TWM656367U - Fabric joint structure - Google Patents
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- TWM656367U TWM656367U TW113202164U TW113202164U TWM656367U TW M656367 U TWM656367 U TW M656367U TW 113202164 U TW113202164 U TW 113202164U TW 113202164 U TW113202164 U TW 113202164U TW M656367 U TWM656367 U TW M656367U
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- 239000004744 fabric Substances 0.000 title claims abstract description 240
- 239000003292 glue Substances 0.000 claims abstract description 71
- 239000007788 liquid Substances 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000005304 joining Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 23
- 229920000728 polyester Polymers 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 239000012943 hotmelt Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 2
- 244000144992 flock Species 0.000 claims 2
- 238000007731 hot pressing Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 17
- 230000014759 maintenance of location Effects 0.000 description 10
- 230000004308 accommodation Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000010030 laminating Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
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Abstract
Description
本案係關於一種布料，尤指一種適用於羽絨衣之布料接合結構，通過液態膠貼合對折布料以簡化絨道生成製程，最佳化絨道容置空間，同時確保羽絨填充材料可於絨道中均勻分佈，提高保暖效果。This case is about a kind of fabric, in particular a kind of fabric joint structure suitable for down jackets, which simplifies the process of making a down channel by bonding the fabric in half with liquid glue, optimizes the space of the down channel, and ensures that the down filling material can be evenly distributed in the down channel to improve the warmth retention effect.
近年來，羽絨外套一直是保暖服飾的代表。為了使羽絨外套達到保暖的效果，常見的方法是通過車線車縫方式使雙層織物形成絨道再填充羽絨、棉布、人造樹脂棉等填充材料，藉由蓬鬆的填充材料將兩層織物撐起而使得絨道維持立體空間，進而使羽絨外套達到保暖的效果。然而傳統的車線車縫製程在形成絨道時，常常伴隨著針孔的產生，造成冷點問題，進而導致保暖效果受損。此外，另有以片狀膠貼合面料方式形成羽絨外套的絨道，儘管這方法可避免針孔產生的問題，但狀膠貼合時會壓縮絨道的容置空間，造成羽絨等填充材料的填充量減少。In recent years, down jackets have been the representative of warm clothing. In order to achieve the effect of warmth preservation, the common method is to form a velvet channel by sewing the double-layer fabric and then fill it with filling materials such as down, cotton, and artificial resin cotton. The fluffy filling material props up the two layers of fabric so that the velvet channel maintains a three-dimensional space, thereby achieving the effect of warmth preservation. However, the traditional sewing process is often accompanied by the formation of pinholes when forming the velvet channel, causing cold spots and thus compromising the warmth preservation effect. In addition, there is another method of forming the down channel of the down jacket by bonding the fabric with sheet glue. Although this method can avoid the problem of pinholes, the space for the down channel will be compressed when the sheet glue is bonded, resulting in a reduction in the filling amount of filling materials such as down.
有鑑於此，如何提供一種適用於羽絨衣之布料接合結構，通過液態膠貼合對折布料以簡化絨道生成製程，最佳化絨道容置空間，同時確保羽絨填充材料可於絨道中均勻分佈，提高保暖效果，改善習知技術之缺失，實為目前迫切需要解決之問題。In view of this, how to provide a fabric joint structure suitable for down jackets, simplify the duct production process by bonding the folded fabric with liquid glue, optimize the duct accommodation space, and ensure that the down filling material can be evenly distributed in the duct to improve the warmth retention effect and improve the deficiencies of the prior art is an urgent problem that needs to be solved.
本案之目的在於提供一種適用於羽絨衣之布料接合結構，通過液態膠貼合對折布料以簡化絨道生成製程，最佳化絨道容置空間，同時確保羽絨填充材料可於絨道中均勻分佈，提高保暖效果。The purpose of this case is to provide a fabric joint structure suitable for down jackets, which simplifies the process of forming a down channel by bonding the folded fabric with liquid glue, optimizes the space for accommodating the down channel, and ensures that the down filling material can be evenly distributed in the down channel to improve the warmth retention effect.
本案另一目的在於提供一種適用於羽絨衣之布料接合結構。通過將兩面料對折後可使用自動化機器將可噴式液態膠直接噴於貼合部，同時進行熱壓，完成兩面料的接合並形成各別獨立絨道，以減少絨道製程工序，並允許各別絨道提供最佳化絨道容置空間進行填充材料填充，進而達到提升絨道保暖效果的目的。可噴式液態膠的使用有助於解決針孔產生的冷點問題，同時使兩對折面料形成的絨道各自別獨立且於貼合方向上部分重疊，不僅創造出更寬敞的絨道容置空間，提高單格絨道的羽絨填充容量，更維持整體的保暖效果。Another purpose of the present invention is to provide a fabric joining structure suitable for down jackets. After folding two fabrics in half, an automated machine can be used to spray a sprayable liquid glue directly on the joining portion, and heat-pressing is performed at the same time to complete the joining of the two fabrics and form separate independent ducts, thereby reducing the duct manufacturing process and allowing each duct to provide an optimized duct accommodation space for filling with filling materials, thereby achieving the purpose of improving the warmth retention effect of the duct. The use of sprayable liquid glue helps to solve the problem of cold spots caused by pinholes, while making the ducts formed by the two folded fabrics independent and partially overlapping in the joining direction, which not only creates a wider duct accommodation space, increases the down filling capacity of a single duct, but also maintains the overall warmth retention effect.
本案再一目的在於提供一種適用於羽絨衣之布料接合結構。其中進行接合選用的面料具有高品質，於對折後可提供穩固的貼合面。再者，可噴式液態膠可通過自動化機械進行準確且快速的噴塗作業，使液態膠直接添加於對折面料的貼合部上，同時確保液態膠的均勻分布。爾後，利用熱壓機進行熱壓，使液態膠快速固化並黏合於兩對折面料的貼合部重合處，不影響兩對折面料形成的各別絨道，確保後續羽絨等填充材料填入絨道時可均勻分佈，進而達提高保暖效果的目的。由於可噴式液態膠更免除傳統貼膠製程，可進一步製程簡化，有效提高生產效率。而兩對折面料的貼合部獨立於絨道容置空間外，有利於絨道空間的提升，並創造出較無死角限制的絨道空間，提高單格絨道的羽絨容量。此外，相較於傳統羽絨衣結構，兩面料對折後再貼合形成之布料接合結構平整，外觀整潔，藉以形成的成品品質更與現行市面上的羽絨款式有顯著區別。換言之，利用本案布料接合結構生產的羽絨衣，不僅能夠提升羽絨衣的保暖效果，同時也滿足了消費者對外觀品質的需求，為保暖服飾領域帶來了一個全新的發展方向，極具產業利用價值。Another purpose of the present invention is to provide a fabric joint structure suitable for down jackets. The fabric used for the joint is of high quality and can provide a stable bonding surface after being folded in half. Furthermore, the sprayable liquid glue can be accurately and quickly sprayed by an automated machine, so that the liquid glue is directly added to the bonding part of the folded fabric, while ensuring the uniform distribution of the liquid glue. Thereafter, a hot press is used to perform hot pressing, so that the liquid glue is quickly solidified and bonded to the overlapping part of the bonding part of the two folded fabrics, without affecting the individual ducts formed by the two folded fabrics, ensuring that the subsequent filling materials such as down can be evenly distributed when filled into the duct, thereby achieving the purpose of improving the warmth retention effect. Since the sprayable liquid glue eliminates the need for the traditional gluing process, the process can be further simplified, effectively improving production efficiency. The bonding part of the two folded fabrics is independent of the duct space, which is conducive to the improvement of the duct space and creates a duct space with no dead angle restrictions, increasing the down capacity of a single duct. In addition, compared with the traditional down jacket structure, the fabric joint structure formed by folding the two fabrics in half and then bonding them is flat and neat in appearance, and the quality of the finished product is significantly different from the current down styles on the market. In other words, down jackets produced using the fabric joint structure of this case can not only improve the warmth retention effect of down jackets, but also meet consumers' demands for appearance quality, bringing a new development direction to the field of thermal clothing and having great industrial utilization value.
為達前述目的，本案提供一種布料接合結構，包括第一面料、第二面料以及液態膠。第一面料對折形成第一對折邊、第一貼合部以及第一容置絨道，其中第一對折邊以及第一貼合部位於第一面料的外面，第一容置絨道位於第一面料的內裡，第一貼合部沿第一對折邊設置。第二面料對折形成第二對折邊、第二貼合部以及第二容置絨道，其中第二對折邊以及第二貼合部位於第二面料的外面，第二容置絨道位於第二面料的內裡，第二貼合部沿第二對折邊設置，其中第一貼合部以及第二貼合部於空間上彼此相對且貼合。液態膠噴塗於第一貼合部或/及第二貼合部上，並通過熱壓製程固定連接第一貼合部以及第二貼合部，其中在第一貼合部面向第二貼合部的視向上，第一容置絨道與第二容置絨道至少部份重合。To achieve the above-mentioned purpose, the present invention provides a fabric joint structure, including a first fabric, a second fabric and liquid glue. The first fabric is folded in half to form a first folded edge, a first bonding portion and a first accommodating velvet channel, wherein the first folded edge and the first bonding portion are outside the first fabric, the first accommodating velvet channel is located inside the first fabric, and the first bonding portion is arranged along the first folded edge. The second fabric is folded in half to form a second folded edge, a second bonding portion and a second accommodating velvet channel, wherein the second folded edge and the second bonding portion are outside the second fabric, the second accommodating velvet channel is located inside the second fabric, and the second bonding portion is arranged along the second folded edge, wherein the first bonding portion and the second bonding portion are opposite to each other in space and bonded. Liquid glue is sprayed on the first bonding part and/or the second bonding part, and the first bonding part and the second bonding part are fixedly connected through a heat pressing process, wherein when the first bonding part is viewed from the second bonding part, the first accommodating velvet channel and the second accommodating velvet channel at least partially overlap.
於一實施例中，第一面料更包括第一拷克邊，於空間上相對第一對折邊，第一容置絨道形成於第一對折邊和第一拷克邊之間。In one embodiment, the first fabric further includes a first overlock edge, which is spatially opposite to the first pair of folded edges, and a first accommodating terry channel is formed between the first pair of folded edges and the first overlock edge.
於一實施例中，第一面料更包括第三對折邊以及第一拷克段，第三對折邊於空間上相對第一對折邊，第一容置絨道形成於第一對折邊和第三對折邊之間，第一拷克段位於第一容置絨道的底面。In one embodiment, the first fabric further includes a third pair of folds and a first overlock section, the third pair of folds are spatially opposite to the first pair of folds, the first accommodating terry channel is formed between the first pair of folds and the third pair of folds, and the first overlock section is located at the bottom surface of the first accommodating terry channel.
於一實施例中，第一面料更包括延伸貼合部，延伸貼合部與第一貼合部分別位於第一容置絨道的兩相反側，延伸貼合部組配通過液態膠貼合至另一面料。In one embodiment, the first fabric further includes an extended bonding portion, the extended bonding portion and the first bonding portion are respectively located at two opposite sides of the first accommodating velvet channel, and the extended bonding portion is assembled and bonded to another fabric through liquid glue.
於一實施例中，第二面料更包括第二拷克邊，於空間上相對第二對折邊，第二容置絨道形成於第二對折邊和第二拷克邊之間。In one embodiment, the second fabric further includes a second overlock edge, which is spatially opposite to the second folded edge, and the second accommodating terry channel is formed between the second folded edge and the second overlock edge.
於一實施例中，第二面料更包括第四對折邊以及第二拷克段，第四對折邊於空間上相對第二對折邊，第二容置絨道形成於第二對折邊和第四對折邊之間，第二拷克段位於第二容置絨道的底面。In one embodiment, the second fabric further includes a fourth pair of folds and a second overlock section, the fourth pair of folds is spatially opposite to the second pair of folds, the second accommodating terry channel is formed between the second pair of folds and the fourth pair of folds, and the second overlock section is located at the bottom surface of the second accommodating terry channel.
於一實施例中，第二面料更包括延伸貼合部，延伸貼合部與第二貼合部分別位於第二容置絨道的兩相反側，延伸貼合部組配通過液態膠貼合至另一面料。In one embodiment, the second fabric further includes an extended bonding portion, the extended bonding portion and the second bonding portion are respectively located at two opposite sides of the second accommodating velvet channel, and the extended bonding portion is assembled and bonded to the other fabric through liquid glue.
於一實施例中，液態膠為可噴式液態熱熔膠，至少部分噴塗於第一貼合部或/及第二貼合部上，於控制溫度下呈液態，且於加熱溫度條件下加壓使液態膠連接第一貼合部以及第二貼合部，其中加熱溫度範圍介於110℃至130℃之間。In one embodiment, the liquid glue is a sprayable liquid hot melt glue, which is at least partially sprayed on the first bonding portion and/or the second bonding portion, is liquid under a controlled temperature, and is pressurized under a heated temperature condition to connect the first bonding portion and the second bonding portion, wherein the heating temperature ranges from 110°C to 130°C.
於一實施例中，液態膠通過噴嘴噴塗於第一貼合部或/及第二貼合部上，形成一膠體厚度，膠體厚度範圍介於50 μm 至200 μm之間，噴嘴之寬度範圍介於4 mm至10 mm之間。In one embodiment, the liquid glue is sprayed onto the first bonding portion and/or the second bonding portion through a nozzle to form a glue thickness ranging from 50 μm to 200 μm, and the width of the nozzle ranges from 4 mm to 10 mm.
如請求項1所述之布料接合結構，其中第一面料和第二面料分別選自由一高密度織物、一聚酯纖維(Polyester)、一尼龍(Nylon)及其複合材料所構成群組中之一者，其中第一容置絨道以及第二容置絨道分別組配容置一填充材料，填充材料包括一羽絨物、一聚酯合成物或一隔熱材，其中布料接合結構適用於一羽絨衣物。A fabric joining structure as described in
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化，其皆不脫離本案的範圍，且其中的說明及圖式在本質上係當作說明之用，而非用於限制本案。例如，若是本揭露以下的內容叙述了將一第一特徵設置於一第二特徵之上或上方，即表示其包含了所設置的上述第一特徵與上述第二特徵是直接接觸的實施例，亦包含了尚可將附加的特徵設置於上述第一特徵與上述第二特徵之間，而使上述第一特徵與上述第二特徵可能未直接接觸的實施例。另外，本揭露中不同實施例可能使用重複的參考符號及/或標記。這些重複系爲了簡化與清晰的目的，並非用以限定各個實施例及/或所述外觀結構之間的關係。再者，爲了方便描述圖式中一組件或特徵部件與另一(複數)組件或(複數)特徵部件的關係，可使用空間相關用語，例如 “左”、“右”、“頂”、“底”、“上”、“下”及類似的用語等。除了圖式所繪示的方位之外，空間相關用語用以涵蓋使用或操作中的裝置的不同方位。所述裝置也可被另外定位(例如，旋轉90度或者位於其他方位)，並對應地解讀所使用的空間相關用語的描述。此外，當將一組件稱爲“連接到”或“耦合到”另一組件時，其可直接連接至或耦合至另一組件，或者可存在介入組件。 儘管本揭露的廣義範圍的數值範圍及參數爲近似值，但盡可能精確地在具體實例中陳述數值。另外，可理解的是，雖然「第一」、「第二」、「第三」等用詞可被用於申請專利範圍中以描述不同的組件，但這些組件並不應被這些用語所限制，在實施例中相應描述的這些組件是以不同的組件符號來表示。這些用語是爲了分別不同組件。例如：第一組件可被稱爲第二組件，相似地，第二組件也可被稱爲第一組件而不會脫離實施例的範圍。Some typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various variations in different aspects, all of which do not deviate from the scope of the present invention, and the descriptions and drawings therein are essentially used for illustrative purposes rather than for limiting the present invention. For example, if the following content of the present disclosure describes that a first feature is disposed on or above a second feature, it means that it includes an embodiment in which the first feature and the second feature are directly in contact, and also includes an embodiment in which the additional feature can be disposed between the first feature and the second feature, so that the first feature and the second feature may not be in direct contact. In addition, different embodiments in the present disclosure may use repeated reference symbols and/or marks. These repetitions are for the purpose of simplification and clarity and are not intended to limit the relationship between the various embodiments and/or the described appearance structures. Furthermore, in order to facilitate the description of the relationship between a component or feature and another (plural) component or (plural) feature in the drawings, spatially related terms such as "left", "right", "top", "bottom", "upper", "lower" and similar terms may be used. In addition to the orientations shown in the drawings, spatially related terms are used to cover different orientations of the device in use or operation. The device may also be positioned otherwise (e.g., rotated 90 degrees or in other orientations), and the description of the spatially related terms used may be interpreted accordingly. In addition, when a component is referred to as being "connected to" or "coupled to" another component, it may be directly connected to or coupled to the other component, or there may be intervening components. Although the numerical ranges and parameters of the broad scope of the present disclosure are approximate values, the numerical values are stated as accurately as possible in the specific examples. In addition, it is understood that although the terms "first", "second", "third", etc. may be used in the scope of the patent application to describe different components, these components should not be limited by these terms, and the components described accordingly in the embodiments are represented by different component symbols. These terms are used to distinguish different components. For example: the first component can be called the second component, and similarly, the second component can also be called the first component without departing from the scope of the embodiments.
參考第1A圖至第1D圖。本案提供一種適用於羽絨衣之布料接合結構1。布料接合結構1包括第一面料10、第二面料20以及液態膠30。於本實施例中，第一面料10對折形成第一對折邊11、第一貼合部12a以及第一容置絨道13。其中第一對折邊11以及第一貼合部12a位於第一面料10的外面，第一容置絨道13位於第一面料10的內裡。第一貼合部12a沿第一對折邊11設置，例如位於對折後第一面料10的頂面。另外，第二面料20對折形成第二對折邊21、第二貼合部22b以及第二容置絨道23。其中第二對折邊21以及第二貼合部22b位於第二面料20的外面，第二容置絨道23位於第二面料20的內裡。第二貼合部22b沿第二對折邊21設置，例如位於對折後第二面料20的底面。於本實施例中，對折後第一面料10上的第一貼合部12a以及對折後第二面料20上的第二貼合部22b於空間上彼此例如上下相對，如第1A圖所示，且組配於後續再通過液態膠30貼合。於本實施例中，液態膠30噴塗於第一面料10的第一貼合部12a或/及第二面料20的第二貼合部22b上，如第1B圖所示。爾後，上下部分重疊的第一面料10及第二面料20同時通過一熱壓製程使液態膠30固化而固定連接第一貼合部12a以及第二貼合部22b，如第1C圖所示。於本實施例中，其中在第一貼合部12a面向第二貼合部22b的視向（即由下往上）上，第一容置絨道13與第二容置絨道23至少部份重合。最後，第一容置絨道13與第二容置絨道23允許各別提供容置空間進行填充材料40的填充，所得適用於羽絨衣之布料接合結構1如第1D圖所示。Refer to Figures 1A to 1D. The present invention provides a
需說明的是，於本實施例中，通過將第一面料10和第二面料20對折後即可使用自動化機器將例如可噴式液態膠30直接噴於第一貼合部12a或第二貼合部22b，同時進行熱壓，完成第一面料10與第二面料20的接合並形成各別獨立第一容置絨道13和第二容置絨道23，以減少絨道製程工序，並允許各別絨道提供最佳化絨道容置空間進行填充材料40的填充，進而達到提升絨道保暖效果的目的。It should be noted that in the present embodiment, after the
於本實施例中，液態膠30例如是一可噴式液態熱熔膠，於第一面料10和第二面料20對折後至少部分噴塗於第一貼合部12a或/及第二貼合部22b上。液態膠30於一控制溫度下呈液態，且於一加熱溫度條件下加壓使液態膠30固定連接第一貼合部12a以及第二貼合部22b。於本實施例中，控制溫度範圍尤其以120℃較佳，通過自動化噴嘴（未圖式）噴塗於第一貼合部12a或/及第二貼合部22b後具有足夠的黏滯性可均勻貼附於第一貼合部12a或/及第二貼合部22b且不四處溢流。其中液態膠30噴塗於第一貼合部12a或/及第二貼合部22b上後形成一膠體厚度，膠體厚度範圍介於50 μm至200 μm之間，而噴嘴之寬度範圍介於4 mm至10 mm之間，例如4 mm、6 mm、8 mm、10 mm以控制液態膠30噴塗於第一貼合部12a或/及第二貼合部22b上，於加壓後提供足夠的黏合力固定第一貼合部12a和第二貼合部22b。於其他實施例中，液態膠30噴塗於第一貼合部12a和第二貼合部22b上的條件可不同，本案並不以此為限，先予說明。於本實施例中，第一貼合部12a和第二貼合部22b之間液態膠30的加熱溫度範圍介於110℃至130℃之間，尤其120℃較佳。於本實施例中，通過可噴式液態膠30的使用有助於解決傳統針孔產生的冷點問題，同時使兩對折面料形成的絨道各自別獨立且於貼合方向上部分重疊，不僅創造出更寬敞的絨道容置空間，提高單格絨道的羽絨填充容量，更維持整體的保暖效果。In this embodiment, the
於本實施例中，第一面料10和第二面料20分別選自由一高密度織物、一聚酯纖維、一尼龍及其複合材料所構成群組中之一者。其中第一容置絨道13以及第二容置絨道23分別組配容置一填充材料40，填充材料40包括一羽絨物、一聚酯合成物或一隔熱材，使布料接合結構1適用於一羽絨衣物。由於第一貼合部12a和第二貼合部22b之間液態膠30的加熱溫度範圍約120℃左右，所以第一面料10和第二面料20布料的選擇無需擔心因熱和光澤而造成的損壞。換言之，本案布料接合結構1提供了更廣泛的布料選擇，而聚酯纖維（Polyester）及尼龍（Nylon）可為較佳選擇。於其他實施例中，第一面料10和第二面料20亦可一防水透濕聚氨酯膜複合而成。當然，第一面料10和第二面料20布料的規格均可用，如材料/經紗緯妙密度/單纖維纖度…等亦可視實際應用需求調變，本案並不以為限，且不再贅述。In this embodiment, the
第2圖係揭示本案第一較佳實施之布料接合結構示意圖。參考第1A圖至第1D圖及第2圖。第一面料10更包括第三對折邊14以及第一拷克（Overlock）段16，第三對折邊14於空間上相對第一對折邊11，分別位於左右兩側，第一容置絨道13形成於第一對折邊11和第三對折邊14之間，第一拷克段16位於第一容置絨道13的底面（布料接合結構1的內面）。另外，第二面料20更包括第四對折邊24以及第二拷克段26，第四對折邊24於空間上相對第二對折邊21，分別位於右左兩側，第二容置絨道23形成於第二對折邊21和第四對折邊24之間，且第二拷克段位於第二容置絨道23的底面（布料接合結構1的內面）。通過第三對折邊14、第一拷克段16、第四對折邊24、第二拷克段26結構，使第一容置絨道13及第二容置絨道23形成無死角限制的兩獨立絨道空間，有助於提供單格絨道的羽絨容置，並於第一面料10和第二面料20貼合後維持平整，形成外觀（外面）整潔的布料接合結構1。藉此形成的成品品質更與現行市面上的羽絨款式有顯著區別。另外，於本實施例中，第一容置絨道13和第二容置絨道23的前後並不限制尺寸或密封方式，亦可應用前述之布料接合結構1進行拼接，於此並不再贅述。當然，於其他實施例中，第一面料10可先行形成第一對折邊11、第三對折邊14和第一拷克段16；第二面料20亦先行形成第二對折邊21、第四對折邊24和第二拷克段26，爾後第一面料10和第二面料20再通過液態膠30貼合第一貼合部12a和第二貼合部22b。此外，第一面料10或第二面料20亦可拷克形成環面後，再進行內裡外翻動作，以提供平整的外環面進行液態膠30的噴塗作業，本案並不限制布料接合結構1組合其他布料處理技術的時序。換言之，本案布料接合結構1之接合程序可視實際應用需求調變順序，且不以此為限。FIG. 2 is a schematic diagram of the fabric joining structure of the first preferred embodiment of the present invention. Referring to FIG. 1A to FIG. 1D and FIG. 2, the
需說明的是，於本實施例中，第一面料10以及第二面料20的布料厚度，第一貼合部12a以及第二貼合部22b的貼合寬度，或第一容置絨道13以及第二容置絨道23的容置寬度均可視實際應用需求調整，本案並不以此為限。另外，第2圖中貼合後第一面料10和第二面料20更可進一步向左右兩延伸結構。第3A圖係揭示第2圖布料接合結構的一延伸示範例。於本實施例中，第一面料10更包括一延伸貼合部15a、15b，延伸貼合部15a、15b與第一貼合部12a分別位於第一容置絨道13的兩相反左右側。其中第一貼合部12a位於頂面，延伸貼合部15a位於頂面，延伸貼合部15b位於底面，延伸貼合部15a、15b均可通過前述液態膠30的使用貼合至另一面料。同樣地，第二面料20更包括一延伸貼合部25a、25b，延伸貼合部25a、25b與第二貼合部22b分別位於第二容置絨道23的兩相反右左側。其中第二貼合部22b位於底面，延伸貼合部25a位於頂面，延伸貼合部25b位於底面，延伸貼合部25a、25b均可通過前述液態膠30的使用貼合至另一面料。於本示範中，以第二組布料接合結構1”的第一面料10的延伸貼合部15a貼合至第一組布料接合結構1’第二面料20的延伸貼合部25b，即可構成第3A圖所示結構。第3B圖係揭示第2圖布料接合結構的另一延伸示範例。於本示範中，以第二組布料接合結構1”的第一面料10的延伸貼合部15b貼合至第一組布料接合結構1’第二面料20的延伸貼合部25a，即可構成第3B圖所示結構。當然，第一面料10以及第二面料20通過前述對折及液態膠30可為之組合並不僅受限於此，可視實際應用需求而變化。It should be noted that, in this embodiment, the fabric thickness of the
第4圖係揭示本案第二較佳實施之布料接合結構示意圖。於本實施例中，布料接合結構1a與第1A圖至第1D圖及第2圖所示之布料接合結構1相似，且相同的元件標號代表相同的元件、結構與功能，於此不再贅述。於本實施中，參考第1A圖至第1D圖及第4圖。於本實施例中，第一面料10a更包括第一拷克邊14a，於空間上相對第一對折邊11，第一容置絨道13形成於第一對折邊11和第一拷克邊14a之間。另外，第二面料20a更包括第二拷克邊24a，於空間上相對第二對折邊21，第二容置絨道23形成於第二對折邊21和第二拷克邊24a之間。第一面料10a和第二面料20a再通過液態膠30貼合第一貼合部12a和第二貼合部22b後，第一容置絨道13及第二容置絨道23成為兩獨立絨道空間，各別提供單格絨道的羽絨容置，並維持平整。於本實施例中，布料接合結構1a亦可再向左右增加獨立絨道空間而延伸結構。為維持整體結構的外觀整潔，第一面料10a更包括一延伸貼合部15a，延伸貼合部15a與第一貼合部12a分別位於第一容置絨道13的兩相反左右側。其中第一貼合部12a位於頂面，延伸貼合部15a位於頂面，延伸貼合部15a可通過前述液態膠30的使用貼合至另一面料。同樣地，第二面料20a更包括一延伸貼合部25a，延伸貼合部25a與第二貼合部22b分別位於第二容置絨道23的兩相反右左側。其中第二貼合部22b於底面，延伸貼合部25a位於頂面，延伸貼合部25a可通過前述液態膠30的使用貼合至另一面料。第5A圖係揭示第4圖布料接合結構的一延伸示範例。於本示範中，第一面料10的延伸貼合部15a可貼合另一第一面料10a’的底部第一貼合部12b，而第二面料20a的延伸貼合部25a則可貼合至另一第二面料20a’的第二貼合部22b，即可構成第5A圖所示結構。第5B圖係揭示第4圖布料接合結構的另一延伸示範例。於本示範中，第二面料20a的延伸貼合部25a則可貼合至另一新增第二面料20a’的第二貼合部22b，而新增第二面料20a’的延伸貼合部25a可再貼合至再一新增第二面料20a”的第二貼合部22b，即可構成第5B圖所示結構。當然，第一面料10a以及第二面料20a通過前述對折及液態膠30可為之組合並不僅受限於此，可視實際應用需求而變化。FIG. 4 is a schematic diagram of a fabric joint structure according to a second preferred embodiment of the present invention. In this embodiment, the fabric
第6圖係揭示本案第三較佳實施之布料接合結構示意圖。於本實施例中，布料接合結構1b與第1A圖至第1D圖及第2圖所示之布料接合結構1相似，且相同的元件標號代表相同的元件、結構與功能，於此不再贅述。於本實施中，參考第1A圖至第1D圖及第6圖。於本實施例中，布料接合結構1b由第一面料10位於底面的第一貼合部12b與第二面料20a位於頂面的第二貼合部22a通過液態膠30固定貼合而成。另外，第一面料10包括第三對折邊14以及第一拷克段16，第三對折邊14於空間上相對第一對折邊11，分別位於左右兩側，第一容置絨道13形成於第一對折邊11和第三對折邊14之間，第一拷克段16位於第一容置絨道13的底面（布料接合結構1的內面）。第二面料20a包括第二拷克邊24a，於空間上相對第二對折邊21，第二容置絨道23形成於第二對折邊21和第二拷克邊24a之間。於本實施例中，第一面料10更包括一延伸貼合部15a、15b，延伸貼合部15a、15b與第一貼合部12b分別位於第一容置絨道13的兩相反左右側。其中第一貼合部12b位於底面，延伸貼合部15a位於頂面，延伸貼合部15b位於底面，延伸貼合部15a、15b均可通過前述液態膠30的使用貼合至另一面料。另外，第二面料20a則包括一延伸貼合部25a，延伸貼合部25a與第二貼合部22a分別位於第二容置絨道23的兩相反右左側。其中第二貼合部22a於頂面，延伸貼合部25a位於頂面，延伸貼合部25a可通過前述液態膠30的使用貼合至另一面料。FIG. 6 is a schematic diagram of a fabric joint structure of the third preferred embodiment of the present invention. In this embodiment, the fabric
第7A圖係揭示第6圖布料接合結構的一延伸示範例。於本示範中，第二面料20a的延伸貼合部25a則可貼合至另一新增第二面料20a’的第二貼合部22b，而新增第二面料20a’的延伸貼合部25a可再貼合至再一新增第二面料20a”的第二貼合部22b，即可構成第7A圖所示結構。第7B圖係揭示第6圖布料接合結構的另一延伸示範例。於本示範中，以第二組布料接合結構1b”的第一面料10的延伸貼合部15b貼合至第一組布料接合結構1b’第二面料20的延伸貼合部25a，即可構成第7B圖所示結構。當然，第一面料10以及第二面料20a通過前述對折及液態膠30可為之組合並不僅受限於此。前述實施例中，第一面料10、10a和第二面料20、20a均可視實際應用需求而變化組合。FIG. 7A is an extended example of the fabric joint structure of FIG. 6. In this example, the
綜上所述，本案提供一種適用於羽絨衣之布料接合結構，通過液態膠貼合對折布料以簡化絨道生成製程，最佳化絨道容置空間，同時確保羽絨填充材料可於絨道中均勻分佈，提高保暖效果。通過將兩面料對折後可使用自動化機器將可噴式液態膠直接噴於貼合部，同時進行熱壓，完成兩面料的接合並形成各別獨立絨道，以減少絨道製程工序，並允許各別絨道提供最佳化絨道容置空間進行填充材料填充，進而達到提升絨道保暖效果的目的。可噴式液態膠的使用有助於解決針孔產生的冷點問題，同時使兩對折面料形成的絨道各自別獨立且於貼合方向上部分重疊，不僅創造出更寬敞的絨道容置空間，提高單格絨道的羽絨填充容量，更維持整體的保暖效果。其中進行接合選用的面料具有高品質，於對折後可提供穩固的貼合面。再者，可噴式液態膠可通過自動化機械進行準確且快速的噴塗作業，使液態膠直接添加於對折面料的貼合部上，同時確保液態膠的均勻分布。爾後，利用熱壓機進行熱壓，使液態膠快速固化並黏合於兩對折面料的貼合部重合處，不影響兩對折面料形成的各別絨道，確保後續羽絨等填充材料填入絨道時可均勻分佈，進而達提高保暖效果的目的。由於可噴式液態膠更免除傳統貼膠製程，可進一步製程簡化，有效提高生產效率。而兩對折面料的貼合部獨立於絨道容置空間外，有利於絨道空間的提升，並創造出較無死角限制的絨道空間，提高單格絨道的羽絨容量。此外，相較於傳統羽絨衣結構，兩面料對折後再貼合形成之布料接合結構平整，外觀整潔，藉以形成的成品品質更與現行市面上的羽絨款式有顯著區別。換言之，利用本案布料接合結構生產的羽絨衣，不僅能夠提升羽絨衣的保暖效果，同時也滿足了消費者對外觀品質的需求，為保暖服飾領域帶來了一個全新的發展方向，極具產業利用價值。In summary, this case provides a fabric joining structure suitable for down jackets, which simplifies the duct production process by folding the fabric in half with liquid glue, optimizes the duct accommodation space, and ensures that the down filling material can be evenly distributed in the duct to improve the warmth retention effect. After folding the two fabrics in half, an automatic machine can be used to spray the sprayable liquid glue directly on the joining part, and heat press is performed at the same time to complete the joining of the two fabrics and form separate independent ducts, so as to reduce the duct production process and allow each duct to provide the optimal duct accommodation space for filling the filling material, thereby achieving the purpose of improving the duct warmth retention effect. The use of sprayable liquid glue helps solve the problem of cold spots caused by pinholes. At the same time, the tufts formed by the two folded fabrics are independent and partially overlapped in the bonding direction, which not only creates a wider tuft accommodating space, increases the down filling capacity of a single tuft, but also maintains the overall warmth effect. The fabrics used for joining are of high quality and can provide a stable bonding surface after folding. Furthermore, the sprayable liquid glue can be accurately and quickly sprayed by automated machinery, so that the liquid glue is directly added to the bonding part of the folded fabric, while ensuring the uniform distribution of the liquid glue. Afterwards, a heat press is used to heat press the liquid glue, so that it can quickly solidify and adhere to the overlapping part of the two folded fabrics, without affecting the individual ducts formed by the two folded fabrics, ensuring that the subsequent filling materials such as down can be evenly distributed when filling the duct, thereby achieving the purpose of improving the warmth effect. Since the sprayable liquid glue eliminates the traditional gluing process, the process can be further simplified and the production efficiency can be effectively improved. The bonding part of the two folded fabrics is independent of the duct accommodation space, which is conducive to the improvement of the duct space and creates a duct space with no dead angle restrictions, thereby increasing the down capacity of a single duct. In addition, compared with the traditional down jacket structure, the fabric joint structure formed by folding two fabrics in half and then sticking them together is flat and neat in appearance, and the quality of the finished product is significantly different from the current down styles on the market. In other words, the down jacket produced using the fabric joint structure of this case can not only improve the warmth effect of the down jacket, but also meet the consumer's demand for appearance quality, bringing a new development direction to the field of warm clothing, and has great industrial utilization value.
本案得由熟習此技術之人士任施匠思而為諸般修飾，然皆不脫如附申請專利範圍所欲保護者。This case can be modified in various ways by a person familiar with this technology, but all of them will not deviate from the scope of protection sought by the attached patent application.
1、1’、1”、1a、1a’、1a”、1b、1b’、1b”:布料接合結構
10、10a、10a’:第一面料
11:第一對折邊
12a、12b:第一貼合部
13:第一容置絨道
14:第三對折邊
14a:第一拷克邊
15a、15b:延伸貼合部
16:第一拷克段
20、20a、20a’、20a”:第二面料
21:第二對折邊
22a、22b:第二貼合部
23:第二容置絨道
24:第四對折邊
24a:第二拷克邊
25a、25b:延伸貼合部
26:第二拷克段
30:液態膠
40:填充材料
1, 1', 1", 1a, 1a', 1a", 1b, 1b', 1b': fabric
第1A圖至第1D圖係揭示本案布料接合結構之接合過程。Figures 1A to 1D disclose the joining process of the fabric joining structure of the present invention.
第2圖係揭示本案第一較佳實施之布料接合結構示意圖。FIG. 2 is a schematic diagram of the fabric joining structure of the first preferred embodiment of the present invention.
第3A圖至第3B圖係揭示本案第一較佳實施之布料接合結構的延伸示範例。3A to 3B show an extended example of the fabric joint structure according to the first preferred embodiment of the present invention.
第4圖係揭示本案第二較佳實施之布料接合結構示意圖。FIG. 4 is a schematic diagram of the fabric joining structure according to the second preferred embodiment of the present invention.
第5A圖至第5B圖係揭示本案第二較佳實施之布料接合結構的延伸示範例。5A to 5B are extended examples of the fabric joint structure according to the second preferred embodiment of the present invention.
第6圖係揭示本案第三較佳實施之布料接合結構示意圖。FIG. 6 is a schematic diagram of a fabric joining structure according to a third preferred embodiment of the present invention.
第7A圖至第7B圖係揭示本案第三較佳實施之布料接合結構的延伸示範例。7A to 7B show an extended example of the fabric joining structure according to the third preferred embodiment of the present invention.
1:布料接合結構 1: Fabric joint structure
10:第一面料 10: First fabric
11:第一對折邊 11: The first pair of folded edges
12a:第一貼合部 12a: First bonding part
13:第一容置絨道 13: The first velvet storage channel
20:第二面料 20: Second fabric
21:第二對折邊 21: The second fold edge
22b:第二貼合部 22b: Second bonding part
23:第二容置絨道 23: Second velvet storage channel
30:液態膠 30:Liquid glue
40:填充材料 40: Filling material
Claims (10)
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| TW113202164U TWM656367U (en) | 2024-03-04 | 2024-03-04 | Fabric joint structure |
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|---|---|---|---|
| TW113202164U TWM656367U (en) | 2024-03-04 | 2024-03-04 | Fabric joint structure |
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| TWM656367U true TWM656367U (en) | 2024-06-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI872972B (en) * | 2024-03-04 | 2025-02-11 | 飛雁有限公司 | Fabric joint structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI872972B (en) * | 2024-03-04 | 2025-02-11 | 飛雁有限公司 | Fabric joint structure |
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