TWM632643U - Glue outlet device - Google Patents
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- TWM632643U TWM632643U TW111204655U TW111204655U TWM632643U TW M632643 U TWM632643 U TW M632643U TW 111204655 U TW111204655 U TW 111204655U TW 111204655 U TW111204655 U TW 111204655U TW M632643 U TWM632643 U TW M632643U
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Abstract
一種出膠裝置,包含有一座體、一控壓單元、一定量供膠單元與一點 膠針頭。座體包含有一控壓腔與一膠水管體,控壓腔位於座體的內部,膠水管體由該座體的一端延伸至另一端,並且膠水管體貫穿控壓腔。控壓單元耦接控壓腔。定量供膠單元設於座體的一端,並耦接膠水管體。點膠針頭設於座體的另一端,並耦接膠水管體。前述之出膠裝置係利用控壓腔的壓力變化,而使膠水管體變形,藉此出膠裝置達到精準定量,且穩定出膠的效果。 A glue dispensing device, including a body, a pressure control unit, a certain amount of glue supply unit and a point Glue needles. The seat body includes a pressure control chamber and a glue pipe body, the pressure control chamber is located inside the seat body, the glue pipe body extends from one end of the seat body to the other end, and the glue pipe body runs through the pressure control chamber. The pressure control unit is coupled to the pressure control chamber. The quantitative glue supply unit is arranged at one end of the base body and coupled with the glue pipe body. The glue dispensing needle is arranged at the other end of the seat body, and is coupled with the glue pipe body. The above-mentioned glue dispensing device utilizes pressure changes in the pressure control chamber to deform the glue tube body, so that the glue dispensing device can achieve precise quantitative and stable glue dispensing.
Description
本新型是關於一種出膠裝置,尤其指一種能夠精準定量,且穩定供膠的出膠裝置。 The present invention relates to a glue dispensing device, in particular to a glue dispensing device capable of precise quantitative and stable glue supply.
貼合技術於半導體產業中屬於常見技術,貼合技術係將膠水塗布於晶片或基板欲欲黏合(貼合)處,再將另一晶片放置於欲黏合處,以使晶片與基板相互黏合,或者晶片與晶片相互黏合。 Bonding technology is a common technology in the semiconductor industry. The bonding technology is to apply glue to the place where the chip or substrate is to be bonded (bonded), and then place another chip on the place to be bonded, so that the chip and the substrate are bonded to each other. Or wafer to wafer bonded to each other.
現有的點膠裝置包含有一本體、一供膠單元與至少一點膠針頭,本體具有至少一膠體出料通道。膠體出料通道的一端耦接供膠單元,膠體出料通道的另一端耦接點膠針頭。供膠單元提供膠水,膠水經由膠體出料通道流至點膠針頭以進行點膠製程。 The existing glue dispensing device includes a body, a glue supply unit and at least a glue dispensing needle, and the body has at least one glue outlet channel. One end of the colloid discharge channel is coupled to the glue supply unit, and the other end of the colloid discharge channel is coupled to the dispensing needle. The glue supply unit provides glue, and the glue flows to the glue dispensing needle through the glue discharge channel for the glue dispensing process.
現有的點膠裝置雖可達到點膠的效果,但仍存在許多缺點,例如: Although the existing dispensing device can achieve the effect of dispensing, there are still many shortcomings, such as:
缺點一、當膠水抵達點膠針頭後,由於膠水要藉由重力與後續膠水的推力,以突破表面張力方能流出點膠針頭進行點膠。然膠水剛流出點膠針頭時,因為突破針頭表面張力的關係,積蓄壓力較大瞬間出膠量會較多,經過一段時間出膠量會逐漸遞減,當出膠量遞增至一程度後後會趨近於平穩,當前端供料停止時,針頭的殘存壓力會緩緩釋放,膠水會有慢慢溢出的現象。 Disadvantage 1. When the glue reaches the dispensing needle, the glue must rely on gravity and the thrust of the subsequent glue to break through the surface tension before it can flow out of the dispensing needle for dispensing. However, when the glue just flows out of the dispensing needle, because of the breakthrough of the relationship between the surface tension of the needle, the amount of glue will be more when the accumulated pressure is higher, and the amount of glue will gradually decrease after a period of time. When the amount of glue increases to a certain level, it will It tends to be stable. When the front-end feeding stops, the residual pressure of the needle will be released slowly, and the glue will slowly overflow.
如上所述,點膠針頭於點膠的起始或結束時會有出膠量不穩定難以控制的問題。 As mentioned above, the dispensing needle has the problem of unstable glue output at the beginning or end of dispensing, which is difficult to control.
缺點二、膠水為具有黏滯性的流體,所以膠水的流動速度或流量可能會受到機器本身、黏合程序時的溫度與濕度等外部環境因素,或者供膠單元的影響,而使出膠量呈現一不精準且不定量的情況。 Disadvantage 2. Glue is a viscous fluid, so the flow rate or flow rate of glue may be affected by external environmental factors such as the machine itself, temperature and humidity during the bonding process, or the glue supply unit, so that the glue output will appear One imprecise and uncertain situation.
綜合上述,針對習知技術無法穩定與精準出膠的缺點,乃成為目前業界亟思改良創新的項目。 Based on the above, in view of the shortcomings of the conventional technology that cannot produce glue stably and accurately, it has become a project that the industry is eager to improve and innovate.
本新型創作人鑑於上述先前技術的各項缺點,經多年的研究實驗後,終於成功研發完成本新型之出膠裝置。 In view of the shortcomings of the above-mentioned prior art, the inventor of the present invention has finally successfully developed and completed the glue-discharging device of the present invention after many years of research and experimentation.
本新型揭露一種出膠裝置,包含有一座體、一控壓單元、一定量供膠單元與一點膠針頭。座體包含有一控壓腔與一膠水管體,控壓腔位於座體的內部,膠水管體由該座體的一端延伸至另一端,並且膠水管體貫穿控壓腔。控壓單元耦接控壓腔。定量供膠單元設於座體的一端,並耦接膠水管體。點膠針頭設於座體的另一端,並耦接膠水管體。 The present invention discloses a glue dispensing device, which includes a base, a pressure control unit, a certain amount of glue supply unit and a glue dispensing needle. The seat body includes a pressure control chamber and a glue pipe body, the pressure control chamber is located inside the seat body, the glue pipe body extends from one end of the seat body to the other end, and the glue pipe body runs through the pressure control chamber. The pressure control unit is coupled to the pressure control chamber. The quantitative glue supply unit is arranged at one end of the base body and coupled with the glue pipe body. The glue dispensing needle is arranged at the other end of the seat body, and is coupled with the glue pipe body.
於一實施例,膠水管體為一具有彈性的管體或一橡膠管。 In one embodiment, the glue tube is an elastic tube or a rubber tube.
於一實施例,控壓單元為一壓力調節裝置。 In one embodiment, the pressure control unit is a pressure regulating device.
於一實施例,控壓單元透過一接頭,而耦接控壓腔。 In one embodiment, the pressure control unit is coupled to the pressure control chamber through a joint.
於一實施例,定量供膠單元為一單螺桿泵、一莫諾泵或一柱塞泵。 In one embodiment, the quantitative glue supply unit is a single screw pump, a mono pump or a plunger pump.
於一實施例,定量供膠單元包含有一轉子與一定子,定子位於轉子外側,定子為一彈性體,轉子為一偏心螺桿。 In one embodiment, the quantitative glue supply unit includes a rotor and a stator, the stator is located outside the rotor, the stator is an elastic body, and the rotor is an eccentric screw.
於一實施例,一膠水量感應單元設於點膠針頭,以感測點膠針頭的出膠量。 In one embodiment, a glue amount sensing unit is disposed on the dispensing needle to sense the glue output of the dispensing needle.
本新型揭露一種出膠裝置,包含有一座體與一點膠針頭。座體包含有一控壓腔與一膠水管體,控壓腔位於座體的內部,膠水管體由該座體的一端延伸至另一端,並且膠水管體貫穿控壓腔。點膠針頭設於座體的一端,並耦接膠水管體。 The present invention discloses a glue dispensing device, which includes a base and a glue point. The seat body includes a pressure control chamber and a glue pipe body, the pressure control chamber is located inside the seat body, the glue pipe body extends from one end of the seat body to the other end, and the glue pipe body runs through the pressure control chamber. The glue dispensing needle is arranged at one end of the seat body and coupled with the glue pipe body.
藉由如上的出膠裝置,並利用控壓腔的壓力變化,而使膠水管體變形,藉此出膠裝置及能夠達到精準定量,且穩定出膠的效果。 With the above-mentioned glue dispensing device, and utilizing the pressure change of the pressure control chamber to deform the glue pipe body, the glue dispensing device can achieve accurate quantitative and stable glue dispensing effect.
10:座體 10: seat body
100:控壓腔 100: pressure control chamber
101:膠水管體 101: glue tube body
102:接頭 102: Connector
11:控壓單元 11: Pressure control unit
12:定量供膠單元 12: Quantitative glue supply unit
120:定子 120: stator
121:轉子 121: rotor
13:點膠針頭 13: Dispensing needle
14:膠水量感應單元 14: Glue amount sensing unit
圖1為本新型的一實施例之出膠裝置的示意圖。 Fig. 1 is a schematic diagram of a glue discharging device according to an embodiment of the present invention.
圖2為本新型的一實施例之出膠裝置之控壓腔於加壓狀態的示意圖。 Fig. 2 is a schematic diagram of a pressure control chamber of a glue dispensing device in a pressurized state according to an embodiment of the present invention.
圖3為本新型的一實施例之出膠裝置之控壓腔於減壓狀態的示意圖。 Fig. 3 is a schematic diagram of a pressure control chamber of a glue dispensing device in a depressurized state according to an embodiment of the present invention.
為了使所屬技術領域中具有通常識者能夠充分瞭解本新型之技術特徵、內容與優點及其所能達到之功效,茲將本新型配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本新型實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本新型於實際實施上的權利範圍,合先敘明。 In order to enable those with ordinary knowledge in the technical field to fully understand the technical features, content and advantages of the present invention and the effects it can achieve, the present invention is hereby combined with drawings and described in detail in the form of embodiments as follows, and among them The purpose of the diagrams used is only for illustration and auxiliary instructions, and may not be the true proportion and precise configuration of the new model after implementation. Therefore, the proportion and configuration relationship of the attached diagrams should not be interpreted and limited to the application of the new model. The scope of rights in actual implementation shall be described first.
請參閱圖1,其係為本新型的一實施例之出膠裝置之示意圖,如圖所示,出膠裝置包含有一座體10、一控壓單元11、一定量供膠單元12、一點膠針頭13與一膠水量感應單元14。
Please refer to Figure 1, which is a schematic diagram of a glue dispensing device according to an embodiment of the present invention. As shown in the figure, the glue dispensing device includes a
座體10包含有一控壓腔100與一膠水管體101。控壓腔100位於座體10的內部。膠水管體101位於座體10的內部,並且由座體10的一端延伸至另一端,而且膠水管體101係貫穿控壓腔100。膠水管體101為一具有彈性的管體或一橡膠管。
The
控壓單元11為一空氣壓縮機。控壓單元11透過一接頭102,而與座體10之控壓腔100耦接。接頭102可為一閥體、一雙向閥或管體。
The
定量供膠單元12設於座體10的一端,並與膠水管體101耦接。定量供膠單元12為一莫諾泵(Mono pump)或一柱塞泵(Piston pump)。於一實施例中,若定量供膠單元12為一莫諾泵,其包含有一轉子121與一定子120,定子120位於轉子121外側。定子120為一彈性體。轉子121為一偏心螺桿。當轉子121轉動時,會形成截面積相同的空腔,空腔內輸送的液體會被分割為一顆顆封包,所以定量供膠單元12具有穩定體積供料的優點,並且不受到機器本身或黏合程序時的外部環境因素的影響。
The quantitative
若定量供膠單元12為柱塞泵,柱塞泵可為單柱塞泵、臥式柱塞泵、軸向柱塞泵與徑向柱塞泵。單柱塞泵包含有偏心輪、柱塞、彈簧、缸體、兩個單向閥。柱塞與缸體孔之間形成密閉容積。臥式柱塞泵主要是由複數個柱塞(3個或6個)並列安裝,用1根曲軸通過連桿滑塊或由偏心軸直接推動柱塞做往復運動,實現吸、排液體的液壓泵。軸向柱塞泵(Piston pump)是活塞或
柱塞的往復運動方向與缸體中心軸平行的柱塞泵。徑向柱塞泵分為壓力供油型和自吸油型兩種。徑向柱塞分為泵閥配流與軸配流兩大類。
If the quantitative
於一實施例中,若定量供膠單元12為柱塞泵,因柱塞泵屬於容積式泵或往復泵。柱塞泵通過柱塞在柱塞缸體中作往復運動造成柱塞缸體中密封容積的變化而產生的壓力差而使流體介質進行工作。所以藉由調整壓力差就可控制流體的輸送量或流速,因此柱塞泵可透過壓力差的控制,以提供定量的膠水,並且不受到機器本身或黏合程序時的外部環境因素的影響。
In one embodiment, if the quantitative
點膠針頭13設於座體10的另一端,並與膠水管體101耦接。
The dispensing
膠水量感應單元14設於點膠針頭13,以感測點膠針頭13的出膠量。膠水量感應單元14可為近接開關、電容式感應器或光學式感測器。膠水量感應單元14係電性連接控壓單元11。
The glue
請參閱圖2,其係為本新型的一實施例之出膠裝置的控壓腔100於加壓狀態的示意圖,如圖所示,於點膠開始前,膠水量感應單元14係發出一出膠訊息給控壓單元11,控壓單元11即提供一加壓空氣。加壓空氣經由接頭102進入控壓腔100的內部,使得控壓腔100內部的壓力升高,而使膠水管體101受到壓迫而朝向其內部壓縮,並將膠水管體101內部的膠水擠壓至點膠針頭13,藉此增加位於點膠針頭13的膠水量,並使得膠水克服表面張力,並得以流出點膠針頭13,並且於一非常短暫時間,出膠量會由較少而提升至穩定輸出,故原先點膠初期的出膠量會逐漸遞增且隨後的溢膠狀態就可被消除。
Please refer to Fig. 2, which is a schematic diagram of the
若於上述之加壓後,控壓腔100內部的壓力無法使得膠水克服上述之表面壓力,控壓單元11係可再次或持續提供加壓空氣給控壓腔100,以提
升控壓腔100內部的壓力,而增加膠水管體101被壓擠的力道,藉此使得更多的膠水被擠壓至點膠針頭13,而使得上述之表面壓力能被克服。
If after the above-mentioned pressurization, the pressure inside the
另外,於出膠一段時間後,當膠水量感應單元14發出一出膠量已達標準之訊息給給控壓單元11,控壓腔100的內部壓力係逐漸回復至最初未加壓的狀態,並且膠水管體101係逐漸回復至未被擠壓的狀態。控壓腔100的內部壓力可透過接頭102回到控壓單元11,藉此使得控壓腔100的內部壓力回復至最初未加壓的狀態。
In addition, after a period of time when the glue is released, when the glue
定量供膠單元12係能夠穩定且定量供給膠水,所以點膠針頭13的出膠量之速度可維持穩定,並且膠水流量可維持穩定,藉此達到精準且定量的效果。
The quantitative
若膠水量感應單元14感測點膠針頭13的出膠量有異常,而需要維修時,如點膠針頭13堵塞或髒汙,或者於點膠製程中需要停止點膠。膠水量感應單元14係發出一異常之訊號給控壓單元11。
If the glue
請參閱圖3,其係為本新型的一實施例之出膠裝置之控壓腔於減壓狀態的示意圖,如圖所示,控壓單元11提供一負壓(抽氣),並藉由接頭102進入控壓腔100,降低控壓腔100的內部壓力。膠水管體101受到低壓的控壓腔100的影響,而使其朝向外部膨脹,使得膠水留滯於膠水管體101的內部,而使得點膠針頭13無法流出膠水。相關人員可進行點膠針頭13的清理、維修或更換。
Please refer to Fig. 3, which is a schematic diagram of the pressure control chamber of the glue dispensing device according to an embodiment of the present invention in a depressurized state. As shown in the figure, the
若當膠水量感應單元14感測到點膠針頭13仍有膠水流出時,膠水量感應單元14再發出一異常之訊息給控壓單元11,控壓單元11係進一步提
供負壓,而再次降低控壓腔100的內部壓力,以使得膠水管體101更為膨脹,以進一步使得膠水無法由點膠針頭13處流出。
If when the glue
如上所述,若於上述之負壓後,控壓腔100內部的減壓仍讓膠水由點膠針頭13處流出,控壓單元11可再次或持續提供負壓給控壓腔100,以降低控壓腔100內部的壓力,而使得膠水管體101更為膨脹,藉此使得膠水無法由點膠針頭13處流出。
As mentioned above, if after the above-mentioned negative pressure, the decompression inside the
若當上述之維修、清潔或更換已完成,控壓單元11停止減壓,控壓腔100的內部壓力係逐漸回復至最初未被減壓的狀態,並且膠水管體101係逐漸回復至未膨脹的狀態。控壓單元11係透過接頭102提供一正壓給控壓腔100,或者外部空氣透過接頭102流入至控壓腔100,而使控壓腔100的內部壓力回復至最初未減壓的狀態,並使得膠水可由點膠針頭13處流出。
If the above-mentioned maintenance, cleaning or replacement has been completed, the
本新型的一實施例於實際應用之出膠方法,其步驟包含有: One embodiment of the present invention is a glue-out method for practical application, the steps of which include:
步驟一,穩定供膠,請再參閱圖1,定量供膠單元12經由膠水管體101提供膠水至點膠針頭13。
Step 1, stable glue supply, please refer to FIG. 1 again, the quantitative
步驟二,精準定量出膠,請再參閱圖2,膠水量感應單元14發出一出膠訊息給控壓單元11,控壓單元11即提供一加壓空氣經由接頭102進入控壓腔100中,對膠水管體101進行加壓。加壓空氣提高控壓腔100內部的壓力,而使膠水管體101受到壓迫而朝向其內部壓縮,並將膠水管體101內部的膠水擠壓至點膠針頭13,藉此增加位於點膠針頭13的膠水量,並使得膠水突破表面張力,並以一正常流速流出點膠針頭13,於一非常短暫時間,出膠量會由較少而提升至穩定輸出。
Step 2: Precise and quantitative glue dispensing. Please refer to FIG. 2 again. The glue
若於上述之加壓後,控壓腔100內部的壓力無法使得膠水克服上述的表面張力,控壓單元11係可再次或持續提供加壓空氣給控壓腔100,以提升控壓腔100內部的壓力,而增加膠水管體101被壓擠的力道,並將更多的膠水擠壓至點膠針頭13,以克服表面張力。
If after the above-mentioned pressurization, the pressure inside the
步驟三,控壓腔100的壓力回復至常壓,若當膠水量感應單元14發出一出膠量已達標準之訊息給控壓單元11,控壓腔100的內部壓力係逐漸回復至最初未加壓的狀態,並且膠水管體101係逐漸回復至最初狀態(即未被擠壓的狀態)。控壓腔100的內部壓力可透過接頭102回到控壓單元11,藉此使得控壓腔100的內部壓力回復至最初未加壓的狀態。
Step 3: The pressure of the
步驟四,停止出膠或維修時,請再參閱圖3,當膠水量感應單元14感測點膠針頭13的出膠量有異常,如阻塞或髒汙,或者當點膠針頭13要進行維修或更換時,控壓單元11提供一負壓給控壓腔100,以降低控壓腔100的內部壓力,而進行對膠水管體101的減壓。膠水管體101受到低壓的控壓腔100的影響,而使其朝向外部膨脹,使得膠水留滯於膠水管體101的內部,而使得點膠針頭13無法流出膠水。相關人員可進行點膠針頭13的清理、維修或更換。
若於上述之減壓後,控壓腔100內部的減壓仍讓膠水由點膠針頭13處流出,控壓單元11可再次或持續提供負壓給控壓腔100,以降低控壓腔100內部的壓力,而使得膠水管體101更為膨脹,藉此使得膠水無法由點膠針頭13處流出。
If after the above-mentioned decompression, the decompression inside the
步驟五,控壓腔的壓力回復至常壓,若當膠水量感應單元14發出一點膠針頭13已無異常之訊息給控壓單元11,控壓單元11停止供給負壓,控壓腔100的內部壓力係逐漸回復至最初未加壓的狀態,並且膠水管體101係逐
漸回復至最初狀態(即未膨脹的狀態)。外部的空氣可透過接頭102進入控壓腔100,藉此使得控壓腔100的內部壓力回復至最初未減壓的狀態(即常壓狀態)。
Step 5, the pressure in the pressure control chamber returns to normal pressure. If the glue
綜上所述,本新型係利用控壓腔100的壓力變化,而使膠水管體101變形,藉此本新型能夠達到精準定量,且穩定出膠的效果。
To sum up, the present invention uses the pressure change of the
以上所述僅為舉例性,用以說明本新型之技術內容的可行具體實施例,而非用於限制本新型。本新型所屬技領域具有通常知識者基於說明書中所揭示內容之教示所為的等效置換、修改或變更,均包含於本新型之申請專利範圍中,未脫離本新型的權利範疇。 The above description is only for example, and is used to illustrate the feasible specific embodiments of the technical content of the present invention, and is not intended to limit the present invention. Equivalent replacements, modifications or changes made by persons with ordinary knowledge in the technical field of the present invention based on the teachings disclosed in the specification are included in the scope of the patent application of the present invention and do not depart from the scope of rights of the present invention.
10:座體 10: seat body
100:控壓腔 100: pressure control chamber
101:膠水管體 101: glue tube body
102:接頭 102: Connector
11:控壓單元 11: Pressure control unit
12:定量供膠單元 12: Quantitative glue supply unit
120:定子 120: stator
121:轉子 121: rotor
13:點膠針頭 13: Dispensing needle
14:膠水量感應單元 14: Glue amount sensing unit
Claims (8)
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TWI807812B (en) * | 2022-05-06 | 2023-07-01 | 高科晶捷自動化股份有限公司 | Glue-discharging device and glue-discharging method thereof |
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TWI807812B (en) * | 2022-05-06 | 2023-07-01 | 高科晶捷自動化股份有限公司 | Glue-discharging device and glue-discharging method thereof |
US11938509B2 (en) | 2022-05-06 | 2024-03-26 | Kulicke and Soffa Hi-Tech Co Ltd. | Glue dispensing device and method thereof |
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