in the vertical position, which makes it possible to free up the space in the corridors to harvest the fruits of the plants.
  • FIG. 5 Shows a perspective view of a detail of the system, according to the position shown on FIGS. 1 and 3 .
  • FIG. 6 a perspective view of a detail of the system, according to the position shown on FIGS. 2 and 4 .
  • the system of the invention comprises a series of rows or lines of struts ( 1 ) for supporting a structure on the ground, preferably by driving said struts on the ground, with said struts ( 1 ) comprising a “V” section angled at 90° ( 2 ) near the upper end thereof, which are finished on the upper end thereof with a horizontal shaft ( 3 ) on which a support mechanism ( 4 ) for pairs of supports ( 5 ) of the hydroponic crop in question swings, with said supports hanging from said mechanism by means of respective arms ( 6 - 7 ), so that the arm ( 7 ) aimed at arranging the relevant support ( 5 ) in the vertical position to allow access to the plants, as shown on FIGS.
  • the support mechanism ( 4 ) is actuated manually by means of an “L” shaped lever ( 9 ) connected to said rotating support mechanism ( 4 ), said mechanism could be actuated by a powered gear that not only makes it possible to change the arrangement of the supports of the plants in order to gain access to them, but it can also be programmed to change the relative position of said supports in relation to the angle of solar radiation in order to optimise the process of photosynthesis of the plants.

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Hydroponics (AREA)

Abstract

It relates to a straightforward system, which can be used in any greenhouse, as it is not linked to the greenhouse, and which can maximise the area of crop plants per hectare. For this purpose, the invention proposes a system that is supported by struts (1) with a horizontal shaft (3) on which a support mechanism (4) for pairs of supports (5) of the hydroponic crop in question swings, so that they can adopt a position in which they are aligned horizontally, and another position in which they are aligned vertically, so that this position allows access to the plants for harvesting their fruit and therefore not having to leave unused spaces when the plants are aligned horizontally.

Description

CROSS-REFERENCES TO RELATED APPLICATIONS
The present application is a 35 U.S.C. §§ 371 national stage application of International Application No. PCT/ES202l/070304 filed May 4, 2021, which claims priority to Spanish Patent Application No. 2020-30424, filed May 11, 2020, the contents of which are incorporated herein by reference.
FIELD OF THE DISCLOSURE
The invention relates to a system for distributing plants in hydroponic crops, aimed at maximising the number of linear metres of crops in a surface area.
Therefore, the object of the invention is to provide a system that can increase the density of planted crops in a greenhouse using a straightforward structure, irrespective of the greenhouse it is implemented on, with the possibility of also being implemented outdoors, which makes it possible to optimise the exposure of plants to sunlight.
The invention is applicable to any type of hydroponic crop, being particularly suited for growing strawberries.
BACKGROUND OF THE INVENTION
In the scope of the practical application of the invention, which is hydroponic crops, maximising the density of plants per unit area is evidently a priority for every farmer.
The problem is that plants must be accessible, which requires having corridors to access said plants, which reduces the surface area available for plants.
An oscillating system is a known solution that tries to address this problem, which uses oscillating supports for plants that make it possible to use the space in the corridors so that when they are in use, the supports of the plants oscillate by folding the upper part thereof to leave the corresponding corridor unobstructed.
These types of mechanisms are supported from above, so they require a greenhouse with a structure that is very resistant, complex, and therefore expensive.
Moreover, this type of devices is difficult to assemble and require specialised workers and machinery (platforms, cranes, etc.), which also has a negative financial impact.
DESCRIPTION OF THE INVENTION
The rotational system for hydroponic equipment described fully addresses the drawback detailed above using a straightforward system, which can be used irrespective of the structure of the greenhouse so farmers do not have to replace or reinforce their existing greenhouses, with the possibility of also installing the system outdoors so long as the variety of the plant and the weather allow it.
More specifically, the system of the invention is comprised of a series of vertical struts that are driven into the ground, which comprise a “V” section angled at 90° near the upper end thereof, which as we will explain later will make it possible to align the supports of the hydroponic crops vertically.
The struts are finished on the upper end thereof with a horizontal shaft on which a series of pairs of arms swings by means of bearings, rollers, or any other conventional mean, with the ends of said arms holding the supports containing the hydroponic crops in question.
In this way, both supports can be arranged in two opposite working positions, aligned horizontally and aligned vertically, thus optimising the distribution of the struts aligned along the length of the greenhouse in relation to the optimal “vital” distance calculated for the plants in said horizontal position, so that it is not necessary to increase the distance between the lines of struts beyond the aforementioned distance between the supports of one row and the next one, since although in said position it is not possible to access the plants to harvest their fruit, when the arms are swung at 90°, the supports of the plants are aligned vertically, with one of the supports being housed in the aforementioned angled “V” section of the corresponding strut, so that it creates a large enough space between the lines of struts to allow the staff harvesting the fruit to walk through.
The double arms could be actuated by means of a powered gear, or in a more straightforward variation, they could be actuated by means of a lever connected to the rotational assembly of the double arms, with said lever having an “L” shape or elbow configuration due to how the supports of the crops are arranged, and the length of said lever will not be bigger than the height of the shaft that rotates said arms.
This structure provides the following advantages:
    • It maximises the density of crops without putting the production capacity at risk since it does not reduce the “vital” area of the plants.
    • It can be installed under the structure of any type of greenhouse, and even outdoors if the variety of plant and the weather conditions allow it, also being suitable for greenhouses with low ceilings.
    • It is easily adapted to the irregular perimeters of plots, thus minimising the amount of unused surface area.
    • It makes it possible to rearrange the plants throughout the day in the most suitable position to carry out photosynthesis.
    • It makes it easier to harvest the fruit and increases the yield since workers have more fruits in reach without having to move from their spot, which results in a significant reduction in harvesting costs.
    • It increases the density of plants per hectare, which depending on the type of plant could range between 150,000 and 200,000 plants per hectare.
Finally, it should be highlighted that the “V” configuration has been chosen for the aforementioned section of the struts and the arms since it is an optimal configuration and because the supports of hydroponic crops have “V” sections; however, we do not rule out other equivalent configurations that match the profile of the supports of said crops, such as a “U” shaped configuration, without this affecting the essence of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
To complete the invention described below and in order to give a better understanding of the characteristics of the invention, according to a preferred embodiment thereof, this description is accompanied by a set of drawings in which the figures described below have been represented for purely illustrative purposes and should not be construed as limiting:
FIG. 1 .—Shows a schematic elevation view of the mechanism comprised in a rotational system for hydroponic equipment according to the object of the present invention, which is arranged in a horizontal working position and corresponds to a variation embodiment with a manual actuator by means of a lever.
FIG. 2 .—Shows a similar view as FIG. 1 but with the system arranged in the vertical position, which makes it possible to free up the space in the corridors to harvest the fruits of the plants.
FIG. 3 .—Shows a similar profile view as FIG. 1 , but representing several mechanisms at the heart of a greenhouse.
FIG. 4 .—Shows a similar view as FIG. 3 , but with the system arranged in the vertical position, which makes it possible to free up the space in the corridors to harvest the fruits of the plants.
FIG. 5 .—Shows a perspective view of a detail of the system, according to the position shown on FIGS. 1 and 3 .
FIG. 6 .—Finally, a perspective view of a detail of the system, according to the position shown on FIGS. 2 and 4 .
 PREFERRED EMBODIMENT OF THE INVENTION
In light of the drawings described above, the system of the invention comprises a series of rows or lines of struts (1) for supporting a structure on the ground, preferably by driving said struts on the ground, with said struts (1) comprising a “V” section angled at 90° (2) near the upper end thereof, which are finished on the upper end thereof with a horizontal shaft (3) on which a support mechanism (4) for pairs of supports (5) of the hydroponic crop in question swings, with said supports hanging from said mechanism by means of respective arms (6-7), so that the arm (7) aimed at arranging the relevant support (5) in the vertical position to allow access to the plants, as shown on FIGS. 2, 4 and 6 , comprises a “V” section (7′), just like the “V” section angled at 90° (2) of the struts (1), which according to the aforementioned figures makes it possible to house therein the supports (5) with their corresponding plants when the support mechanism is rotated so that the plants are aligned vertically, freeing up space between the struts (1) and allowing access to harvest the fruit, so that the lateral distance between the lines of struts (1) can be minimised in relation to the distribution shown on FIGS. 3 and 4 of a greenhouse (8).
Although in the figures the support mechanism (4) is actuated manually by means of an “L” shaped lever (9) connected to said rotating support mechanism (4), said mechanism could be actuated by a powered gear that not only makes it possible to change the arrangement of the supports of the plants in order to gain access to them, but it can also be programmed to change the relative position of said supports in relation to the angle of solar radiation in order to optimise the process of photosynthesis of the plants.

Claims (4)

The invention claimed is:
1. Rotational system for hydroponic equipment, comprising: rows or lines of struts for supporting the equipment on the ground, with said struts comprising a “V” section angled at 90° near an upper end thereof, or a configuration matching a profile of supports of a hydroponic crop in question, said struts are finished on the upper end thereof with a horizontal shaft, on which a support mechanism for pairs of supports of the hydroponic crop in question swings, with said supports hanging from said mechanism by means of respective arms, wherein one of said arms comprises a “V” section, with the system comprising means to adjust the positioning angle of the support mechanism between two opposite working positions, a position in which the supports of the hydroponic crop are aligned horizontally, and another position in which the supports are aligned vertically.
2. Rotational system for hydroponic equipment, according to claim 1, wherein the means for adjusting the positioning angle of the support mechanism is embodied with a powered gear.
3. Rotational system for hydroponic equipment, according to claim 1, wherein the powered gear includes means for actuating said gear in relation to the angle of solar radiation.
4. Rotational system for hydroponic equipment, according to claim 1, wherein the means for regulating the positioning angle of the support mechanism are embodied by means of an “L” shaped lever that is connected to the rotating support mechanism.
US17/924,048 2020-05-11 2021-05-04 Rotational system for hydroponic equipment Active US11793132B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES202030424A ES2877024B2 (en) 2020-05-11 2020-05-11 Rotational system for hydroponic equipment
ES202030424 2020-05-11
PCT/ES2021/070304 WO2021229120A1 (en) 2020-05-11 2021-05-04 Rotational system for hydroponic equipment

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US20230270062A1 US20230270062A1 (en) 2023-08-31
US11793132B2 true US11793132B2 (en) 2023-10-24

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US (1) US11793132B2 (en)
EP (1) EP4151079A4 (en)
AU (1) AU2021271209A1 (en)
CA (1) CA3177699A1 (en)
CO (1) CO2022014600A2 (en)
ES (1) ES2877024B2 (en)
MX (1) MX2022014173A (en)
PE (1) PE20230294A1 (en)
WO (1) WO2021229120A1 (en)

Citations (2)

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Publication number Priority date Publication date Assignee Title
US5943818A (en) * 1997-06-16 1999-08-31 Paul Ecke Ranch, Inc. System for propagation of plants
JP2000014250A (en) * 1998-07-02 2000-01-18 Fukuoka Marumoto Kk Cultivation apparatus

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JP3157090B2 (en) * 1995-04-24 2001-04-16 初雄 本多 Long cultivation bed rotating device
JP4577871B2 (en) * 2003-02-03 2010-11-10 隆盛 大出 Plant cultivation equipment
CN102257950B (en) * 2011-05-06 2013-02-13 中国农业大学 Suspension bracket culture system and installation method thereof
CN205755855U (en) * 2016-05-31 2016-12-07 朱大伟 Folding fruit and vegerable cultivating stand
CN108293486A (en) * 2018-01-17 2018-07-20 深圳润丰投资咨询有限公司 A kind of three-dimensional suspention agricultural planting frame
CN208798484U (en) * 2018-05-09 2019-04-30 天津市虫虫果蔬种植专业合作社 A kind of stereoscopic strawberry cultivation greenhouse

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5943818A (en) * 1997-06-16 1999-08-31 Paul Ecke Ranch, Inc. System for propagation of plants
JP2000014250A (en) * 1998-07-02 2000-01-18 Fukuoka Marumoto Kk Cultivation apparatus

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
International Search Report dated Jul. 8, 2021 in corresponding PCT International Application No. PCT/ES2021/070304.
Written Opinion dated Jul. 8, 2021 in corresponding PCT International Application No. PCT/ES2021/070304.

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US20230270062A1 (en) 2023-08-31
CO2022014600A2 (en) 2022-10-31
EP4151079A4 (en) 2024-03-27
ES2877024B2 (en) 2022-05-17
MX2022014173A (en) 2022-12-02
AU2021271209A1 (en) 2022-11-10
PE20230294A1 (en) 2023-02-10
EP4151079A1 (en) 2023-03-22
ES2877024A1 (en) 2021-11-15
WO2021229120A1 (en) 2021-11-18
CA3177699A1 (en) 2021-11-18

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