TWI819611B - Bonding machine for warped substrates - Google Patents

Bonding machine for warped substrates Download PDF

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TWI819611B
TWI819611B TW111118586A TW111118586A TWI819611B TW I819611 B TWI819611 B TW I819611B TW 111118586 A TW111118586 A TW 111118586A TW 111118586 A TW111118586 A TW 111118586A TW I819611 B TWI819611 B TW I819611B
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substrate
flattening
unit
cavity
carrier
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TW111118586A
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TW202347552A (en
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林俊成
張容華
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天虹科技股份有限公司
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Abstract

The present invention is a bonding machine for warping substrates, which includes a first cavity, a second cavity, a pressing unit, a carrier and a plurality of flattening devices. The first cavity is used for connecting with the second cavity, and a closed space is formed therebetween. The pressing unit is arranged in the first cavity, and the carrier is arranged in the second cavity. The pressing unit faces the carrier and is used for bonding the substrates placed on the carrier. The flattening device is arranged on the carrier, and includes a plurality of flattening units and a plurality of telescopic rotating motors, wherein the flattening units are located around the substrate. The telescopic rotation motor is connected to drive the flattening unit to rotate and lift, and the flattening unit flattens the substrate placed on the carrier to improve the accuracy of aligning the substrate.

Description

適用於翹曲基板的鍵合機台Bonding machine suitable for warped substrates

本發明有關於一種適用於翹曲基板的鍵合機台,主要透過壓平單元壓平放置在載台上的基板,以提高對位基板的準確度。The present invention relates to a bonding machine suitable for warped substrates. It mainly uses a flattening unit to flatten the substrate placed on the carrier to improve the accuracy of aligning the substrate.

積體電路技術的發展已經成熟,且目前電子產品朝向輕薄短小、高性能、高可靠性與智能化的趨勢發展。電子產品中的晶片會對電子產品的性能產生重要影響,其中前述性能部分相關於晶片的厚度。舉例來說,厚度較薄的晶圓可以提高散熱效率、增加機械性能、提升電性以及減少封裝的體積及重量。The development of integrated circuit technology has matured, and electronic products are currently developing towards the trend of being light, thin, short, high-performance, high-reliability and intelligent. The wafers in electronic products can have an important impact on the performance of the electronic products, and the aforementioned performance is partly related to the thickness of the wafer. For example, thinner wafers can improve heat dissipation efficiency, increase mechanical properties, improve electrical properties, and reduce package size and weight.

於半導體製程中,通常會在晶圓的背面(即下表面)進行減薄製程、通孔蝕刻製程與背面金屬化製程。一般而言,在進行晶圓減薄製程前會先進行鍵合製程,主要將黏合層設置在晶圓與載體(例如,藍寶石玻璃)之間,並透過壓合單元及載台壓合層疊的晶圓及載體,以完成晶圓及載體的鍵合。完成晶圓減薄製程後,進行解鍵合製程,以將晶圓與載體分離。In the semiconductor manufacturing process, a thinning process, a through-hole etching process, and a back metallization process are usually performed on the back side (i.e., the lower surface) of the wafer. Generally speaking, a bonding process is performed before the wafer thinning process. The adhesive layer is mainly placed between the wafer and the carrier (for example, sapphire glass), and the laminated components are pressed together through the pressing unit and the carrier. wafer and carrier to complete the bonding of wafer and carrier. After completing the wafer thinning process, a debonding process is performed to separate the wafer from the carrier.

然而,晶圓的各個材料層的膨脹係數不同,因此晶圓在經過高溫的製程後往往會產生晶圓翹曲(warpage)。此外各個晶圓可能會有不同的翹曲形狀,例如馬鞍狀、山丘狀的凸起等,而不利於後續在鍵合製程中對層疊的晶圓進行對位,並容易發生對位不準確的情形。However, the expansion coefficients of each material layer of the wafer are different, so the wafer often produces wafer warpage after undergoing a high-temperature process. In addition, each wafer may have different warpage shapes, such as saddle-shaped, hill-shaped protrusions, etc., which is not conducive to the subsequent alignment of the stacked wafers during the bonding process, and is prone to inaccurate alignment. situation.

為了解決先前技術所面臨的問題,本發明提出一種新穎的適用於翹曲基板的鍵合機台,可透過複數個壓平裝置壓平放置在載台的承載面上的翹曲基板,以將翹曲的基板壓平,而後對位被壓平的基板,以提高對位翹曲基板的準確度。In order to solve the problems faced by the prior art, the present invention proposes a novel bonding machine suitable for warped substrates, which can flatten the warped substrate placed on the bearing surface of the carrier through a plurality of flattening devices, so as to flatten the warped substrate. The warped substrate is flattened, and then the flattened substrate is aligned to improve the accuracy of aligning the warped substrate.

本發明的一目的,在於提出一種適用於翹曲基板的鍵合機台,主要包括一第一腔體、一第二腔體、一壓合單元、一載台、複數個壓平裝置,其中第一腔體用以連接第二腔體,並於兩者之間形成一密閉空間。One object of the present invention is to provide a bonding machine suitable for warped substrates, which mainly includes a first cavity, a second cavity, a pressing unit, a carrier, and a plurality of flattening devices, wherein The first cavity is used to connect the second cavity and form a closed space therebetween.

複數個壓平裝置設置在載台上,並包括一伸縮旋轉馬達及一壓平單元,其中壓平單元環繞設置在基板的周圍。伸縮旋轉馬達連接並帶動壓平單元,相對於載台的承載面升降或轉動。A plurality of flattening devices are arranged on the stage and include a telescopic rotating motor and a flattening unit, wherein the flattening unit is arranged around the substrate. The telescopic rotary motor is connected to and drives the flattening unit to rise, fall or rotate relative to the bearing surface of the stage.

在實際應用時,可將基板放置在載台的承載面,伸縮旋轉馬達會帶動伸長的壓平單元轉動,使得部分的壓平單元位於基板的上方。伸縮旋轉馬達帶動壓平單元轉動時,壓平單元與基板之間具有一間隙,以避免在轉動的過程中磨損基板。伸縮旋轉馬達會帶動壓平單元回縮,並朝基板的方向靠近以壓平翹曲的基板,而後透過複數個對位單元對位基板。In practical applications, the substrate can be placed on the bearing surface of the stage, and the telescopic rotating motor will drive the extended flattening unit to rotate, so that part of the flattening unit is located above the substrate. When the telescopic rotary motor drives the flattening unit to rotate, there is a gap between the flattening unit and the substrate to prevent the substrate from being worn during the rotation. The telescopic rotating motor will drive the flattening unit to retract and approach the substrate to flatten the warped substrate, and then align the substrate through a plurality of alignment units.

在對位單元對位基板的過程中,壓平單元會持續壓迫基板,並保持基板的平整,使得對位單元可以對位平整的基板,以提高對位基板的準確度。During the process of the alignment unit aligning the substrate, the flattening unit will continue to press the substrate and keep the substrate flat, so that the alignment unit can align the flat substrate to improve the accuracy of aligning the substrate.

本發明的一目的,在於提出一種適用於翹曲基板的鍵合機台,主要於載台的承載面上設置複數個壓平裝置、複數個對位單元及複數個抽氣管線。抽氣管線連通載台的承載面,並位於基板的下方,以吸附翹曲的基板。壓平裝置及對位單元位於基板的周圍,其中壓平單元相對於基板升降及轉動,以壓平翹曲的基板。對位單元則沿著承載面的徑向靠近基板,以對位壓平的基板。One object of the present invention is to provide a bonding machine suitable for warped substrates, which is mainly provided with a plurality of flattening devices, a plurality of alignment units and a plurality of air extraction lines on the bearing surface of the carrier. The air extraction pipeline is connected to the bearing surface of the stage and is located under the substrate to absorb warped substrates. The flattening device and the alignment unit are located around the substrate, and the flattening unit lifts, lowers, and rotates relative to the substrate to flatten the warped substrate. The alignment unit is close to the substrate along the radial direction of the bearing surface to align the flattened substrate.

為了達到上述的目的,本發明提出一種適用於翹曲基板的鍵合機台,包括:一第一腔體;一第二腔體,面對第一腔體,其中第一腔體用以連接第二腔體,並於第一腔體及第二腔體之間形成一密閉空間;一壓合單元,連接第一腔體,且位於密閉空間;一載台,連接第二腔體,且位於密閉空間,載台包括一承載面朝向壓合單元,其中承載面包括一放置區用以承載一第一基板,並於第一基板上放置一第二基板;及複數個壓平裝置,包括:複數個壓平單元,位於載台的放置區的周圍;複數個伸縮旋轉馬達,連接壓平單元,並帶動壓平單元相對於載台的承載面升降及擺動,使得壓平單元壓平放置區上的第一基板。In order to achieve the above object, the present invention proposes a bonding machine suitable for warping substrates, including: a first cavity; a second cavity facing the first cavity, wherein the first cavity is used for connection a second cavity, and forms a closed space between the first cavity and the second cavity; a pressing unit, connected to the first cavity, and located in the closed space; a carrier, connected to the second cavity, and Located in a closed space, the carrier includes a bearing surface facing the lamination unit, wherein the bearing surface includes a placement area for bearing a first substrate, and placing a second substrate on the first substrate; and a plurality of flattening devices, including : A plurality of flattening units are located around the placement area of the stage; a plurality of telescopic rotary motors are connected to the flattening unit and drive the flattening unit to rise, fall and swing relative to the bearing surface of the stage, so that the flattening unit is placed flat area on the first substrate.

在本發明至少一實施例中,包括複數個抽氣管線設置於載台,並連通載台的放置區,其中複數個抽氣管線用以形成負壓,以吸附放置在放置區的第一基板。In at least one embodiment of the present invention, a plurality of air extraction lines are provided on the carrier and connected to the placement area of the carrier, wherein the plurality of air extraction lines are used to form negative pressure to adsorb the first substrate placed in the placement area. .

在本發明至少一實施例中,包括一抽氣裝置及複數個閥門,其中抽氣裝置連接複數個抽氣管線,使得連通放置區的抽氣管線形成負壓,而複數個閥門則分別連接複數個抽氣管線,並用以切換複數個抽氣管線是否產生負壓。In at least one embodiment of the present invention, it includes an air extraction device and a plurality of valves, wherein the air extraction device is connected to a plurality of air extraction pipelines, so that the air extraction pipelines connected to the placement area form a negative pressure, and the plurality of valves are respectively connected to a plurality of air extraction pipelines. air extraction pipeline, and used to switch whether multiple air extraction pipelines generate negative pressure.

在本發明至少一實施例中,包括複數個桿體穿過載台,複數個伸縮旋轉馬達位於密閉空間外部,並分別經由複數個桿體連接複數個壓平單元,以驅動壓平單元相對於載台的承載面升降或擺動。In at least one embodiment of the present invention, a plurality of rods are included to pass through the carrier, and a plurality of telescopic rotary motors are located outside the enclosed space and are respectively connected to a plurality of flattening units through the plurality of rods to drive the flattening unit relative to the carrier. The bearing surface of the platform rises, falls or swings.

在本發明至少一實施例中,包括複數個對位單元設置於載台的承載面上,並環繞在放置區的周圍,對位單元用以對位第一基板及第二基板,對位單元對位第一基板或第二基板的過程中,抽氣管線不會吸附第一基板。In at least one embodiment of the present invention, a plurality of alignment units are provided on the bearing surface of the carrier and surround the placement area. The alignment units are used to align the first substrate and the second substrate. The alignment units During the process of aligning the first substrate or the second substrate, the air extraction pipeline will not adsorb the first substrate.

在本發明至少一實施例中,其中伸縮旋轉馬達用以帶動壓平單元在一第一位置及一第二位置擺動,操作在第一位置的壓平單元位於放置區的外部,而操作在第二位置的壓平單元則會進入放置區。In at least one embodiment of the present invention, the telescopic rotary motor is used to drive the flattening unit to swing in a first position and a second position. The flattening unit operating in the first position is located outside the placement area, and the flattening unit operating in the third position is located outside the placement area. The flattening unit in the second position will enter the placement area.

在本發明至少一實施例中,其中伸縮旋轉馬達用以帶動壓平單元在一第一高度及一第二高度位移,第一高度高於第二高度。In at least one embodiment of the present invention, the telescopic rotating motor is used to drive the flattening unit to move at a first height and a second height, and the first height is higher than the second height.

在本發明至少一實施例中,其中操作在第一高度的壓平單元與載台的承載面之間具有一間距,間距大第一基板的厚度,而操作在第二高度的壓平單元則會接觸並壓平放置在承載面上的第一基板。In at least one embodiment of the present invention, there is a distance between the flattening unit operating at the first height and the bearing surface of the stage, and the distance is greater than the thickness of the first substrate, and the flattening unit operating at the second height is It will contact and flatten the first substrate placed on the load-bearing surface.

在本發明至少一實施例中,包括複數個距離量測單元設置在壓合單元,並用以量測各個距離量測單元與第一基板之間的距離,以判斷放置在載台的承載面上的第一基板是否翹曲。In at least one embodiment of the present invention, a plurality of distance measuring units are provided on the lamination unit and used to measure the distance between each distance measuring unit and the first substrate to determine whether it is placed on the bearing surface of the carrier. of the first substrate is warped.

在本發明至少一實施例中,其中距離量測單元為一雷射測距儀。In at least one embodiment of the present invention, the distance measurement unit is a laser range finder.

請參閱圖1及圖2,分別為本發明適用於翹曲基板的鍵合機台一實施例的立體示意圖及剖面示意圖。如圖所示,適用於翹曲基板的鍵合機台10包括一第一腔體111、一第二腔體113、一壓合單元13、一載台15及複數個壓平裝置17,其中第一腔體111面對第二腔體113,且第一腔體111可相對於第二腔體113位移。Please refer to FIGS. 1 and 2 , which are respectively a perspective view and a cross-sectional view of an embodiment of a bonding machine suitable for warped substrates according to the present invention. As shown in the figure, the bonding machine 10 suitable for warped substrates includes a first cavity 111, a second cavity 113, a pressing unit 13, a carrier 15 and a plurality of flattening devices 17, wherein The first cavity 111 faces the second cavity 113 , and the first cavity 111 is displaceable relative to the second cavity 113 .

如圖2所示,壓合單元13位於第一腔體111內,並且連接第一腔體111。載台15則位於第二腔體113內,並且連接第二腔體113。載台15的承載面151朝向壓合單元13。第一腔體111連接第二腔體113後,會在兩者之間形成一密閉空間112,而壓合單元13及載台15則位於密閉空間112內。As shown in FIG. 2 , the pressing unit 13 is located in the first cavity 111 and connected to the first cavity 111 . The stage 15 is located in the second cavity 113 and connected to the second cavity 113 . The bearing surface 151 of the carrier 15 faces the pressing unit 13 . After the first cavity 111 is connected to the second cavity 113, a closed space 112 is formed between the two, and the pressing unit 13 and the carrier 15 are located in the closed space 112.

如圖1所示,在本發明一實施例中,第一腔體111可連接一腔體驅動器191,其中腔體驅動器191位於密閉空間112外部,並連接第一腔體111。腔體驅動器191用以驅動第一腔體111相對於第二腔體113位移,例如腔體驅動器191可以是線性致動件。As shown in FIG. 1 , in an embodiment of the present invention, the first cavity 111 can be connected to a cavity driver 191 , wherein the cavity driver 191 is located outside the closed space 112 and connected to the first cavity 111 . The cavity driver 191 is used to drive the displacement of the first cavity 111 relative to the second cavity 113. For example, the cavity driver 191 may be a linear actuator.

此外,壓合單元驅動器193位於密閉空間112外部,並連接壓合單元13,例如壓合單元驅動器193可以是線性致動件,用以驅動壓合單元13靠近或遠離載台15。在完成第一基板121及第二基板123對位後,壓合單元驅動器193可驅動壓合單元13朝載台15的承載面151靠近,並壓合載台15承載的第一基板121及第二基板123,以完成第一基板121及第二基板123的鍵合。In addition, the pressing unit driver 193 is located outside the closed space 112 and is connected to the pressing unit 13 . For example, the pressing unit driver 193 may be a linear actuator to drive the pressing unit 13 toward or away from the stage 15 . After the alignment of the first substrate 121 and the second substrate 123 is completed, the pressing unit driver 193 can drive the pressing unit 13 to approach the bearing surface 151 of the carrier 15 and press the first substrate 121 and the second substrate 121 carried by the carrier 15 . two substrates 123 to complete the bonding of the first substrate 121 and the second substrate 123.

如圖2所示,第一腔體111或第二腔體113可設置一抽氣馬達16,其中抽氣馬達16流體連接密閉空間112,並用以抽出密閉空間112內的氣體,以降低密閉空間112內的壓力,使得密閉空間112維持真空或低壓狀態。As shown in FIG. 2 , the first cavity 111 or the second cavity 113 can be provided with an air extraction motor 16 , wherein the air extraction motor 16 is fluidly connected to the sealed space 112 and is used to extract the gas in the sealed space 112 to reduce the pressure in the enclosed space. The pressure within 112 maintains the closed space 112 in a vacuum or low-pressure state.

如圖3所示,載台15的承載面151用以承載層疊的一第一基板121及一第二基板123,例如第一基板121為承載基板,而第二基板123為晶圓,其中第一基板121及第二基板123之間具有一黏合層,以黏合第一基板121及第二基板123。在不同實施例中,第一基板121及第二基板123亦可以是經過半導體製程的晶圓。As shown in FIG. 3 , the carrying surface 151 of the stage 15 is used to carry a stacked first substrate 121 and a second substrate 123 . For example, the first substrate 121 is a carrying substrate, and the second substrate 123 is a wafer. The first substrate 121 is a wafer. There is an adhesive layer between the first substrate 121 and the second substrate 123 to adhere the first substrate 121 and the second substrate 123 . In different embodiments, the first substrate 121 and the second substrate 123 may also be wafers that have undergone a semiconductor process.

壓合單元13包括一壓合板131、一連接板133及複數個固定桿體135,其中連接板133透過固定桿體135連接壓合板131。壓合板131朝向載台15的承載面151,並用以壓合放置在載台15上的第一基板121及第二基板123。壓合單元13包括壓合板131、連接板133及固定桿體135僅為本發明一實施例,並非本發明權利範圍的限制。The pressing unit 13 includes a pressing plate 131 , a connecting plate 133 and a plurality of fixed rods 135 , wherein the connecting plate 133 is connected to the pressing plate 131 through the fixed rods 135 . The pressing plate 131 faces the bearing surface 151 of the carrier 15 and is used to press the first substrate 121 and the second substrate 123 placed on the carrier 15 . The pressing unit 13 including the pressing plate 131, the connecting plate 133 and the fixed rod 135 is only an embodiment of the present invention and does not limit the scope of the present invention.

在本發明一實施例中,載台15內可設置一第一加熱單元152,而壓合單元13的內可設置一第二加熱單元132。第一加熱單元152及第二加熱單元132可於鍵合的過程中,加熱壓合單元13及載台15之間的第一基板121、第二基板123及黏合層,使得第一基板121及第二基板123相互黏合。In an embodiment of the present invention, a first heating unit 152 can be provided in the stage 15 , and a second heating unit 132 can be provided in the pressing unit 13 . The first heating unit 152 and the second heating unit 132 can heat the first substrate 121 , the second substrate 123 and the adhesive layer between the pressing unit 13 and the stage 15 during the bonding process, so that the first substrate 121 and The second substrates 123 are bonded to each other.

如圖2及圖4所示,壓平裝置17包括一伸縮旋轉馬達171及一壓平單元173,其中伸縮旋轉馬達171連接並帶動壓平單元173相對於載台15的承載面151升降及/或擺動。As shown in FIGS. 2 and 4 , the flattening device 17 includes a telescopic rotary motor 171 and a flattening unit 173 , wherein the telescopic rotary motor 171 is connected to and drives the flattening unit 173 to rise and fall relative to the bearing surface 151 of the stage 15 and/or or swing.

在本發明一實施例中,伸縮旋轉馬達171可包括一線性致動器1711及一轉動馬達1713,其中線性致動器1711經由轉動馬達1713連接壓平單元173。線性致動器1711可用以驅動轉動馬達1713及壓平單元173相對於載台15的承載面151上下位移,而轉動馬達1713則用以驅動壓平單元173相對於載台15的承載面151擺動。In an embodiment of the present invention, the telescopic rotary motor 171 may include a linear actuator 1711 and a rotary motor 1713, wherein the linear actuator 1711 is connected to the flattening unit 173 through the rotary motor 1713. The linear actuator 1711 can be used to drive the rotating motor 1713 and the flattening unit 173 to move up and down relative to the bearing surface 151 of the carrier 15 , and the rotating motor 1713 can be used to drive the flattening unit 173 to swing relative to the bearing surface 151 of the carrier 15 .

伸縮旋轉馬達171位於密閉空間112的外部,壓平單元173則位於密閉空間112內。在本發明一實施例中,伸縮旋轉馬達171可透過一桿體175連接並帶動壓平單元173升降或擺動,其中桿體175穿過第二腔體113及/或載台15。此外桿體175與第二腔體113及/或載台15之間可設置軸封及/或軸承,使得桿體175可相對於第二腔體113及/或載台15轉動及伸縮,並維持密閉空間112內的低壓及真空狀態。The telescopic rotating motor 171 is located outside the closed space 112 , and the flattening unit 173 is located within the closed space 112 . In one embodiment of the present invention, the telescopic rotating motor 171 can be connected through a rod 175 to drive the flattening unit 173 to lift or swing, wherein the rod 175 passes through the second cavity 113 and/or the stage 15 . In addition, a shaft seal and/or bearing can be provided between the rod 175 and the second cavity 113 and/or the carrier 15, so that the rod 175 can rotate and telescope relative to the second cavity 113 and/or the carrier 15, and Maintain the low pressure and vacuum state in the enclosed space 112.

壓平單元173可設置在於載台15的承載面151上,其中壓平單元173可為任意幾何形狀的板體,並具有一平整的下表面。在實際應用時,可透過壓平單元173平整的下表面,壓平放置在載台15的承載面151上的第一基板121,使得翹曲的第一基板121平整。The flattening unit 173 can be disposed on the bearing surface 151 of the carrier 15 , wherein the flattening unit 173 can be a plate body of any geometric shape and has a flat lower surface. In practical applications, the first substrate 121 placed on the bearing surface 151 of the stage 15 can be flattened through the flat lower surface of the flattening unit 173 to make the warped first substrate 121 flat.

如圖5所示,複數個壓平裝置17位於密閉空間112內,並設置在載台15的承載面151上。在本發明一實施例中,可於載台15的承載面151上定義一放置區153,其中放置區153的面積及/或形狀約略與第一基板121相近,並小於或等於承載面151。As shown in FIG. 5 , a plurality of flattening devices 17 are located in the closed space 112 and are arranged on the bearing surface 151 of the stage 15 . In one embodiment of the present invention, a placement area 153 can be defined on the bearing surface 151 of the carrier 15 , where the area and/or shape of the placement area 153 is approximately similar to the first substrate 121 and smaller than or equal to the bearing surface 151 .

在將第一基板121放置在載台15的承載面151時,第一基板121會位於放置區153內,而複數個壓平單元173則環繞設置在放置區153的周圍。When the first substrate 121 is placed on the carrying surface 151 of the stage 15 , the first substrate 121 will be located in the placement area 153 , and a plurality of flattening units 173 are arranged around the placement area 153 .

如圖5及圖6所示,伸縮旋轉馬達171可帶動壓平單元173,沿著平行載台15的承載面151的方向擺動。在本發明一實施例中,伸縮旋轉馬達171可帶動壓平單元173在第一位置及一第二位置之間擺動。As shown in FIGS. 5 and 6 , the telescopic rotating motor 171 can drive the flattening unit 173 to swing in a direction parallel to the bearing surface 151 of the stage 15 . In one embodiment of the present invention, the telescopic rotating motor 171 can drive the flattening unit 173 to swing between a first position and a second position.

具體而言,操作在第一位置的壓平單元173位於載台15的放置區153外部,而不會與放置區153內的第一基板121重疊或干涉,如圖5所示。操作在第二位置的壓平單元173會進入載台15的放置區153,並位於放置區153的第一基板121上方,如圖6所示。Specifically, the flattening unit 173 operating in the first position is located outside the placement area 153 of the stage 15 without overlapping or interfering with the first substrate 121 in the placement area 153, as shown in FIG. 5 . The flattening unit 173 operating in the second position will enter the placement area 153 of the stage 15 and be located above the first substrate 121 in the placement area 153, as shown in FIG. 6 .

如圖4所示,將第一基板121放置在載台15的承載面151的過程中,壓平單元173會位於第一位置。使得壓平單元173不會與承載面151的放置區153干涉,以利於透過機械手臂將第一基板121放置在載台15的放置區153內。As shown in FIG. 4 , during the process of placing the first substrate 121 on the bearing surface 151 of the stage 15 , the flattening unit 173 will be located at the first position. This prevents the flattening unit 173 from interfering with the placement area 153 of the carrying surface 151 , thereby facilitating placement of the first substrate 121 in the placement area 153 of the carrier 15 through the robot arm.

如圖7及圖8所示,伸縮旋轉馬達171可帶動壓平單元173,沿著平行承載面151的軸向位移,並調整壓平單元173與承載面151及/或第一基板121之間的距離。在本發明一實施例中,伸縮旋轉馬達171可帶動壓平單元173在第一高度及一第二高度之間位移,其中第一高度高於第二高度,例如位於第二高度的壓平單元173比第一高度靠近載台15的承載面151。As shown in FIGS. 7 and 8 , the telescopic rotating motor 171 can drive the flattening unit 173 to move along the axial direction of the parallel bearing surface 151 and adjust the distance between the flattening unit 173 and the bearing surface 151 and/or the first substrate 121 distance. In one embodiment of the present invention, the telescopic rotating motor 171 can drive the flattening unit 173 to move between a first height and a second height, where the first height is higher than the second height, for example, the flattening unit is located at the second height. 173 is closer to the bearing surface 151 of the carrier 15 than the first height.

如圖7所示,伸縮旋轉馬達171驅動壓平單元173沿著承載面151的軸向位移,使得壓平單元173遠離載台15的承載面151,並操作在第一高度。壓平單元173與承載面151之間具有一間距G,其中間距G會大於第一基板121的厚度。而後,伸縮旋轉馬達171會驅動壓平單元173沿著平行承載面151的方向擺動,使得部分的壓平單元173位於放置區153及第一基板121的上方。As shown in FIG. 7 , the telescopic rotation motor 171 drives the flattening unit 173 to move along the axial direction of the bearing surface 151 , so that the flattening unit 173 is away from the bearing surface 151 of the stage 15 and operates at the first height. There is a distance G between the flattening unit 173 and the carrying surface 151 , where the distance G is greater than the thickness of the first substrate 121 . Then, the telescopic rotation motor 171 drives the flattening unit 173 to swing in a direction parallel to the bearing surface 151 , so that part of the flattening unit 173 is located above the placement area 153 and the first substrate 121 .

如圖8所示,伸縮旋轉馬達171驅動壓平單元173沿著承載面151的軸向位移,使得壓平單元173朝載台15的承載面151靠近,並操作在第二高度。壓平單元173會接觸並壓平放置在承載面151的放置區153上的第一基板121,使得第一基板121平整的放置在承載面151上。As shown in FIG. 8 , the telescopic rotation motor 171 drives the flattening unit 173 to move along the axial direction of the bearing surface 151 , so that the flattening unit 173 approaches the bearing surface 151 of the carrier 15 and operates at the second height. The flattening unit 173 will contact and flatten the first substrate 121 placed on the placement area 153 of the bearing surface 151, so that the first substrate 121 is placed flatly on the bearing surface 151.

如圖5及圖6所示,載台15的承載面151上可設置複數個對位單元14,對位單元14環繞在載台15的放置區153周圍,並可靠近或遠離放置區153及/或第一基板121,以對位第一基板121及/或第二基板123。例如對位單元14可為桿狀,並可相對於載台15的承載面151升降,其中對位單元14凸出承載面151後,可沿著承載面151的徑向朝放置區153靠近,對位單元14在位移的過程中會接觸並對準第一基板121,以將第一基板121定位在放置區153的固定位置上。As shown in FIGS. 5 and 6 , a plurality of alignment units 14 can be provided on the bearing surface 151 of the carrier 15 . The alignment units 14 surround the placement area 153 of the carrier 15 and can be close to or far away from the placement area 153 and /or the first substrate 121 to align the first substrate 121 and/or the second substrate 123. For example, the alignment unit 14 can be rod-shaped and can be raised and lowered relative to the bearing surface 151 of the carrier 15. After the alignment unit 14 protrudes from the bearing surface 151, it can approach the placement area 153 along the radial direction of the bearing surface 151. During the displacement process, the positioning unit 14 will contact and align the first substrate 121 to position the first substrate 121 at a fixed position in the placement area 153 .

上述對位單元14在對位第一基板121的過程中,壓平單元173會持續接觸並壓平第一基板121,並可提高對位單元14對位第一基板121的準確度。During the process of the above-mentioned alignment unit 14 aligning the first substrate 121 , the flattening unit 173 will continue to contact and flatten the first substrate 121 , and can improve the accuracy of the alignment unit 14 aligning the first substrate 121 .

在本發明一實施例中,如圖2及圖3所示,壓合單元13上可設置複數個距離量測單元18,例如距離量測單元18可以是雷射測距儀,距離量測單元18用以將量測光束投射到放置在載台15的承載面151上的第一基板121,並量測第一基板121與各個距離量測單元18之間的距離,以判斷第一基板121是否翹曲。在不同實施例中,壓合單元13亦可設置在載台15上,並由第一基板121的下表面量測與第一基板121之間的距離。In an embodiment of the present invention, as shown in Figures 2 and 3, a plurality of distance measurement units 18 can be provided on the pressing unit 13. For example, the distance measurement unit 18 can be a laser range finder. The distance measurement unit 18 is used to project the measurement beam onto the first substrate 121 placed on the bearing surface 151 of the stage 15 and measure the distance between the first substrate 121 and each distance measurement unit 18 to determine the first substrate 121 Is it warped? In different embodiments, the pressing unit 13 can also be disposed on the stage 15 , and the distance from the first substrate 121 is measured from the lower surface of the first substrate 121 .

具體而言,若各個距離量測單元18與第一基板121之間的距離相近,可判斷第一基板121沒有翹曲,並可直接透過對位單元14對位第一基板121。而後將第二基板123放置在第一基板121上,並透過壓合單元13鍵合第一基板121及第二基板123,而不需要透過壓平裝置17壓平第一基板121。Specifically, if the distance between each distance measuring unit 18 and the first substrate 121 is close, it can be determined that the first substrate 121 is not warped, and the first substrate 121 can be directly aligned through the alignment unit 14 . Then the second substrate 123 is placed on the first substrate 121, and the first substrate 121 and the second substrate 123 are bonded through the pressing unit 13 without the need to flatten the first substrate 121 through the flattening device 17.

反之,若各個距離量測單元18與第一基板121之間的距離差大於一門檻值時,則表示第一基板121有翹曲,並需要透過壓平裝置17壓平第一基板121,例如進行上述圖4、圖7及圖8的壓平步驟。On the contrary, if the distance difference between each distance measuring unit 18 and the first substrate 121 is greater than a threshold value, it means that the first substrate 121 is warped, and the first substrate 121 needs to be flattened through the flattening device 17, for example Carry out the flattening steps of Figure 4, Figure 7 and Figure 8 described above.

完成第一基板121的壓平及對位後,壓平單元173可離開第一基板121及放置區153,如圖6及圖4所示。壓平單元173離開第一基板121及放置區153的過程中,伸縮旋轉馬達171會伸長,並驅動壓平單元173沿著承載面151的軸向離開第一基板121,而後伸縮旋轉馬達171會帶動壓平單元173擺動,使得壓平單元173離開第一基板121及/或放置區153的上方。After completing the flattening and positioning of the first substrate 121 , the flattening unit 173 can leave the first substrate 121 and the placement area 153 , as shown in FIG. 6 and FIG. 4 . When the flattening unit 173 leaves the first substrate 121 and the placement area 153, the telescopic rotary motor 171 will extend and drive the flattening unit 173 to leave the first substrate 121 along the axial direction of the bearing surface 151, and then the telescopic rotary motor 171 will The flattening unit 173 is driven to swing, so that the flattening unit 173 leaves the top of the first substrate 121 and/or the placement area 153 .

完成第一基板121的對位步驟後,可將第二基板123放置在第一基板121上,並以對位單元14對位第二基板123,再透過壓合單元13鍵合第一基板121及第二基板123。After completing the alignment step of the first substrate 121, the second substrate 123 can be placed on the first substrate 121, and the second substrate 123 can be aligned with the alignment unit 14, and then the first substrate 121 can be bonded through the pressing unit 13. and the second substrate 123.

在本發明圖式中,壓平裝置17的桿體175或伸縮旋轉馬達171會穿過第二腔體113及載台15,並連接設置在載台15的承載面151上的壓平單元173。在本發明另一實施例中,桿體175、伸縮旋轉馬達171及/或壓平單元173可環繞設置在載台15的周圍,而伸縮旋轉馬達171及/或桿體175只穿過第二腔體113,而不會穿過載台15。In the drawings of the present invention, the rod 175 or the telescopic rotation motor 171 of the flattening device 17 passes through the second cavity 113 and the carrier 15 and is connected to the flattening unit 173 provided on the bearing surface 151 of the carrier 15 . In another embodiment of the present invention, the rod body 175, the telescopic rotation motor 171 and/or the flattening unit 173 can be arranged around the stage 15, and the telescopic rotation motor 171 and/or the rod body 175 only pass through the second cavity 113 without passing through the stage 15 .

此時,操作在第一位置的壓平單元173會位於載台15的承載面151及/或放置區153外部,而不會與承載面151及第一基板121重疊或干涉。操作在第二位置的壓平單元173會進入載台15的承載面151及/或放置區153,並位於承載面151及第一基板121上方,以壓平放置在載台15的承載面151上的第一基板121。At this time, the flattening unit 173 operating in the first position will be located outside the bearing surface 151 and/or the placement area 153 of the stage 15 without overlapping or interfering with the bearing surface 151 and the first substrate 121 . The flattening unit 173 operating in the second position will enter the bearing surface 151 and/or the placement area 153 of the carrier 15 and be located above the bearing surface 151 and the first substrate 121 to flatten the bearing surface 151 placed on the carrier 15 the first substrate 121 on.

如圖5、圖6及圖9所示,載台15可包括複數個抽氣管線155,其中抽氣管線155設置於載台15上,例如穿過載台15,抽氣管線155的一端連通載台15的承載面151及/或放置區153。抽氣管線155可連接一抽氣裝置157,例如抽氣馬達,抽氣裝置157在抽氣時,連接承載面151及/或放置區153的抽氣裝置157會形成負壓,以吸附放置在載台15的放置區153的第一基板121。As shown in FIGS. 5 , 6 and 9 , the carrier 15 may include a plurality of air extraction lines 155 , wherein the air extraction lines 155 are disposed on the carrier 15 , for example, passing through the carrier 15 , and one end of the air extraction pipeline 155 is connected to the carrier. The bearing surface 151 and/or the placement area 153 of the platform 15. The air extraction pipeline 155 can be connected to an air extraction device 157, such as an air extraction motor. When the air extraction device 157 is air-extracting, the air extraction device 157 connected to the bearing surface 151 and/or the placement area 153 will form a negative pressure to absorb and place the air. The first substrate 121 is in the placement area 153 of the carrier 15 .

在本發明一實施例中,各個抽氣管線155可同時產生負壓,並吸附放置區153內的第一基板121。在本發明一實施例中,各個抽氣管線155可分別連接一閥門154,其中閥門154分別用以切換各個抽氣管線155是否產生負壓,並可控制抽氣管線155依序產生負壓,例如位於內側的抽氣管線155先產生負壓,並吸附第一基板121的內側,而後沿著放置區153的中心朝邊緣的方向,依序控制其他抽氣管線155產生負壓,以吸附第一基板121外側。In an embodiment of the present invention, each air extraction pipeline 155 can generate negative pressure at the same time and adsorb the first substrate 121 in the placement area 153 . In one embodiment of the present invention, each air extraction pipeline 155 can be connected to a valve 154 respectively, wherein the valve 154 is used to switch whether each air extraction pipeline 155 generates negative pressure, and can control the air extraction pipelines 155 to generate negative pressure in sequence. For example, the air extraction pipeline 155 located on the inside first generates negative pressure and adsorbs the inside of the first substrate 121 , and then controls other air extraction lines 155 to generate negative pressure in sequence along the center of the placement area 153 toward the edge to adsorb the second substrate 121 . The outside of a substrate 121 .

具體而言,壓平單元173主要用以壓平第一基板121的側邊或外緣,而抽氣管線155產生的負壓則可用以吸附第一基板121的內側。透過壓平單元173及抽氣管線155的搭配,可進一步提高壓平的第一基板121的平整度,並可提高第一基板121對位的精準度。此外在透過對位單元14對位第一基板121及/或第二基板123的過程中,抽氣裝置157會停止抽氣,而抽氣管線155則不會吸附第一基板121,使得對位單元14可移動或推動載台15的承載面151上的第一基板121,並進行第一基板121的對位。Specifically, the flattening unit 173 is mainly used to flatten the side or outer edge of the first substrate 121 , and the negative pressure generated by the air extraction line 155 can be used to absorb the inside of the first substrate 121 . Through the combination of the flattening unit 173 and the air extraction pipeline 155, the flatness of the flattened first substrate 121 can be further improved, and the positioning accuracy of the first substrate 121 can be improved. In addition, during the process of aligning the first substrate 121 and/or the second substrate 123 through the alignment unit 14, the air extraction device 157 will stop air extraction, and the air extraction pipeline 155 will not adsorb the first substrate 121, so that the alignment The unit 14 can move or push the first substrate 121 on the bearing surface 151 of the stage 15 and perform alignment of the first substrate 121 .

以上所述者,僅為本發明之一較佳實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。The above is only one of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. That is, all changes in shape, structure, characteristics and spirit described in the patent scope of the present invention may be equal to those described above. Modifications should be included in the patentable scope of the present invention.

10:適用於翹曲基板的鍵合機台10: Bonding machine suitable for warped substrates

111:第一腔體111:First cavity

112:密閉空間112:Confined space

113:第二腔體113:Second cavity

121:第一基板121: First substrate

123:第二基板123: Second substrate

13:壓合單元13: Pressing unit

131:壓合板131:Plywood

132:第二加熱單元132: Second heating unit

133:連接板133:Connection board

135:固定桿體135: Fixed rod body

14:對位單元14: Counterpoint unit

15:載台15: Carrier platform

151:承載面151: Bearing surface

152:第一加熱單元152: First heating unit

153:放置區153:Placement area

154:閥門154:Valve

155:抽氣管線155:Exhaust pipeline

157:抽氣裝置157:Air extraction device

16:抽氣馬達16:Extraction motor

17:壓平裝置17: Flattening device

171:伸縮旋轉馬達171:Telescopic rotating motor

1711:線性致動器1711: Linear actuator

1713:轉動馬達1713:Rotating motor

173:壓平單元173: Flattening unit

175:桿體175:rod body

18:距離量測單元18: Distance measurement unit

191:腔體驅動器191: Cavity driver

193:壓合單元驅動器193: Press unit driver

G:間距G: spacing

[圖1]為本發明適用於翹曲基板的鍵合機台一實施例的立體示意圖。[Fig. 1] is a schematic three-dimensional view of an embodiment of a bonding machine suitable for warped substrates according to the present invention.

[圖2]為本發明適用於翹曲基板的鍵合機台一實施例的剖面示意圖。[Fig. 2] is a schematic cross-sectional view of an embodiment of a bonding machine suitable for warped substrates according to the present invention.

[圖3]為本發明適用於翹曲基板的鍵合機台又一實施例的部分剖面示意圖。[Fig. 3] is a partial cross-sectional schematic diagram of another embodiment of a bonding machine suitable for warped substrates according to the present invention.

[圖4]為本發明適用於翹曲基板的鍵合機台的載台及壓平裝置一實施例的立體剖面示意圖。[Fig. 4] is a schematic three-dimensional cross-sectional view of an embodiment of the stage and flattening device of a bonding machine suitable for warped substrates according to the present invention.

[圖5]為本發明適用於翹曲基板的鍵合機台的載台及壓平單元一實施例的俯視圖。[Fig. 5] is a top view of an embodiment of the stage and flattening unit of a bonding machine suitable for warped substrates according to the present invention.

[圖6]為本發明適用於翹曲基板的鍵合機台的載台及壓平單元又一實施例的俯視圖。[Fig. 6] is a top view of another embodiment of the stage and flattening unit of a bonding machine suitable for warped substrates according to the present invention.

[圖7]為本發明適用於翹曲基板的鍵合機台的載台及壓平裝置又一實施例的立體剖面示意圖。[Fig. 7] is a schematic three-dimensional cross-sectional view of a stage and a flattening device of a bonding machine suitable for warped substrates according to another embodiment of the present invention.

[圖8]為本發明適用於翹曲基板的鍵合機台的載台及壓平裝置又一實施例的立體剖面示意圖。[Fig. 8] is a schematic three-dimensional cross-sectional view of another embodiment of the stage and flattening device of a bonding machine suitable for warped substrates according to the present invention.

[圖9]為本發明適用於翹曲基板的鍵合機台的載台、壓平裝置及抽氣管線一實施例的剖面示意圖。[Fig. 9] is a schematic cross-sectional view of an embodiment of the stage, flattening device and air extraction pipeline of a bonding machine suitable for warped substrates according to the present invention.

10:適用於翹曲基板的鍵合機台 10: Bonding machine suitable for warped substrates

111:第一腔體 111:First cavity

112:密閉空間 112:Confined space

113:第二腔體 113:Second cavity

13:壓合單元 13: Pressing unit

15:載台 15: Carrier platform

16:抽氣馬達 16:Extraction motor

17:壓平裝置 17: Flattening device

18:距離量測單元 18: Distance measurement unit

Claims (9)

一種適用於翹曲基板的鍵合機台,包括:一第一腔體;一第二腔體,面對該第一腔體,其中該第一腔體用以連接該第二腔體,並於該第一腔體及該第二腔體之間形成一密閉空間;一壓合單元,連接該第一腔體,且位於該密閉空間;一載台,連接該第二腔體,且位於該密閉空間,該載台包括一承載面朝向該壓合單元,其中該承載面包括一放置區用以承載一第一基板,並於該第一基板上放置一第二基板;及複數個壓平裝置,包括:複數個壓平單元,位於該載台的該放置區的周圍;複數個伸縮旋轉馬達,連接該壓平單元,並帶動該壓平單元相對於該載台的該承載面升降及擺動,使得該壓平單元壓平該放置區上的該第一基板,其中該伸縮旋轉馬達用以帶動該壓平單元在一第一位置及一第二位置擺動,操作在該第一位置的該壓平單元位於該放置區的外部,而操作在該第二位置的該壓平單元則會進入該放置區。 A bonding machine suitable for warping substrates, including: a first cavity; a second cavity facing the first cavity, wherein the first cavity is used to connect the second cavity, and A closed space is formed between the first cavity and the second cavity; a pressing unit is connected to the first cavity and located in the closed space; a carrier is connected to the second cavity and located In the enclosed space, the carrier includes a bearing surface facing the pressing unit, wherein the bearing surface includes a placing area for bearing a first substrate, and placing a second substrate on the first substrate; and a plurality of pressing The flattening device includes: a plurality of flattening units located around the placement area of the carrier; a plurality of telescopic rotating motors connected to the flattening unit and driving the flattening unit to rise and fall relative to the bearing surface of the carrier and swing, so that the flattening unit flattens the first substrate on the placement area, wherein the telescopic rotating motor is used to drive the flattening unit to swing at a first position and a second position, operating in the first position The flattening unit is located outside the placement area, and the flattening unit operating in the second position will enter the placement area. 如請求項1所述的適用於翹曲基板的鍵合機台,包括複數個抽氣管線設置於該載台,並連通該載台的該放置區,其中該複數個抽氣管線用以形成負壓,以吸附該放置區上的該第一基板。 The bonding machine suitable for warped substrates as described in claim 1, including a plurality of air extraction pipelines disposed on the carrier and connected to the placement area of the carrier, wherein the plurality of air extraction pipelines are used to form Negative pressure is used to adsorb the first substrate on the placement area. 如請求項2所述的適用於翹曲基板的鍵合機台,包括一抽氣裝置及複數個閥門,其中該抽氣裝置連接該複數個抽氣管線,使得連通該放置區的該抽氣管線形成負壓,而該複數個閥門則分別連接該複數個抽氣管線,並用以切換該複數個抽氣管線是否產生負壓。 The bonding machine suitable for warped substrates as described in claim 2 includes an air extraction device and a plurality of valves, wherein the air extraction device is connected to the plurality of air extraction pipelines so that the air extraction in the placement area is connected. The pipeline forms a negative pressure, and the plurality of valves are respectively connected to the plurality of air extraction pipelines and used to switch whether the plurality of air extraction pipelines generate negative pressure. 如請求項2所述的適用於翹曲基板的鍵合機台,包括複數個對位單元設置於該載台的該承載面上,並環繞在該放置區的周圍,該對位單元用以對位該第一基板及該第二基板,該對位單元對位該第一基板或該第二基板的過程中,該抽氣管線不會吸附該第一基板。 The bonding machine platform suitable for warped substrates as described in claim 2, includes a plurality of alignment units disposed on the bearing surface of the carrier and surrounding the placement area, and the alignment units are used to During the process of aligning the first substrate and the second substrate by the alignment unit, the exhaust pipeline will not adsorb the first substrate. 如請求項1所述的適用於翹曲基板的鍵合機台,包括複數個桿體穿過該載台,該複數個伸縮旋轉馬達位於該密閉空間外部,並分別經由該複數個桿體連接該複數個壓平單元,以驅動該壓平單元相對於該載台的該承載面升降或擺動。 The bonding machine platform suitable for warping substrates as described in claim 1, including a plurality of rods passing through the carrier, and the plurality of telescopic rotating motors are located outside the closed space and are respectively connected through the plurality of rods. The plurality of flattening units are used to drive the flattening units to rise, fall or swing relative to the bearing surface of the stage. 如請求項1所述的適用於翹曲基板的鍵合機台,其中該伸縮旋轉馬達用以帶動該壓平單元在一第一高度及一第二高度位移,該第一高度高於該第二高度。 The bonding machine suitable for warped substrates as described in claim 1, wherein the telescopic rotary motor is used to drive the flattening unit to move at a first height and a second height, and the first height is higher than the third height. Two heights. 如請求項6所述的適用於翹曲基板的鍵合機台,其中操作在該第一高度的該壓平單元與該載台的該承載面之間具有一間距,該間距大該第一基板的厚度,而操作在該第二高度的該壓平單元則會接觸並壓平放置在該承載面上的該第一基板。 The bonding machine suitable for warped substrates as described in claim 6, wherein there is a distance between the flattening unit operating at the first height and the bearing surface of the stage, and the distance is greater than the first The thickness of the substrate, and the flattening unit operating at the second height will contact and flatten the first substrate placed on the bearing surface. 如請求項1所述的適用於翹曲基板的鍵合機台,包括複數個距離量測單元設置在該壓合單元,並用以量測各個該距離量測單元與該第一基板之間的距離,以判斷放置在該載台的該承載面上的該第一基板是否翹曲。 The bonding machine suitable for warped substrates as described in claim 1, including a plurality of distance measuring units disposed on the laminating unit and used to measure the distance between each of the distance measuring units and the first substrate. distance to determine whether the first substrate placed on the bearing surface of the stage is warped. 如請求項8所述的適用於翹曲基板的鍵合機台,其中該距離量測單元為一雷射測距儀。The bonding machine suitable for warped substrates as described in claim 8, wherein the distance measurement unit is a laser range finder.
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Publication number Priority date Publication date Assignee Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM626383U (en) * 2021-11-25 2022-05-01 天虹科技股份有限公司 Substrate Bonding Mechanism

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