TWM623594U - Pressure swing adsorption gas back flush system - Google Patents
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Abstract
一種變壓吸附氣體回沖系統,包含:一變壓吸附裝置;一高分子膜過濾裝置,其係與該變壓吸附裝置流體連接;以及一氣體回沖管道,其係與該變壓吸附裝置及該高分子膜過濾裝置流體連接,且用於將經該高分子膜過濾裝置過濾後所分離之氮氣回沖至該變壓吸附裝置。A pressure swing adsorption gas backflush system, comprising: a pressure swing adsorption device; a polymer membrane filter device, which is fluidly connected to the pressure swing adsorption device; and a gas backflush pipeline, which is connected to the pressure swing adsorption device. It is fluidly connected with the polymer membrane filtration device, and is used for backflushing the nitrogen gas separated after being filtered by the polymer membrane filtration device to the pressure swing adsorption device.
Description
本新型係關於一種變壓吸附氣體回沖系統,尤指一種將過濾後所分離之氮氣回沖至變壓吸附裝置之變壓吸附氣體回沖系統。This new model relates to a pressure swing adsorption gas backflush system, especially a pressure swing adsorption gas backflush system for backflushing the nitrogen separated after filtration to the pressure swing adsorption device.
傳統之變壓吸附系統中的變壓吸附裝置的內部會填入分子篩,分子篩的表面會有許多的分子孔隙(pores),當壓力上升時,氣體分子會被強迫進入分子孔隙內,然而,分子較小的氣體則不會被影響,可以自由穿梭在分子空隙間。壓力下降後,分子較大的氣體仍會停留在分子孔隙中,這時候傳統上有三個方法可以將其排出: 1. 使用部分經過變壓吸附系統純化後的氣體進行吹洗,將分子較大的氣體從孔隙中掃出。 2. 於前端抽真空,將殘留在分子孔隙中分子較大的氣體吸出。 3. 加熱使氣體因吸收能量產生震動而自行脫出分子孔隙,這種方法通常需要搭配乾淨氣體吹洗。 The inside of the pressure swing adsorption device in the traditional pressure swing adsorption system will be filled with molecular sieve, and the surface of the molecular sieve will have many molecular pores (pores). When the pressure rises, the gas molecules will be forced into the molecular pores. Smaller gases are unaffected and can shuttle freely between molecular voids. After the pressure has dropped, the gas with larger molecules will remain in the molecular pores, and there are traditionally three methods to expel it at this time: 1. Use part of the gas purified by the pressure swing adsorption system for purging to sweep out the gas with larger molecules from the pores. 2. Evacuate the front end to suck out the gas with larger molecules remaining in the molecular pores. 3. Heating causes the gas to escape from the molecular pores by itself due to vibrations generated by absorbing energy. This method usually needs to be purged with clean gas.
這三種方法除了需要耗能加熱以外,還需要消耗部分經過變壓吸附系統純化後的氣體去吹掃,會使得回收效率下降。如圖1所示,先前技術中提出了一種變壓吸附系統10,包含:一變壓吸附裝置11;一氣體回沖管道13,其係與該變壓吸附裝置11流體連接,且用於將經該變壓吸附裝置11處理後之氣體部分回沖至該變壓吸附裝置11;以及一高分子膜過濾裝置12,其係與該變壓吸附裝置11流體連接(圖1中所示之流量單位SLPM係為每分鐘標準升(standard liter per minute))。其中,該高分子膜過濾裝置12係適用於過濾經該變壓吸附裝置12處理的氣體,以分離該氣體中之氫氣及氮氣,藉此回收該氣體中之氫氣。然而,此一系統係使用經過變壓吸附後的乾淨氣體進行吹洗,此方法雖然可以使變壓吸附裝置11中的分子篩脫附,但卻有大幅降低氫氣回收效率的缺點。In addition to energy-consuming heating, these three methods also need to consume part of the gas purified by the pressure swing adsorption system for purging, which will reduce the recovery efficiency. As shown in FIG. 1 , a pressure
如上所述,傳統之變壓吸附系統具有大幅降低氫氣回收效率的缺點,因此,有必要提供一種新穎的系統,以提升氫氣回收效率。As mentioned above, the conventional pressure swing adsorption system has the disadvantage of greatly reducing the hydrogen recovery efficiency. Therefore, it is necessary to provide a novel system to improve the hydrogen recovery efficiency.
有鑑於上述現有技術之不足,本新型提供一種變壓吸附氣體回沖系統,以提升氫氣回收效率。In view of the above-mentioned deficiencies of the prior art, the present invention provides a pressure swing adsorption gas backflushing system to improve the hydrogen recovery efficiency.
為達成上述目的所採取的一主要技術手段係令前述之變壓吸附氣體回沖系統,包含: 一變壓吸附裝置; 一高分子膜過濾裝置,其係與該變壓吸附裝置流體連接;以及 一氣體回沖管道,其係與該變壓吸附裝置及該高分子膜過濾裝置流體連接,且用於將經該高分子膜過濾裝置過濾後所分離之氮氣回沖至該變壓吸附裝置。 One of the main technical means adopted to achieve the above-mentioned purpose is to make the aforementioned PSA gas backflush system, including: a pressure swing adsorption device; a polymer membrane filter device in fluid connection with the pressure swing adsorption device; and A gas backflushing pipeline is fluidly connected with the pressure swing adsorption device and the polymer membrane filter device, and is used for backflushing the nitrogen gas separated after being filtered by the polymer membrane filter device to the pressure swing adsorption device.
相較於傳統之變壓吸附系統,本新型之變壓吸附氣體回沖系統,具有較佳的氫氣回收效率。Compared with the traditional pressure swing adsorption system, the new pressure swing adsorption gas backflushing system has better hydrogen recovery efficiency.
以下係藉由特定的具體實施例說明本新型之實施方式,熟習此技藝之人士可由本說明書所揭示之內容瞭解本新型之其他優點與功效。本新型也可藉由其他不同的具體實施例加以實施或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本新型之精神下進行各種修飾與變更。The following describes the implementation of the present invention by means of specific embodiments, and those skilled in the art can understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied by other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of the present invention.
本文中所述之「流體連接」包含直接「流體連接」與間接「流體連接」,舉例來說,A裝置與B裝置「流體連接」可包含:A裝置與B裝置直接「流體連接」;以及A裝置與B裝置之間透過一C裝置間接「流體連接」等態樣。"Fluidically connected" as used herein includes both direct "fluidic connection" and indirect "fluidic connection", for example, A device and B device "fluidically connected" may include: A device and B device are directly "fluidically connected"; and The A device and the B device are indirectly "fluidly connected" through a C device.
實施例1Example 1
如圖2所示,實施例1之變壓吸附氣體回沖系統20,包含:一變壓吸附裝置21;一高分子膜過濾裝置22,其係與該變壓吸附裝置21流體連接;以及一氣體回沖管道23,其係與該變壓吸附裝置21及該高分子膜過濾裝置22流體連接,且用於將經該高分子膜過濾裝置22過濾後所分離之氮氣回沖至該變壓吸附裝置21。其中,圖2中所示之流量單位SLPM係為每分鐘標準升(standard liter per minute),應了解,圖2中所示之流量僅為示例,本新型並不限於此,本新型所屬技術領域中具有通常知識者可依實際需求調整為適當之流量。As shown in FIG. 2 , the pressure swing adsorption
其中,該變壓吸附裝置21係適用於將一氣體過濾,以大量吸附該氣體中之雜質。Among them, the pressure
其中,該高分子膜過濾裝置22係適用於過濾經該變壓吸附裝置21處理的氣體,以分離該氣體中之氫氣及氮氣,藉此回收該氣體中之氫氣。The polymer
其中,該氣體回沖管道23係適用於使用經該高分子膜過濾裝置22過濾後所分離之氮氣吹洗該變壓吸附裝置21中的分子篩。Wherein, the
對照圖1,實施例1之變壓吸附氣體回沖系統20係使用經該高分子膜過濾裝置22過濾後所分離之氮氣吹洗該變壓吸附裝置21中的分子篩,使其相較於圖1所示之變壓吸附系統10至少具有下列2項優異的技術效果:
1. 吹洗的氣體的流量可從原本的80SLPM提高至120SLPM,可以減少吹洗的時間,增加吸附的頻率。
2. 因為吹洗的氣體從原本的混合氣體變成經該高分子膜過濾裝置22過濾後所分離之氮氣,可以減少氫氣的浪費,將氫氣的回收效率從原本的42%提高至70%。
1, the pressure swing adsorption
實施例2Example 2
如圖3所示,實施例2之變壓吸附氣體回沖系統30,包含:一變壓吸附裝置31;一高分子膜過濾裝置32,其係與該變壓吸附裝置31流體連接;以及一氣體回沖管道33,其係與該變壓吸附裝置31及該高分子膜過濾裝置32流體連接,且用於將經該高分子膜過濾裝置32過濾後所分離之氮氣回沖至該變壓吸附裝置31。As shown in FIG. 3 , the pressure swing adsorption
實施例2之變壓吸附裝置31、高分子膜過濾裝置32以及氣體回沖管道33係與實施例1相同,於此不再贅述。The pressure
相較於實施例1,實施例2之變壓吸附氣體回沖系統30,進一步包含:一淨化裝置34,其係與該變壓吸附裝置31及該高分子膜過濾裝置32流體連接,且用於進一步去除經該變壓吸附裝置31處理之氣體中的水氣及雜質。淨化裝置34之設置可避免經該變壓吸附裝置31處理之氣體中的水氣及雜質毒化高分子膜過濾裝置32中的高分子膜,以提升變壓吸附氣體回沖系統30之穩定性。舉例來說,淨化裝置34中可包含用於吸附水氣之乾燥劑以及用於吸附雜質之活性碳,但本新型並不限於此。Compared with Embodiment 1, the pressure swing adsorption
實施例3Example 3
如圖4所示,實施例3之變壓吸附氣體回沖方法,包含:(a) 透過一變壓吸附裝置將一氣體過濾,以去除該氣體中之雜質S101;(b) 透過一高分子膜過濾經步驟(a)處理的氣體,以分離該氣體中之氫氣及氮氣S102;以及(c) 將經步驟(b)所分離之氮氣回沖至該變壓吸附裝置,以吹洗該變壓吸附裝置中的分子篩S103。As shown in FIG. 4 , the pressure swing adsorption gas backflushing method of Embodiment 3 includes: (a) filtering a gas through a pressure swing adsorption device to remove impurities S101 in the gas; (b) passing through a polymer Membrane filtration of the gas treated in step (a) to separate hydrogen and nitrogen S102 in the gas; and (c) backflushing the nitrogen separated in step (b) to the pressure swing adsorption device to purge the variable Molecular sieve S103 in the pressure adsorption device.
其中,步驟(a)可透過如實施例1及實施例2所述之變壓吸附裝置將一氣體過濾。Wherein, in step (a), a gas can be filtered through the pressure swing adsorption device as described in Example 1 and Example 2.
其中,步驟(b)可透過如實施例1及實施例2所述之高分子膜過濾裝置過濾經步驟(a)處理的氣體。Wherein, in step (b), the gas treated in step (a) can be filtered through the polymer membrane filtration device described in Example 1 and Example 2.
其中,步驟(c)可透過如實施例1及實施例2所述之氣體回沖管道將經步驟(b)所分離之氮氣回沖至該變壓吸附裝置。Wherein, in step (c), the nitrogen gas separated by step (b) can be backflushed to the pressure swing adsorption device through the gas backflushing pipeline as described in Example 1 and Example 2.
於一實施方式中,實施例3之變壓吸附氣體回沖方法,可進一步包含:(b-0) 於透過一高分子膜過濾經步驟(a)處理的氣體之前,先進一步透過淨化裝置將經步驟(a)處理的氣體淨化,以進一步去除經該變壓吸附裝置處理之氣體中的水氣及雜質,藉此可避免經該變壓吸附裝置處理之氣體中的水氣及雜質毒化高分子膜,以提升變壓吸附氣體回沖方法之穩定性。In one embodiment, the pressure swing adsorption gas backflushing method of Example 3 may further include: (b-0) Before filtering the gas processed in step (a) through a polymer membrane, further passing through a purification device to The gas treated in step (a) is purified to further remove moisture and impurities in the gas treated by the pressure swing adsorption device, thereby avoiding high poisoning of the moisture and impurities in the gas treated by the pressure swing adsorption device. Molecular membrane to improve the stability of the PSA gas backflush method.
本新型之變壓吸附氣體回沖系統的目的是去除氣體中的氨和水等雜質,同時也去除氮,以及回收氫氣。由於變壓吸附裝置需要吹洗再生,而僅使用變壓吸附裝置去除氨、水及氮氣等三種氣體會導致氫氣大量損失。因此,本新型之變壓吸附氣體回沖系統先使用變壓吸附裝置去除氨及水等二種氣體,再使用聚合物膜去除氮氣,隨後,使用經高分子膜過濾後所分離之氮氣吹洗該變壓吸附裝置中的分子篩。本新型之變壓吸附氣體回沖系統藉由上述技術手段可將氫氣回收率從42%提升至70%。The purpose of the new pressure swing adsorption gas backflushing system is to remove impurities such as ammonia and water in the gas, and also to remove nitrogen and recover hydrogen. Since the pressure swing adsorption device needs to be purged and regenerated, only using the pressure swing adsorption device to remove three gases such as ammonia, water and nitrogen will lead to a large loss of hydrogen. Therefore, the new pressure swing adsorption gas backflushing system first uses a pressure swing adsorption device to remove two gases such as ammonia and water, then uses a polymer membrane to remove nitrogen, and then uses the nitrogen separated by the polymer membrane to purge Molecular sieves in the pressure swing adsorption device. The new PSA gas backflushing system can increase the hydrogen recovery rate from 42% to 70% by the above-mentioned technical means.
上述實施例僅例示性說明本新型,而非用於限制本新型。任何熟習此項技藝之人士均可在不違背本新型之精神及範疇下,對上述實施例進行修飾與改變。因此,本新型之權利保護範圍,應如後述之申請專利範圍所載。The above-mentioned embodiments are only illustrative of the present invention, but are not intended to limit the present invention. Any person skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of this new model should be as set out in the scope of the patent application described later.
10:變壓吸附系統 11:變壓吸附裝置 12:高分子膜過濾裝置 13:氣體回沖管道 20:變壓吸附氣體回沖系統 21:變壓吸附裝置 22:高分子膜過濾裝置 23:氣體回沖管道 30:變壓吸附氣體回沖系統 31:變壓吸附裝置 32:高分子膜過濾裝置 33:氣體回沖管道 34:淨化裝置 S101:步驟 S102:步驟 S103:步驟10: Pressure swing adsorption system 11: Pressure swing adsorption device 12: Polymer membrane filtration device 13: Gas backflush pipeline 20: PSA gas backflush system 21: Pressure swing adsorption device 22: Polymer membrane filtration device 23: Gas backflush pipeline 30: PSA gas backflush system 31: Pressure swing adsorption device 32: Polymer membrane filtration device 33: Gas backflush pipeline 34: Purification device S101: Steps S102: Steps S103: Steps
[圖1]係為傳統之變壓吸附系統之示意圖。 [圖2]係為實施例1之變壓吸附氣體回沖系統之示意圖。 [圖3]係為實施例2之變壓吸附氣體回沖系統之示意圖。 [圖4]係為實施例3之氫純化方法之流程圖。 [Fig. 1] is a schematic diagram of a conventional pressure swing adsorption system. FIG. 2 is a schematic diagram of the pressure swing adsorption gas backflushing system of Example 1. FIG. [FIG. 3] is a schematic diagram of the PSA gas backflushing system of Example 2. [FIG. [Fig. 4] is a flow chart of the hydrogen purification method of Example 3. [Fig.
20:變壓吸附氣體回沖系統 20: PSA gas backflush system
21:變壓吸附裝置 21: Pressure swing adsorption device
22:高分子膜過濾裝置 22: Polymer membrane filtration device
23:氣體回沖管道 23: Gas backflush pipeline
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