CN218854905U - Positive and negative detection device of iron core - Google Patents
Positive and negative detection device of iron core Download PDFInfo
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- CN218854905U CN218854905U CN202223358272.8U CN202223358272U CN218854905U CN 218854905 U CN218854905 U CN 218854905U CN 202223358272 U CN202223358272 U CN 202223358272U CN 218854905 U CN218854905 U CN 218854905U
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Abstract
Description
技术领域technical field
本实用新型涉及到检测装置的技术领域,尤其涉及到一种铁芯正反检测装置。The utility model relates to the technical field of detection devices, in particular to an iron core front and back detection device.
背景技术Background technique
现有一种铁芯工件,该铁芯工件为四角位置带有倒角的四边体形状,其中间位置镂空设置,且工件的一个边上设置有缺口;本工件加工后运输至逾期位置后需要检测其放置的正反和角度,使得所有的工件都位于同一角度和正反位置,这样罗列会更清楚。There is an iron core workpiece. The iron core workpiece is in the shape of a quadrilateral with chamfers at the four corners. The middle position is hollowed out, and a gap is provided on one side of the workpiece. After processing, the workpiece needs to be inspected after being transported to the overdue position. The front and back and angles of its placement make all the workpieces at the same angle and front and back positions, so that the list will be clearer.
现在多为人工进行分辨和罗列,不仅浪费人力还很不方便。Now most of them are distinguished and listed manually, which not only wastes manpower but also is very inconvenient.
实用新型内容Utility model content
本实用新型的目的在于提供一种铁芯正反检测装置。解决了现在多为人工进行分辨和罗列,不仅浪费人力还很不方便的问题。The purpose of the utility model is to provide an iron core positive and negative detection device. It solves the problem that most of the identification and listing are done manually, which not only wastes manpower but also is very inconvenient.
为达到上述目的,本实用新型所采用的方案是:一种铁芯正反检测装置,包括机架及设于所述机架上的上料装置、第一运输装置及检测机构,所述上料装置的一侧设有所述第一运输装置及所述检测机构,所述第一运输装置设于所述检测机构的上侧;In order to achieve the above-mentioned purpose, the solution adopted by the utility model is: an iron core positive and negative detection device, including a frame and a feeding device arranged on the frame, a first transportation device and a detection mechanism, the upper One side of the feeding device is provided with the first transportation device and the detection mechanism, and the first transportation device is arranged on the upper side of the detection mechanism;
所述检测机构包括放置台与第一传感器,所述机架上设有用于放置工件的所述放置台,所述放置台上设有连接孔,所述第一传感器设于所述连接孔内,所述工件放置于所述放置台上时,所述第一传感器与所述工件的缺口对应使得所述第一传感器裸露于工件外。The detection mechanism includes a placement platform and a first sensor, the frame is provided with the placement platform for placing workpieces, the placement platform is provided with a connection hole, and the first sensor is arranged in the connection hole , when the workpiece is placed on the placing table, the first sensor corresponds to the notch of the workpiece so that the first sensor is exposed outside the workpiece.
本方案中,通过设置第一传感器在工件放置于放置台上后,若第一传感器能感觉到工件将其盖住则说明工件位置不对,在对工件进行调整,当工件放置于放置台的放置位置,第一传感器感觉不到工件将其盖覆住则说明第一传感器与工件的缺口位置对应了,则说明工件放置位置正确。In this solution, after the workpiece is placed on the placement platform by setting the first sensor, if the first sensor can feel that the workpiece covers it, it means that the position of the workpiece is wrong. After adjusting the workpiece, when the workpiece is placed on the placement platform If the first sensor does not feel the workpiece to cover it, it means that the first sensor corresponds to the notch position of the workpiece, and the workpiece is placed in the correct position.
所述第一传感器设置有多个,当所述工件放置于所述放置台上,除去与所述工件的缺口对应的一个所述第一传感器外,其余的所述第一传感器均被所述工件遮挡。There are multiple first sensors, and when the workpiece is placed on the placement table, except one of the first sensors corresponding to the notch of the workpiece, the rest of the first sensors are all controlled by the Workpiece occlusion.
本方案中,通过设置多个第一传感器而只有一个传感器与工件缺口对应,可以更方便判断该如何调整工件和更方便检测工件放置位置是否正确。In this solution, by arranging multiple first sensors and only one sensor corresponding to the notch of the workpiece, it is more convenient to judge how to adjust the workpiece and to detect whether the workpiece is placed in the correct position.
还包括第一调整机构和第二调整机构,所述第一调整机构位于所述放置板的上侧,所述第二调整机构位于所述放置台的下侧;It also includes a first adjustment mechanism and a second adjustment mechanism, the first adjustment mechanism is located on the upper side of the placement plate, and the second adjustment mechanism is located on the lower side of the placement table;
所述第一调整机构包括连接柱、第一转动电机及第一油缸,所述连接柱与所述机架连接且位于所述放置台远离所述上料装置的一侧,所述连接柱的上侧设有所述第一转动电机,所述第一转动电机的转动轴上连接所述第一油缸,所述第一油缸的两侧的伸缩杆上均连接有夹爪,两所述夹爪用于夹持工件;The first adjustment mechanism includes a connecting column, a first rotating motor, and a first oil cylinder, the connecting column is connected to the frame and is located on the side of the placement table away from the feeding device, the connecting column The upper side is provided with the first rotating motor, the rotating shaft of the first rotating motor is connected with the first oil cylinder, and the telescopic rods on both sides of the first oil cylinder are connected with jaws, and the two clamps Jaws are used to clamp the workpiece;
所述第二调整机构包括伺服电机,所述机架上设有所述伺服电机,所述放置台上开设有通孔,所述伺服电机的电机轴上端设有转动板,所述转动板设于所述通孔内用于顶动所述工件。The second adjustment mechanism includes a servo motor, the servo motor is provided on the frame, a through hole is provided on the placement platform, a rotating plate is provided at the upper end of the motor shaft of the servo motor, and a rotating plate is provided on the rotating plate. It is used to push the workpiece in the through hole.
本方案中,通过设置第一调整机构和第二调整机构可以更方便和更自动的调整工件,从而使其位于正确的状态,第一调整机构用于调整工件的正反,第二调整机构用于调整工件的角度。In this solution, the workpiece can be adjusted more conveniently and automatically by setting the first adjustment mechanism and the second adjustment mechanism, so that it is in the correct state. The first adjustment mechanism is used to adjust the front and back of the workpiece, and the second adjustment mechanism is used to For adjusting the angle of the workpiece.
所述第一运输机构包括第一伺服滑台、第二伺服滑台及连接座,所述机架上设有所述第一伺服滑台,所述第一伺服滑台的一侧设有与其垂直设置且与其滑动连接的所述第二伺服滑台,所述第二伺服滑台上可滑动地设有第一滑块,所述第一滑块的下端设有所述连接座,所述连接座内安装有第二油缸,所述连接座的下端设有插设组件与位于所述插设组件一侧的第二传感器,所述插设组件与所述第二油缸连接用于运输所述工件。The first transportation mechanism includes a first servo slide, a second servo slide and a connecting seat, the frame is provided with the first servo slide, and one side of the first servo slide is provided with a The second servo slide table vertically arranged and slidably connected with it, the first slide block is slidably provided on the second servo slide table, the connecting seat is provided at the lower end of the first slide block, and the A second oil cylinder is installed in the connecting seat, and the lower end of the connecting seat is provided with an insertion assembly and a second sensor located on one side of the insertion assembly, and the insertion assembly is connected with the second oil cylinder for transporting the described artifacts.
本方案中,第一运输机构将工件运输至检测机构,检测结束后在将工件统一运输保存;第二传感器用于检测工件的厚度,若合格则再继续检测工件的正反,若不合格则将其放置于不合格产品处保存。In this scheme, the first transport mechanism transports the workpiece to the detection mechanism, and after the detection is completed, the workpiece is transported and stored in a unified manner; the second sensor is used to detect the thickness of the workpiece, and if it is qualified, it will continue to detect the front and back of the workpiece; Store it in the place of non-conforming products.
所述第一运输机构的下侧设有存储组件,所述第一运输机构运输检测后的所述工件将其放置于所述存储组件上存储。A storage component is provided on the lower side of the first transport mechanism, and the first transport mechanism transports the inspected workpiece and places it on the storage component for storage.
本方案中,在检测结束后的合格产品统一放置在存储组件上进行存储以备使用。In this solution, qualified products after testing are uniformly placed on storage components for storage for use.
所述上料装置包括上料组件和放置组件,所述上料组件通过第二运输机构与所述放置组件连接将所述工件运输至所述放置组件上备用,所述放置组件包括放置箱及第一运动组件,所述机架上设有所述放置箱,所述放置箱设于所述放置台远离所述存储组件的一侧,所述放置箱内设有滑孔,所述放置箱靠近所述放置台的一侧设有定位柱,所述机架的下侧设有所述第一运动组件,所述第一运动组件上连接第一滑动板,所述第一滑动板的上端设有第二滑块,所述第二滑块上设有顶块,所述第二滑块可滑动地设于所述滑孔内带动所述顶块顶动所述工件。The loading device includes a loading assembly and a placement assembly, the loading assembly is connected to the placement assembly through a second transport mechanism to transport the workpiece to the placement assembly for standby, and the placement assembly includes a placement box and The first movement assembly, the frame is provided with the placement box, the placement box is located on the side of the placement platform away from the storage assembly, the placement box is provided with a sliding hole, and the placement box is A positioning column is arranged on a side close to the placement platform, and the first moving assembly is arranged on the lower side of the frame, and a first sliding plate is connected to the first moving assembly, and the upper end of the first sliding plate A second slider is provided, and a top block is arranged on the second slider, and the second slider is slidably arranged in the slide hole to drive the top block to push the workpiece.
本方案中,上料组件将物料运输至放置组件上放置,当第一运输机构运输走一个物料后,第一运动组件驱动第二滑块沿第一滑动板滑动从而顶块顶动物料将后侧的物料运输至待取位,直至将放置组件上的物料取完后,第一运动组件驱动第一滑块复位,上料机构再次上料重复上述动作。In this solution, the feeding component transports the material to the placing component for placement. When the first transport mechanism transports a material, the first moving component drives the second slider to slide along the first sliding plate so that the material will be pushed by the jacking block. The material on the side is transported to the position to be picked, until the material on the placement component is taken out, the first moving component drives the first slider to reset, and the loading mechanism loads the material again to repeat the above action.
所述上料组件包括第二运动组件,所述第二运动组件上设有第二滑动板,所述第二滑动板上设置所述第二运输机构,所述第二运输机构包括第二转动电机、主动轮、从动轮、第一螺母及丝杆座,所述第二滑动板的下端设有连接板,所述连接板上设有所述第二转动电机,所述第二转动电机的下侧设有与其转轴连接的所述主动轮,所述主动轮靠近所述第二滑动板的一侧设有所述从动轮,所述从动轮与所述主动轮通过同步带连接,所述从动轮上设有所述第一螺母,所述第二滑动板上设有所述丝杆座,所述丝杆座的其中一所述丝杆与所述第一螺母相配合使得所述丝杆座可上下移动,所述丝杠做的下侧设有若干吸盘,所述吸盘用于吸附工件及运输工件。The feeding assembly includes a second moving assembly, a second sliding plate is provided on the second moving assembly, the second transport mechanism is provided on the second sliding plate, and the second transport mechanism includes a second rotating motor, driving wheel, driven wheel, first nut and screw seat, the lower end of the second sliding plate is provided with a connecting plate, the connecting plate is provided with the second rotating motor, and the second rotating motor The lower side is provided with the driving wheel connected to its rotating shaft, and the side of the driving wheel close to the second sliding plate is provided with the driven wheel, and the driven wheel is connected with the driving wheel through a synchronous belt. The driven wheel is provided with the first nut, the second sliding plate is provided with the screw seat, and one of the screw seats of the screw seat cooperates with the first nut so that the thread The rod seat can move up and down, and the underside of the screw is provided with a number of suction cups, which are used for absorbing workpieces and transporting workpieces.
本方案中,第二转动电机带动主动轮转动,从动轮同步转动,丝杠座向下运动,吸盘吸附工件,第二转动电机带动主动轮转动,从动轮同步转动,丝杠座向上运动,将工件吸附在吸盘上后第二运动组件驱动第二滑板滑动,从而使得第二运输机构运动至放置组件的上方,再重复上述动作将工件放置于放置组件上。In this scheme, the second rotating motor drives the driving wheel to rotate, the driven wheel rotates synchronously, the screw seat moves downward, the suction cup absorbs the workpiece, the second rotating motor drives the driving wheel to rotate, the driven wheel rotates synchronously, the screw seat moves upward, and the After the workpiece is adsorbed on the suction cup, the second moving component drives the second sliding plate to slide, so that the second transport mechanism moves to the top of the placing component, and then repeats the above actions to place the workpiece on the placing component.
所述机架上设置固定板,所述固定板上设置所述第二运动组件。A fixed plate is arranged on the frame, and the second moving assembly is arranged on the fixed plate.
所述固定板上开设有连孔,所述连孔的下侧设有工件放置装置,所述工件放置装置设于所述放置箱的一侧用于放置工件,所述第二运动机构将所述工件放置装置内的工件运输至放置箱内备用。A connection hole is opened on the fixed plate, a workpiece placement device is provided on the lower side of the connection hole, and the workpiece placement device is arranged on one side of the placement box for placing workpieces, and the second movement mechanism moves the workpiece The workpieces in the workpiece placement device are transported to the placement box for standby.
附图说明Description of drawings
图1是本实用新型的铁芯正反检测装置的结构示意图;Fig. 1 is the structural representation of the iron core positive and negative detection device of the present utility model;
图2是图1位于A处的放大结构示意图;Fig. 2 is a schematic diagram of the enlarged structure at A in Fig. 1;
图3是图1位于B处的放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure at B in Fig. 1;
图4是图1位于C处的放大结构示意图。FIG. 4 is a schematic diagram of an enlarged structure at position C in FIG. 1 .
图中:1、机架;2、第一运输装置;21、第一伺服滑台;22、第二伺服滑台;23、连接座;24、第一滑块;25、第二油缸;26、插设组件;27、第二传感器;3、检测机构;31、放置台;32、第一传感器;4、第一调整机构;41、连接柱;42、第一转动电机;43、第一油缸;44、夹爪;5、第二调整机构;51、伺服电机;6、存储组件;7、上料装置;71、上料组件;711、第二运动组件;712、第二滑动板;72、放置组件;721、放置箱;722、第一运动组件;723、定位柱;724、第一滑动板;725、第二滑块;726、顶块;73、第二运输机构;731、第二转动电机;732、主动轮;733、从动轮;734、第一螺母;735、丝杆座;736、同步带;737、吸盘;8、固定板;81、连孔;9、工件放置装置;91、工件。In the figure: 1. Rack; 2. First transportation device; 21. First servo slide; 22. Second servo slide; 23. Connecting seat; 24. First slider; 25. Second oil cylinder; 26 , plug-in assembly; 27, the second sensor; 3, the detection mechanism; 31, the placement table; 32, the first sensor; 4, the first adjustment mechanism; 41, the connecting column; 42, the first rotating motor; 43, the first Oil cylinder; 44, jaws; 5, second adjustment mechanism; 51, servo motor; 6, storage assembly; 7, feeding device; 71, feeding assembly; 711, second moving assembly; 712, second sliding plate; 72, placement assembly; 721, placement box; 722, first movement assembly; 723, positioning column; 724, first slide plate; 725, second slide block; 726, top block; 73, second transport mechanism; 731, 732, driving wheel; 733, driven wheel; 734, first nut; 735, screw seat; 736, synchronous belt; 737, sucker; 8, fixed plate; 81, connecting hole; 9, workpiece placement Device; 91. Workpiece.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本实用新型,从而对本实用新型要求保护的范围作出更清楚地限定,下面就本实用新型的某些具体实施例对本实用新型进行详细描述。需要说明的是,以下仅是本实用新型构思的某些具体实施方式仅是本实用新型的一部分实施例,其中对于相关结构的具体的直接的描述仅是为方便理解本实用新型,各具体特征并不当然、直接地限定本实用新型的实施范围。本领域技术人员在本实用新型构思的指导下所作的常规选择和替换,均应视为在本实用新型要求保护的范围内。In order to enable those skilled in the art to better understand the utility model and to define the protection scope of the utility model more clearly, the utility model will be described in detail below with respect to some specific embodiments of the utility model. It should be noted that the following are only some specific implementations of the utility model concept and are only a part of the embodiments of the utility model, wherein the specific and direct description of the relevant structure is only for the convenience of understanding the utility model, and each specific feature Of course, it does not directly limit the implementation scope of the present utility model. Conventional selections and replacements made by those skilled in the art under the guidance of the concept of the utility model should be considered within the protection scope of the utility model.
一种铁芯正反检测装置,包括机架1及设于机架1上的上料装置7、第一运输装置2及检测机构3,上料装置7的一侧设有第一运输装置2及检测机构3,第一运输装置2设于检测机构3的上侧;检测机构3包括放置台31与第一传感器32,机架1上设有用于放置工件91的放置台31,放置台31上设有连接孔,第一传感器32设于连接孔内,工件91放置于放置台31上时,第一传感器32与工件91的缺口对应使得第一传感器32裸露于工件91外。第一传感器32设置有多个,当工件91放置于放置台31上,除去与工件91的缺口对应的一个第一传感器32外,其余的第一传感器32均被工件91遮挡。An iron core front and back detection device, comprising a
本实施例中,放置台31上设置工件91放置位,工件91放在放置位的内四周位置均设置第一传感器32,每一侧边处均设置有两个第一传感器32共设置八个第一传感器32,其中最上侧的右侧的第一传感器32与工件91的缺口对应,其他七个第一传感器32在工件91放置正确时都会被工件91所遮挡,若其他的位置的第一传感器32未被遮挡或者本该不被遮挡的第一传感器32被遮挡,则说明工件91的放置不正确需要纠正。In this embodiment, the placement table 31 is provided with a place for placing the
通过设置第一传感器32在工件91放置于放置台31上后,若第一传感器32能感觉到工件91将其盖住则说明工件91位置不对,在对工件91进行调整,当工件91放置于放置台31的放置位置,第一传感器32感觉不到工件91将其盖覆住则说明第一传感器32与工件91的缺口位置对应了,则说明工件91放置位置正确。通过设置多个第一传感器32而只有一个传感器与工件91缺口对应,可以更方便判断该如何调整工件91和更方便检测工件91放置位置是否正确。After the
还包括第一调整机构4和第二调整机构5,第一调整机构4位于放置板的上侧,第二调整机构5位于放置台31的下侧;第一调整机构4包括连接柱41、第一转动电机42及第一油缸43,连接柱41与机架1连接且位于放置台31远离上料装置7的一侧,连接柱41的上侧设有第一转动电机42,第一转动电机42的转动轴上连接第一油缸43,第一油缸43的两侧的伸缩杆上均连接有夹爪44,两夹爪44用于夹持工件91;第二调整机构5包括伺服电机51,机架1上设有伺服电机51,放置台31上开设有通孔,伺服电机51的电机轴上端设有转动板,转动板设于通孔内用于顶动工件91。It also includes a
本实施例中,当需要调整工件91的位置,则需要启动伺服电机51,伺服电机51带动转动板将工件91托起,若只是正反的位置,则第一转动电机42启动,第一油缸43带动夹爪44夹持住工件91,第一转动电机42带动同步转动一百八十度后,松开夹住即可完成调整,若还需要角度的调整,则四度电价带动转动板转动将工件91的角度调节至合格位置,伺服电机51再缩短将工件91放置在放置位上。通过设置第一调整机构4和第二调整机构5可以更方便和更自动的调整工件91,从而使其位于正确的状态,第一调整机构4用于调整工件91的正反,第二调整机构5用于调整工件91的角度。In this embodiment, when the position of the
第一运输机构包括第一伺服滑台21、第二伺服滑台22及连接座23,机架1上设有第一伺服滑台21,第一伺服滑台21的一侧设有与其垂直设置且与其滑动连接的第二伺服滑台22,第二伺服滑台22上可滑动地设有第一滑块24,第一滑块24的下端设有连接座23,连接座23内安装有第二油缸25,连接座23的下端设有插设组件26与位于插设组件26一侧的第二传感器27,插设组件26与第二油缸25连接用于运输工件91。The first transport mechanism includes a
本实施例中,第一伺服滑台21与机架1的上端表面平行设置,放置台31的前侧还设置有伸缩气缸,放置台31的后侧还设置有废弃工件91放置位,当不合格的工件91放置在放置位上后,伸缩气缸启动将不合格的工件91推动至废弃工件91放置位内进行统一保存,方便工作人员将不合格产品取出。第一运输机构用于将工件91运输至检测机构3,检测结束后在将工件91统一运输保存;第二传感器27用于检测工件91的厚度,若合格则再继续检测工件91的正反,若不合格则将其放置于废弃工件91放置位处保存。In this embodiment, the first servo slide table 21 is arranged parallel to the upper surface of the
第一运输机构的下侧设有存储组件6,第一运输机构运输检测后的工件91将其放置于存储组件6上存储。其中存储组件6为输送台,可将合格后的工件91运输至下一工序,且此运输台为现有技术,这里便不过多赘述。在检测结束后的合格产品统一放置在存储组件6上进行存储以备使用。The lower side of the first transportation mechanism is provided with a
上料装置7包括上料组件71和放置组件72,上料组件71通过第二运输机构73与放置组件72连接将工件91运输至放置组件72上备用,放置组件72包括放置箱721及第一运动组件722,机架1上设有放置箱721,放置箱721设于放置台31远离存储组件6的一侧,放置箱721内设有滑孔,放置箱721靠近放置台31的一侧设有定位柱723,机架1的下侧设有第一运动组件722,第一运动组件722上连接第一滑动板724,第一滑动板724的上端设有第二滑块725,第二滑块725上设有顶块726,第二滑块725可滑动地设于滑孔内带动顶块726顶动工件91。上料组件71将物料运输至放置组件72上放置,当第一运输机构运输走一个物料后,第一运动组件722驱动第二滑块725沿第一滑动板724滑动从而顶块726顶动物料将后侧的物料运输至待取位,直至将放置组件72上的物料取完后,第一运动组件722驱动第一滑块24复位,上料机构再次上料重复上述动作。The
上料组件71包括第二运动组件711,第二运动组件711上设有第二滑动板712,第二滑动板712上设置第二运输机构73,第二运输机构73包括第二转动电机731、主动轮732、从动轮733、第一螺母734及丝杆座735,第二滑动板712的下端设有连接板,连接板上设有第二转动电机731,第二转动电机731的下侧设有与其转轴连接的主动轮732,主动轮732靠近第二滑动板712的一侧设有从动轮733,从动轮733与主动轮732通过同步带736连接,从动轮733上设有第一螺母734,第二滑动板712上设有丝杆座735,丝杆座735的其中一丝杆与第一螺母734相配合使得丝杆座735可上下移动,丝杠做的下侧设有若干吸盘737,吸盘737用于吸附工件91及运输工件91。The feeding
本实施例中,第二运动组件711为伸缩油缸和导轨,伸缩油缸的伸缩杆与第二滑动板712连接,通过伸缩带动第二滑动板712沿导轨滑动。第二转动电机731带动主动轮732转动,从动轮733同步转动,丝杠座向下运动,吸盘737吸附工件91,第二转动电机731带动主动轮732转动,从动轮733同步转动,丝杠座向上运动,将工件91吸附在吸盘737上后第二运动组件711驱动第二滑板滑动,从而使得第二运输机构73运动至放置组件72的上方,再重复上述动作将工件91放置于放置组件72上。In this embodiment, the second moving
机架1上设置固定板8,固定板8上设置第二运动组件711。固定板8上开设有连孔81,连孔81的下侧设有工件放置装置9,工件放置装置9设于放置箱721的一侧用于放置工件91,第二运动机构将工件放置装置9内的工件91运输至放置箱721内备用。A fixed plate 8 is arranged on the
以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出多个改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present utility model, multiple improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.
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