TWM626383U - Substrate Bonding Mechanism - Google Patents
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- TWM626383U TWM626383U TW110214007U TW110214007U TWM626383U TW M626383 U TWM626383 U TW M626383U TW 110214007 U TW110214007 U TW 110214007U TW 110214007 U TW110214007 U TW 110214007U TW M626383 U TWM626383 U TW M626383U
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Abstract
本新型提供一種基板鍵合機構,包括一載台、三個第一對準單元、三個第二對準單元、一壓合板及兩個平邊對準單元。載台的承載面具有一放置區用以放置一第一基板,其中第一對準單元、第二對準單元及平邊對準單元設置在放置區周圍。第一對準單元用以定位第一基板,並承載一第二基板。第二對準單元用以定位第二基板,而平邊對準單元則用以接觸第一及第二基板的平邊,以對準第一基板及第二基板的角度。壓合板面對載台的承載面,並用以壓合承載面上經過對位的第一及第二基板,而平邊對準單元則會隨著壓合板相對於載台升降。 The new model provides a substrate bonding mechanism, which comprises a stage, three first alignment units, three second alignment units, a pressing plate and two flat edge alignment units. The carrying surface of the stage has a placement area for placing a first substrate, wherein the first alignment unit, the second alignment unit and the flat edge alignment unit are arranged around the placement area. The first alignment unit is used for positioning the first substrate and carrying a second substrate. The second alignment unit is used for positioning the second substrate, and the flat edge alignment unit is used for contacting the flat edges of the first and second substrates to align the angles of the first substrate and the second substrate. The pressing plate faces the bearing surface of the carrier, and is used for pressing the first and second substrates aligned on the bearing surface, and the flat edge alignment unit moves up and down relative to the carrier along with the pressing plate.
Description
本新型有關於一種基板鍵合機構,可快速且準確的對準第一及第二基板的位置及角度,並對經過對準的第一及第二基板進行鍵合。 The utility model relates to a substrate bonding mechanism, which can quickly and accurately align the positions and angles of the first and second substrates, and bond the aligned first and second substrates.
隨著半導體技術的進步,晶圓的厚度亦不斷的被減薄,以利於進行後續的晶圓切割及封裝製程。此外晶圓的薄化亦有利於縮小晶片的體積、降低電阻、加快運算速度及延長使用壽命的優點。然而經過減薄的晶圓的構造十分脆弱,容易在後續的製程中發生晶圓翹曲或斷裂,進而降低產品的良率。 With the advancement of semiconductor technology, the thickness of wafers has been continuously reduced to facilitate subsequent wafer dicing and packaging processes. In addition, the thinning of the wafer is also beneficial to the advantages of reducing the size of the chip, reducing the resistance, speeding up the operation speed and prolonging the service life. However, the structure of the thinned wafer is very fragile, and the wafer is prone to warpage or breakage in the subsequent process, thereby reducing the yield of the product.
為了避免上述的問題發生,一般會選擇將晶圓臨時鍵合在承載基板上,並透過承載基板支撐薄化的晶圓,以避免薄化的晶圓在製程中發生翹曲或斷裂的情形。 In order to avoid the above problems, the wafer is generally temporarily bonded on the carrier substrate, and the thinned wafer is supported by the carrier substrate to avoid warpage or breakage of the thinned wafer during the manufacturing process.
具體而言,可以在承載基板及晶圓的表面塗佈黏合劑,而後將承載基板及晶圓移動到基板鍵合機構進行對位,並提高承載基板及晶圓的溫度進行鍵合。在完成鍵合後可對晶圓進行減薄、蝕刻及金屬化等製程,最後再將晶圓與承載基板剝離。 Specifically, the surface of the carrier substrate and the wafer can be coated with adhesive, and then the carrier substrate and the wafer can be moved to the substrate bonding mechanism for alignment, and the temperature of the carrier substrate and the wafer can be increased for bonding. After the bonding is completed, the wafer can be thinned, etched, and metallized, and finally the wafer and the carrier substrate can be peeled off.
透過上述的步驟雖然可以完成晶圓與承載基板的鍵合,然而一般的基板鍵合機構的對準機構仍存在準確度不佳及對準效率不高的問題,而對製程的效率及良率造成一定的影響。 Although the bonding of the wafer and the carrier substrate can be completed through the above steps, the alignment mechanism of the general substrate bonding mechanism still has the problems of poor accuracy and low alignment efficiency, which affects the efficiency and yield of the process. cause a certain impact.
為了解決上述的問題,本新型提出一種基板鍵合機構,可用以對複數個基板進行位置及角度的對位,而後透過壓合機構壓合經過對位的基板,並完成複數個基板的鍵合,可有效提高複數個基板的對位及鍵合效率。 In order to solve the above problems, the present invention proposes a substrate bonding mechanism, which can be used to align a plurality of substrates in position and angle, and then press the aligned substrates through a pressing mechanism to complete the bonding of the plurality of substrates. , which can effectively improve the alignment and bonding efficiency of multiple substrates.
本新型的一目的,在於提供一種基板鍵合機構,主要於載台上設置三個第一對準單元、三個第二對準單元至少兩個平邊對準單元,其中平邊對準單元用以接觸第一及第二基板的平邊,而第一及第二對準單元則分別用以對位第一及第二基板,以使得第一基板對準第二基板。 An object of the present invention is to provide a substrate bonding mechanism, which mainly includes three first alignment units, three second alignment units and at least two flat edge alignment units on the stage, wherein the flat edge alignment unit The first and second alignment units are used for aligning the first and second substrates respectively, so that the first substrate is aligned with the second substrate.
壓合機構面對載台的承載面,並可相對於載台位移,其中壓合機構的壓合板可用以壓合放置在載台上經過對位的第一及第二基板,而平邊對準單元則會隨著壓合機構的壓合板相對於載台的承載面升降。 The pressing mechanism faces the bearing surface of the carrier, and can be displaced relative to the carrier, wherein the pressing plate of the pressing mechanism can be used to press the first and second substrates placed on the carrier after alignment, and the flat side The quasi-unit will move up and down with the pressing plate of the pressing mechanism relative to the bearing surface of the carrier.
平邊對準單元或缺角對準單元可以是一對準桿體,其中對準桿體可沿著平行載台的承載面的方向伸縮,並用以接觸及對準不同尺寸的第一及第二基板的平邊,使得基板鍵合機構適用於對準不同尺寸的第一及第二基板。 The flat edge alignment unit or the missing corner alignment unit can be an alignment rod body, wherein the alignment rod body can be extended and retracted in the direction parallel to the bearing surface of the carrier, and used to contact and align the first and the second with different sizes. The flat sides of the two substrates make the substrate bonding mechanism suitable for aligning the first and second substrates of different sizes.
平邊對準單元或缺角對準單元亦可以是一對準銷,其中載台的承載面上可設置兩組或兩組以上的對準銷。一組對準銷設置在載台的承載面的內側,並適用於對位尺寸較小的第一及第二基板的平邊。另一組對準銷則設置在載台的承載面的外側,並適用於對位尺寸較大的第一及第二基板的平邊。 The flat edge alignment unit or the missing corner alignment unit can also be an alignment pin, wherein two or more groups of alignment pins can be arranged on the bearing surface of the carrier. A set of alignment pins are arranged on the inner side of the bearing surface of the stage, and are suitable for aligning the flat sides of the first and second substrates with smaller dimensions. Another set of alignment pins is arranged on the outer side of the bearing surface of the carrier, and is suitable for aligning the flat sides of the first and second substrates with larger dimensions.
本新型的一目的,在於提供一種基板鍵合機構,主要於載台上設置三個第一對準單元、三個第二對準單元至少一缺角對準單元,其中缺角對準單元用以接觸第一及第二基板的缺角,而第一及第二對準單元則分別用以對位第一及第二基板,以使得第一基板對準第二基板。 An object of the present invention is to provide a substrate bonding mechanism, which mainly includes three first alignment units, three second alignment units and at least one missing corner alignment unit on the stage, wherein the missing corner alignment unit uses The first and second alignment units are used for aligning the first and second substrates respectively, so that the first substrate is aligned with the second substrate.
為了達到上述的目的,本新型提出一種基板鍵合機構,包括:一載台,包括一承載面,用以承載一第一基板,其中承載面具有一放置區,第一基板包括一第一角度識別特徵,其中第一角度識別特徵為一第一平邊或一第一缺角;三個第一對準單元,環繞設置在承載面的放置區的周圍,用以靠近或遠離放置區,以定位第一基板及承載一第二基板,其中第二基板包括一第二角度識別特徵,第二角度識別特徵為一第二平邊或一第二缺角,其中第一對準單元包括一凸出部及一底部,凸出部朝放置區的方向凸出底部,底部較凸出部靠近載台的承載面,並以第一對準單元的底部定位第一基板;三個第二對準單元,環繞設置在承載面的放置區的周圍,並用以靠近或遠離放置區,以定位第一對準單元承載的第二基板;一壓合板,面對載台的承載面,並相對於載台位移,其中壓合板用以壓合載台上層疊的第一基板及第二基板;及複數個平邊對準單元,位於承載面的放置區的周圍,用以接觸第一基板的第一平邊及第二基板的第二平邊,其中平邊對準單元隨著壓合板相對於載台的承載面升降。 In order to achieve the above-mentioned purpose, the present invention proposes a substrate bonding mechanism, which includes: a stage including a bearing surface for carrying a first substrate, wherein the bearing surface has a placement area, and the first substrate includes a first angle Identification feature, wherein the first angle identification feature is a first flat edge or a first missing angle; three first alignment units are arranged around the placement area of the bearing surface to be close to or away from the placement area to Positioning the first substrate and carrying a second substrate, wherein the second substrate includes a second angle identification feature, the second angle identification feature is a second flat edge or a second missing corner, wherein the first alignment unit includes a convex The protruding part protrudes from the bottom toward the direction of the placement area, the bottom is closer to the bearing surface of the stage than the protruding part, and the first substrate is positioned with the bottom of the first alignment unit; three second alignment The unit is arranged around the placement area of the bearing surface, and is used to be close to or away from the placement area to position the second substrate carried by the first alignment unit; The stage is displaced, wherein the pressing plate is used for pressing the first substrate and the second substrate stacked on the carrier; and a plurality of flat edge alignment units are located around the placement area of the carrier surface for contacting the first substrate The flat edge and the second flat edge of the second substrate, wherein the flat edge alignment unit moves up and down with the pressing plate relative to the bearing surface of the carrier.
本新型提出另一種基板鍵合機構,包括:一載台,包括一承載面,用以承載一第一基板,其中承載面具有一放置區,第一基板包括一第一缺角;三個第一對準單元,環繞設置在承載面的放置區的周圍,用以靠近或遠離放置區,以定位第一基板及承載一第二基板,第二基板包括一第二缺 角,其中第一對準單元包括一凸出部及一底部,凸出部朝放置區的方向凸出底部,底部較凸出部靠近載台的承載面,並以第一對準單元的底部定位第一基板;三個第二對準單元,環繞設置在承載面的放置區的周圍,並用以靠近或遠離放置區,以定位第一對準單元承載的第二基板;一壓合板,面對載台的承載面,並相對於載台位移,其中壓合板用以壓合載台上層疊的第一基板及第二基板;及至少一缺角對準單元,用以接觸第一基板的第一缺角及第二基板的第二缺角,其中缺角對準單元會隨著壓合板相對於載台的承載面升降。 The present invention proposes another substrate bonding mechanism, comprising: a stage including a bearing surface for carrying a first substrate, wherein the bearing surface has a placement area, and the first substrate includes a first missing corner; three third An alignment unit is arranged around the placement area of the bearing surface for approaching or away from the placement area to locate the first substrate and carry a second substrate, the second substrate includes a second recess corner, wherein the first alignment unit includes a protruding part and a bottom, the protruding part protrudes from the bottom toward the direction of the placement area, the bottom is closer to the bearing surface of the stage than the protruding part, and the bottom of the first alignment unit The first substrate is positioned; three second alignment units are arranged around the placement area of the bearing surface, and are used to be close to or away from the placement area to locate the second substrate carried by the first alignment unit; The bearing surface of the carrier is displaced relative to the carrier, wherein the pressing plate is used for pressing the first substrate and the second substrate stacked on the carrier; and at least one missing corner alignment unit is used for contacting the first substrate. The first missing corner and the second missing corner of the second substrate, wherein the missing corner alignment unit moves up and down with the pressing plate relative to the bearing surface of the carrier.
本新型提出另一種基板鍵合機構,包括:一載台,包括一承載面,用以承載一第一基板,其中承載面具有一放置區,第一基板包括一第一角度識別特徵,其中第一角度識別特徵為一第一平邊或一第一缺角;三個對準單元,環繞設置在承載面的放置區的周圍,用以靠近或遠離放置區,以定位第一基板及一第二基板,其中第二基板包括一第二角度識別特徵,第二角度識別特徵為一第二平邊或一第二缺角;三個承載單元,環繞設置在承載面的放置區的周圍,用以靠近或遠離放置區,承載單元用以承載第二基板,其中對準單元朝放置區的方向位移,以定位承載單元承載的第二基板,其中承載單元包括一凸出部及一底部,凸出部朝放置區的方向凸出底部,底部較凸出部靠近載台的承載面;一壓合板,面對載台的承載面,並相對於載台位移,其中壓合板用以壓合載台上層疊的第一基板及第二基板;及複數個平邊對準單元,位於承載面的放置區的周圍,用以接觸第一基板的第一平邊及第二基板的第二平邊,其中平邊對準單元會隨著壓合板相對於載台的承載面升降。 The present invention proposes another substrate bonding mechanism, comprising: a stage including a bearing surface for carrying a first substrate, wherein the bearing surface has a placement area, the first substrate includes a first angle identification feature, wherein the first substrate is An angle identification feature is a first flat edge or a first missing corner; three alignment units are arranged around the placement area of the bearing surface to be close to or away from the placement area to locate the first substrate and a first substrate Two substrates, wherein the second substrate includes a second angle identification feature, and the second angle identification feature is a second flat edge or a second missing corner; three bearing units are arranged around the placement area of the bearing surface, using The carrying unit is used to carry the second substrate so as to be close to or away from the placing area, wherein the alignment unit is displaced toward the direction of the placing area to position the second substrate carried by the carrying unit, wherein the carrying unit includes a protruding part and a bottom, the protruding part is The outgoing part protrudes from the bottom toward the placing area, and the bottom is closer to the bearing surface of the carrier than the protruding part; a pressing plate faces the bearing surface of the carrier and is displaced relative to the carrier, wherein the pressing plate is used for pressing the load a first substrate and a second substrate stacked on the stage; and a plurality of flat edge alignment units located around the placement area of the bearing surface for contacting the first flat edge of the first substrate and the second flat edge of the second substrate , wherein the flat edge alignment unit will move up and down with the lamination plate relative to the bearing surface of the carrier.
所述的基板鍵合機構,包括至少一缺角對準單元用以接觸第一基板的第一缺角及第二基板的第二缺角,其中缺角對準單元會隨著壓合板相對於載台的承載面升降。 The substrate bonding mechanism includes at least one missing corner alignment unit for contacting the first missing corner of the first substrate and the second missing corner of the second substrate, wherein the missing corner alignment unit will be aligned with the pressing plate relative to the second missing corner. The bearing surface of the stage is raised and lowered.
所述的基板鍵合機構,其中平邊對準單元包括兩個第一平邊對準銷及兩個第二平邊對準銷設置於載台的承載面,而缺角對準單元則包括一個第一缺角對準銷及一個第二缺角對準銷設置於載台的承載面,第一缺角對準銷位於兩個第一平邊對準銷之間,第二缺角對準銷位於兩個第一平邊對準銷之間,第一平邊對準銷及第一缺角對準銷靠近載台的承載面內側,而第二平邊對準銷及第二缺角對準銷則靠近載台的承載面外側。 In the substrate bonding mechanism, the flat edge alignment unit includes two first flat edge alignment pins and two second flat edge alignment pins arranged on the bearing surface of the carrier, and the missing corner alignment unit includes A first missing corner alignment pin and a second missing corner alignment pin are arranged on the bearing surface of the carrier, the first missing corner alignment pin is located between the two first flat edge alignment pins, and the second missing corner alignment pin The alignment pins are located between the two first flat side alignment pins, the first flat side alignment pins and the first missing corner alignment pins are close to the inner side of the bearing surface of the carrier, and the second flat side alignment pins and the second missing corner alignment pins are located close to the inner side of the bearing surface of the carrier. The angular alignment pins are located near the outside of the carrier surface of the carrier.
所述的基板鍵合機構,包括一升降單元連接兩個平邊對準單元或缺角對準單元,並帶動兩個平邊對準單元或缺角對準單元相對於載台的承載面升降。 The substrate bonding mechanism includes a lifting unit that connects two flat edge alignment units or missing corner alignment units, and drives the two flat edge alignment units or missing corner alignment units to lift and lower relative to the bearing surface of the carrier. .
所述的基板鍵合機構,包括至少一彈性單元連接兩個平邊對準單元或缺角對準單元,其中壓合板接觸兩個平邊對準單元或缺角對準單元並朝載台的承載面靠近時,彈性單元會產生變形,並帶動兩個平邊對準單元、缺角對準單元與壓合板同步相對於載台的承載面升降。 The substrate bonding mechanism includes at least one elastic unit connecting two flat-edge alignment units or missing corner alignment units, wherein the pressing plate contacts the two flat-edge alignment units or missing corner alignment units and faces the mounting platform. When the bearing surface approaches, the elastic unit will deform, and drive the two flat edge alignment units, the missing corner alignment unit and the pressing plate to move up and down relative to the bearing surface of the carrier platform synchronously.
所述的基板鍵合機構,其中缺角對準單元包括一第一缺角對準銷及一第二缺角對準銷設置於載台的承載面,第一缺角對準銷靠近載台的承載面內側,而第二缺角對準銷則靠近載台的承載面外側。 The substrate bonding mechanism, wherein the missing corner alignment unit comprises a first missing corner alignment pin and a second missing corner alignment pin arranged on the bearing surface of the carrier, and the first missing corner alignment pin is close to the carrier The inner side of the bearing surface of the carrier, and the second missing corner alignment pin is close to the outer side of the bearing surface of the carrier.
10:基板鍵合機構 10: Substrate bonding mechanism
100:對準機構 100: Alignment Mechanism
11:載台 11: Carrier
111:承載面 111: Bearing surface
113:放置區 113: Placement area
115:凹槽 115: Groove
117:第一穿孔 117: First Piercing
119:第二穿孔 119: Second Piercing
121:第一基板 121: The first substrate
1211:第一平邊 1211: First flat edge
123:第二基板 123: Second substrate
1231:第二平邊 1231: Second flat edge
13:第一對準單元 13: The first alignment unit
131:第一連接銷 131: The first connecting pin
132:底部 132: Bottom
133:第一對準桿體 133: The first alignment rod
134:凸出部 134: Projection
141:彈性單元 141: Elastic unit
143:升降單元 143: Lifting unit
145:驅動單元 145: Drive unit
15:第二對準單元 15: Second alignment unit
151:第二連接銷 151: Second connecting pin
153:第二對準桿體 153: Second alignment rod
161:盒體 161: Box
163:蓋體 163: Cover
171:平邊對準單元 171: Flat edge alignment unit
173:缺角對準單元 173: Cracked corner alignment unit
181:第一平邊對準銷 181: First flat edge alignment pin
183:第一缺角對準銷 183: First missing corner alignment pin
185:第二平邊對準銷 185: Second flat edge alignment pin
187:第二缺角對準銷 187: Second missing corner alignment pin
19:壓合機構 19: Press-fit mechanism
191:壓合板 191: plywood
193:連接桿 193: connecting rod
195:線性致動器 195: Linear Actuators
197:驅動桿體 197:Drive rod body
2211:第一缺角 2211: First missing corner
2231:第二缺角 2231: Second missing corner
23:承載單元 23: Bearing unit
25:對準單元 25: Alignment unit
[圖1]為本新型基板鍵合機構一實施例的立體示意圖。 [FIG. 1] is a three-dimensional schematic diagram of an embodiment of a novel substrate bonding mechanism.
[圖2]為本新型基板鍵合機構的對準機構一實施例的立體示意圖。 2 is a perspective view of an embodiment of an alignment mechanism of the novel substrate bonding mechanism.
[圖3]為本新型基板鍵合機構的對準機構定位第一基板一實施例的立體示意圖。 3 is a perspective view of an embodiment of the alignment mechanism of the novel substrate bonding mechanism positioning the first substrate.
[圖4]為本新型第一對準單元一實施例的剖面示意圖。 4 is a schematic cross-sectional view of an embodiment of the novel first alignment unit.
[圖5]為本新型基板鍵合機構的對準機構定位第二基板一實施例的立體示意圖。 5 is a perspective view of an embodiment of the alignment mechanism of the novel substrate bonding mechanism positioning the second substrate.
[圖6]為本新型對準機構的缺角對準單元對準基板的缺角一實施例的立體示意圖。 FIG. 6 is a perspective view of an embodiment of the missing corner alignment unit of the novel alignment mechanism aligning the missing corner of the substrate.
[圖7]為本新型基板鍵合機構的對準機構又一實施例的立體示意圖。 FIG. 7 is a perspective view of another embodiment of the alignment mechanism of the novel substrate bonding mechanism.
[圖8]為本新型對準機構的平邊對準單元對準基板的平邊一實施例的立體示意圖。 8 is a perspective view of an embodiment of the flat edge alignment unit of the novel alignment mechanism aligning the flat edge of the substrate.
[圖9]為本新型對準機構的缺角對準單元對準基板的缺角又一實施例的立體示意圖。 9 is a perspective view of another embodiment of the missing corner alignment unit of the novel alignment mechanism aligning the missing corner of the substrate.
請參閱圖1及圖2,分別為本新型基板鍵合機構一實施例的立體示意圖及基板鍵合機構的對準機構一實施例的立體示意圖。如圖所示,基板鍵合機構10主要包括一對準機構100及一壓合機構19,其中對準機構100包括一載台11、至少三個第一對準單元13、至少三個第二對準單元15及至少兩個平邊對準單元171。壓合機構19位於對準機構100的上方,並面對對準機構100的載台11的承載面111。
Please refer to FIG. 1 and FIG. 2 , which are a three-dimensional schematic diagram of an embodiment of a novel substrate bonding mechanism and a three-dimensional schematic diagram of an embodiment of an alignment mechanism of the substrate bonding mechanism, respectively. As shown in the figure, the
如圖1與圖2所示,第一對準單元13、第二對準單元15及平邊對準單元171設置在載台11靠近邊緣或外圍的區域,例如可於載台11的一承載面111上定義一放置區113。承載面111及放置區113用以放置基板,且放置區113位於承載面111的中央區域。第一對準單元13、第二對準單元15及平邊對準單元171環繞設置在放置區113周圍。
As shown in FIG. 1 and FIG. 2 , the
如圖2所示,第一對準單元13及第二對準單元15交錯地間隔設置在承載面111的放置區113的周圍。如圖所示具有剖面線的構件為第一對準單元13,並環繞設置在放置區113的周圍。第一及第二對準單元13/15可移動靠近或遠離放置區113,例如第一及第二對準單元13/15可沿著承載面111的徑向位移。
As shown in FIG. 2 , the
對準機構100分別透過第一對準單元13及第二對準單元15定位於載台11上方的一第一基板121及一第二基板123,使得第一基板121與第二基板123重疊,其中第二基板123會對準第一基板121。
The
各個第一對準單元13之間的最小間距及各個第二對準單元15之間的最小間距,可分別依據第一基板121及第二基板123的尺寸調整。具體而言,第一基板121及第二基板123近似圓盤狀,其中處在對準狀態的三個第一對準單元13所構成的圓與第一基板121的大小相近,而處在對準狀態的三個第二對準單元15所構成的圓與第二基板123的大小相近。
The minimum distance between each of the
如圖2所示,在本新型一實施例中,第一對準單元13包括三個第一連接銷131及三個第一對準桿體133。第一對準桿體133連接第一連接銷131,並經由第一連接銷131帶動第一對準桿體133沿著平行及垂直載台11的承載面111的方向位移。第二對準單元15包括三個第二連接銷151及三個第
二對準桿體153,其中第二對準桿體153固定在第二連接銷151上。在實際應用時可依據第一基板121及第二基板123的尺寸,選擇不同長度的第一對準桿體133及第二對準桿體153,並分別將選擇的第一及第二對準桿體133/153套設在第一及第二連接銷131/151上。
As shown in FIG. 2 , in an embodiment of the present invention, the
如圖3、圖4與圖5所示,第一基板121及第二基板123可以是晶圓,第一基板121及第二基板123分別具有第一及第二角度識別特徵,其中第一及第二角度識別特徵可以是晶圓上的平邊或缺角(notch)。如圖3及圖5所示,第一基板121具有一第一平邊1211,而第二基板123則具有一第二平邊1231,並可經由第一平邊1211及第二平邊1231得知第一基板121及第二基板123的角度。
As shown in FIG. 3 , FIG. 4 and FIG. 5 , the
如圖3與圖5所示,平邊對準單元171設置在放置區113的周圍,透過兩個平邊對準單元171接觸並抵頂第一基板121的第一平邊1211及第二基板123的第二平邊1231,以對位第一基板121及第二基板123的角度或方位。透過第一對準單元13、第二對準單元15及平邊對準單元171的使用,可以定位第一及第二基板121/123的位置及角度。
As shown in FIG. 3 and FIG. 5 , the flat
如圖3所示,在進行第一基板121及第二基板123的對位及鍵合時,可先將第一基板121放置在載台11的承載面111,其中第一基板121的第一平邊1211朝向平邊對準單元171。第一對準單元13沿著平行承載面111的方向靠近放置區113,以定位放置在載台11的承載面111或放置區113的第一基板121。例如載台11的承載面111及/或放置區113中可定義一定位中心,而第一對準單元13可朝向該定位中心徑向位移,並靠近或遠離放置區113以定位第一基板121。
As shown in FIG. 3 , when the alignment and bonding of the
具體而言,在將第一基板121放置在載台11的放置區113後,第一基板121通常不會準確的位在放置區113內。三個第一對準單元13可同步或不同步朝放置區113的方向位移,並接觸放置區113內的第一基板121。此時第一基板121的第一平邊1211會接觸平邊對準單元171,以定位第一基板121的角度及位置,使得第一基板121準確的放置在放置區113內。
Specifically, after the
在本新型一實施例中,如圖4所示,第一對準單元13包括一底部132及一凸出部134,其中底部132較凸出部134靠近載台11的承載面111,而凸出部134則朝載台11的放置區113的方向凸出底部132。當第一對準單元13朝放置區113及第一基板121的方向靠近時,第一對準單元13的底部132會推抵並定位第一基板121。
In an embodiment of the present invention, as shown in FIG. 4 , the
如圖5所示,在完成第一基板121的定位後,可將第二基板123放置在放置區113的上方,並使得第二基板123的第二平邊1231朝向平邊對準單元171。此時第一對準單元13會保持在定位第一基板121的位置,並同時用以承載第二基板123,例如以第一對準單元13的凸出部134承載第二基板123。
As shown in FIG. 5 , after the positioning of the
如圖5所示,而後第二對準單元15會朝放置區113及第二基板123的方向靠近,並以第二對準單元15推抵及定位第一對準單元13承載的第二基板123,例如第二對準單元15可沿著承載面111的徑向位移。此時第二基板123的第二平邊1231會接觸平邊對準單元171,以定位第二基板123的角度及位置,使得第一基板121對準第二基板123。在實際應用時,第二對準單元15並不用以承載基板,因此第二對準單元15可以是任意幾何形狀的柱狀體,而不需要設置如第一對準單元13的凸出部134。
As shown in FIG. 5 , the
經過上述的對準步驟之後,第二基板123將會對準第一基板121,其中第二基板123仍會放置在第一對準單元13上。而後第一對準單元13會遠離第一基板121、第二基板123及/或放置區113,例如沿著載台11的徑向遠離,其中第二基板123會由第一對準單元13上落下,並放置在第一基板121上。
After the above-mentioned alignment steps, the
在實際應用時,三個第一對準單元13可以不同步的方式遠離第二基板123,例如其中一個第一對準單元13可先遠離第二基板123,而另外兩個第一對準單元13則保持不動,使得第二基板123斜放在第一基板121上,而後另外兩個第一對準單元13才會遠離第二基板123,以將第二基板123平放在第一基板121上。
In practical application, the three
在本新型一實施例中,第一對準單元13遠離第二基板123時,第二對準單元15可保持不動,可避免第一對準單元13相對於第二基板123位移時,造成第二基板123相對於第一基板121位移。
In an embodiment of the present invention, when the
如圖1所示,壓合機構19包括一壓合板191、一連接桿193及至少一線性致動器195,例如線性致動器195可以是氣壓缸或馬達。壓合板191朝向載台11的承載面111,而線性致動器195透過連接桿193連接壓合板191,並驅動壓合板191朝載台11的承載面111位移,以透過壓合板191壓合上述層疊的第一基板121及第二基板123。在實際應用時,載台11及/或壓合板191上可設置一加熱器,其中加熱器用以加熱第一基板121及第二基板123及兩者之間的黏合劑。
As shown in FIG. 1 , the
本新型所述的平邊對準單元171會隨著壓合機構19相對於載台11的承載面111升降,載台11的承載面111上也有相應於平邊對準單元171的凹
槽115。例如當線性致動器195驅動壓合板191朝載台11的承載面111靠近時,平邊對準單元171會隨著壓合板191相對於載台11的承載面111下降進入凹槽115中。對準單元171的高度將低於承載面111,使得壓合板191可以壓合載台11上經過對準的第一基板121及第二基板123。
The flat
如圖6所示,在不同實施例中,晶圓上的角度識別特徵可為缺角,其中第一基板121具有一第一缺角2211,而第二基板123則具有一第二缺角2231。在此實施例中,平邊對準單元171更換為缺角對準單元173。透過缺角對準單元173接觸第一基板121與第二基板123時嵌入第一缺角2211及第二缺角2231,以定位第一及第二基板121/123的角度或方位,其中缺角對準單元173會隨著壓合板191相對於載台11的承載面111的移動而升降。
As shown in FIG. 6 , in different embodiments, the angle identification feature on the wafer may be a missing corner, wherein the
在本新型一實施例中,如圖2所示,平邊對準單元171及/或缺角對準單元173可連接一彈性單元141,例如彈性單元141可為彈簧。當壓合板191朝載台11的承載面111靠近並接觸平邊對準單元171時,彈性單元141會受到外力作用產生形變,使得平邊對準單元171及/或缺角對準單元173隨著壓合板191相對於載台11的承載面111下降。當壓合板191脫離使得平邊對準單元171及/或缺角對準單元173未受到外力作用時,彈性單元141的恢復力會使得平邊對準單元171及/或缺角對準單元173凸出載台11的承載面111,使得平邊對準單元171可用以對準第一及第二基板121/123的第一及第二平邊1211/1231,而缺角對準單元173則可用以對準準第一及第二基板121/123的第一及第二缺角2211/2231。
In an embodiment of the present invention, as shown in FIG. 2 , the flat
在本新型另一實施例中,平邊對準單元171及/或缺角對準單元173可連接一升降單元143,例如升降單元143可為氣壓缸或馬達,並用以帶
動平邊對準單元171及/或缺角對準單元173相對於載台11的承載面111上升或下降。具體而言,當壓合板191朝載台11的承載面111靠近或接觸平邊對準單元171及/或缺角對準單元173時,升降單元143會帶動平邊對準單元171及/或缺角對準單元173對於載台11的承載面111下降。升降單元143帶動平邊對準單元171及/或缺角對準單元173下降的速度可與壓合板191同步,在不同實施例中,升降單元143可先帶動平邊對準單元171及/或缺角對準單元173下降,而後壓合板191才會靠近並壓合第一及第二基板121/123。
In another embodiment of the present invention, the flat
在本新型一實施例中,平邊對準單元171及/或缺角對準單元173可為長條狀的對準桿,而載台11上則設置複數個凹槽115,例如長條狀的凹槽,其中平邊對準單元171及/或缺角對準單元173設置於凹槽115內,並可沿著凹槽115相對於載台11的承載面111升降。
In an embodiment of the present invention, the flat
彈性單元141及升降單元143設置在載台11的側邊,並連接平邊對準單元171及/或缺角對準單元173。此外可將不同長度的平邊對準單元171及/或缺角對準單元173固定在彈性單元141及升降單元143,使得平邊對準單元171及/或缺角對準單元173適用於對準不同尺寸的基板的平邊。在不同實施例中,平邊對準單元171及/或缺角對準單元173上可設置複數個固定孔或長條狀穿孔,其中平邊對準單元171及/或缺角對準單元173可經由不同的固定孔連接彈性單元141及升降單元143,使得平邊對準單元171及/或缺角對準單元173沿著平行載台11的承載面111的方向伸縮,同樣可使得平邊對準單元171及/或缺角對準單元173適用於定位不同尺寸的基板。
The
如圖1所示,基板鍵合機構10可包括一盒體161及一蓋體163。蓋體163面對盒體161,且蓋體163可用以連接盒體161,並在兩者之間形成一密閉空間。對準機構100設置在盒體161內,而壓合板191則位於蓋體163內。
As shown in FIG. 1 , the
當蓋體163連接盒體161時,對準機構100及壓合板191會位於盒體161及蓋體163形成的密閉空間內。盒體161或蓋體163可連接一抽氣裝置,例如幫浦,並透過抽氣裝置抽出盒體161及蓋體163形成的密閉空間內的氣體。
When the
如圖1所示,在本新型一實施例中,線性致動器195可透過驅動桿體197連接蓋體163,並透過驅動桿體197驅動蓋體163朝盒體161靠近,使得蓋體163連接盒體161。例如驅動桿體197可為空心柱體,而連接桿193則設置在驅動桿體197內部。在不同實施例中,連接桿193亦可不設置在驅動桿體197內部,並可透過不同的線性致動器195分別驅動連接桿193及驅動桿體197。
As shown in FIG. 1 , in an embodiment of the present invention, the
在實際應用時,可先驅動蓋體163連接盒體161,並對蓋體163及盒體161之間的密閉空間抽氣,而後再進行第一基板121及第二基板123的對準及鍵合步驟。
In practical application, the
當平邊對準單元171及缺角對準單元173為長條狀的對準桿時,可於載台11的承載面111靠近邊緣的區域設置三個凹槽115,其中兩個平邊對準單元171設置分別設置在位於外側的兩個凹槽115內,如圖2所示,而缺角對準單元173則設置在位於中間的凹槽115內,如圖6所示。
When the flat
在將兩個平邊對準單元171更換為一個缺角對準單元173時,可將其中一個平邊對準單元171卸下,並將另一個平邊對準單元171調整至中央
的凹槽115以成為缺角對準單元173。在實際應用時,可將彈性單元141或升降單元143設置在滑軌上,並透過一驅動單元145連接彈性單元141或升降單元143,以帶動平邊對準單元171及/或缺角對準單元173在三個凹槽115之間位移。
When replacing two flat
在不同實施例中,載台11的承載面111上亦可僅設置兩個凹槽115,分別用以容置兩個平邊對準單元171,其中一個凹槽115及一個平邊對準單元171對準第一基板121的第一平邊1211的正中心。在將平邊對準單元171切換為缺角對準單元173時,僅需要將未對準第一平邊1211的正中心的平邊對準單元171卸下,便可使得原本對準第一平邊1211正中心的平邊對準單元171成為缺角對準單元173。
In different embodiments, only two
如圖7、圖8及圖9所示,在本新型另一實施例中,平邊對準單元171及缺角對準單元173可分別為平邊對準銷及缺角對準銷。載台11的承載面111上可設置兩組穿孔,分別為三個第一穿孔117及第三個第二穿孔119。三個第一穿孔117較靠近承載面111的內側,而三個第二穿孔119則較靠近承載面111的外側。三個第一穿孔117及三個第二穿孔119內皆設置一對準銷,其中對準銷可沿著第一穿孔117及第二穿孔119相對於承載面111伸縮。
As shown in FIGS. 7 , 8 and 9 , in another embodiment of the present invention, the flat
如圖8所示,位於兩側的兩個第一穿孔117內可設置兩個第一平邊對準銷181。兩個第一平邊對準銷181凸出載台11的承載面111時,可用以接觸及對準第一基板121的第一平邊1211及/或第二基板123的第二平邊1231。
As shown in FIG. 8 , two first flat edge alignment pins 181 may be provided in the two first through
如圖9所示,位於中間的一個第一穿孔117內則可設置一個第一缺角對準銷183。第一缺角對準銷183位於兩個第一平邊對準銷181之間,第一
缺角對準銷183凸出載台11的承載面111時,可用以接觸及對準第一基板121的第一缺角2211及/或第二基板123的第二缺角2231。
As shown in FIG. 9 , a first missing
如圖7所示,此外,位於兩側的兩個第二穿孔119內可設置兩個第二平邊對準銷185,而位於中間的一個第二穿孔119內則可設置一個第二缺角對準銷187。第二缺角對準銷187位於兩個第二平邊對準銷185之間。第一平邊對準銷181及第一缺角對準銷183靠近載台11的承載面111內側,而第二平邊對準銷185及第二缺角對準銷187則靠近載台11的承載面111外側。
As shown in FIG. 7 , in addition, two second flat edge alignment pins 185 can be provided in the two second through
第一平邊對準銷181、第一缺角對準銷183、第二平邊對準銷185及第二缺角對準銷187可連接設置在載台11內部或下方的彈性單元及升降單元,使得第一平邊對準銷181、第一缺角對準銷183、第二平邊對準銷185及第二缺角對準銷187可與壓合板191同步相對於載台11的承載面111升降。
The first flat
在本新型另一實施例中,圖1至圖9的第一對準單元13可以是一承載單元23,而第二對準單元15可以是一對準單元25,其中承載單元23及對準單元25的數量、設置位置及構造類似第一及第二對準單元13/15。
In another embodiment of the present invention, the
三個承載單元23及三個對準單元25環繞設置在承載面111的放置區113周圍,並用以靠近或遠離放置區113。在本新型實施例中,第一基板121及第二基板123都是由對準單元25進行對準,並以承載單元23承載第二基板123。
The three bearing
在實際應用時可將第一基板121放置在載台11的承載面111的放置區113,而後三個對準單元25會朝第一基板121及放置區113靠近,使得第一基板121對準載台11的放置區113。
In practical application, the
在完成第一基板121的定位後,三個承載單元23會朝第一基板121及放置區113靠近,而三個對準單元25則會遠離第一基板121。而後,將第二基板123放置在承載單元23上,其中第二基板123被承載單元23所支撐,並未接觸第一基板121。具體而言,承載單元23的構造與第一對準單元13相似,可用以承載第二基板123。
After the positioning of the
而後對準單元25會朝第二基板123靠近,三個對準單元25會接觸並定位承載單元23承載的第二基板123,使得第二基板123對準第一基板121及/或載台11的放置區113。
Then the
以上所述者,僅為本新型之一較佳實施例而已,並非用來限定本新型實施之範圍,即凡依本新型申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本新型之申請專利範圍內。 The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Modifications should be included in the scope of the patent application of the present invention.
10:基板鍵合機構 10: Substrate bonding mechanism
100:對準機構 100: Alignment Mechanism
11:載台 11: Carrier
13:第一對準單元 13: The first alignment unit
15:第二對準單元 15: Second alignment unit
161:盒體 161: Box
163:蓋體 163: Cover
171:平邊對準單元 171: Flat edge alignment unit
19:壓合機構 19: Press-fit mechanism
191:壓合板 191: plywood
193:連接桿 193: connecting rod
195:線性致動器 195: Linear Actuators
197:驅動桿體 197:Drive rod body
23:承載單元 23: Bearing unit
25:對準單元 25: Alignment unit
Claims (12)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI819611B (en) * | 2022-05-18 | 2023-10-21 | 天虹科技股份有限公司 | Bonding machine for warped substrates |
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TWI819611B (en) * | 2022-05-18 | 2023-10-21 | 天虹科技股份有限公司 | Bonding machine for warped substrates |
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