TWM620315U - Centrifugal fan noise reduction structure - Google Patents
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Abstract
一種離心風扇降噪結構,係包含:一框體、一定子組、一轉子組、一容置空間;該框體具有一上蓋、一下蓋及一框壁所構成,該上蓋設置有一流道,該流道的兩端設置有一入口及一出口,,該上、下蓋與框壁共同界定一容置空間並連接一出風口及一入風口,該容置空間內定義一高壓區及一低壓區,所述流道之該入口係相對該高壓區設置,所述流道之出口則相對於該低壓區設置;該定子組設於容置空間內並固設於該下蓋之一側;該轉子組與該定子組相對應組設,透過該流道可引導氣流由該高壓區向低壓區處進行噴流,藉此達到風扇降噪之功效者。A centrifugal fan noise reduction structure includes: a frame, a fixed sub-group, a rotor group, and an accommodating space; the frame has an upper cover, a lower cover and a frame wall, and the upper cover is provided with a flow channel, Both ends of the flow channel are provided with an inlet and an outlet. The upper and lower covers and the frame wall jointly define an accommodating space and are connected with an air outlet and an air inlet. The accommodating space defines a high pressure area and a low pressure Zone, the inlet of the flow channel is set relative to the high pressure zone, and the outlet of the flow channel is set relative to the low pressure zone; the stator assembly is set in the accommodating space and fixed on one side of the lower cover; The rotor group is arranged corresponding to the stator group, and the air flow can be guided through the flow channel to spray from the high-pressure area to the low-pressure area, thereby achieving the effect of fan noise reduction.
Description
一種離心風扇降噪結構,尤指一種透過上蓋開設有流道藉以引導氣流對低壓處進行噴流,藉此達到降噪效果的離心風扇降噪結構。A centrifugal fan noise reduction structure, in particular, a centrifugal fan noise reduction structure that is provided with a flow channel through an upper cover to guide airflow to spray at a low pressure, thereby achieving a noise reduction effect.
離心風扇降噪結構包含離心式風扇、離心式壓縮機、離心式鼓風機、離心式水泵等,由於其可以改變氣流的方向(入風與出風有不同的方向)並可藉由離心力作用得到更多的壓力提升,空間適用性高(適用於狹小空間如筆記型電腦散熱)且構造簡單,在生活周遭中有非常廣泛的應用如:筆記型電腦、吹風機、吸塵器、浴室排風扇、廚房排風機、車輛引擎的空調或相關通風系統、工業設備、冷卻水塔等。也由於離心風扇降噪結構是生活中常見的裝置,所以它在運轉過程中所產生的噪音是最為人詬病並難以接受的,因此改善這類離心風扇降噪結構的噪音問題是迫切需要的。 一般的離心風扇降噪結構降噪方法多是藉由優化結構設計例如調整葉片形狀、入風口幾何、渦殼樣式、喉部間隙設計、增加導流結構等,或是主動式的外加消聲或隔聲裝置。習知優化結構設計的缺點是可適用範圍小,局部優化的結構設計難以被全面廣泛使用,往往一改變環境操作條件,很多優化的結構參數就需要重頭做起;而外加消聲裝置等作法的缺點就是大幅增加材料與製造成本及佔用空間。 故如何解決習知技術所帶來之缺失,則為本領域之技術人員首要之目標。 The noise reduction structure of centrifugal fans includes centrifugal fans, centrifugal compressors, centrifugal blowers, centrifugal water pumps, etc., because they can change the direction of airflow (inlet and outlet have different directions) and can be improved by centrifugal force. Many pressure increases, high space applicability (suitable for small spaces such as notebook computers for heat dissipation) and simple structure. It has a very wide range of applications in life around such as: notebook computers, hair dryers, vacuum cleaners, bathroom exhaust fans, kitchen exhaust fans, Air conditioning or related ventilation systems for vehicle engines, industrial equipment, cooling water towers, etc. Also, because the noise reduction structure of centrifugal fan is a common device in life, the noise it generates during operation is the most criticized and unacceptable. Therefore, it is urgent to improve the noise problem of this type of centrifugal fan noise reduction structure. Generally, the noise reduction method of the centrifugal fan noise reduction structure is mostly by optimizing the structure design, such as adjusting the blade shape, air inlet geometry, volute style, throat clearance design, adding diversion structure, etc., or active external noise reduction or Sound insulation device. The disadvantage of the conventional optimized structure design is that the applicable range is small, and the partially optimized structure design is difficult to be widely used. Often, as soon as the environmental operating conditions are changed, many optimized structure parameters need to be restarted; and the noise reduction device is added. The disadvantage is that it greatly increases material and manufacturing costs and takes up space. Therefore, how to solve the deficiencies caused by the conventional technology is the primary goal of those skilled in the art.
爰此,為有效解決上述之問題,本創作之主要目的,係提供一種透過於風扇上、下蓋其中任一或任二設置流道之方式,引導氣流對低壓區進行噴流,藉此達到降噪之效果者。 為達上述之目的,本創作係提供一種離心風扇降噪結構,係包含:一框體、一定子組、一轉子組; 所述框體由有一上蓋、一下蓋及一框壁所構成,所述上蓋設置有一流道,並該流道兩端設置有一入口及一出口,該上、下蓋與該框壁共同界定一容置空間,該容置空間連接一出風口及一入風口,所述容置空間內定義一高壓區及一低壓區,所述流道之該入口相對該高壓區設置,所述流道之出口相對於該低壓區設置;所述定子組設於容置空間內固設於該下蓋一之側;所述轉子組與該定子組相對應組設。 為達上述之目的,本創作係提供一種離心風扇降噪結構,係包含:一框體、一定子組、一轉子組; 所述框體由有一上蓋、一下蓋及一框壁所構成,所述上蓋設置有一第一流道,所述下蓋具有一第二流道,並該第一流道兩端設置有一第一入口及一第一出口,該第二流道兩端設置有一第二入口及一第二出口,該上、下蓋與框壁共同界定一容置空間,並連接一出風口及一第一入風口及一第二入風口,所述容置空間內定義一高壓區及一低壓區,所述第一、二流道之該第一、二入口相對該高壓區設置,所述第一、二流道之第一、二出口相對於該低壓區設置;所述定子組設於容置空間內固設於該下蓋一之側;所述轉子組與該定子組相對應組設。 透過本創作於框體之上、下蓋其中任一或任二設置該流道可引導高壓區之氣流向風扇之低壓區進行噴流,藉此達到風扇降噪之功效者。 Therefore, in order to effectively solve the above-mentioned problems, the main purpose of this creation is to provide a way to guide the airflow to the low-pressure area by setting up a flow channel on either or both of the upper and lower covers of the fan, thereby achieving a reduction in pressure. The effect of noise. In order to achieve the above purpose, this creation provides a centrifugal fan noise reduction structure, which includes: a frame, a fixed sub-group, and a rotor group; The frame body is composed of an upper cover, a lower cover and a frame wall. The upper cover is provided with a flow channel, and both ends of the flow channel are provided with an inlet and an outlet. The upper and lower covers and the frame wall jointly define a The accommodating space is connected to an air outlet and an air inlet. A high pressure zone and a low pressure zone are defined in the accommodating space. The inlet of the flow channel is arranged relative to the high pressure zone. The outlet is arranged relative to the low pressure zone; the stator group is arranged in the accommodating space and fixed on the side of the lower cover; the rotor group is arranged corresponding to the stator group. In order to achieve the above purpose, this creation provides a centrifugal fan noise reduction structure, which includes: a frame, a fixed sub-group, and a rotor group; The frame body is composed of an upper cover, a lower cover and a frame wall. The upper cover is provided with a first flow channel, the lower cover has a second flow channel, and both ends of the first flow channel are provided with a first inlet and A first outlet. A second inlet and a second outlet are provided at both ends of the second flow channel. The upper and lower covers and the frame wall jointly define an accommodating space, and are connected with an air outlet and a first air inlet. A second air inlet, a high pressure zone and a low pressure zone are defined in the accommodating space, the first and second inlets of the first and second flow channels are arranged relative to the high pressure zone, and the first and second flow channels are One and two outlets are arranged relative to the low-pressure zone; the stator group is arranged in the accommodating space and fixed on the side of the lower cover one; the rotor group is arranged corresponding to the stator group. Through the creation of this invention, the flow channel can be arranged on either or both of the upper and lower covers of the frame to guide the airflow in the high-pressure area to spray to the low-pressure area of the fan, thereby achieving the effect of reducing the noise of the fan.
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。
請參閱第1、2圖,係為本創作之離心風扇降噪結構第一實施例之立體分解及組合剖視圖,如圖所示,本創作離心風扇降噪結構,係包含:一框體11、一定子組12、一轉子組13;
所述框體11具有一上蓋111及一下蓋112與一框壁114所構成,所述上蓋111設置有一流道113,並該流道113兩端設置有一入口1131及一出口1132,該下蓋112側邊外緣垂設一框壁114,該上、下蓋111、112及該框壁114共同界定一容置空間115,並連接一出風口116及一入風口117,該出風口116設於該下蓋112側邊,該入風口117設置於該上蓋111並與該轉子組13相對應設置。
所述容置空間115內定義一高壓區1151及一低壓區1152,所述高壓區1151設於遠離該轉子組13靠近該下蓋112之框壁114處,所述低壓區1152設於靠近該轉子組13處,所述流道113之該入口1131相對該高壓區1151設置,所述流道113之出口1132相對於該低壓區1152設置。
所述定子組12設於容置空間115內固設於該下蓋112之一側,所述定子組12具有複數矽鋼片121及一電路基板122,該等矽鋼片121堆疊設置,並外部繞設有複數線圈123,該等線圈123與該電路基板122電性連接。
所述轉子組13與該定子組12相對應組設,所述轉子組13具有一輪轂131,並該輪轂131外緣向延伸一盤部132,該盤部132設置複數扇葉133,所述輪轂131內緣設置有磁性體134,該輪轂131內側端面垂設一軸心135,所述磁性體134係與該等矽鋼片121相互對應感應激磁。
一軸筒14垂設於該下蓋112一側,該軸筒14內部設有至少一軸承15並具有一軸孔151,所述軸心135插接於該軸孔151內,所述定子組12之該等矽鋼片121及該電路基板122套設於軸筒14外緣。
本實施例主要係以離心式風扇作為說明實施例,本實施例之框體11中的流道113有一入口1131位於上蓋111徑向外側高壓區1151,有一出口1132位於上蓋111喉部低壓區1152,整條流道113結構設置於上蓋111內。此出口1132噴流的位置在側邊框壁114與轉子組13的喉部間隙處,此處噴流可改善喉部的回流區(如第1圖),使此區的流場壓力波動變小而降低噪音。
即該流道113之入口1131相對該高壓區1151設置,所述流道113之出口1132相對於該低壓區1152設置,當轉子組13之該等扇葉133運轉時強制引導氣流進入高、低壓區1151、1152引導,受轉子組13強制引導之氣流透過由該流道113之入口1131進入該流道113後向該流道113之出口1132排出,藉此對該轉子組13之低壓區1152進行噴流,進而達到降噪之效果,所述流道113可選擇設置於該上蓋111或下蓋112,或同時於該上蓋111及該下蓋112皆設置該流道113(圖中未示),本實施例係將流道113設置於該上蓋111做為說明實施例,但並不引以為限。
請參閱第3圖,係為本創作之離心風扇降噪結構第二實施例之組合剖視圖,如圖所示,本實施例部分結構與前述第一實施例相同故在此將不再贅述,惟本實施例與前述第一實施例不同處在於所述流道113係為一管體2,並該管體2選擇插接於上蓋111或下蓋112處,或同時插接於上、下蓋111、112處,並該管體2與該上、下蓋111、112呈非一體式之組合結構,本實施例係將該管體2插接於該上蓋111處做為說明實施例,但並不引以為限。
前述第一、二實施例中,所述流道113數量可為複數個,所述出、入口1132、1131形狀係為圓形、方形、長條型、梯型其中任一,所述流道113及該出、入口1132、1131形狀係呈相同或不同。
傳統離心風扇降噪結構(如離心式風扇、離心式壓縮機、離心式鼓風機、離心式水泵等)本創作係以離心式風扇作為說明實施例,在離心式風扇的上蓋或下蓋處,設計流道道(流道)結構,當轉子運轉時,流道結構兩側因旋轉機械的特性自然形成壓力差,使氣流由高壓區經過流道流到低壓區,形成自體自然噴流的效果。由於噪音主要來自於流體中壓力的波動所造成,而此自體噴流的方法可以精準控制轉子組中不均勻的低壓區或低速區,降低該處流體的壓力波動使噪音減小。
因離心式的轉子組與渦殼(框體)結構會產生不均勻的低壓/低速區,其主要噪音發生位置常是在固定區域,如扇葉尾緣近出口區、喉部區、上下蓋與扇葉之間等,因此本創作利用自體噴流的降噪方法可廣泛的應用在不同的離心式設計及操作條件下。
此外,多數離心風扇降噪結構的上、下蓋結構是以金屬件製造,因此在內側增加流道結構相當簡易。本創作的降噪方法應用範圍廣泛,無須額外設備、無須複雜的結構設計,以簡單的流道結構即可改善轉子組與框體間的渦流、二次流等有問題的流場,除可增加特性外並降低噪音。
The above-mentioned purpose of this creation and its structural and functional characteristics will be described based on the preferred embodiments of the accompanying drawings.
Please refer to Figures 1 and 2, which are the three-dimensional exploded and combined cross-sectional views of the first embodiment of the centrifugal fan noise reduction structure of this creation. As shown in the figure, the centrifugal fan noise reduction structure of this creation includes: a
11:框體 111:上蓋 112:下蓋 113:流道 1131:入口 1132:出口 114:框壁 115:容置空間 1151:高壓區 1152:低壓區 116:出風口 117:入風口 12:定子組 121:矽鋼片 122:電路基板 123:線圈 13:轉子組 131:輪轂 132:盤部 133:扇葉 134:磁性體 135:軸心 14:軸筒 15:軸承 151:軸孔 2:管體 11: Frame 111: upper cover 112: lower cover 113: Runner 1131: entrance 1132: exit 114: Frame Wall 115: accommodating space 1151: High Pressure Zone 1152: low pressure area 116: air outlet 117: Air inlet 12: stator group 121: Silicon steel sheet 122: circuit board 123: Coil 13: Rotor group 131: Wheel Hub 132: plate 133: Fan Blade 134: Magnetic 135: Axis 14: Axle tube 15: Bearing 151: Shaft hole 2: Tube body
第1圖係為本創作之離心風扇降噪結構第一實施例之立體分解圖; 第2圖係為本創作之離心風扇降噪結構第一實施例之組合剖視圖; 第3圖係為本創作之離心風扇降噪結構第二實施例之組合剖視圖; Figure 1 is a three-dimensional exploded view of the first embodiment of the created centrifugal fan noise reduction structure; Figure 2 is a combined cross-sectional view of the first embodiment of the created centrifugal fan noise reduction structure; Figure 3 is a combined cross-sectional view of the second embodiment of the created centrifugal fan noise reduction structure;
11:框體 11: Frame
111:上蓋 111: upper cover
112:下蓋 112: lower cover
113:流道 113: Runner
1131:入口 1131: entrance
1132:出口 1132: exit
114:框壁 114: Frame Wall
115:容置空間 115: accommodating space
1151:高壓區 1151: High Pressure Zone
1152:低壓區 1152: low pressure area
117:入風口 117: Air inlet
12:定子組 12: stator group
121:矽鋼片 121: Silicon steel sheet
122:電路基板 122: circuit board
123:線圈 123: Coil
13:轉子組 13: Rotor group
131:輪轂 131: Wheel Hub
132:盤部 132: plate
133:扇葉 133: Fan Blade
134:磁性體 134: Magnetic
135:軸心 135: Axis
14:軸筒 14: Axle tube
15:軸承 15: Bearing
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