US11713277B2 - Glass or glass ceramic substrate provided with a decorative coating and method for producing same - Google Patents
Glass or glass ceramic substrate provided with a decorative coating and method for producing same Download PDFInfo
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- US11713277B2 US11713277B2 US16/388,126 US201916388126A US11713277B2 US 11713277 B2 US11713277 B2 US 11713277B2 US 201916388126 A US201916388126 A US 201916388126A US 11713277 B2 US11713277 B2 US 11713277B2
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/42—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
- C03C17/008—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character comprising a mixture of materials covered by two or more of the groups C03C17/02, C03C17/06, C03C17/22 and C03C17/28
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/32—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with synthetic or natural resins
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/08—Doped silica-based glasses containing boron or halide
- C03C2201/10—Doped silica-based glasses containing boron or halide containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/34—Doped silica-based glasses containing metals containing rare earth metals
- C03C2201/36—Doped silica-based glasses containing metals containing rare earth metals containing rare earth metals and aluminium, e.g. Er-Al co-doped
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/40—Doped silica-based glasses containing metals containing transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/40—Doped silica-based glasses containing metals containing transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn
- C03C2201/42—Doped silica-based glasses containing metals containing transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn containing titanium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/50—Doped silica-based glasses containing metals containing alkali metals
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/54—Doped silica-based glasses containing metals containing beryllium, magnesium or alkaline earth metals
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/425—Coatings comprising at least one inhomogeneous layer consisting of a porous layer
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
- C03C2217/48—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase having a specific function
- C03C2217/485—Pigments
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/72—Decorative coatings
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/36—Underside coating of a glass sheet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/02—Doors specially adapted for stoves or ranges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/10—Tops, e.g. hot plates; Rings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24364—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.] with transparent or protective coating
Definitions
- the invention relates to a method for producing a decorative coating on a glass or glass ceramic substrate and to a glass or glass ceramic substrate produced according to such method. More particularly, the invention relates to a glass ceramic cooktop having a bottom surface coating.
- Glass and glass ceramic substrates with a decorative coating are known from practice.
- a problem with such coatings is that the layer system is subjected to high thermal loads.
- the coatings When used for induction cooktops, for example, the coatings have to resist temperatures of up to 500° C.
- a drawback is that sputtering of metallic layers is quite complex. In particular if it is desired to only partially cover the substrate with a decorative layer, for example in order to mark cooking zones, additional process steps for masking are necessary.
- Another drawback is due to the fact that there are only few possibilities to vary the visual appearance of the coating, in particular in terms of the desired color. For example it is very complex to apply black layers using a sputtering process.
- enamel coatings have the advantage that by selecting the employed pigments which are added to the glass flux material almost any color can be produced.
- known glass flux-based coatings can usually only be applied in a limited layer thickness with the resulting opacity and are prone to cracking, which has a significant impact on the visual appearance of the layer.
- known enamel layers put the employed substrate under tension thus reducing its strength.
- porous enamel layers In order to prevent cracking and to improve the mechanical strength of the composite material produced, it is known to apply porous enamel layers.
- a drawback of these layers is that the pores are in the range of the wavelength of visible light, so that a matt appearance is caused.
- EP 1 435 759 B1 describes a method for applying a decorative coating onto a cooktop, in which a dense layer containing inorganic pigments is applied to the upper surface and a porous layer containing inorganic pigments to the bottom surface. The intention therein is to avoid cracks in the bottom layer by all means.
- sol-gel also known are coatings produced by a sol-gel process in which at least one pigment or filler is added to the sol-gel material.
- sol-gel layers are also prone to delamination or cracking, which is then manifested as a local lightening on the composite material.
- luster paints as a decorative coating.
- a drawback with luster paints is that the selection of the color location is limited and that at least for dark, especially for black coatings noble metal based paints have to be used, which involves increased manufacturing costs.
- the invention is based on the object to provide a method for applying a decorative coating to glass or ceramic substrates, which permits to easily provide the substrate with a heat-resistant layer.
- a more particular object of the invention is to provide for free selection of the color location of the coating and for application of a glossy layer.
- the object of the invention is already achieved by a method for applying a decorative coating to a glass or glass ceramic substrate and by a coated glass or glass ceramic substrate.
- the invention relates to a method for applying a decorative coating to a glass or glass ceramic substrate.
- a decorative coating refers to any coating that changes the visual appearance of the substrate.
- the coating is opaque or semi-transparent.
- the coating may be of any desired color.
- a transparent and/or heat-resistant material is used as the glass or glass ceramic substrate.
- glass ceramics which are known as so-called zero-expansion material, it is also conceivable for the invention to be employed for heat-resistant glasses.
- a glass ceramic substrate will usually be used.
- a transparent substrate refers to a substrate which is at least partially transparent in the visible range.
- the substrate is preferably planar. However, it is also conceivable to use the invention for curved substrates, e.g. those used for fireplace windows.
- a first layer having a textured surface is initially applied using a glass flux.
- a textured surface refers to a surface that has a surface relief. That means, the applied coating is not flat but has valleys and mountains.
- the texture depth is preferably in the micrometer range. In particular, a maximum texture depth from 0.1 to 5 ⁇ m, preferably from 0.2 to 3 ⁇ m, and more preferably from 0.5 to 2 ⁇ m is contemplated.
- the texture depth may be determined, for example, by measuring the surface profile of a sample material along 10 randomly selected test sections of a length of 1 cm, for example by scanning electron microscopy.
- the average value of the 10 maximum height differences so determined represents the maximum texture depth for the purposes of the invention.
- Such a textured surface is achieved by adding pigment and/or filler particles to the material employed for the coating, as will be explained in more detail below.
- a further layer is applied onto the textured first layer, which at least partially and more preferably completely fills the textured surface, so that the material of the first layer gradually merges into the material of the second layer. It is also conceivable to fill the first layer with the layer material of the second layer only in sections of the first layer.
- the material composition of the layer system comprised of the two materials changes, starting from the substrate up to the surface of the coating, in that a higher proportion of the material of the first layer is present at the surface of the substrate (preferably approximately 100%), whereas on the surface of the layer system the proportion of the material of the first layer is smaller (preferably approximately 0%).
- the inventors have found that under thermal load the resulting layer system is much less prone to clearly visible changes, in particular to light stains caused by cracking.
- intended cracking may even cause a generation of zones of increased temperature resistance, which results in enhance temperature resistance of the entire layer system. This is especially true in case of a first layer produced by glass flux onto which a polymer layer is applied.
- the layer system consisting of the first and the further layer may be applied onto a layer having a high texture depth of several microns.
- This may in particular be a layer deposited by a sol-gel process.
- a further textured layer of high textural depth of preferably more than 10 ⁇ m it is possible to produce patterns, haptic grip surfaces etc., for example. These may in particular be arranged on the bottom surface of a substrate, in particular of a cooktop.
- the material of the first and/or second layer comprises pigments, in particular in a proportion of more than 50% (% values always given in percent by weight, unless otherwise indicated).
- the layer used as the first layer preferably has a high pigment content of more than 60%.
- metal oxides are used as the pigments. These may in particular include: cobalt oxides/spinels, cobalt-aluminum spinels, cobalt-titanium spinels, cobalt-chromium spinels, cobalt-nickel-manganese-iron-chromium oxides/spinels, cobalt-nickel-zinc-titanium-aluminum oxides/spinels, iron oxides, iron-chromium oxides, iron-chromium-zinc-titanium oxide, copper-chromium spinels, nickel-chromium-antimony-titanium oxides, titanium oxides, zirconium-silicon-iron oxides/spinels etc.
- any conceivable absorption pigments are also eligible as the pigments, in particular platelet- or rod-shaped pigments. It is also possible to use coated effect pigments.
- fillers in particular to the first layer which fillers may especially include: SiO 2 particles, alumina particles, fumed silica, soda-lime, alkali-aluminosilicate or borosilicate glass spheres, hollow glass spheres.
- a layer with a high texture depth will be formed.
- the layer is baked at such a high temperature that the glass flux particles melt while the filler and/or pigment particles substantially remain intact, so as to obtain a dense layer having a high texture depth.
- a dense layer in particular refers to a layer having a closed porosity of less than 5%.
- a semi-transparent rough first layer is formed, which is filled with a polymer layer as the further layer in order to provide, in combination, an opaque glossy bottom surface coating.
- This semi-transparent area may in particular serve for integrating a display.
- the use of a screen printing process for applying the further layer permits to easily produce the recessed areas.
- the recessed area may yet contain further, third layer materials.
- the layer thickness of the first layer is preferably between 0.1 and 10 ⁇ m, more preferably between 1 and 5 ⁇ m.
- the further layer preferably has a thickness from 1 ⁇ m to 100 ⁇ m.
- the maximum texture depth of the first layer is preferably more than 40%, more preferably more than 80%, and most preferably more than 90% of the maximum layer thickness.
- crystalline or glassy inorganic materials may be used as a glass flux material of the first layer.
- the glass flux material is preferably provided in particulate form and is optionally mixed with the pigment and/or filler particles.
- the glasses preferably used are silicate glasses such as borosilicate glasses, zinc-borosilicate glasses, bismuth-borosilicate glasses, silicon oxide glasses, zinc-silicate glasses, bismuth-silicate glasses, aluminosilicate glasses, invert glasses, or borate and phosphate glasses, such as zinc-borate glasses, bismuth-borate glasses.
- silicate glasses such as borosilicate glasses, zinc-borosilicate glasses, bismuth-borosilicate glasses, silicon oxide glasses, zinc-silicate glasses, bismuth-silicate glasses, aluminosilicate glasses, invert glasses, or borate and phosphate glasses, such as zinc-borate glasses, bismuth-borate glasses.
- the first layer is preferably baked at a temperature of more than 500° C., most preferably of more than 600° C.
- “Baking” in the meaning of the invention refers to curing of the coating material.
- the material is in particular baked at such a high temperature that the glass flux material melts and does not only sinter.
- the heating is preferably performed so rapidly and temporarily that the glass flux material densifies without bringing about any evaporation processes to occur, which might cause pore formation.
- the glass flux material has to be that fluid that it completely wets the settled pigment particles and/or fillers.
- the layer material used for the further layer is preferably a polymer.
- a polysiloxane, polysilsesquioxane, polyurethane, epoxy- and/or polyester-functionalized silicone resins, or a sol-gel may be used.
- the further layer is also mixed with pigments, in particular inorganic pigments and/or fillers and/or organic colorants.
- the fillers used include in particular silica particles, alumina particles, fumed silica, soda-lime, alkali-alumosilicate or borosilicate glass spheres, hollow glass spheres.
- Pigments that come into consideration include any conceivable absorption pigments, in particular platelet- or rod-shaped pigments.
- Colorants that may be used include any organic colorants which are sufficiently temperature stable.
- transparent layer material may be used for the second layer, which may however even be colorized in order to reduce the color contrast between the opaque part and the display area.
- various coloring agents may be used which provide a semi-transparent coating with low scattering.
- organic colorants may be added to the coating material.
- Orasol® RLi may be used.
- Temperature resistant colorants that are also suitable include azo dyes such as methyl orange, alizarin yellow or Congo red; triphenylmethane dyes such as malachite green, eosin, fluorescein, aurin, and phenolphthalein; Vat dyes such as anthraquinone dyes, indigo, and thioindigo; fluorescent dyes; perylene dyes.
- phthalocyanines with e.g. Cr, Cu, Ni, Zn, or Co as the central atom may be employed.
- a dense, optionally glossy, thermally highly resistant layer system is obtained.
- This resulting gradient layer has a porosity of less than 7 vol % and is thus dense. This value can be determined in a cross section. Nitrogen sorption according to BET reveals surface areas of the layer system of less than 5 m 2 /g, which again is evidence of a dense gradient composite.
- the invention in particular permits in a very simple way to produce black glossy layers of high thermal resistance.
- the layers are in particular resistant to a short-term temperature load of more than 500° C. and to a long-term exposure to more than 400° C.
- black layers can be produced by combining a first and a further layer, which when individually applied each have a lightness L in the Lab color space of more than 29.0. That means, these layers are rather gray and do not exhibit the desired black color appearance.
- a combination of these layers results in a lightness L of less than 28.0, in particular less than 27.0.
- the application of the layer material of the first and/or further layer is preferably accomplished using a printing technique, in particular by screen printing.
- the use of a screen printing process permits to only partially coat the substrate. That means, it is possible to print only certain areas while other areas are left out. In case of a cooktop, in particular the display areas or the hobs may be left out.
- the invention further relates to a coated glass or glass ceramic substrate which can be produced as described above.
- FIG. 1 is a schematic cross-sectional view of the glass or glass ceramic of the present disclosure.
- FIG. 2 shows a schematic flow chart of the essential method steps.
- FIG. 3 shows photographs of different samples of coated glass ceramic substrates according to the present disclosure.
- FIG. 4 shows the spectral transmittance curve of a glass ceramic substrate coated with component A according to the embodiment of Example 1 of the invention.
- FIG. 5 illustrates the lightness value (L value) in the Lab system of the samples shown in FIG. 3 .
- FIG. 6 illustrates the change in color location due to rear printing with different colors.
- FIG. 7 shows a scanning electron micrograph, from a top view, of a glass flux based coating material for the first layer which was baked at 680° C. at 1,000 times magnification.
- FIG. 8 shows a scanning electron micrograph, from the top view, of the glass flux based coating material of FIG. 7 at 5,000 times magnification.
- FIG. 9 shows a scanning electron micrograph, from the top view, of the glass flux based coating material of FIG. 7 at 100,000 times magnification.
- FIG. 10 shows a scanning electron micrograph, from a sectional view, of the glass flux based coating material of FIG. 7 at 50,000 times magnification.
- FIG. 11 shows a scanning electron micrograph, from a top view, of a first layer with a pigment content of 70%, which was baked at 725° C. at 20,000 times magnification.
- FIG. 12 shows a scanning electron micrograph, from a sectional view, of the first layer of FIG. 11 at 50,000 times magnification.
- FIG. 13 shows a scanning electron microscope cross-sectional view of a first layer with a pigment content of 65% baked at 680° C. at 10,000 times magnification.
- FIG. 14 shows a scanning electron microscope cross-sectional view of a first layer with a pigment content of 70% baked at 725° C. at 10,000 times magnification.
- FIGS. 1 to 14 The invention will now be described with reference to the drawings of FIGS. 1 to 14 .
- FIG. 1 is a schematic cross-sectional view which serves to illustrate the effect of the invention.
- a coated glass or glass ceramic substrate 1 can be seen which consists of the substrate 2 and a gradient layer.
- the gradient layer comprises a first layer 3 applied using a glass flux, which layer contains more than 60% of pigment particles and small filler particles.
- a textured surface is formed which is filled with a polysiloxane layer as a further layer 4 .
- the further layer 4 also contains pigment particles.
- the gradient layer is used as a bottom surface coating, that means the viewer will look at the gradient layer from the side opposite layers 3 and 4 .
- the gradient layer is preferably black and glossy.
- layers may be applied as described in the examples below.
- the layer material used for the first layer has a composition according to component A, and the further layer has a composition according to component B.
- crystalline and/or glassy inorganic materials can be used.
- these basic glasses may be of siliceous origin, such as e.g. borosilicate glasses, fused silica glasses, zinc-silicate glasses, zinc-borosilicate glasses, bismuth-silicate glasses, bismuth-borosilicate glasses, alumosilicate glasses, soda-lime glasses, or borate, zinc-borate, bismuth-borate glasses, or phosphate glasses, and invert glasses.
- siliceous origin such as e.g. borosilicate glasses, fused silica glasses, zinc-silicate glasses, zinc-borosilicate glasses, bismuth-silicate glasses, bismuth-borosilicate glasses, alumosilicate glasses, soda-lime glasses, or borate, zinc-borate, bismuth-borate glasses, or phosphate glasses, and invert glasses.
- glasses of the following composition may include, for example, glasses of the following composition:
- Component A is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface by screen printing (180 mesh screen), and is baked at 725° C. for 10 min in a continuous furnace.
- Component A comprises 35% of zinc-borosilicate glass (softening point T s of 575° C.) and 65% of a black pigment (Cu—Cr spinel; CuCr 2 O 4 ), both components having a grain size of D50 ⁇ 5 ⁇ m.
- a sample was measured in a spectrometer “Lambda 900” from company Perkin Ellmer, with and without Ulbricht sphere. At a wavelength of 550 nm, the transmittance was 11% with Ulbricht sphere and 1% without sphere, which means the sample exhibits a high level of scattered light.
- component B1 which forms the further layer is applied on component A by screen printing, also to the entire surface area.
- a black silicone paint is used as the component B1, for example that described in published patent application DE 10 2010 031 866 A1. This paint is printed using a 77 mesh screen, and is then dried at 200° C. for 45 min.
- the spectrometer “Lambda 950” from company Perkin Ellmer was used to measure both the individual layer of component A and the gradient layer including components A and B1 in reflection. The difference in haze values is 5.5%, that means the reflection measurements confirmed that the layer consisting of component A has a high scattering power, while the gradient composite exhibits almost no scattering behavior.
- the gradient layer so produced consisting of the materials of components A and B, meets the requirements for a cooktop with a short-term temperature load of up to 500° C.
- component B1 may have a composition as follows:
- Component A is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface by screen printing and is baked in a continuous furnace at 750° C. for 15 min.
- Component A comprises 25% of borosilicate glass (T s of about 620° C.) and 75% of black pigment (Cu—Cr spinel), with grain sizes of D50 ⁇ 5 ⁇ m.
- component B2 is applied on component A by screen printing (77 mesh screen), likewise to the entire surface area, and is dried at 230° C. for 90 min.
- a gray silicone paint is used as the component B2.
- the so produced plate with the gradient layer satisfies the requirements for a cooktop with a short-term temperature load of up to 500° C.
- component B2 may have a composition as follows:
- Component A is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface by screen printing (180 mesh screen) and is then dried.
- Component A comprises 90% of borosilicate glass (T s of about 755° C.) and 10% of an effect pigment (Merck, type Xirallic®—crystal silver), mixed with screen printing medium.
- component B is applied onto component A by screen printing (140 mesh screen), also to the entire surface area, and is dried at 825° C. for 10 min.
- Component B comprises 30% of zinc-borosilicate glass (T s of about 575° C.) and 70% of a black pigment (Fe—Ni—Cr spinel), grain sizes D50 ⁇ 5 ⁇ m.
- This paint is printed using a 77 mesh screen, and is then dried at 230° C. for 45 min.
- the resulting gradient layer including components A, B, and C is smooth, dense, and, when viewed from the upper side, black with glitter effect.
- Component A may also be produced using borosilicate glasses of different composition with varying contents of effect pigments (e.g. 1-10%). In this way, the visual appearance may be changed, e.g. as black with gold glitter or black with stainless steel color glitter.
- the gradient layers so produced satisfy the requirements for a cooktop with a short-term temperature load of up to 500° C.
- a sol-gel paint (preparation described in published patent application WO2010/081531 A1) including 25% of effect pigment (Merck, type Iriodin®; particle size ⁇ 25 ⁇ m) is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface thereof by screen printing, 140 mesh screen, in form of geometric patterns and labeling, and is dried at 150° C. for 10 min to obtain a layer thickness of 8 ⁇ m. Subsequently, the gradient layer is produced in the manner as described in Example 1.
- the plates thus produced meet the requirements for a cooktop with a short-term temperature load of up to 500° C.
- Component A is applied to the bottom surface of a plurality of transparent glass ceramic plates of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface by screen printing (100 mesh screen), and is baked at 725° C. for 10 min.
- Component A comprises 35% of zinc-borosilicate glass (T s of about 575° C.) and 65% of a white pigment (TiO 2 ), with grain sizes of D50 ⁇ 5 ⁇ m.
- components B1, B2, and B3 are applied to different plates over component A by screen printing, likewise to the entire surface area thereof and using a 77 mesh screen, and then are dried at 200° C. for 45 min.
- the plates with the gradient layers so produced satisfy the requirements for a cooktop with a short-term temperature load of up to 500° C.
- component B3 may have a composition as follows:
- Component A is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface thereof by screen printing, and is baked at 800° C. for 30 min.
- Component A comprises 70% of borosilicate glass (T s of about 820° C.) and 30% of a black pigment (Cr—Fe—Ni—Mn spinel), grain sizes of D50 ⁇ 5 ⁇ m.
- component B1 is applied on component A by screen printing (77 mesh screen), likewise to the entire surface area thereof, and is dried at 200° C. for 90 min.
- Component A is applied to the bottom surface of a transparent, non-ceramized glass plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface thereof by screen printing (180 mesh screen).
- Component A comprises 55% of borosilicate glass (T s of about 820° C.) and 45% of a black pigment (Cr—Fe—Ni—Mn spinel), grain sizes of D50 ⁇ 5 ⁇ m, mixed with screen printing medium.
- component A is baked at the same time and thereafter has a layer thickness of 1.4 ⁇ m, a smooth haptic perception, is dense, non-porous, gray, and semi-transparent.
- component B1 is applied on component A by screen printing (77 mesh screen), likewise to the entire surface area thereof, and is dried at 200° C. for 90 min.
- the resulting gradient layer including component A and component B1 is smooth, dense, and glossy black.
- Component B1 is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface thereof by screen printing (77 mesh screen) and is then dried at 200° C. for 90 min.
- Component B1 obtained in this manner has a layer thickness of 20 ⁇ m and is dark gray black.
- this plate is subjected to a thermal load of 500° C. it discolors (becomes lighter). Massive cracks are produced in the silicone layer, where the light is scattered more strongly.
- the resulting color difference between the undamaged silicone layer and the silicone layer damaged by thermal action is not acceptable, i.e. the requirements for a cooktop are not met.
- the material of component B1 is not suitable for a single layer coating.
- Component A is applied to the bottom surface of a transparent glass ceramic plate of the type CERAN CLEARTRANS® (size 250 ⁇ 300 mm, thickness 4 mm) over the entire surface thereof by screen printing (140 mesh screen), and is baked at 725° C. for 10 min.
- Component A comprises 40% of zinc borosilicate glass (T s of about 575° C.) and 30% of a blue pigment (Co—Al—Cr spinel) and 30% of a green pigment (Co—Zn—Ti—Cr spinel), grain sizes D50 ⁇ 5 ⁇ m.
- Component A baked in this manner has a layer thickness of 2.1 ⁇ m, a smooth haptic perception, is dense and non-porous, turquoise, and semi-transparent.
- component B2 which forms the further layer is applied on component A by screen printing, likewise to the entire surface area thereof.
- a gray silicone paint is used as the component B2. This paint is printed using a 54 mesh screen, and is then dried at 230° C. for 45 min.
- the resulting gradient layer consisting of component A and component B2 is smooth, opaque turquoise, and glossy.
- the gradient layer so produced comprising the materials of component A and component B2 meets the requirements for a cooktop with a short-term temperature load of up to 500° C.
- Component A is applied to the bottom surface of a heat-resistant borosilicate glass of the type Borofloat 33 of a thickness of 3 mm over the entire surface by screen printing (100-40 mesh screen).
- Component A comprises 40% of bismuth-borosilicate glass (T s of about 600° C.) and 60% of a black pigment (Cu—Cr spinel). Baking is performed at 680° C. for 10 min. The resulting layer is almost black, dense, and has a layer thickness of 3.4 ⁇ m.
- a black silicone paint is used as the component B1, for example that described in published patent application DE 10 2010 031 866 A1. This paint is printed using a 77 mesh screen, and is then dried at 200° C. for 45 min.
- the resulting gradient layer including component A and component B1 is smooth, dense, and glossy black.
- additional substrates were printed with the semi-transparent component A and baked. Then one half of the substrate was printed on the rear so as to become opaque (as described in the examples above), and the other half was printed on the rear with a transparent pigment-free silicone resin and then dried. Even with the transparent rear printing, the display below the plate is not visible in the off state, but when switched on the display is easy to read.
- the transparent silicone resin was also colored with organic dyes, e.g. in Example 1 with black dye Orasol® RLi, or in Example 9 with phthalocyanine-based dyes.
- the upper surface may also be decorated.
- the invention enabled to provide a deep black coating of high temperature resistance, consisting of components A (first layer) and B (further layer).
- the lightness L of the layer system consisting of components A and B is less than 27, whereas when applied alone component A has a lightness of 29.9 and component B has a lightness of 30.8.
- component A has a lightness of 29.9
- component B has a lightness of 30.8.
- FIG. 2 shows a schematic flow chart of the essential method steps.
- a glass ceramic substrate is provided, then a first layer is applied which consists of a layer material comprising metal oxide particles for pigmentation purposes and a glass flux material.
- This first layer is baked at a temperature of more than 600° C., so that a dense textured layer is produced.
- a black silicone paint is applied as a further layer. This silicone paint is dried at a temperature below 500° C.
- FIG. 3 shows photographs of different samples of coated glass ceramic substrates.
- Samples 6, 8, and 9 are coated glass ceramic substrates having a dark coating such as available on the market.
- Sample 7 is coated using a noble metal oxide. As can be seen, it has a brown-black color appearance. However, the application of such a coating is very expensive.
- Sample 5 has been coated using a method according to the invention.
- the coating has a deep black color appearance. Furthermore, the coating has a glossy reflective color appearance.
- FIG. 4 shows the spectral transmittance curve of a glass ceramic substrate coated with component A according to the embodiment of Example 1 of the invention.
- FIG. 5 illustrates the lightness value (L value) in the Lab system of the samples shown in FIG. 3 .
- sample 5 which is the coating applied according to the invention has the lowest L value, which is even lower than the L value of sample 7 in which a noble metal oxide was applied.
- component A has a dark pigmentation.
- FIGS. 7 to 10 show scanning electron micrographs of a glass flux based coating material for the first layer, which was baked at 680° C.
- a highly textured layer can be seen, which due to the added particles has the desired high degree of texturing as intended.
- FIG. 9 shows a micrographs with high magnification as compared to the scale illustrated in FIGS. 7 and 8 .
- FIG. 10 shows a sectional view of the layer. It can be seen how the substrate merges into the coating, even the individual pigment particles are clearly visible. In the bottom of one valley, a significant cracking can be seen.
- FIGS. 11 and 12 show scanning electron micrographs of a first layer with a pigment content of 70%, which was baked at 725° C. The result is roughly comparable, although the texture depth of this layer is further increased.
- FIG. 12 illustrates particularly well that the layer is almost free of pores. Therefore, the layer material itself has a very low porosity after baking.
- the first layer should be baked so fast that a formation of a porous structure due to the added particles is largely avoided.
- FIGS. 13 and 14 show scanning electron microscope cross-sectional views of a layer material which has been filled with a silicone paint as the second layer.
- FIG. 13 relates to the first layer with a pigment content of 65% baked at 680° C.
- FIG. 14 relates to the first layer with a pigment content of 70% baked at 725° C.
- the components of the first and the further layer are hardly distinguishable in this scanning micrograph, the material gradually merges into one another.
- the invention permits, in a particularly simple and cost-effective manner, to produce high-temperature stable colored decorative coatings for cooktops.
Abstract
Description
-
- SiO2: 45-85 wt %
- B2O3: 5-30 wt %
- Al2O3: 2-20 wt %
- R2O: 2-20 wt, R2O representing alkali oxides
- RO: 0-10 wt %, RO representing alkaline earth oxides
- RO2: 0-5 wt %, RO2 representing TiO2 and/or ZrO2
- ZnO: 0-15 wt %.
-
- SiO2: 10-45 wt %
- B2O3: 5-30 wt %
- Al2O3: 0-10 wt %
- R2O: 0-10 wt %, R2O representing alkali oxides
- RO: 0-25 wt %, RO representing alkaline earth oxides
- RO2: 0-10 wt %, RO2 representing TiO2 and/or ZrO2
- ZnO: 10-70 wt %.
-
- 60-80 wt % polydimethylsiloxane
- 10-40 wt % black pigment, in particular selected from the group comprising (Cr,Fe)(Ni,Mn) spinel; Cu(Cr,Fe,Mn)2O4 spinel (black 28); Co(Cr,Fe)2O4 (black 27); (Ni,Fe)(Cr,Fe)O4 spinel (black 30); (Fe,Mn)2O3 (black 33); (Fe,Mn)(Fe,Mn)2O4 spinel (black 26); and (Cu,Cr)Ox (black 28)
- 5-15 wt % graphite with a D90 value between 5 and 20 μm. (both synthetic and non-synthetic).
-
- 60-80 wt % polydimethylsiloxane
- 10-20 wt % black pigment, in particular selected from the group comprising (Cr,Fe)(Ni,Mn) spinel; Cu(Cr,Fe,Mn)2O4 spinel (black 28); Co(Cr,Fe)2O4 (black 27); (Ni,Fe)(Cr,Fe)O4 spinel (black 30); (Fe,Mn)2O3 (black 33); (Fe,Mn)(Fe,Mn)2O4 spinel (black 26); and (Cu,Cr)Ox (black 28)
- 10-20 wt % TiO2 (white pigment)
- 5-15 wt % graphite with a D90 value between 5 and 20 μm. (both synthetic and non-synthetic).
-
- 60-80 wt % of polydimethylsiloxane
- 0-40 wt % of TiO2 (white pigment)
- 0-10 wt % of effect pigment iriodin.
Layer | L | a | B | ||
Component A | 29.9 | −0.4 | 0.4 | ||
Component B | 30.8 | −0.25 | −1.2 | ||
A + B | 26.7 | −0.1 | −0.7 | ||
Claims (24)
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US16/388,126 US11713277B2 (en) | 2012-04-20 | 2019-04-18 | Glass or glass ceramic substrate provided with a decorative coating and method for producing same |
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DE102012103507.5 | 2012-04-20 | ||
DE102012103507.5A DE102012103507B4 (en) | 2012-04-20 | 2012-04-20 | A method of applying a decorative coating to a glass or glass ceramic substrate, coated glass or glass ceramic substrate, and cooking surface |
DE201210109808 DE102012109808A1 (en) | 2012-10-15 | 2012-10-15 | Preparing composite material used in e.g. door of oven, comprises applying of sol gel layer prepared by mixing pigment particle and oxide particle on glass or glass ceramic substrate, and applying polymer layer on sol gel layer |
DE102012109808.5 | 2012-10-15 | ||
PCT/EP2013/058224 WO2013156622A1 (en) | 2012-04-20 | 2013-04-19 | Glass or glass ceramic substrate provided with a decorative coating and method for the production thereof |
US14/518,456 US10308548B2 (en) | 2012-04-20 | 2014-10-20 | Glass or glass ceramic substrate provided with a decorative coating and method for producing same |
US16/388,126 US11713277B2 (en) | 2012-04-20 | 2019-04-18 | Glass or glass ceramic substrate provided with a decorative coating and method for producing same |
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US14/518,471 Expired - Fee Related US10590036B2 (en) | 2012-04-20 | 2014-10-20 | Composite material with decorative coating and method for producing same |
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US20150037507A1 (en) | 2015-02-05 |
EP2838861B1 (en) | 2018-12-05 |
JP6257586B2 (en) | 2018-01-10 |
US10590036B2 (en) | 2020-03-17 |
CN104395258B (en) | 2018-10-12 |
WO2013156622A1 (en) | 2013-10-24 |
EP2838860A1 (en) | 2015-02-25 |
US10308548B2 (en) | 2019-06-04 |
WO2013156617A1 (en) | 2013-10-24 |
EP2838860B1 (en) | 2020-02-12 |
EP2838861A1 (en) | 2015-02-25 |
CN104395258A (en) | 2015-03-04 |
US20150037539A1 (en) | 2015-02-05 |
US20190241467A1 (en) | 2019-08-08 |
JP2015514668A (en) | 2015-05-21 |
CN104395259A (en) | 2015-03-04 |
JP2015523945A (en) | 2015-08-20 |
JP6333237B2 (en) | 2018-05-30 |
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