CN106985586A - A kind of plank xylopyrography preparation method and device - Google Patents
A kind of plank xylopyrography preparation method and device Download PDFInfo
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- CN106985586A CN106985586A CN201710298399.XA CN201710298399A CN106985586A CN 106985586 A CN106985586 A CN 106985586A CN 201710298399 A CN201710298399 A CN 201710298399A CN 106985586 A CN106985586 A CN 106985586A
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- xylopyrography
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- numerical control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/02—Pyrography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B7/00—Machines, apparatus or hand tools for branding, e.g. using radiant energy such as laser beams
- B44B7/007—Machines, apparatus or hand tools for branding, e.g. using radiant energy such as laser beams using a computer control means
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention mainly relates to xylopyrography processing technique field, more specifically to a kind of full-automatic plank xylopyrography preparation method and device based on image recognition, Laser Processing and Numeric Control Technology.The device includes numerical control motion platform, extractor fan, optical zoom mirror, electric-control system, casing, laser, the xylopyrography processing unit (plant) uses three axle planer-type mechanical structures, workbench is arranged on inside numerical control motion platform, by the laser output intensity for controlling laser, laser irradiates the time of plank, three technological parameters of spacing of laser export head and plank, with reference to the spatial movement of each axis servomotor, the continuous and automatic for completing plank xylopyrography makes, the key step of device operation：The selection of xylopyrography pattern, digital xylopyrography image procossing, image parameter and machined parameters conversion, select and install process raw material, lathe xylopyrography is made, xylopyrography is post-processed.Automaticity of the present invention is high, producing efficiency is high, makes steady quality, realizes the production of continuous batch formula.
Description
Technical field
It is more specifically to a kind of to be based on image recognition and laser the invention mainly relates to xylopyrography processing technique field
The full-automatic plank xylopyrography preparation method and device of process technology.
Background technology
Xylopyrography is also referred to as pyrography, is a kind of and its precious rare picture kind of China.The processing method of the xylopyrography of wood materials
It is in wood materials（Timber, bamboo chip, bark etc.）It is upper to utilize a kind of special electric iron（Pen）, by adjusting flatiron（Pen）Hair
Hot size, makes material produce metachromasia between pressing dynamics is timely, and then causes wooden material surface to form shallow, dark brown and black
The vestige of color, so as to be formed with unique plank xylopyrography for drawing style, finally, spraying celluloid paint protection picture, protection against the tide is anti-
It is mould；Existing plank xylopyrography is substantially manually to draw a picture, and its processing effect and efficiency are unstable, it is impossible to meet continuous large batch of
Production requirement；Meanwhile, it is changeable that it can not meet xylopyrography content, customization of individual character, the market demand quickly produced.
China Patent Publication No. CN1035082 discloses a kind of Wood branding technology, and it uses hyperpyrexia hot carved tool in wood
The processing scalded above material, ironed processing and complete plank xylopyrography；Common wood is processed using Wood branding technology, plus
Work lines are fluent, and color and luster is neither too strong nor too light, with splendid appreciation effect.
China Patent Publication No. CN1035640 discloses a kind of method that technique of chemical art picture is made in wooden plate face, its
It is to prepare chemical solution comprising four key steps（The concentrated sulfuric acid, phosphoric acid, sodium metasilicate etc.）, draw a picture, paint, integrated treatment；The party
There is larger potential safety hazard in the chemical solution composition and configuration complex process of method, acid concentration height, operating process；In addition, the party
Method is difficult to industrialized production, it is more difficult to carries out printing operations using the acid printing paste, and then reaches satisfied picture skill
Art effect.
China Patent Publication No. CN1230315C discloses a kind of processing method of Pyrography bamboo product, and it first will
Bamboo product to be processed is arranged, after bamboo material surface hook strangle draw wait scald burn calligraphy and painting pattern outline, after sprayed with high temperature
Firelock (welding gun) is burnt along calligraphy and painting pattern lines, and carries out stamping xylopyrography processing, is completed eventually through polishing or polishing processing
Handicraft is processed.
China Patent Publication No. CN105711321A discloses a kind of full-automatic Pyrograph machine, and it is by decomposing xylopyrography process
Basic exercise, required profile is burnt using Serve Motor Control xylopyrography pen in board surface；It, which has, to clamp automatically（Wood
The plate bodys such as plate, bamboo clappers or cylinder）, automatic xylopyrography, the characteristics of automaticity is high, effect is good.
Above-mentioned patent mainly completes the processing of xylopyrography using the method for machinery and chemistry, and its major defect existed is:
1st, manual production（Existing machinery and chemical method）, it is difficult to meet requirements of mass production.
2nd, technique is simple, effect is dull, it is impossible to meet the rapid processing of personalized customization product.
3rd, xylopyrography process poor repeatability, it is impossible to solidify xylopyrography crudy, it is difficult to form market development weather.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of plank xylopyrography preparation method and device, using based on image
Full-automatic xylopyrography preparation method that treatment technology, laser technique and Numeric Control Technology are combined simultaneously proposes a kind of system of plank xylopyrography
Make device, the xylopyrography image to be completed is converted to by gray-scale map by image processing techniques, and record pixel size positions
And the relation of gray value；Laser exposure intensity, the laser photograph of gray value and laser head fixed fire plank are set up by the method for experiment
Time, laser irradiation distance technological parameter corresponding table are penetrated, finally, laser device laser head is controlled in plank overhead by Numeric Control Technology
Three-dimensional space motion, using laser fixed fire timber, fire wood surface, form xylopyrography pattern, and then complete plank xylopyrography
Make, finally, spray celluloid paint, protect processing graphic pattern, can solve the problem that prior art xylopyrography makes manpower completion, producing efficiency
Low, making quality is unstable（Easily influenceed by the ownness that xylopyrography makes teacher）, can not meet personalized customization production, be difficult to
Meet the shortcoming of plank xylopyrography production demand.
In order to solve the above-mentioned technical problem, the technical proposal of the invention is realized in this way：
A kind of plank xylopyrography preparation method includes realizing successively according to following steps：
Step 1, xylopyrography pattern is selected, xylopyrography pattern is papery picture（It can be taken pictures by scanning and be converted to digital picture）Or number
Word picture, is ultimately converted to digital picture and supplies subsequent treatment；
Step 2, digital xylopyrography image procossing, image procossing is carried out by the xylopyrography digital pattern of selection, and input pattern is converted to
Gray value figure or binary map, meanwhile, the position of recording figure forming pixel spot size and the gray value data of corresponding points；
Step 3, image parameter is changed with machined parameters, and the motion of laser export head and technique by grayvalue transition for laser are joined
Number, including laser head laser output intensity, laser irradiate the spacing of time, laser export head and the plank of plank, these parameters
The controller of xylopyrography device will be inputted, complete the preparation before processing；
Step 4, select and install to process raw material, select the timber of soft or hard adaptation, it is desirable to which color and luster, texture appearance feel consistent,
Processing timber is installed on the workbench of xylopyrography device, with multiple clip clamping workpieces of adjustable grip strength, to ensure
It, which is consolidated, fixes on the table；
Step 5, device xylopyrography makes, starter, adjusts the control parameter of processing unit (plant), and the flue dust dust suction of device for opening
Device, after the setup, running gear are processed；
Step 6, xylopyrography is post-processed, and the xylopyrography of completion is taken out, in the upper surface manual application celluloid paint of xylopyrography, protects xylopyrography
Pattern.
A kind of application above method carries out the producing device of plank xylopyrography, including numerical control motion platform, extractor fan, optics
Varifocal mirror, electric-control system, casing, laser；
Numerical control motion platform includes the axle servo-drive systems of XYZ tri-, is moved for completing the directions of XYZ tri- in space, using planer-type knot
Structure, plank is horizontally fixed on workbench, and workbench is provided with some adjustable clearance clips, for the firm installation of plank, cutter
Frame is arranged in Z axis servo-drive system；
Extractor fan is arranged on the toolframe of Z axis servo-drive system, and the suction nozzle of extractor fan points to laser and gone out produced by shaven head
Hot spot；
Optical zoom mirror goes out below shaven head installed in laser, adjusts the size of hot spot, i.e., the minimum area in ironed region；
Electric control system controls laser, numerical control motion platform, extractor fan, installed in the underface of numerical control motion platform, control
The exposure intensity of laser, irradiation time, irradiation distance；
The minimum output power 50W of laser, laser goes out shaven head on the toolframe of Z axis servo-drive system, and light-emitting window is just
To workbench.
The beneficial effect of the present invention compared with prior art：
Automaticity of the present invention is high, producing efficiency is high, makes steady quality, realizes the production of continuous batch formula.Specifically：
（1）Using the xylopyrography production method based on image procossing, laser and Numeric Control Technology, it can realize that continuous batch production is appointed
The xylopyrography of intention case.
（2）The shortcoming that existing plank xylopyrography technique repeats simply to limit to can be broken through, is shone using according to pixel dot laser
The method for penetrating processing, realizes the high-precision high-quality xylopyrography processing of original figure pattern.
（3）This method sexually revises traditional xylopyrography processing method at all, improves the surface quality and efficiency of xylopyrography processing.
（4）The xylopyrography processing method of plank is fired using laser, with caloric value is small, wood deformation is small, can improve can
The thickness limitation of wood materials is processed, expands the distinguishing feature of the range of choice of effective material.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the planar structure schematic diagram of the present invention.
Fig. 3 is the structural representation of electronic-control box in the present invention.
In figure：1- numerical control motion platforms；101-X axle servo-drive systems；102- Y-axis servo-drive systems；103- Z axis servos system
System；104- toolframes；105- workbench；106- adjustable clearance clips；
2- extractor fans；The miniature air exhausters of 201-；202- air exhauster air outlets；203- air exhauster coiled pipes；204- air exhausters are inhaled
Mouth；
3- optical zoom mirrors；
4- electric-control systems；401- guidance panels；402- controlling switches；403- servo-drivers；404- laser control panels；
405- Setup Controllers；
5- casings；501- electronic-control boxs；502- numerical control motion platform casings；
6- lasers；601- lasers go out shaven head；602- laser generators.
Embodiment
Present invention employs the full-automatic xylopyrography system being combined based on image processing techniques, laser technique and Numeric Control Technology
Make method, the pattern transformation of required thermoprint can be digital picture by image processing techniques by this method, and extract ash discharge
Degree figure and record pixel size positions and the relation of gray value；According to laser with output laser is continuous, heat is big, hot spot
Adjustable feature, utilizes it as ironed cutter, for firing xylopyrography pattern；The application of Numeric Control Technology, can be by xylopyrography system
Make process segmentation and be refined as tri- axial movements of XYZ in space, and the technique for combining image intensity value and laser head fixed fire plank
Parameter（Laser exposure intensity, laser irradiation time, laser irradiation distance）, complete three dimensions of the laser beam in plank overhead and transport
It is dynamic, wood surface is fired, the making of plank xylopyrography is completed.
To realize such scheme, it is proposed that a kind of plank xylopyrography producing device scheme, including numerical control motion platform 1, exhausting
Device 2, optical zoom mirror 3, electric-control system 4, casing 5, laser 6.
Described numerical control motion platform includes X-axis servo-drive system 101, Y-axis servo-drive system 102, Z axis servo-drive system 103, knife
Have frame 104, workbench 105, the core component of adjustable clearance clip 106；Described X-axis servo-drive system 101 is arranged on electric cabinet
The top of body 501, connection numerical control motion platform casing 502, with double sided slider bar device；Described Y-axis servo-drive system 102 is arranged on X
Across double sided slider bar device on axle servo-drive system 101；Described Z axis servo-drive system 103 is arranged on the top of Y-axis servo-drive system 102,
Perpendicular to the plane of workbench 105 and Y-axis；Described toolframe 104 is arranged in Z axis servo-drive system 103, and it is provided with above
Laser goes out shaven head 601 and miniature air exhauster 201；Described workbench is immersed in inside xylopyrography device, and workbench 105 is provided with
The screwed hole of some normal pitches, for fixedly adjustable gap clip 106.
Described extractor fan 2 is arranged on toolframe 104, including miniature air exhauster 201, air exhauster air outlet 202, is taken out
Blower fan coiled pipe 203, air exhauster suction nozzle 204；Air exhauster coiled pipe 203 connects miniature air exhauster 201, and there is air exhauster suction its lower end
Mouth 204, the hot spot that suction nozzle mouthful sensing laser goes out produced by shaven head 601.
Described optical zoom mirror 3 is arranged on the underface that laser goes out shaven head 601, perpendicular to the surface of workbench 105, uses
Needed in the regulation for completing laser output spot size.
Described electric-control system 4 is separately mounted on numerical control motion platform casing 502 and electronic-control box 501, including operation
Panel 401, controlling switch 402, servo-driver 403, laser control panel 404, Setup Controller 405 is sharp with planning as a whole
Light device 6, numerical control motion platform 1, the control ability of miniature air exhauster 2；There are Setup Controller 405 automatic machined parameters to control energy
Power, can control the main xylopyrography of exposure intensity, irradiation time, three kinds of irradiation distance of laser to make parameter；It is arranged on numerical control
The underface of motion platform 1；Setup Controller 405 is embedded with netting twine, USB interface, can carry out data exchange.
Described laser 6 includes laser generator, installed in the lower section of numerical control motion platform 1, positioned at electronic-control box
Inside 501；It uses power to be more than 50W, laser intensity is adjustable with output, fixed fire, pulse, microsecond（Psec）Export laser
Function.
To realize the making of plank xylopyrography, include successively using the critical process step of the device：
Step 1, xylopyrography pattern is selected, xylopyrography pattern is can to take pictures to be converted to the papery picture or number of digital picture by scanning
Word picture, is finally required to be converted to digital picture for subsequent treatment；
Step 2, digital xylopyrography image procossing, carries out image procossing by the xylopyrography digital pattern of selection, utilizes image processing algorithm
（Cut out, filtering operation）, input digital pattern is converted into gray-value image, meanwhile, the position of recording figure forming pixel spot size
And the gray value data of corresponding points；
Step 3, image parameter is changed with machined parameters, the motion for the laser export head of laser and technique by grayvalue transition
Parameter, i.e. laser head laser output intensity, laser irradiate the time of plank, the spacing of laser export head and plank, above parameter
The numerical control axle servo system controller of xylopyrography device will be inputted, device motion compiling during progress is ironed completes xylopyrography and prepared
Work；
Step 4, select and install to process raw material, select the timber of soft or hard adaptation, it is desirable to which color and luster, texture appearance feel consistent,
Processing timber is installed on the workbench of xylopyrography device, with multiple clip clamping workpieces of adjustable grip strength, to ensure
It, which is consolidated, fixes on the table；
Step 5, device xylopyrography makes, starter, adjusts the control parameter of processing unit (plant), and the miniature exhausting of device for opening
Machine, operation xylopyrography order carries out xylopyrography processing；
Step 6, xylopyrography is post-processed, and the xylopyrography of completion is taken out from device workbench, transparent in the upper surface manual application of xylopyrography
Paint, protects xylopyrography pattern.
The step of approach described above and implementation are only presently preferred embodiments of the present invention, rather than for the present invention
Scope limit, every equivalent changes and modifications made according to patent of the present invention should all belong to the protection model of patent of the present invention
Enclose.
Claims (7)
1. a kind of plank xylopyrography preparation method, it is characterised in that including being realized successively according to following steps：
Step 1, xylopyrography pattern is selected, xylopyrography pattern is can to take pictures to be converted to the papery picture or number of digital picture by scanning
Word picture, is finally required to be converted to digital picture for subsequent treatment；
Step 2, digital xylopyrography image procossing, carries out image procossing by the xylopyrography digital pattern of selection, utilizes image processing algorithm
（Cut out, filtering operation）, input digital pattern is converted into gray-value image, meanwhile, the position of recording figure forming pixel spot size
And the gray value data of corresponding points；
Step 3, image parameter is changed with machined parameters, the motion for the laser export head of laser and technique by grayvalue transition
Parameter, i.e. laser head laser output intensity, laser irradiate the time of plank, the spacing of laser export head and plank, above parameter
The numerical control axle servo system controller of xylopyrography device will be inputted, device motion compiling during progress is ironed completes xylopyrography and prepared
Work；
Step 4, select and install to process raw material, select the timber of soft or hard adaptation, it is desirable to which color and luster, texture appearance feel consistent,
Processing timber is installed on the workbench of xylopyrography device, with multiple clip clamping workpieces of adjustable grip strength, to ensure
It, which is consolidated, fixes on the table；
Step 5, device xylopyrography makes, starter, adjusts the control parameter of processing unit (plant), and the miniature exhausting of device for opening
Machine, operation xylopyrography order carries out xylopyrography processing；
Step 6, xylopyrography is post-processed, and the xylopyrography of completion is taken out from device workbench, transparent in the upper surface manual application of xylopyrography
Paint, protects xylopyrography pattern.
2. a kind of plank xylopyrography producing device according to claim 1, it is characterised in that：Including numerical control motion platform（1）、
Extractor fan（2）, optical zoom mirror（3）, electric-control system（4）, casing（5）, laser（6）；
Numerical control motion platform（1）Including the axle servo-drive systems of XYZ tri-, moved for completing the directions of XYZ tri- in space, using planer-type
Structure, plank is horizontally fixed on workbench（105）On, workbench（105）Some adjustable clearance clips are installed（106）, it is used for
Plank is firm to be installed, toolframe（104）Installed in Z axis servo-drive system（103）On；
Extractor fan（2）Installed in Z axis servo-drive system（103）Toolframe（104）On, extractor fan（2）Suction nozzle point to swash
Light device goes out shaven head（601）Produced hot spot；
Optical zoom mirror（3）Go out shaven head installed in laser（601）Lower section, adjusts the size of hot spot, i.e., the minimum in ironed region
Area；
Electric-control system（4）Control laser（6）, numerical control motion platform（1）, extractor fan（2）, installed in numerical control motion platform
（1）Underface, control laser（6）Exposure intensity, irradiation time, irradiation distance；
Laser（6）Minimum output power 50W, laser goes out shaven head（601）Installed in Z axis servo-drive system（103）Cutter
Frame（104）On, light-emitting window is just to workbench.
3. a kind of plank xylopyrography producing device according to claim 2, it is characterised in that：Described numerical control motion platform
（1）Including X-axis servo-drive system（101）, Y-axis servo-drive system（102）, Z axis servo-drive system（103）, toolframe（104）, workbench
（105）, adjustable clearance clip（106）, X-axis servo-drive system（101）Installed in electronic-control box（501）Top, connects numerical control campaign
Platform casing（502）, with double sided slider bar device, Y-axis servo-drive system（102）Installed in X-axis servo-drive system（101）On across double
Railroad, Z axis servo-drive system（103）Installed in Y-axis servo-drive system（102）Top, perpendicular to workbench（105）Plane and
Y-axis, toolframe（104）Installed in Z axis servo-drive system（103）On, toolframe（104）On laser be installed shaven head（601）
And miniature air exhauster（201）, workbench（105）The screwed hole of some normal pitches is provided with, the screwed hole is pressed from both sides with adjustable clearance
Son（106）One-to-one corresponding is fixedly connected.
4. a kind of plank xylopyrography producing device according to claim 2, it is characterised in that：Described extractor fan（2）Peace
Mounted in toolframe（104）On, including miniature air exhauster（201）, air exhauster air outlet（202）, air exhauster coiled pipe（203）, take out
Blower fan suction nozzle（204）, air exhauster coiled pipe（203）Connect miniature air exhauster（201）, air exhauster coiled pipe（203）Take out lower end
Blower fan suction nozzle（204）, suction nozzle mouthful sensing laser goes out shaven head（601）Produced hot spot.
5. a kind of plank xylopyrography producing device according to claim 2, it is characterised in that：Described optical zoom mirror（3）
Go out shaven head installed in laser（601）Underface, perpendicular to workbench（105）Surface, adjusts laser（6）Output facula is big
It is small.
6. a kind of plank xylopyrography producing device according to claim 2, it is characterised in that：Described electric-control system（4）Peace
Mounted in numerical control motion platform casing（502）And electronic-control box（501）On, including guidance panel（401）, controlling switch（402）, watch
Take driver（403）, laser control panel（404）, Setup Controller（405）, control laser（6）, numerical control motion platform
（1）, miniature air exhauster（2）, Setup Controller（405）Control the exposure intensity, irradiation time, three kinds of irradiation distance of laser main
Xylopyrography makes parameter, installed in numerical control motion platform（1）Underface, Setup Controller（405）It is embedded with netting twine, USB interface.
7. a kind of plank xylopyrography producing device according to claim 2, it is characterised in that：Described laser（6）Including
Laser generator（602）, installed in numerical control motion platform（1）Lower section, positioned at electronic-control box（501）Inside, laser hair
Raw device（602）Power is more than 50W.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107457490A (en) * | 2017-08-10 | 2017-12-12 | 安庆市凯立金刚石科技有限公司 | A kind of integrated multifunction numerical control stone process equipment |
| CN109514110A (en) * | 2018-12-29 | 2019-03-26 | 江门职业技术学院 | A kind of laser engraving printing technology and the equipment for implementing the technique |
| CN110920304A (en) * | 2019-12-20 | 2020-03-27 | 江西南亚铝业有限公司 | Three-dimensional wood grain processingequipment |
| CN112264717A (en) * | 2020-09-11 | 2021-01-26 | 广东工业大学 | High-speed high-precision machining method for double-motion platform |
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| CN112264717A (en) * | 2020-09-11 | 2021-01-26 | 广东工业大学 | High-speed high-precision machining method for double-motion platform |
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