CN213497523U - Loading machine for safety disc - Google Patents
Loading machine for safety disc Download PDFInfo
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- CN213497523U CN213497523U CN202022223834.2U CN202022223834U CN213497523U CN 213497523 U CN213497523 U CN 213497523U CN 202022223834 U CN202022223834 U CN 202022223834U CN 213497523 U CN213497523 U CN 213497523U
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Abstract
The utility model discloses a material loading machine of insurance piece relates to automobile distribution box equipment technical field, include: the safety fuse protector comprises a rack, a feeding assembly, an XYZ three-axis manipulator, a material taking assembly, a secondary positioning assembly and a laser thickness measuring assembly, wherein the feeding assembly comprises a feeding base plate fixed on the rack, two vertical guide frames, a lead screw stepping motor and a material pushing base plate, the bottoms of the two vertical guide frames are fixedly installed on the feeding base plate, a storage tank used for stacking safety fuse pieces is formed between the two vertical guide frames, the material pushing base plate is arranged in the storage tank in a vertically sliding mode, a material pushing block used for pushing the safety fuse pieces is installed and fixed on the material pushing base plate, the lead screw stepping motor is fixedly installed at the lower end of the feeding base plate, and the telescopic driving end of the lead screw stepping motor is connected with the bottom. The utility model discloses can realize the accurate positioning of rupture disc, have the multichannel, the equipment of compatible many money rupture disc products, simple easy operation.
Description
Technical Field
The utility model belongs to the technical field of the automobile distribution box equipment technique and specifically relates to a material loading machine of insurance piece.
Background
The traditional safety chip feeder is characterized in that a distribution box is placed in a tool fixture, and then a material taking manipulator sucks a safety chip to put the safety chip into the distribution box.
The traditional fuse piece feeding machine has the following defects in the production and processing process: (1) traditional safety disc material loading machine positioning accuracy is poor, and the manipulator can not take place to put into the condition behind the absorption safety disc. (2) When the traditional safety chip feeder is provided with the safety chip, a detection instrument is not available, and the situation of material stacking or not can not be judged. (3) The traditional safety chip feeder has poor compatibility and low productivity.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an above-mentioned defect to prior art exists, specially propose a material loading machine of insurance piece to the problem that the background art provided has been solved.
In order to solve the technical problem, the utility model provides a material loading machine of rupture disc, include: the safety fuse protector comprises a rack, a feeding assembly, an XYZ three-axis manipulator, a material taking assembly, a secondary positioning assembly and a laser thickness measuring assembly, wherein the feeding assembly comprises a feeding base plate, two vertical guide frames, a lead screw stepping motor and a material pushing base plate, which are fixed on the rack, the bottoms of the two vertical guide frames are fixedly installed on the feeding base plate, a storage tank for stacking safety fuse protector pieces is formed between the two vertical guide frames, the material pushing base plate is arranged in the storage tank in a vertically sliding mode, a material pushing block for pushing the safety fuse protector pieces is fixedly installed on the material pushing base plate, the lower end of the feeding base plate is fixedly provided with the lead screw stepping motor, and the telescopic driving end of the lead screw stepping motor is connected with; the laser thickness measuring assembly comprises a thickness measuring rack and a laser thickness measuring sensor arranged on the thickness measuring rack; a defective product box is arranged below the laser thickness measuring sensor; the secondary positioning assembly comprises a positioning rack, a positioning block for temporarily placing the safety piece is fixedly arranged on the positioning rack, a front side flange and a right side flange are arranged on the positioning block, a telescopic rotary cylinder for limiting the top of the safety piece, a long side limiting cylinder for limiting the left side of the safety piece and a wide side limiting cylinder for limiting the rear side of the safety piece are also fixedly arranged on the positioning rack, an upper pressing block is fixedly arranged at a telescopic rod end of the telescopic rotary cylinder, a long side limiting block is fixedly arranged at a telescopic rod end of the long side limiting cylinder, and a wide side limiting block is fixedly arranged at a telescopic rod end of the wide side limiting cylinder; get the material subassembly including getting the material bedplate, get material bedplate fixed mounting on the Z axle slip bedplate of XYZ triaxial manipulator, get the top fixed mounting of material bedplate and get the material cylinder, get the flexible rod end of material cylinder and be connected with the material taking frame, material taking frame sliding fit is getting on the material bedplate from top to bottom, and the material taking frame is gone up to rotate and is installed hollow pivot, and the lower extreme fixed mounting of hollow pivot has the sucking disc seat, and the sucking disc that is used for adsorbing the rupture disc is installed to sucking disc seat bottom.
Furthermore, guide rods are fixedly installed around the material pushing base plate, and the lower ends of the guide rods are movably inserted into guide seat sleeves on the material loading base plate.
Furthermore, a plurality of material level photoelectric sensors are distributed and mounted on the outer wall of the vertical guide frame, and a contact piece matched with the material level photoelectric sensors is mounted on the side wall of the material pushing seat plate.
Furthermore, a material port photoelectric sensor is further installed at the top of the vertical guide frame.
Furthermore, a safety piece is arranged in the material pushing block to detect a photoelectric sensor.
Furthermore, the sucker is communicated with the bottom end of the hollow rotating shaft through a hose, and the top end of the hollow rotating shaft is in butt joint with the negative pressure end.
Furthermore, a rotating motor is further fixedly mounted on the material taking frame, a driving gear is mounted at the output end of the rotating motor, a driven gear is further mounted at the lower end of the hollow rotating shaft, and a transmission toothed belt is sleeved between the driven gear and the driving gear.
Furthermore, the material taking frame is also provided with an encoder for detecting the rotation angle of the hollow rotating shaft.
Compared with the prior art, the feeding machine of the utility model adopts a multi-channel design, and is compatible with the assembly and processing of various safety sheet products; the secondary positioning assembly is adopted, so that the positioning precision is high, the position and angle errors generated in the processes of taking, placing and moving the safety disc are solved, the operation is easy, and the debugging difficulty and the product reject ratio are greatly reduced; adopt laser thickness measurement subassembly, carry out thickness detection to the rupture disc that absorbs before the material loading, stop the rupture disc and fold the condition such as material and take place, avoid leading to the emergence of the condition of defective products, increase the reliability of machine. The utility model discloses can realize the accurate positioning of rupture disc, have the multichannel, the equipment of compatible many money rupture disc products, simple easy operation.
Drawings
Fig. 1 is a perspective view of a feeding machine of the safety disc of the present invention;
fig. 2 is a perspective view of a feeding assembly in the feeding machine of the safety disc of the present invention;
fig. 3 is a perspective view of a laser thickness measuring assembly in the feeding machine of the safety disc of the present invention;
fig. 4 is a perspective view of a secondary positioning assembly in the feeding machine of the safety disc of the present invention;
fig. 5 is a perspective view of an XYZ three-axis manipulator in the feeding machine of the safety disc of the present invention;
fig. 6 is a perspective view of the material taking assembly in the feeding machine of the safety disc of the present invention.
In the drawings: 1. a frame; 2. a feeding assembly; 21. a feeding base plate; 211. a guide sleeve; 22. a screw rod stepping motor; 23. a material pushing seat plate; 231. a contact piece; 232. a guide bar; 24. a material pushing block; 241. the safety disc detects the photoelectric sensor; 25. a vertical guide frame; 251. a material level photoelectric sensor; 252. a photoelectric sensor at the material port; 3. an XYZ three-axis manipulator; 31. an X-axis guide frame; 311. an X-axis slide bed plate; 312. an X-axis lead screw motor; 32. a cross beam frame; 33. a Y-axis guide frame; 331. a Y-axis slide base plate; 332. a Y-axis lead screw motor; 34. a Z-axis guide frame; 341. a Z-axis sliding seat plate; 342. a Z-axis lead screw motor; 4. a secondary positioning assembly; 41. positioning the frame; 42. a long-edge limiting cylinder; 421. a long edge limiting block; 43. a telescopic rotary cylinder; 431. pressing the blocks; 44. a wide-edge limiting cylinder; 441. a broadside limiting block; 45. positioning blocks; 5. a material taking assembly; 51. a material taking seat plate; 52. a material taking cylinder; 53. a material taking frame; 54. a rotating electric machine; 55. a drive toothed belt; 56. a hollow rotating shaft; 57. a sucker seat; 58. a suction cup; 6. a laser thickness measuring component; 61. a thickness measuring frame; 62. a laser thickness measuring sensor; 7. and (7) defective product boxes.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The material loading machine of rupture disc of this embodiment, as shown in fig. 1 ~ 6, include: the safety chip stacking machine comprises a rack 1, a feeding assembly 2, an XYZ three-axis manipulator 3, a taking assembly 5, a secondary positioning assembly 4 and a laser thickness measuring assembly 6, wherein the feeding assembly 2 comprises a feeding base plate 21, two vertical guide frames 25, a screw rod stepping motor 22 and a material pushing base plate 23, which are fixed on the rack 1, the bottoms of the two vertical guide frames 25 are fixedly installed on the feeding base plate 21, a material storage groove for stacking safety chips 100 is formed between the two vertical guide frames 25, the material pushing base plate 23 is arranged in the material storage groove in a vertically sliding manner, a material pushing block 24 for pushing the safety chips 100 is installed and fixed on the material pushing base plate 23, the screw rod stepping motor 22 is fixedly installed at the lower end of the feeding base plate 21, and the telescopic driving end of the screw rod stepping motor 22 is connected with the bottom of;
in this embodiment, the periphery of the material pushing seat plate 23 is further fixedly provided with a guide rod 232, and the lower end of the guide rod 232 is movably inserted into the guide seat sleeve 211 on the material pushing seat plate 21. The material pushing seat plate 23 can be ensured to stably perform lifting motion under the driving of the screw rod stepping motor 22.
A plurality of material level photoelectric sensors 251 are distributed and mounted on the outer wall of the vertical material guide frame 25, and a contact plate 231 used for being matched with the material level photoelectric sensors 251 is mounted on the side wall of the material pushing seat plate 23. Through the cooperation of the level photoelectric sensor 251 and the contact plate 231, the storage amount of the remaining safety discs 100 in the current storage tank can be detected.
A material port photoelectric sensor 252 is further installed at the top of the vertical guide frame 25, and a safety disc detecting photoelectric sensor 241 is further installed in the material pushing block 24. Can detect whether there is rupture disc 100 at the top of stock chest through material mouth photoelectric sensor 252, when the top of stock chest does not detect rupture disc 100, material mouth photoelectric sensor 252 sends signal to controller, and the work of controller control lead screw step motor 22, with the top feed opening department of rupture disc 100 propelling movement to the stock chest of below, when the top of stock chest detects rupture disc 100, controller control XYZ triaxial manipulator 3 and get material subassembly 5, absorb the rupture disc 100 of the top.
The laser thickness measuring assembly 6 comprises a thickness measuring rack 61 fixed on the rack 1 and a laser thickness measuring sensor 62 arranged on the thickness measuring rack 61; a defective product box 7 is also arranged below the laser thickness measuring sensor 62;
after the XYZ three-axis manipulator 3 drives the material taking assembly 5 to absorb the safety disc 100, the safety disc 100 passes through the upper part of the laser thickness measuring sensor 62, the thickness of the currently absorbed safety disc 100 is detected by the laser thickness measuring sensor 62, whether the stacking condition exists is judged, if the stacking condition is judged to be NG, the XYZ three-axis manipulator 3 moves the material taking assembly 5, the absorbed safety disc 100 is placed in the defective product box 7, and then the material taking is continued; if the judgment result is OK, the XYZ three-axis manipulator 3 moves the material taking assembly 5 to the position above the secondary positioning assembly 4, and the safety piece 100 is placed on the positioning block 45.
After the safety disc 100 is placed on the positioning block 45, the XYZ-triaxial manipulator 3 is moved away, the telescopic rotary cylinder 43 rotates and contracts afterwards to drive the upper pressing block 431 to press the upper end of the safety disc 100, then the long-edge limiting cylinder 42 drives the long-edge limiting block 421 to limit the left edge of the safety disc 100, the wide-edge limiting cylinder 44 drives the wide-edge limiting block 441 to limit the rear edge of the safety disc 100, and during positioning, the safety disc 100 uses the front-side flange and the right-side flange on the positioning block 45 as references.
In this embodiment, two stations are arranged on the positioning frame 41, each station is provided with a telescopic rotary cylinder 43, a long-edge limiting cylinder 42 and a wide-edge limiting cylinder 44, and two safety discs 100 can be positioned at the same time.
The material taking assembly 5 comprises a material taking seat plate 51, the material taking seat plate 51 is fixedly installed on a Z-axis sliding seat plate 341 of the XYZ three-axis manipulator 3, a material taking cylinder 52 is fixedly installed at the top of the material taking seat plate 51, a telescopic rod end of the material taking cylinder 52 is connected with a material taking frame 53, the material taking frame 53 is in up-and-down sliding fit on the material taking seat plate 51, a hollow rotating shaft 56 is installed on the material taking frame 53 in a rotating mode, a sucker seat 57 is fixedly installed at the lower end of the hollow rotating shaft 56, and a sucker 58 used for adsorbing the safety.
The material taking frame 53 is driven by the material taking cylinder 52 to slide up and down, and the safety disc 100 is sucked or placed by the suction cup 58.
In this embodiment, the material taking frame 53 is further provided with a rotating motor 54, the output end of the rotating motor 54 is provided with a driving gear, the lower end of the hollow rotating shaft 56 is further provided with a driven gear, and a transmission toothed belt 55 is sleeved between the driven gear and the driving gear. And the material taking frame 53 is also provided with an encoder for detecting the rotation angle of the hollow rotating shaft 56.
The controller controls the rotating motor 54 to drive the hollow rotating shaft 56 to rotate, and the encoder detects the rotating angle of the hollow rotating shaft 56 and feeds the rotating angle back to the controller, so that the safety disc can be rotated to a preset angle.
The structural design of the material taking assembly 5 in this embodiment can realize taking and placing of the safety disc 100 at different positions and in different directions, and is compatible with the assembly of multiple types of safety disc 100 products.
The sucker 58 is communicated with the bottom end of the hollow rotating shaft 56 through a hose, and the top end of the hollow rotating shaft 56 is in butt joint with the negative pressure end. The hollow rotating shaft 56 can also be used as a gas path channel, so that the space occupation of the gas path pipe fitting is saved.
The XYZ three-axis robot 3 in this embodiment may adopt a robot structure of the related art, which includes two X-axis guide frames 31, the X-axis sliding seat plate 311 is arranged on the X-axis guide frame 31 in a sliding fit mode, the X-axis lead screw motor 312 used for driving the X-axis sliding seat plate 311 to move is arranged at the end portion of the X-axis guide frame 31, the Y-axis guide frame 33 is fixedly arranged on the cross beam frame 32, two ends of the cross beam frame 32 are fixedly arranged on the X-axis sliding seat plate 312, the Y-axis sliding seat plate 331 is arranged on the Y-axis guide frame 33 in a sliding fit mode, the Y-axis lead screw motor 332 used for driving the Y-axis sliding seat plate 331 to move is arranged at the end portion of the Y-axis guide frame 33, the Z-axis guide frame 34 is fixedly arranged on the Y-axis sliding seat plate 331, the Z-axis sliding seat plate 341 is arranged on the Z-axis guide frame 34 in a sliding fit mode, and the Z-axis lead screw motor 342 used for driving the Z-axis sliding seat plate 341 to move is arranged.
The working principle of the embodiment is as follows: the safety disc 100 is manually stacked on the feeding assembly 2, the feeding assembly 2 conveys the safety disc 100 to the top outlet of the storage tank, the distribution box is manually placed on the tooling jig, the XYZ three-axis manipulator 3 moves the material taking assembly 5 to the top outlet of the storage tank, the safety disc 100 is sucked, the safety disc 100 is moved to the secondary positioning assembly 4 to be secondarily positioned, after positioning, the XYZ three-axis manipulator 3 moves the material taking assembly 5 to the secondary positioning assembly 4 to suck the positioned safety disc 100, and finally the safety disc 100 is moved to the upper side of the tooling jig to be assembled.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. The utility model provides a material loading machine of rupture disc which characterized in that: the material loading machine of rupture disc includes: a rack (1), a plurality of feeding assemblies (2), an XYZ three-axis manipulator (3), a material taking assembly (5), a secondary positioning assembly (4) and a laser thickness measuring assembly (6), the feeding assembly (2) comprises a feeding base plate (21) fixed on the rack (1), two vertical guide frames (25), a screw rod stepping motor (22) and a material pushing base plate (23), the bottoms of the two vertical guide frames (25) are fixedly arranged on the feeding base plate (21), a storage tank for stacking the safety discs (100) is formed between the two vertical guide frames (25), the material pushing base plate (23) is arranged in the storage tank in a vertically sliding manner, a material pushing block (24) for pushing the safety discs (100) is fixedly arranged on the material pushing base plate (23), the lower end of the feeding base plate (21) is fixedly provided with a screw rod stepping motor (22), and the telescopic driving end of the screw rod stepping motor (22) is connected with the bottom of the material pushing base plate (23);
the laser thickness measuring assembly (6) comprises a thickness measuring rack (61) fixed on the rack (1) and a laser thickness measuring sensor (62) arranged on the thickness measuring rack (61); a defective product box (7) is also arranged below the laser thickness measuring sensor (62);
the secondary positioning assembly (4) comprises a positioning rack (41), a positioning block (45) used for temporarily placing the safety disc (100) is fixedly arranged on the positioning rack (41), a front side flange and a right side flange are arranged on the positioning block (45), a telescopic rotary cylinder (43) used for limiting the top of the safety disc (100), a long side limiting cylinder (42) used for limiting the left side of the safety disc (100) and a wide side limiting cylinder (44) used for limiting the rear side of the safety disc (100) are further fixedly arranged on the positioning rack (41), an upper pressing block (431) is fixedly arranged at the telescopic rod end of the telescopic rotary cylinder (43), a long side limiting block (421) is fixedly arranged at the telescopic rod end of the long side limiting cylinder (42), and a wide side limiting block (441) is fixedly arranged at the telescopic rod end of the wide side limiting cylinder (44);
get material subassembly (5) including getting material bedplate (51), get material bedplate (51) fixed mounting on Z axle slip bedplate (341) of XYZ triaxial manipulator (3), the top fixed mounting who gets material bedplate (51) has and gets material cylinder (52), the flexible rod end of getting material cylinder (52) is connected with material taking frame (53), sliding fit is on getting material bedplate (51) about material taking frame (53), it rotates on material taking frame (53) and installs hollow rotating shaft (56), the lower extreme fixed mounting of hollow rotating shaft (56) has sucking disc seat (57), sucking disc (58) that are used for adsorbing rupture disc (100) are installed to sucking disc seat (57) bottom.
2. The loading machine of the rupture disc as set forth in claim 1, wherein: the periphery of the material pushing seat plate (23) is also fixedly provided with guide rods (232), and the lower ends of the guide rods (232) are movably inserted into guide seat sleeves (211) on the material pushing seat plate (21).
3. The loading machine of the rupture disc as set forth in claim 1, wherein: a plurality of material level photoelectric sensors (251) are distributed and mounted on the outer wall of the vertical material guide frame (25), and a contact piece (231) matched with the material level photoelectric sensors (251) is mounted on the side wall of the material pushing seat plate (23).
4. The loading machine of the rupture disc as set forth in claim 1, wherein: and a material port photoelectric sensor (252) is also installed at the top of the vertical guide frame (25).
5. The loading machine of the rupture disc as set forth in claim 1, wherein: and a safety piece detection photoelectric sensor (241) is also arranged in the material pushing block (24).
6. The loading machine of the rupture disc as set forth in claim 1, wherein: the sucker (58) is communicated with the bottom end of the hollow rotating shaft (56) through a hose, and the top end of the hollow rotating shaft (56) is in butt joint with the negative pressure end.
7. The loading machine of the rupture disc as set forth in claim 6, wherein: the automatic feeding and discharging device is characterized in that a rotating motor (54) is further fixedly mounted on the material taking frame (53), a driving gear is mounted at the output end of the rotating motor (54), a driven gear is further mounted at the lower end of the hollow rotating shaft (56), and a transmission toothed belt (55) is sleeved between the driven gear and the driving gear.
8. The loading machine of the rupture disc as set forth in claim 7, wherein: and the material taking frame (53) is also provided with an encoder for detecting the rotation angle of the hollow rotating shaft (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022223834.2U CN213497523U (en) | 2020-10-09 | 2020-10-09 | Loading machine for safety disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022223834.2U CN213497523U (en) | 2020-10-09 | 2020-10-09 | Loading machine for safety disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213497523U true CN213497523U (en) | 2021-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022223834.2U Active CN213497523U (en) | 2020-10-09 | 2020-10-09 | Loading machine for safety disc |
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| Country | Link |
|---|---|
| CN (1) | CN213497523U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493902A (en) * | 2023-06-25 | 2023-07-28 | 山东中际钇嘉智能装备有限公司 | Device for automatically installing static disc valve plate assembly of compressor |
-
2020
- 2020-10-09 CN CN202022223834.2U patent/CN213497523U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493902A (en) * | 2023-06-25 | 2023-07-28 | 山东中际钇嘉智能装备有限公司 | Device for automatically installing static disc valve plate assembly of compressor |
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