CN205867912U - Novel tail gas is retrieved device - Google Patents
Novel tail gas is retrieved device Download PDFInfo
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- CN205867912U CN205867912U CN201520816487.0U CN201520816487U CN205867912U CN 205867912 U CN205867912 U CN 205867912U CN 201520816487 U CN201520816487 U CN 201520816487U CN 205867912 U CN205867912 U CN 205867912U
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Abstract
Description
技术领域technical field
本实用新型涉及一种新型尾气回收装置。The utility model relates to a novel tail gas recovery device.
背景技术Background technique
油气回收是节能环保型的高新技术,运用油气回收技术回收油品在储运、装卸过程中排放的油气,防止油气挥发造成的大气污染,消除安全隐患,通过提高对能源的利用率,减小经济损失,从而得到可观的效益回报。Oil and gas recovery is an energy-saving and environmentally friendly high-tech. Oil and gas recovery technology is used to recover oil and gas discharged from oil products during storage, transportation, loading and unloading, to prevent air pollution caused by oil and gas volatilization, and to eliminate potential safety hazards. By improving the utilization rate of energy, reducing economic loss, thus obtaining considerable benefit return.
目前常见的方法有吸附法、吸收法、冷凝法和膜分离法等,其中吸附法是通过活性炭等吸附剂,将油气组分吸附在表面,然后再经过减压脱附或蒸汽脱附,富集的油气用真空泵抽吸到油罐或用其他方法液化分离,吸附法可以达到较高的处理效率,但对于高压尾气很多油气回收装置并不理想,所以当前研发高效率的油气回收装置具有重大的节能环保意义。At present, the common methods include adsorption method, absorption method, condensation method and membrane separation method. The collected oil and gas are pumped to the oil tank by a vacuum pump or liquefied and separated by other methods. The adsorption method can achieve higher processing efficiency, but many oil and gas recovery devices are not ideal for high-pressure tail gas, so the current research and development of high-efficiency oil and gas recovery devices is of great importance. significance of energy saving and environmental protection.
实用新型内容Utility model content
本实用新型提供一种新型尾气回收装置,其有效地解决了高压尾气不易被吸附处理的技术难题。The utility model provides a novel tail gas recovery device, which effectively solves the technical problem that the high-pressure tail gas is not easy to be adsorbed.
本实用新型所采用的技术方案是:The technical scheme adopted in the utility model is:
一种新型尾气回收装置,包括尾气进管,尾气进管通过管路连接过滤罐,过滤罐一端通过管路连接吸附装置,吸附装置分别通过管路连接第一分离罐和第二分离罐,所述第一分离罐通过管路分别连接排空管和缓冲罐,所述第二分离罐通过管路分别连接排液管和压缩机,压缩机通过管路连接换热器,换热器通过管路连接缓冲罐,所述缓冲罐通过管路连接产品回收管,所述过滤罐的另一端通过管路连接杂质排出管,其中所述第二分离罐与吸附装置中间通过管路连接有真空泵。A new type of exhaust gas recovery device, including an exhaust gas inlet pipe, the exhaust gas inlet pipe is connected to a filter tank through a pipeline, one end of the filter tank is connected to an adsorption device through a pipeline, and the adsorption device is respectively connected to a first separation tank and a second separation tank through a pipeline. The first separation tank is connected to the emptying pipe and the buffer tank through pipelines, the second separation tank is connected to the discharge pipe and the compressor through pipelines, the compressor is connected to the heat exchanger through pipelines, and the heat exchanger is connected to the heat exchanger through pipelines. The pipeline is connected to the buffer tank, the buffer tank is connected to the product recovery pipe through the pipeline, and the other end of the filter tank is connected to the impurity discharge pipe through the pipeline, wherein a vacuum pump is connected between the second separation tank and the adsorption device through the pipeline.
优选地,所述尾气进管、杂质排出管分别与过滤罐的管路上设置有阀门,所述第一分离罐与排空管之间的管路上设置有阀门,所述第二分离罐与排液管之间的管路上设置有阀门,所述缓冲罐与产品回收管之间的管路上设置有阀门,所述吸附装置分别与真空泵、第一分离罐、过滤罐之间的管路上设置有阀门。Preferably, valves are provided on the pipelines between the tail gas inlet pipe and the impurity discharge pipe and the filter tank, valves are provided on the pipelines between the first separation tank and the emptying pipe, and the second separation tank is connected to the exhaust pipe. The pipeline between the liquid pipes is provided with a valve, the pipeline between the buffer tank and the product recovery pipe is provided with a valve, and the adsorption device is respectively provided with a valve on the pipeline between the vacuum pump, the first separation tank and the filter tank. valve.
优选地,所述吸附装置包括8台吸附器,其中4台吸附塔处于吸附状态,1台吸附塔处于抽真空状态,另外3台吸附塔分别处于降压或升压的状态。Preferably, the adsorption device includes 8 adsorbers, of which 4 adsorption towers are in the adsorption state, 1 adsorption tower is in the vacuum state, and the other 3 adsorption towers are in the depressurization or boosting state respectively.
优选地,所述8台吸附器通过管路并联,每台吸附器两端的管路上均设置有调节阀。Preferably, the eight adsorbers are connected in parallel through pipelines, and regulating valves are arranged on the pipelines at both ends of each adsorber.
与现有技术相比,本实用新型的优点和积极效果是:Compared with prior art, advantage and positive effect of the present utility model are:
本实用新型设置多吸附器间隔叠加运行模式,既保证了处理过程的连续性又有效降低了入口流速;本实用新型的吸附塔合理的升降压,有效地解决了高压尾气不易被吸附处理的技术难题;本实用新型效率高,净化效果好,操作简便,结构紧凑合理,一次性投资费用低,安全可靠性高。The utility model sets multiple adsorbers in an overlapping operation mode at intervals, which not only ensures the continuity of the treatment process but also effectively reduces the inlet flow rate; the adsorption tower of the utility model is reasonably stepped up and down, effectively solving the problem that the high-pressure tail gas is not easy to be adsorbed. Technical problems; the utility model has high efficiency, good purification effect, simple operation, compact and reasonable structure, low one-time investment cost, and high safety and reliability.
附图说明Description of drawings
下面结合附图和实施方式对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中,1为尾气进管,2为过滤罐,3为杂质排出管,4为吸附装置,5为第一分离罐,6为排空管,7为真空泵,8为第二分离罐,9为排液管,10为压缩机,11为换热器,12为缓冲罐或中间罐,13为产品回收管。In the figure, 1 is the tail gas inlet pipe, 2 is the filter tank, 3 is the impurity discharge pipe, 4 is the adsorption device, 5 is the first separation tank, 6 is the emptying pipe, 7 is the vacuum pump, 8 is the second separation tank, 9 10 is a compressor, 11 is a heat exchanger, 12 is a buffer tank or intermediate tank, and 13 is a product recovery pipe.
具体实施方式detailed description
实施例Example
如图1所示,一种新型尾气回收装置,包括尾气进管(1),尾气进管(1)通过管路连接过滤罐(2),过滤罐(2)一端通过管路连接吸附装置(4),吸附装置(4)分别通过管路连接第一分离罐(5)和第二分离罐(8),所述第一分离罐(5)通过管路分别连接排空管(6)和缓冲罐(12),所述第二分离罐(8)通过管路分别连接排液管(9)和压缩机(10),压缩机(10)通过管路连接换热器(11),换热器(11)通过管路连接缓冲罐(12),所述缓冲罐(12)通过管路连接产品回收管(13),所述过滤罐(2)的另一端通过管路连接杂质排出管(3),其中所述第二分离罐(8)与吸附装置(4)中间通过管路连接有真空泵(7)。As shown in Figure 1, a novel tail gas recovery device comprises a tail gas inlet pipe (1), the tail gas inlet pipe (1) is connected to a filter tank (2) through a pipeline, and one end of the filter tank (2) is connected to an adsorption device ( 4), the adsorption device (4) is connected to the first separation tank (5) and the second separation tank (8) through pipelines respectively, and the first separation tank (5) is connected to the emptying pipe (6) and the second separation tank (8) through pipelines respectively. The buffer tank (12), the second separation tank (8) is connected to the liquid discharge pipe (9) and the compressor (10) through the pipeline respectively, and the compressor (10) is connected to the heat exchanger (11) through the pipeline, and the The heater (11) is connected to the buffer tank (12) through a pipeline, the buffer tank (12) is connected to the product recovery pipe (13) through a pipeline, and the other end of the filter tank (2) is connected to the impurity discharge pipe through a pipeline (3), wherein a vacuum pump (7) is connected between the second separation tank (8) and the adsorption device (4) through a pipeline.
所述尾气进管(1)、杂质排出管(3)分别与过滤罐(2)的管路上设置有阀门,所述第一分离罐(5)与排空管(6)之间的管路上设置有阀门,所述第二分离罐(8)与排液管(9)之间的管路上设置有阀门,所述缓冲罐(12)与产品回收管(13)之间的管路上设置有阀门,所述吸附装置(4)分别与真空泵(7)、第一分离罐(5)、过滤罐(2)之间的管路上设置有阀门。The tail gas inlet pipe (1), the impurity discharge pipe (3) and the filter tank (2) are respectively provided with valves on the pipeline, and the pipeline between the first separation tank (5) and the emptying pipe (6) A valve is provided, a valve is provided on the pipeline between the second separation tank (8) and the drain pipe (9), and a valve is provided on the pipeline between the buffer tank (12) and the product recovery pipe (13). Valves, the pipelines between the adsorption device (4) and the vacuum pump (7), the first separation tank (5) and the filter tank (2) are respectively provided with valves.
所述吸附装置(4)包括8台吸附器,其中4台吸附塔处于吸附状态,1台吸附塔处于抽真空状态,另外3台吸附塔分别处于降压或升压的状态,所述8台吸附器通过管路并联,每台吸附器两端的管路上均设置有调节阀。The adsorption device (4) comprises 8 adsorbers, wherein 4 adsorption towers are in the adsorption state, 1 adsorption tower is in the vacuum state, and the other 3 adsorption towers are in the state of step-down or boost respectively, and the 8 adsorption towers The adsorbers are connected in parallel through pipelines, and regulating valves are installed on the pipelines at both ends of each adsorber.
利用本实用新型对尾气进行回收处理的过程为:Utilize the utility model to carry out the process that tail gas is recovered and processed as follows:
尾气首先经尾气进管(1)的入口进入系统的过滤器(2),过滤掉其他颗粒等杂质,然后通过调节阀进行降压处理,降压处理后的尾气进入吸附装置(4)中被碳纤维吸附,吸附装置(4)共有8台吸附器,同时有4台吸附器处于吸附状态,1台吸附器处于抽真空状态,另外3台吸附器分别处于降压或升压的状态,其中,4台处于吸附状态的吸附器吸附进度依次相差80秒。The exhaust gas first enters the filter (2) of the system through the inlet of the exhaust gas inlet pipe (1) to filter out impurities such as other particles, and then undergoes depressurization treatment through the regulating valve. The depressurized exhaust gas enters the adsorption device (4) and is absorbed Carbon fiber adsorption, the adsorption device (4) has 8 adsorbers in total, 4 adsorbers are in the adsorption state at the same time, 1 adsorber is in the vacuum state, and the other 3 adsorbers are in the state of step-down or step-up respectively. Among them, The adsorption progress of the four adsorbers in the adsorption state differs by 80 seconds.
当吸附器中某台(如1#)吸附饱和后,首先进行顺向降压,将吸附器内的N2等气体排出,提高烃的浓度。1#吸附器顺放降压后,塔内还有高压气体,将顺放之后的高压气体,放入抽真空后的吸附器(如6#)内。降压完成后,1#吸附器内还有高于常压的气体,将此气体进行放空,第二分离罐(8),最后通过换热器(11)被冷却回收。在6#放空过程完成后,真空泵(7)对该吸附装置进行抽真空,使吸附于吸附剂内的烃类脱附出来。抽完真空后,6#吸附器内处于负压状态,需要进行塔间升压,此过程与1#器的降压同时进行,最终6#吸附器压力升至吸附压力。将在再生过程抽真空抽出来的烃类,首先经过一级气液分离器分离,然后通过压缩机(10)加压至0.5MPa后再通过换热器(11)降温至25°左右,将烃类和水冷凝成液体,静置分层后,经过产品回收管(13)出口对产品进行回收利用。When a certain unit (such as 1#) in the adsorber is saturated, the pressure is reduced in the forward direction first, and the gas such as N2 in the adsorber is discharged to increase the concentration of hydrocarbons. After the 1# adsorber is decompressed in parallel, there is still high-pressure gas in the tower, and the high-pressure gas after being placed in parallel is put into the adsorber (such as 6#) after vacuuming. After the depressurization is completed, there is still gas higher than normal pressure in the 1# adsorber, and the gas is emptied, and the second separation tank (8) is finally cooled and recovered through the heat exchanger (11). After the 6# venting process is completed, the vacuum pump (7) vacuumizes the adsorption device to desorb the hydrocarbons adsorbed in the adsorbent. After vacuuming, the 6# adsorber is in a negative pressure state, and the inter-tower pressure needs to be increased. This process is carried out simultaneously with the depressurization of the 1# device, and finally the pressure of the 6# adsorber is raised to the adsorption pressure. The hydrocarbons extracted during the regeneration process are firstly separated by a primary gas-liquid separator, then pressurized to 0.5MPa by the compressor (10), and then cooled to about 25° by the heat exchanger (11). Hydrocarbons and water are condensed into liquid, and after standing for stratification, the product is recycled through the outlet of the product recovery pipe (13).
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无法对所有的实施方式予以穷举。凡是属于本实用新型的技术方案所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之列。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. All the implementation manners cannot be exhaustively listed here. All obvious changes or variations derived from the technical solutions of the utility model are still within the scope of protection of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023140A (en) * | 2021-03-08 | 2021-06-25 | 河北今水生物科技有限公司 | Categorised save set of progesterone raw materials |
| CN113252864A (en) * | 2021-06-03 | 2021-08-13 | 四川铭鉴知源科技有限公司 | Chromatogram preliminary treatment gas circuit |
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2015
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023140A (en) * | 2021-03-08 | 2021-06-25 | 河北今水生物科技有限公司 | Categorised save set of progesterone raw materials |
| CN113023140B (en) * | 2021-03-08 | 2022-07-26 | 河北今水生物科技有限公司 | Categorised save set of progesterone raw materials |
| CN113252864A (en) * | 2021-06-03 | 2021-08-13 | 四川铭鉴知源科技有限公司 | Chromatogram preliminary treatment gas circuit |
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