UA110245U - METHOD OF HIGH-PRECISE DECORATIVE PROCESSING OF VINYL, PLASTIC OR WOODEN SURFACES WITH THE EFFECT OF A HIGH ENERGY CONCENTRATION DEVICE - Google Patents

Abstract

The method of high-precision decorative processing of vinyl, plastic or wooden surfaces using a high-energy technical device is performed sequentially over time and includes such steps as preparing the design layout of the image, applying the image to the workpiece of the selected material (vinyl, plastic or wood), direct cutting of the workpiece from the selected material, according to the prepared design layout, the device of high energy concentration, final cleaning of the surface of the product received. The design layout of the image is created on a computer in a raster graphic editor (Adobe Photoshop, GIMP, Photofiltre, Paint.NET, etc.), with the subsequent transfer of the resulting image from the raster format to vector. The computer is connected to a high-tech technical device by connecting the cable to the appropriate connectors on the computer and to a high-energy device (USB, Ethernet, etc.), or by other possible means (WiFi, AirPort, etc.). The direct cutting of the workpiece of the selected material (vinyl, plastic or wood) is carried out by means of a technical device of high concentration of energy, which is a laser cutting machine, an electric fret saw, a soldering device, etc., with a lamp power of not less than 98 watts, and a cutting speed of at least 25 mm / s.

Description

The utility model belongs to the methods of high-precision decorative treatment of non-metallic surfaces, namely plastic, vinyl and wooden surfaces using electrophysical processing of materials, in particular using a technical device of high energy concentration, which can serve as a laser cutting machine, electric jigsaw, soldering device, etc.

The method, device and system for ultrashort laser processing of optically transparent glass materials are known. The invention relates to ultrashort laser processing of optically transparent glass materials, including materials for scribing, welding and marking.

The task of this invention is to create models and drawings in transparent glass materials by focusing ultrashort laser pulses below the surface (Application 05 20160067822, submission date 08/13/2015).

The disadvantage of the known method is the limited application of the method only on transparent glass materials, that is, there is no possibility of decorating other non-metallic surfaces.

The well-known and closest to the claimed utility model is the method of creating decorative products, namely watches, which includes gluing a paper stencil to a vinyl record, removing the excess paper that goes beyond the boundaries of the record, cutting out the outline of the pattern with a hand jigsaw, cutting a central hole for further installing the clock mechanism there, cleaning with a drill or a set of overfillers all the slices made on the vinyl record, removing the glued paper stencil with a wet sponge, installing the clock mechanism in the central cut out hole of the vinyl record |Decorative vinyl clock, trans// taivieg-Kiaz.rr.sa/601-deKogaiimp-dodippik-2-upiomomi-riaiuki-uaK-2ggoBii-zatoviupo.pippi|.

The disadvantage of the known method is: - low accuracy, imperfect clarity and roughness of the sections, due to the use of a manual jigsaw and cleaning with the use of a drill or a set of overfiles; - impossibility of cutting highly accurate and extremely complex images or ornaments; - the high complexity of the method, due to gluing the paper stencil on the vinyl record, manual cutting of the image and subsequent removal of the paper stencil and glue from the record;

Z - the impossibility of using the method in conditions of mass production of products.

The useful model is based on the task of creating a method of high-precision decorative treatment of vinyl, plastic or wooden surfaces with the help of a technical device of high energy concentration in which with the help of a known technical device of high energy concentration, namely a laser cutting machine, electric jigsaw, soldering device, etc., and also thanks to the fact that the images are created in a graphic editor with their subsequent transfer to the memory block of the device of high energy concentration, its actual operation in the declared method and sequence of performed actions, it is possible to create highly accurate, clear and smooth cuts without flaws and roughness; the possibility of cutting extremely complex images or ornaments and, as a result, a significant reduction in the labor intensity of the method and the possibility of introducing the method into mass production.

The task is solved by a method of high-precision decorative treatment of vinyl, plastic or wooden surfaces with the help of a technical device of high energy concentration, which is performed sequentially in time and includes such stages as the preparation of a design layout of the image, applying the image to a workpiece made of the selected material (vinyl, plastic or wood), direct cutting of the workpiece from the selected material, according to the prepared design-layout, a device of high energy concentration, final cleaning of the surface of the received product, and, according to a useful model, the design-layout image is created on a computer in raster graphic editor (Adorbe Rioiozpor, SIMP, РНооийШие, Raipi MET, etc.), with further conversion of the received image from raster format to vector format, and the computer is connected to a technical device of high energy concentration by connecting the cable to the appropriate connectors on the computer computer and on devices of high energy concentration (О5В, EI Shegpei, etc.), or in another possible way (M/iRi, AigRop, etc.), and the direct cutting of the workpiece from the selected material (vinyl, plastic or wood) is carried out using a technical device of high energy concentration, which is a laser cutting machine, electric jigsaw , soldering device, etc., and the lamp power of which is not less than 98 Watts, and the cutting speed is not less than 25 mm/s.

A useful model is explained by the example of making a decorative clock from a vinyl record using a laser cutting machine.

First of all, the laser cutting machine is connected to the computer using a cable through the appropriate ZV sockets. Image design is made on a computer in any raster editor (Adobe RPioizpor, SIMP, Roste, RaipiMET, etc.). They receive a raster image, which is an array of colored dots (pixels). After that, the received raster image is converted into vector format. Unlike a raster image, a vector image consists of a set of geometric primitives (points, lines, curves, polygons) - objects that can be described by mathematical expressions. For laser cutting, images are made using any two colors. Next, the vector image is aligned along the guides, which in turn are designed to accurately place the image and determine its dimensions.

After that, the vector image by executing the specified commands on the computer (for example, pressing the appropriate buttons on the data input device), is converted into a contour image, which is transferred to the memory block of the laser cutting machine.

Next, the vinyl record is placed on the working field of the laser cutting machine. In order for the laser cutting machine to start cutting the image on the vinyl record by executing certain commands (for example, pressing the appropriate buttons on the data input device), the Soge editor is turned on on the computer! Ogam, prepare the image that will be applied to the plate, by executing the specified commands (for example, pressing the appropriate buttons on the data input device), adjust the following parameters, namely: the lamp power of the laser cutting machine must be set to at least 98 watts, and the cutting speed - not less than 25 mm/s. Further, by executing the specified commands (for example, pressing the appropriate buttons on the data input device), the images are transferred to the memory block of the laser cutting machine on the computer. The following parameters are set on the laser cutting machine: the laser carriage is set to the zero (0) mark and the required cutting focal height is selected.

After pressing the button to start execution of the specified command (eg the "START" button), the laser cutting machine cuts the selected image on the vinyl record. After the machine has completed its work, the vinyl record is cleaned of dust that was created during the cutting process.

The vinyl record has a round hole in the center through which any clock mechanism (quartz, mechanical, etc.) is fixed. The decorative product, and in our case - a clock, is ready.

The essence of a useful model is explained by the presented figures, which show samples of decorative products, namely watches:

From Fig. 1 - the design layout of the image is shown, which will later be transferred to the product;

In Fig. 2. fig. With and fig. 4 - shows finished products made using the proposed method.

In contrast to the known method of creating decorative products, namely watches, the proposed useful model used a known device of high energy concentration, namely a laser cutting machine, due to the use of which the formation of roughness of cuts, imperfect accuracy and imperfect clarity of cuts on the processed material was completely excluded (in our case, it is a vinyl record). Thanks to the use of a laser cutting machine in the proposed useful model, it is possible to cut out extremely complex images, patterns and/or ornaments on vinyl, plastic or wooden surfaces. | precisely due to the fact that images, according to the declared useful model, are created in graphic editors with their subsequent transfer to the memory block of the laser cutting machine, the work of the machine itself and due to the proposed sequence of performed actions, high labor intensity was additionally excluded, which thereby made it possible implement the method proposed in the useful model into mass production.

Therefore, the task of creating a method of high-precision decorative treatment of vinyl, plastic or wooden surfaces using a technical device of high energy concentration was solved in this way, in which with the help of a known technical device of high energy concentration, namely a laser cutting machine , electric jigsaw, soldering device, etc., as well as thanks to the fact that images are created in a graphic editor with subsequent transfer to the memory block of the device of high energy concentration, its actual operation in the declared method and sequence of performed actions achieves the creation of highly accurate, clear and smooth, with the absence of flaws and rough sections; the possibility of cutting extremely complex images or ornaments and, as a result, a significant reduction in the labor intensity of the method and the possibility of introducing the method into mass production.

Sources of used information: 1. Application 05 20160067822, submission date 08/13/2015. 2. Decorative clock made of vinyl record, NKr://taivyeg-Kia5.rr.oa/601-deKogaimp-bo dodippik-2-upiomomi-riaiuki-mak-2gtoBii-zatoviupo.piti.

Claims (1)

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