TWM634862U - Supporting structure of heat dissipation unit - Google Patents
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Abstract
本創作一種散熱單元之支撐結構,係適用在一散熱單元內,該散熱單元的兩側分別形成一冷凝側及一蒸發側係分別與該支撐結構的兩端相抵接,該支撐結構包括一載體部及一棘狀部所構成,該載體部具有一接觸面及一承載面,該棘狀部係由複數針柱陣列設置在該載體部的承載面,且該等針柱彼此之間具有間隙形成一通道,藉由具該棘狀部的設置之支撐結構,可令散熱單元內之汽液加速循環流動率進以大幅提升散熱效能者。 This invention creates a support structure for a heat dissipation unit, which is suitable for use in a heat dissipation unit. The two sides of the heat dissipation unit respectively form a condensation side and an evaporation side, which are respectively abutted against the two ends of the support structure. The support structure includes a carrier part and a spine part, the carrier part has a contact surface and a bearing surface, the spine part is arranged on the bearing surface of the carrier part by a plurality of needle column arrays, and there is a gap between the needle columns A channel is formed, and through the supporting structure provided with the spine, the vapor-liquid in the heat dissipation unit can be accelerated to circulate and flow rate, thereby greatly improving the heat dissipation performance.
Description
本創作有關於一種散熱單元,尤指一種散熱單元之支撐結構。 The invention relates to a cooling unit, especially a supporting structure of the cooling unit.
隨著科技的日新月異,電子產品的功率與效能日益提升,連帶地在操作時也產生更多的熱量;倘若這些熱量未能及時散逸出去而累積於該電子產品內部的電子元件(如處理器或圖形處理器)上,將會導致該電子元件的溫度過高而影響其效能,甚至嚴重者將導致該電子元件的故障損壞。所以,業界一直不斷地研發各種散熱裝置以解決電子元件的問題,均溫板就是一種很常見的散熱裝置。 With the rapid development of science and technology, the power and performance of electronic products are increasing day by day, and more heat is generated during operation; graphics processor), it will cause the temperature of the electronic component to be too high and affect its performance, or even cause the failure of the electronic component to be damaged. Therefore, the industry has been continuously developing various heat dissipation devices to solve the problems of electronic components, and the vapor chamber is a very common heat dissipation device.
一般習知均溫板結構由一上板蓋合在一下板並共同界定一腔室,該腔室內填充有一工作液體(如純水),且該腔室內設有一毛細結構及複數支撐柱,該等支撐柱的兩端分別抵接該腔室內的上、下板內側,並該上板與下板分別形成一冷凝區及一與發熱元件相接觸之蒸發區,透過該蒸發區內的工作液體受到該發熱元件的熱量而蒸發成蒸氣(即汽態工作流體)朝該冷凝區上流動,並該蒸氣在該冷凝區上冷凝後轉為液體(即液態工作流體)並經由該等支撐柱及重力回流到該蒸發區上,一直重複不斷汽液循環散熱。 Generally, the conventional chamber structure is covered by an upper plate and a lower plate to jointly define a chamber, which is filled with a working liquid (such as pure water), and a capillary structure and a plurality of support columns are arranged in the chamber, these The two ends of the support column abut against the inside of the upper and lower plates in the chamber respectively, and the upper plate and the lower plate respectively form a condensation area and an evaporation area in contact with the heating element, through which the working liquid in the evaporation area is received The heat of the heating element is evaporated into vapor (i.e. vapor working fluid) and flows toward the condensation area, and the vapor turns into liquid (i.e. liquid working fluid) after being condensed on the condensation area and passes through the support columns and gravity It flows back to the evaporation area and repeats the vapor-liquid circulation to dissipate heat.
然而,習知該等支撐柱係為一個實心銅柱,其僅具有支撐作用,無法提供毛細力作用,致使工作流體僅能靠重力方式由冷凝區再回流至蒸發區,其回流速度過慢,易使蒸發區生乾燒,造成熱傳效率不佳。 However, it is known that the support column is a solid copper column, which only has a supporting function and cannot provide capillary force, so that the working fluid can only flow back from the condensation area to the evaporation area by gravity, and the return speed is too slow. It is easy to cause dry burning in the evaporation area, resulting in poor heat transfer efficiency.
故業者便對該支撐柱進行改良,使其則支撐功效外另具有毛細力作用; 改良後該具毛細力之支撐柱大致可分為三種型態;其中一種支撐柱由粉末燒結成形的燒結支撐柱的設計,藉由燒結支撐柱上的毛細結構的毛細力將冷凝後的液體回流到該蒸發區。雖該燒結支撐住具有毛細力但卻又延伸一個問題,當工作流體在高溫120度下,蒸汽的蒸氣壓力為2kg/cm^2,且其壓力移動方向為不規則性,由於因每一燒結支撐柱的頂面及底面皆是不規則狀,使得每一燒結支撐柱與上、下板內側的結合力可抗的拉拔力為1kg/cm^2,導致每一燒結支撐柱無法抓持住上、下板往外膨脹鼓起,輕者會造成均溫板發生鼓包,嚴重者則導致該均溫板因變形造成支撐住產生崩裂失能的問題。 Therefore, the proprietor improved the support column so that it not only has the support function but also has the capillary force effect; After the improvement, the support column with capillary force can be roughly divided into three types; one of the support columns is designed by sintered support column formed by powder sintering, and the condensed liquid is refluxed by the capillary force of the capillary structure on the sintered support column to the evaporation zone. Although the sintering support has capillary force, it also extends a problem. When the working fluid is at a high temperature of 120 degrees, the vapor pressure of the steam is 2kg/cm^2, and the direction of its pressure movement is irregular, because each sintering The top and bottom surfaces of the support columns are irregular, so that the bonding force between each sintered support column and the inner side of the upper and lower plates can resist a pullout force of 1kg/cm^2, which makes each sintered support column unable to grasp The upper and lower plates expand and bulge outwards. In mild cases, the vapor chamber will bulge, and in severe cases, it will cause the support to crack and become incapacitated due to deformation of the vapor chamber.
另一種支撐柱型態則為一實心銅柱體外圍再套上一個由粉末燒結而成的粉環結構的設計,透過該實心銅柱體上的該粉環結構的毛細力將冷凝後的液體回流到蒸發區,雖解決上述燒結支撐柱會造成均溫板發生鼓包的問題。但因每一支撐柱總體外徑寬度就是該粉環結構的外徑寬度,導致每一支撐柱總體體積過大而佔滿過多該腔室內的空間(嚴重影響腔室容積),使該蒸汽流動的通道縮小,相對的該蒸汽可移動的範圍也變小(縮小)及流動阻力增大,進而造成汽液循環變差及散熱效率低的問題。 Another type of supporting column is a design in which a powder ring structure made of sintered powder is placed on the periphery of a solid copper cylinder, and the condensed liquid is transported through the capillary force of the powder ring structure on the solid copper cylinder. Returning to the evaporation area solves the problem of bulging of the vapor chamber caused by the above-mentioned sintered support column. However, because the overall outer diameter width of each support column is exactly the outer diameter width of the powder ring structure, the overall volume of each support column is too large and occupies too much space in the chamber (seriously affecting the chamber volume), making the steam flow As the channel shrinks, the range where the steam can move becomes smaller (shrinks) and the flow resistance increases, which in turn causes the problems of poor vapor-liquid circulation and low heat dissipation efficiency.
再一種支撐柱型態則為一實心銅柱體的外表面製作成複數溝槽的設計,藉由該實心銅體外表面上的該等溝槽所產生的毛細力將冷凝後的液體回流到蒸發區,此支撐柱結構雖能解決上述均溫板鼓包及腔室的蒸氣通道縮小的問題,但卻再延伸出另一問題,因所述實心銅柱體在實際製作時的總體外徑需要大於5公厘(mm)以上,才有辦法足夠空間在該實心銅柱體外表面形成該等溝槽。且該等溝槽的數量多寡及尺寸、深淺皆會影響的是毛細強度(即毛細能力),因該等溝槽的毛細力不夠強,導致夾帶回水至蒸發區的水量有限且回水量不足或無法回流 到蒸發區的問題,進而使該蒸發區內部無工作流體呈現乾枯狀態(即所謂燒乾(dry out)),導致均熱及散熱不佳的問題。 Another type of support column is a design in which the outer surface of a solid copper cylinder is made into multiple grooves, and the condensed liquid is returned to the evaporation by the capillary force generated by the grooves on the outer surface of the solid copper. Although this support column structure can solve the above-mentioned problems of bulging of the vapor chamber and the shrinking of the steam channel in the chamber, another problem arises, because the overall outer diameter of the solid copper column needs to be larger than More than 5 millimeters (mm), there is enough space to form the grooves on the outer surface of the solid copper cylinder. Moreover, the number, size, and depth of these grooves will affect the capillary strength (that is, capillary capacity). Because the capillary force of these grooves is not strong enough, the amount of water entrained back to the evaporation area is limited and the amount of return water is insufficient. or fail to reflow To the problem of the evaporation area, and then there is no working fluid in the evaporation area to appear dry state (so-called dry out), resulting in the problem of heat uniformity and poor heat dissipation.
是以,要如何解決上述均溫板內的支撐柱結構之問題與缺失,即為本案之創作人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned problems and deficiencies of the support column structure in the chamber is the direction that the author of this case and the relevant manufacturers engaged in this industry want to study and improve.
本創作之主要目的在提供一種一由複數針柱組成之棘狀部的支撐結構取代傳統具燒結毛細結構或溝槽的支撐結構,以加速汽液循環流動率,進而有效提升散熱效能者的散熱單元之支撐結構。 The main purpose of this creation is to provide a support structure with spines composed of multiple needle columns to replace the traditional support structure with sintered capillary structure or grooves, so as to accelerate the flow rate of vapor-liquid circulation, thereby effectively improving the heat dissipation performance of the person. The supporting structure of the unit.
本創作之另一目的在提供一種具有較佳均溫性及可提升毛細能力,且還能減輕支撐結構整體重量及增加散熱面積的散熱單元之支撐結構。 Another purpose of the present invention is to provide a support structure for a heat dissipation unit that has better temperature uniformity and can improve capillary capacity, and can also reduce the overall weight of the support structure and increase the heat dissipation area.
為達上述目的,本創作提供一種散熱單元之支撐結構,係適用在一散熱單元內(如均溫板),該散熱單元的兩側分別形成一冷凝側及一蒸發側係分別與該支撐結構的兩端相抵接,該支撐結構包括一載體部及一棘狀部,該載體部具有一接觸面及一承載面,該棘狀部係由複數針柱陣列設置在該載體部的該承載面上,且該等針柱彼此之間具有間隙形成一通道,令該支撐結構除具支撐功效外,又可在不增加體積之前提下,藉由該棘狀部與通道之設置具有將散熱單元冷凝側冷凝之工作流體引導至蒸發側之功效,進以加速汽液循環流動率得大幅提升散熱效能者。 In order to achieve the above purpose, this creation provides a support structure of a heat dissipation unit, which is suitable for use in a heat dissipation unit (such as a vapor chamber), and the two sides of the heat dissipation unit respectively form a condensation side and an evaporation side, which are respectively connected to the support structure. The two ends are abutted against each other, the support structure includes a carrier part and a spine part, the carrier part has a contact surface and a bearing surface, and the spine part is arranged on the bearing surface of the carrier part by a plurality of pin column arrays There is a gap between the pin posts to form a channel, so that the support structure can not only have a supporting function, but also can dissipate the heat dissipation unit through the arrangement of the spine and the channel without increasing the volume. The working fluid condensed on the condensing side is guided to the evaporating side, thereby accelerating the flow rate of the vapor-liquid cycle and greatly improving the heat dissipation performance.
1:支撐結構 1: Support structure
11:載體部 11: Carrier Department
111:接觸面 111: contact surface
112:承載面 112: bearing surface
12:棘狀部 12: spine
121:自由端 121: free end
122:固定端 122: fixed end
123:針柱 123: needle column
14:通道 14: channel
2:散熱單元 2: cooling unit
21:上板 21: upper board
22:下板 22: Lower board
23:腔室 23: chamber
24:毛細結構 24: capillary structure
25:冷凝側 25: Condensation side
26:蒸發側 26: Evaporation side
第1圖為本創作之散熱單元之立體分解示意圖。 Figure 1 is a three-dimensional exploded schematic diagram of the cooling unit of this creation.
第2圖為本創作之散熱單元之組合剖面示意圖。 Figure 2 is a schematic cross-sectional view of the combination of the heat dissipation unit of this invention.
第3A圖為本創作之支撐結構之立體示意圖。 Figure 3A is a three-dimensional schematic diagram of the supporting structure of this creation.
第3B圖為圖3A之俯視示意圖。 Fig. 3B is a schematic top view of Fig. 3A.
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above-mentioned purpose of this creation and its structural and functional characteristics will be described according to the preferred embodiments of the accompanying drawings.
本創作提供一種散熱單元之支撐結構,請參閱第1、2圖。該支撐結構1係適用在一散熱單元2內,該散熱單元2例如為一均溫板、一熱板、一扁平熱管或一水冷板,在本實施例該散熱單元2為均溫板說明,但不侷限於此。
This creation provides a support structure for the cooling unit, please refer to Figures 1 and 2. The supporting
該散熱單元2包含一上板21及一下板22,該上板21與該下板22相蓋合共同界定一腔室23,該腔室23內填充有一工作流體(如純水或無機化合物、醇類、液態金屬、冷媒、有機化合物或混合物),且該腔室23內壁設有一毛細結構24,該毛細結構24為粉末燒結體、溝槽、網格體、纖維體及編織體其中任一,在本實施例該毛細結構24係選擇為粉末燒結體形成在該腔室23內的上板21及下板22的內側上。並該上板21及該下板22分別形成一冷凝側(冷凝區)25及一蒸發側(蒸發區)26,該蒸發側26的該下板22外側係間接或直接接觸一發熱元件(如中央處理器、顯示卡晶片、南北橋晶片或其他電子元件(如電晶體)),以吸收該發熱元件上的熱量。
The
復參閱第2、3A、3B圖,前述支撐結構1在本實施例為複數個支撐結構1設在該散熱單元2的腔室23,不僅能作為支撐功用,且還可提供較佳的毛細力及高滲透率的功用。但本案的支撐結構1數量並不侷限於圖式中的數量,於具體實施時,使用者可以根據所需要該散熱單元2的支撐強度、功率大小來調整設計該支撐結構1的數量多寡。
Referring back to Figures 2, 3A, and 3B, the
如後更詳細說明,每一支撐結構1為高熱傳導係數材料的金屬材質構成,例如銅、銀、鋁或前者之合金的柱狀體。並該支撐結構1具有一載體部11及一棘狀部12。
As described in detail later, each supporting
該載體部11具有一接觸面111及一承載面112係分別設在該載體部11的兩側,該載體部11的接觸面111(即前述支撐結構1的一端)係接觸該散熱單元2的冷凝側25或蒸發側26,在本實施例該載體部11的接觸面111連接接觸該腔室23的該上板21的內側並相接鄰近的毛細結構24,且在該載體部11的承載面112上設置有由複數針柱123陣列排列組成的該棘狀部12,亦即該棘狀部12的該等針柱123係呈間隔交錯陣列或並排陣列分佈在該載體部11的承載面112上。另外,參閱第3B圖,本實施例該載體部11的橫截面呈圓形的塊體,但不侷限於此,也可矩形或多邊形的塊(片或柱)體。
The
該棘狀部12係一體或非一體設置在該載體部11的承載面112,在本實施例該棘狀部12的該等針柱123為鰭柱係一體形成(生成)在該載體部11的承載面112。且該棘狀部12具有一自由端121及一固定端122係分別設在該棘狀部12的兩端,該固定端122係固接在該載體部11的承載面112,且位在鄰近該冷凝側25或蒸發側26上,該自由端121(即前述支撐結構1的另一端)係從該載體部11上向外凸伸接觸(不接觸)鄰近該蒸發側26或冷凝側25,在本實施例該棘狀部12的自由端121(即該等針柱123的自由端)係連接接觸該蒸發側26的腔室23的下板22的內側並相接鄰近的該毛細結構24。其中本實施例棘狀部12的該等針柱123橫截面為圓形銅柱體說明,但不限於此,也可為矩形、三角形或多邊形的柱體(片體)。且前述載體部11與棘狀部12也為高熱傳導係數材料的金屬材質構成。
The
該棘狀部12的該等針柱123係彼此間隔設置,所以每兩支針柱123之間具有間隙形成有一通道14係連通該散熱單元2的腔室23,且在該載體部11的承載面112上的每一通道14的寬度為0.1mm(公厘)至0.25mm(公厘),並該等針柱123彼此之間的通道14的寬度為相同或不相同,例如該等針柱123的通道14係呈等距寬度排列在該載體部11的承載面112,或是該等針柱123的通道14呈非等距寬度向外漸縮或漸寬排列在該載體部11的承載面112。
The pin posts 123 of the spine-shaped
詳細而言,在本實施例該棘狀部12的該等針柱123係以機械加工(線割加工或CNC加工)或雷射切割的加工方式一體形成在該載體部11的承載面112,且每兩針柱123彼此之間的通道14為相同等距寬度(如0.1mm)。如此設置,透過該棘狀部12可加速工作流體在該散熱單元2的蒸發側26上提早蒸發,且該等針柱123彼此之間的通道14具有引導(引流)工作液體的功效,就如同具有毛細作用吸取冷凝後的工作流體的毛細力一樣,以及每一通道14寬度在0.1mm(公厘)至0.25mm(公厘)範圍內設計可獲得較佳的滲透度讓液體的工作流體快速回流至該蒸發側26,以加速汽液循環流動率,藉以有效提升散熱效能。
In detail, in this embodiment, the pin posts 123 of the
復參閱第2圖,當該散熱單元2的蒸發側26吸收到該發熱元件的熱量時,該蒸發側26內的毛細結構24上的工作流體會受熱而轉變成汽態的工作流體,使汽態的工作流體會於該腔室23及該等針柱123的通道14內朝該冷凝側25的上板21內側方向迅速流動,待汽態的工作流體至該冷凝側25上冷凝轉變成液態的工作流體後,在該上板21的內側其上毛細結構24的該液態的工作流體會立即被該等支撐結構1的棘狀部12與該等通道14快速引導(引流)傳送回到該蒸發側26的下板22內側其上毛細結構24,藉以加速該工作流體於該散熱單元2的腔室23內的汽液循
環,一直重覆不斷汽液循環散熱,來提升整體汽液循環效率,進而更可達到較佳均熱及均溫的效果及防止該蒸發側26造成乾燒的問題。
Referring again to FIG. 2, when the
雖本實施例該散熱單元2的冷凝側25的上板21外側未設有散熱元件。但不限於此,在另外一實施例,該冷凝側25的該上板21之外側可設置由複數鰭片構成的一散熱鰭片組,藉以增加散熱面積。
Although in this embodiment, no heat dissipation element is provided outside the
雖本實施例每一支撐結構1的棘狀部12的該等針柱123設在該載體部11上。但不限於此,在另外替代實施例,該載體部11包含複數個微載體部,每一微載體部的承載面上設置有至少一針柱123,透過該等微載體部相互組合(如拼接、卡接或焊接)一起構成所述支撐結構1。
Although the pin posts 123 of the
雖本實施例該等支撐結構1係呈倒置設在該散熱單元2的腔室23內(如第2圖),令該載體部11的接觸面111與棘狀部12的自由端121分別與該散熱單元2的冷凝側25及蒸發側26接觸。但不限於此,在其他替代實施例,該等支撐結構1係呈正置設在該散熱單元2的腔室23內,令該載體部11的接觸面111與棘狀部12的自由端121分別與該散熱單元2的蒸發側26及冷凝側25接觸,或者該等支撐結構1其中一部分支撐結構1呈正置,另一支撐結構1呈倒置交錯(分佈)設在該散熱單元2的腔室23內。
Although the supporting
透過本創作具棘狀部12與通道14設置之支撐結構1適用在該散熱單元2內的設計,使得可有效取代(替代)傳統具燒結毛細結構24或溝槽的銅柱,且不僅可在增加體積之前提下,還能減輕支撐結構1整體重量及提升該腔室23內的蒸氣(即汽態工作流體)流動空間,進而更能大幅加速該散熱單元2內的蒸發效率以及獲得冷凝後的液體工作流體所需要的毛細力大及滲透率高,藉以達到提升整體散熱效能。
The
以上已將本創作做一詳細說明,惟以上所述者,僅為本創作之一較佳實施例而已,當不能限定本創作實施之範圍。即凡依本創作申請範圍所作之均等變化與修飾等,皆應仍屬本創作之專利涵蓋範圍。 The above has described this creation in detail, but the above is only one of the preferred embodiments of this creation, and should not limit the scope of this creation. That is, all equal changes and modifications made according to the application scope of this creation should still be covered by the patent of this creation.
1:支撐結構 1: Support structure
11:載體部 11: Carrier Department
111:接觸面 111: contact surface
112:承載面 112: bearing surface
12:棘狀部 12: spine
121:自由端 121: free end
123:針柱 123: needle column
14:通道 14: channel
2:散熱單元 2: cooling unit
21:上板 21: upper board
22:下板 22: Lower board
23:腔室 23: chamber
24:毛細結構 24: capillary structure
25:冷凝側 25: Condensation side
26:蒸發側 26: Evaporation side
Claims (8)
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TW111206663U TWM634862U (en) | 2022-06-23 | 2022-06-23 | Supporting structure of heat dissipation unit |
Applications Claiming Priority (1)
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TW111206663U TWM634862U (en) | 2022-06-23 | 2022-06-23 | Supporting structure of heat dissipation unit |
Publications (1)
Publication Number | Publication Date |
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TWM634862U true TWM634862U (en) | 2022-12-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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