TWM617918U - Sleeve workpiece processing steering machine - Google Patents
Sleeve workpiece processing steering machine Download PDFInfo
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- TWM617918U TWM617918U TW110207605U TW110207605U TWM617918U TW M617918 U TWM617918 U TW M617918U TW 110207605 U TW110207605 U TW 110207605U TW 110207605 U TW110207605 U TW 110207605U TW M617918 U TWM617918 U TW M617918U
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Abstract
本創作係有關於一種套筒工件加工轉向機,主要包含一送料機構、一遞料機構、一探測機構以及一選向機構;利用送料機構及遞料機構依序傳遞套筒工件達至選向機構對應處,藉由探測機構之探測頭對應套筒工件進行選端判讀,當套筒工件有錯誤之選向時,即發訊號至選向機構,由選向機構將套筒工件矯正為正確選向,以利後續工程選取套筒工件。 This creation is related to a turning machine for sleeve workpiece processing, which mainly includes a feeding mechanism, a delivery mechanism, a detection mechanism and a direction selection mechanism; the feeding mechanism and the delivery mechanism are used to sequentially transfer the sleeve workpiece to the selected direction At the corresponding position of the mechanism, the detection head of the detection mechanism is used to judge the end selection of the sleeve workpiece. When the sleeve workpiece has a wrong direction selection, it will send a signal to the direction selection mechanism, and the direction selection mechanism will correct the sleeve workpiece to the correct Select the direction to facilitate the selection of sleeve workpieces in subsequent projects.
Description
本創作係有關於一種轉向機,特別係指一種可將錯誤選向之工件自動矯正為正確選向之轉向機構造。 This creation is about a steering gear, especially a steering gear structure that can automatically correct the wrongly selected workpiece into the correct direction.
套筒主要結構為筒狀,該套筒係指提供一扳柄套設或固接而作為套筒扳手用,為了方便拆裝不同形式之螺桿或螺帽,而於該套筒兩側分別設有不同結構之內緣,且分別設有容納不同型式之螺桿或螺帽之開口;但因部分工件之兩側端頭並非相同型態結構,利用震動送料機以自動排料及軌道輸出模式,將工件逐次送出,在工件輸送過程中,眾多工件難免會有倒置情形。而在加工過程,不同段部有其不同之加工流程,工件倒置過程會使得後續流程出錯,因此若有倒置則必須適時的令其矯正;然而,傳統套筒工件之矯正過程通常以人工拿取令其矯正方向,保持所有物件維持正確方向輸送,避免倒置情形,此種作業造成人力成本增加,操件繁雜更影響作業品質。 The main structure of the sleeve is cylindrical. The sleeve is provided with a trigger sleeve or fixed connection and used as a socket wrench. In order to facilitate the disassembly and assembly of different types of screws or nuts, the sleeve is provided on both sides of the sleeve. There are inner edges of different structures, and they are respectively provided with openings to accommodate different types of screws or nuts; but because the ends of some workpieces are not the same type of structure, the vibration feeder is used to automatically discharge and track the output mode. The workpieces are sent out one by one, and many workpieces will inevitably be inverted during the transportation of the workpieces. In the processing process, different sections have different processing procedures. The inversion of the workpiece will cause errors in the subsequent process. Therefore, if it is inverted, it must be corrected in a timely manner; however, the correction process of traditional sleeve workpieces is usually taken manually Correct the direction, keep all objects conveyed in the correct direction, and avoid inverted situations. This kind of operation will increase the labor cost, and the complicated operating parts will affect the quality of the operation.
為改善傳統套筒工件之送料程序所造成之缺弊,創作人曾特別創設出一種自動轉向機,使套筒工件之傳遞更為精準(如第I418444號專利),然該案專利結構係由波浪板傳遞套筒工件,依序探測套筒工件之選向是否正確,當發生不正確選向之工件時,則由轉盤進行轉向至正確選 向,再由機械手臂拿取至下個工程。此案專利雖可改善傳統人工方式之缺弊,但利用波浪板傳遞套筒工件,傳遞效率並不佳,而轉向過程及取拿工件之步驟係由兩機構分別完成,在選向的效率上相當費時,工作效率並不符合成本效應。 In order to improve the shortcomings caused by the feeding procedure of the traditional sleeve workpiece, the creator specially created an automatic steering machine to make the transfer of the sleeve workpiece more accurate (such as the No. I418444 patent). However, the patent structure of this case is caused by The corrugated plate transfers the sleeve workpiece, and sequentially detects whether the direction of the sleeve workpiece is correct. When the workpiece is incorrectly selected, the turntable will turn to the correct selection. Direction, and then taken by the robotic arm to the next project. Although the patent in this case can improve the shortcomings of the traditional manual method, the transfer efficiency of the sleeve workpiece using the wave plate is not good, and the steering process and the step of taking the workpiece are completed by two mechanisms respectively, in terms of the efficiency of the direction selection Quite time-consuming, work efficiency does not meet the cost effect.
本創作之主要目的在於提供一種套筒工件加工轉向機,利用送料機構依序傳遞套筒工件至選向機構對應處,透過探測機構之探測頭對應套筒工件進行選端判讀;當套筒工件有錯誤之選向時,即由選向機構將錯誤選向之套筒工件矯正為正確選向並直接將套筒工件移至後續製程,以利後續工程選取套筒工件。 The main purpose of this creation is to provide a turning machine for sleeve workpiece processing, which uses the feeding mechanism to sequentially transfer the sleeve workpiece to the corresponding position of the direction selection mechanism, and the detection head of the detection mechanism corresponds to the sleeve workpiece for end selection and judgment; when the sleeve workpiece When there is a wrong direction selection, the direction selection mechanism corrects the sleeve workpiece in the wrong direction to the correct direction and directly moves the sleeve workpiece to the subsequent process to facilitate the selection of the sleeve workpiece in the subsequent project.
為達成上述目的,本創作係主要包含: In order to achieve the above-mentioned purpose, this creative department mainly includes:
一送料機構,斜設於儲料筒內,包括一送料梯及一導料板和一擋料裝置,其中該送料梯係包括第一帶動輪及第二帶動輪及環繞在外圍之輸送帶,該輸送帶上設置數個置料階梯,用以將儲料筒之套筒工件依序由下往上傳遞;而導料板係銜接於送料梯高端處,以承接送料梯遞送之套筒工件;該擋料裝置係包括由動力單元連動上下之擋板,用以阻擋導料板之末端,控制套筒工件依序掉落於遞料機構; A feeding mechanism is obliquely arranged in the storage barrel, and includes a feeding ladder, a guide plate and a stopper device. The feeding ladder includes a first driving wheel, a second driving wheel and a conveyor belt around the periphery, The conveyor belt is equipped with several material placement ladders to transfer the sleeve workpieces of the storage cylinder from bottom to top in sequence; and the material guide plate is connected to the high end of the feeding ladder to carry the sleeve workpieces delivered by the material ladder ; The stopper device includes a baffle linked by the power unit up and down to block the end of the guide plate, and control the sleeve workpiece to sequentially fall on the delivery mechanism;
一遞料裝置,係橫向銜接於送料機構,包括一輸送帶,其中輸送帶具有一動力元件及由動力元件帶動旋轉之第三傳動輸和第四傳動輪,於該兩傳動輸外環繞設兩帶體,且使兩帶體之間形成一凹陷結構,供套筒工件置設於上,由輸送帶遞送至選向機構對應位; A material delivery device is horizontally connected to the feeding mechanism and includes a conveyor belt, wherein the conveyor belt has a power element and a third transmission and a fourth transmission wheel that are driven to rotate by the power element. Two transmission wheels are arranged around the two transmissions Belt body, and a recessed structure is formed between the two belt bodies for the sleeve workpiece to be placed on and delivered by the conveyor belt to the corresponding position of the direction selection mechanism;
一選向機構,係設於輸送帶對應上方,包括一夾爪裝置,一 連接帶動夾爪裝置旋轉之動力元件和固接動力元件上下移位之第二氣壓缸;其中夾爪裝置及動力元件皆由一第二氣壓缸直立連結而控制夾爪裝置及動力元件上下移位,該夾爪裝置則由動力元件固接,用以帶動夾爪控制器及夾爪一併旋轉。而第二氣壓缸再由結合座與軌道連結,且旁側以第一氣壓缸連動使第二氣壓缸左右移位,一併使夾爪得以左右移位; A direction selection mechanism, which is attached to the corresponding upper part of the conveyor belt, includes a clamping jaw device, and Connect the power element that drives the rotation of the gripper device and the second pneumatic cylinder that is fixedly connected to the power element to move up and down; the gripper device and the power element are connected upright by a second pneumatic cylinder to control the gripper device and the power element to move up and down , The clamping jaw device is fixed by a power element to drive the clamping jaw controller and the clamping jaw to rotate together. The second pneumatic cylinder is then connected to the rail by the coupling seat, and the first pneumatic cylinder is linked to the side to move the second pneumatic cylinder left and right, and at the same time, the clamping jaws can be moved left and right;
一探測機構,係對應設於選向機構,具有一動力單元及由動力單元連接之連動座和設於連動座下端之探測頭,該探測頭並以電性連接至夾爪裝置,透過探測訊號控制選向機構之夾爪裝置旋轉; A detection mechanism is corresponding to the direction selection mechanism. It has a power unit, a linkage base connected by the power unit, and a probe located at the lower end of the linkage base. The probe is electrically connected to the gripper device through a detection signal Control the rotation of the gripper device of the direction selection mechanism;
一檢測裝置,係設於遞料機構輸送帶一側,包括固設在輸送帶護牆上之固定板及設置在固定板上之支桿,該支桿上並連接一感應桿,以感應桿頂端對應電眼,而感應桿末端則觸及到套筒工件,透過感應桿感應輸送帶上是否有料而控制電眼之開閉。 A detection device is attached to one side of the conveyor belt of the material delivery mechanism, and includes a fixed plate fixed on the protective wall of the conveyor belt and a support rod set on the fixed plate. The support rod is connected with an induction rod to sense the The top end corresponds to the electric eye, and the end of the sensing rod touches the sleeve workpiece, and the opening and closing of the electric eye is controlled by sensing whether there is material on the conveyor belt through the sensing rod.
11:送料機構 11: Feeding mechanism
10:儲料筒 10: Storage barrel
11:送料梯 11: Feeding ladder
110:輸送帶 110: Conveyor belt
111:置料階梯 111: Placement Ladder
112:第一帶動輪 112: The first driving wheel
113:第二帶動輪 113: The second driving wheel
12:導料板 12: Guide plate
13:擋料裝置 13: Blocking device
130:擋板 130: bezel
131:動力單元 131: Power Unit
2:遞料機構 2: Delivery mechanism
20:輸送帶 20: Conveyor belt
200:圓帶 200: round belt
201:圓帶 201: round belt
21:第三帶動輪 21: The third driving wheel
22:固定架 22: fixed frame
23:壓料板 23: Press plate
230:水平壓板 230: Horizontal pressure plate
231:垂直板 231: vertical board
232:調整孔 232: adjustment hole
233:調整螺絲 233: adjustment screw
3:定料機構 3: Ordering agency
30:固定板 30: fixed plate
31:定料板 31: fixed material board
310:連接體 310: connector
32:調整手把 32: Adjust the handle
320:調整塊 320: adjustment block
4:選向機構 4: Choosing the organization
40:結合座 40: Combination seat
400:第一氣壓缸 400: The first pneumatic cylinder
41:軌道 41: Orbit
42:第二氣壓缸 42: The second pneumatic cylinder
420:伸縮桿 420: Telescopic pole
43:連接體 43: connector
44:動力元件 44: Power Components
45:夾爪控制器 45: gripper controller
46:夾爪 46: Gripper
5:探測機構 5: Detection mechanism
50:連接座 50: connecting seat
500:固定座 500: fixed seat
51:氣壓桿 51: Pneumatic lever
52:動力單元 52: power unit
53:探測頭 53: Probe
54:固定螺帽 54: fixed nut
6:檢測裝置 6: Detection device
60:護牆 60: retaining wall
61:固定板 61: fixed plate
62:支桿 62: pole
63:感應桿 63: induction rod
64:電眼 64: electric eye
7:套筒工件 7: Sleeve workpiece
〔圖1〕係本創作之立體結構圖。 [Figure 1] is the three-dimensional structure diagram of this creation.
〔圖2〕係本創作之部分立體結構圖。 [Figure 2] is a partial three-dimensional structure diagram of this creation.
〔圖3〕係本創作之送料機構結構圖。 [Figure 3] is the structure diagram of the feeding mechanism of this creation.
〔圖4〕係本創作之定料機構結構圖。 [Figure 4] is the structure diagram of the material ordering mechanism of this creation.
〔圖5〕係本創作之選向機構結構圖。 [Figure 5] is the structure diagram of the selected organization for this creation.
〔圖6〕係本創作之選向機構正面圖。 [Figure 6] is the front view of the selected organization for this creation.
〔圖7〕係本創作之探測機構結構圖。 [Figure 7] is the structure diagram of the detection mechanism of this creation.
〔圖8〕係本創作之送料示意圖。 [Figure 8] is a schematic diagram of the feed of this creation.
〔圖9〕係本創作之定料示意圖。 [Figure 9] is a schematic diagram of the fixed material for this creation.
〔圖10〕係本創作之夾料示意圖。 [Figure 10] is a schematic diagram of the clip in this creation.
〔圖11〕係本創作之探測示意圖。 [Figure 11] is a schematic diagram of the detection of this creation.
〔圖12〕係本創作之轉向示意圖。 [Figure 12] is a schematic diagram of the turn of this creation.
〔圖13〕係本創作之移料示意圖。 [Figure 13] is a schematic diagram of the material shifting of this creation.
請參閱圖1及圖2,本創作之轉向機,包含有一送料機構1及橫向銜接送料機構1之遞料機構2及設置於遞料機構2末端之定料機構3和與定料機構3結合之選向機構4和與選向機構4對應配置之探測機構5;其中:
Please refer to Figure 1 and Figure 2. The steering gear of this creation includes a feeding mechanism 1 and a transverse feeding mechanism 1 of a
送料機構1(參閱圖1及圖3所示)包括有一儲料筒10、一送料梯11及一導料板12和一擋料裝置13;該儲料筒10為開口向上之筒體結構,由開口倒入套筒工件存放,而送料梯11之構造係設於儲料筒10內,主要係於一輸送帶110上設置數個置料階梯111,該輸送帶並由第一帶動輪112及第二帶動輪113架撐而帶動輸送帶110呈環狀繞行,且使置料階梯111由下往上移位,而輸送套筒工件;該導料板12係銜接於送料梯11之高端處,用以承接送料梯11遞送之套筒工件,引導套筒工件掉入擋料裝置13,該擋料裝置13具有一設於導料板12低處之擋板130及連接擋板130並控制擋板130上下移位之動力單元131,透過擋板130之控制,使導料板12上之套筒工件得以逐件送入遞料機構2。
The feeding mechanism 1 (refer to Figures 1 and 3) includes a
該遞料機構2(參閱圖4及圖2),係採橫向配置於送料機構1之導料板12低處,用以承接導料板12上之套筒工件,主要包括一輸送帶20及套撐輸送帶20呈環形繞行之第三帶動輪21及第四帶動輪(圖未揭示),該
輸送帶20係由兩條圓帶200、201環繞第三帶動輪21及第四帶動輪所構成,透過兩條圓帶200、201併列環套,使兩條圓帶200、201之間產生一凹陷空間,供套筒工件置設於凹陷空間上,平穩輸送;而第三帶動輪21係以固定架22固定於定料機構3之固定板30上,藉使將遞料機構2之輸送帶20固設在送料機構1與定料機構3之間;又輸送帶20一側另配置有一壓料板23(參閱圖2),該壓料板23具有一水平壓板230及一垂直板231,該垂直板231上設有調整孔232及調整螺絲233,以調整螺絲233調節水平壓板230之上下位置,可因應不同大小之套筒工件使用,防止套筒工件任意跳動,保持套筒工件之平穩輸送。
The material delivery mechanism 2 (refer to Figures 4 and 2) is arranged horizontally at the lower part of the
該定料機構3(參閱圖4),係設在與機台固設一起之固定板上,主要包括一定料板31及控制定料板31前後移位之調整手把32;其中該定料板31向後延伸一連接體310連接調整手把32之調整塊320,透過調整手把32調節控制定料板31之移動位置,使套筒工件之中央定位係對應到選向機構4。
The material setting mechanism 3 (refer to Figure 4) is set on a fixed plate fixed with the machine, and mainly includes a
該選向機構4(參閱圖5及圖6),係透過結合座40結合設在定料機構3固定板30上之軌道41,使選向機構4設置在套筒工件定位處之對應上方,並於一側連接一第一氣壓缸400,藉使選向機構4得以左右移位,該選向機構4主要包括與結合座40固接之第二氣壓缸42,該第二氣壓缸42下端並以伸縮桿420連接一連接體43,再以連接體43向下固接一動力元件44,令動力元件44受第二氣壓缸42伸縮桿420控制上下移位,而動力元件44下端另連接有一夾爪控制器45,以夾爪控制器45控制夾爪46之張開或夾合。
The direction selection mechanism 4 (refer to Figures 5 and 6) is combined with the
該探測機構5(參閱圖7),係設在夾爪機構4之夾爪46前方對
應位置,包含一設在遞料機構2輸送帶20旁側之固定座500及以動力單元52控制帶動之氣壓桿51和與氣壓桿51連結帶動之連接座50和設在連接座50下端之探測頭53,該探測頭53係以一固定螺帽54固定於連接座50,藉使探測頭53透過動力單元52帶動前後移位,以探測頭53對套筒工件進行選端判讀。
The detection mechanism 5 (refer to Figure 7) is arranged in front of the clamping
該檢測裝置6(請參閱圖2),係設在遞料機構2輸送帶20一側,包含固設於輸送帶護牆60上之固定板61及設置在固定板61上之支桿62,該支桿62上並連接一感應桿63,以感應桿63頂端對應至一電眼64,而感應桿63末端則觸及輸送過去之套筒工件,透過感應桿53末端感應輸送帶上有無套筒工件,而改變感應桿63之感應角度,產生對應或錯開電眼64之訊號,控制遞料之進行或停止。
The detection device 6 (please refer to Fig. 2) is arranged on the side of the conveyor belt 20 of the conveying
關於本創作之轉向流程,請參閱圖8至圖13,將欲轉向之套筒工件7倒入儲料筒10,啟動送料機構1之送料梯11運轉往上輸送,透過置料階梯111依序往上帶離,當套筒工件7由送料梯11高處掉入導料板12,隨著導料板12落至擋料裝置13之擋板130時,則啟動動力單元131向下解除擋料動作(如圖8),使套筒工件7掉入遞料機構2之輸送帶20,以輸送帶20將套筒工件7向前移送,受檢測裝置6之感應桿63感應輸送帶有無套筒工件,產生對應或錯開電眼64,如無套筒工件即遮蔽電眼使動作停止,如有套筒工件則輸送帶20繼續送料移至定位料裝置3之定料板31而停止定位,此時該套筒工件7之中央段係對應2到選向機構4之夾爪46(如圖9及圖10)。
Regarding the turning process of this creation, please refer to Figures 8-13. Pour the
當套筒工件7由輸送帶20帶移至定位處時,即啟動夾爪控制器45控制夾爪46向內夾合夾緊套筒工件7(如圖10),夾定後再發訊啟動第二氣缸42,使伸縮桿420向上縮回而帶起夾爪46,一併將套筒工件7帶至探
測機構5探測頭53之對應高度,再發訊號使探測機構5啟動動力單元52令氣壓桿51向前推送,經由連接座50連動探測頭53向前移位而對套筒工件7進行選端判讀(如圖11)。
When the
當套筒工件7有錯誤之選向時,即發訊號控制選向機構4之動力元件44產生旋轉帶動,將錯誤選向之套筒工件7轉向180度,矯正為正確選向(如圖12)。
When the
當套筒工件7矯正為正確選向時,即發訊號啟動第一氣壓缸400向前推動,使連接之選向機構4向前移位,一併將夾爪46移離探測頭53之對應狀態,隨即再張開夾爪46放鬆套筒工件7至下個製程,完成整個轉向流程(如圖12)。
When the
1:送料機構 1: Feeding mechanism
2:遞料機構 2: Delivery mechanism
3:定料機構 3: Ordering agency
4:選向機構 4: Choosing the organization
5:探測機構 5: Detection mechanism
Claims (6)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI804253B (en) * | 2022-03-28 | 2023-06-01 | 陳逢霖 | Workpiece multi-material fixture |
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2021
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI804253B (en) * | 2022-03-28 | 2023-06-01 | 陳逢霖 | Workpiece multi-material fixture |
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