TWM608519U - Laser processing system - Google Patents
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本創作是有關於一種雷射加工系統,尤其是有關於一種透過雷射光線於工件表面進行圖案製作的雷射加工系統。This creation is about a laser processing system, especially a laser processing system that uses laser light to make patterns on the surface of the workpiece.
雷射加工技術是透過雷射光線並經過由多個透鏡組成的光學組件的處理達到高度聚焦後,在工件上使用調變後的雷射光線達到打標或雕刻等加工目的。在應用現有的雷射加工裝置或系統對工件進行圖案加工時,經常會遇到需加工的圖案過大而無法一次加工完成的狀況,因此必須將這種過大的圖案拆分為好幾個區域分段加工才能完成圖案的雷射加工,然而這種將圖案以拼接的方式進行分區加工的作法會大幅拉長加工時間,也會在最終加工完成的圖案上看到因拆分而呈現多條分割線段型態的接縫而影響了圖案的品質。Laser processing technology is to pass laser light through optical components composed of multiple lenses to achieve a high degree of focus, and then use modulated laser light on the workpiece to achieve marking or engraving processing purposes. When applying the existing laser processing device or system to pattern processing of the workpiece, it is often encountered that the pattern to be processed is too large to be processed at one time, so this kind of excessive pattern must be divided into several regional segments The laser processing of the pattern can only be completed by processing, but this method of partitioning the pattern by splicing will greatly lengthen the processing time, and the final processed pattern will also see multiple dividing line segments due to splitting. The type of seam affects the quality of the pattern.
針對上述雷射加工技術遭遇的問題,目前現有技術提供了一些加工方法以改善圖案品質。其中一種方法是在現有的雷射加工系統中的光學組件搭配高速掃描振鏡(gavanometer scanner),這種高速掃描振鏡能夠在短時間內高速旋轉以不斷改變雷射光線的照射方向,因此可以擴大雷射加工的範圍,然而這種方式雖然可以減少圖案的拆分數量,但並沒有辦法消除加工後各拆分圖案之間的接縫。此外,在圖案被拆分為多個區域逐區進行加工的過程中,當其中一個區域加工完畢後就必須將整個雷射加工模組移動到另一區域才能進行下一區域的作業,在移動雷射加工模組時將會時常遇到不斷地加速或減速的情形,這樣的情形不但會拉長作業時間也很容易造成機台的偏差令加工後各分區的圖形出現歪曲變形或重疊至另一分區,甚至還需要再對各區域圖形的接縫實施補償加工以進行修正。因此,仍需要提供一種雷射加工系統以解決上述現有技術遭遇的問題。In view of the above-mentioned problems encountered by the laser processing technology, the current prior art provides some processing methods to improve the quality of the pattern. One of the methods is to match the optical components in the existing laser processing system with a high-speed scanning galvanometer (gavanometer scanner). This high-speed scanning galvanometer can rotate at a high speed in a short time to continuously change the irradiation direction of the laser light. Expand the scope of laser processing. However, although this method can reduce the number of split patterns, there is no way to eliminate the seams between the split patterns after processing. In addition, when the pattern is divided into multiple areas for processing area by area, when one area is processed, the entire laser processing module must be moved to another area before the next area can be processed. The laser processing module will often encounter constant acceleration or deceleration. Such a situation will not only lengthen the operation time, but also easily cause the deviation of the machine. After processing, the graphics of each zone will be distorted or overlapped. For one subarea, it is even necessary to perform compensation processing on the joints of the graphics in each area for correction. Therefore, there is still a need to provide a laser processing system to solve the above-mentioned problems encountered in the prior art.
先前技術段落只是用來幫助了解本創作內容,因此在先前技術段落所揭露的內容可能包含一些沒有構成所屬技術領域中具有通常知識者所知道的習知技術。在先前技術段落所揭露的內容,不代表所述內容或者本創作一個或多個實施例所要解決的問題,在本創作申請前已被所屬技術領域中具有通常知識者所知曉或認知。The previous technology paragraph is only used to help understand the content of the creation, so the content disclosed in the previous technology paragraph may contain some conventional technologies that do not constitute the knowledge of those with ordinary knowledge in the technical field. The content disclosed in the previous technical paragraph does not represent the content or the problem to be solved by one or more embodiments of this creation, and has been known or recognized by those with ordinary knowledge in the technical field before this creation application.
根據現有技術的缺點,本創作的目的是提供一種雷射加工系統,透過控制加工圖案的拆分方式能夠減少各拆分圖案之間拆分位置的可視性。Based on the shortcomings of the prior art, the purpose of this creation is to provide a laser processing system, which can reduce the visibility of the split positions between the split patterns by controlling the split mode of the processing patterns.
本創作的另一目的是提供一種雷射加工系統,透過控制光源模組的移動方式與加工圖案的拆分方式能夠有效縮短整體雷射加工的時間。Another purpose of this creation is to provide a laser processing system that can effectively shorten the overall laser processing time by controlling the movement of the light source module and the splitting of the processing pattern.
為達上述目的,本創作提供一種雷射加工系統,用以對工件的待加工表面進行雷射加工形成加工圖案,待加工表面包括第一加工區域以及鄰接於第一加工區域的第二加工區域,加工圖案跨越第一加工區域與第二加工區域,雷射加工系統包括光源模組、移動機構以及控制單元,光源模組提供光線照射待加工表面,光源模組沿位於待加工表面的加工路徑進行相對移動時提供光線以形成加工圖案,加工路徑包括位於第一加工區域的第一加工段以及位於第二加工區域的第二加工段,移動機構用以改變工件與光源模組之間的相對位置,控制單元耦接移動機構與光源模組,控制單元控制移動機構與光源模組以使光源模組於加工路徑進行相對移動並提供光線,加工圖案包括第一圖案與相鄰於第一圖案的第二圖案,控制單元控制光源模組於第一加工段進行相對移動時提供光線以於待加工表面形成第一圖案,控制單元控制光源模組於第二加工段進行相對移動時提供光線以於待加工表面形成第二圖案,其中圖案相鄰區位於第一圖案與第二圖案之間且包含至少部分的第一圖案與至少部分的第二圖案,第一圖案在圖案相鄰區內還包括多個第一線段,第二圖案在圖案相鄰區內還包括多個第二線段,每兩個相鄰的第一線段的長度彼此不相同,每兩個相鄰的第二線段的長度彼此不相同,各第一線段遠離第二圖案的一端構成圖案相鄰區的第一邊界,各第二線段遠離第一圖案的一端構成圖案相鄰區的第二邊界,以及各第一線段的長度與鄰接此第一線段的第二線段的長度總和等於第一邊界與第二邊界的間距。To achieve the above objective, this creation provides a laser processing system to perform laser processing on a workpiece surface to be processed to form a processing pattern. The surface to be processed includes a first processing area and a second processing area adjacent to the first processing area. , The processing pattern spans the first processing area and the second processing area. The laser processing system includes a light source module, a moving mechanism and a control unit. The light source module provides light to irradiate the surface to be processed, and the light source module follows the processing path located on the surface to be processed During relative movement, light is provided to form a processing pattern. The processing path includes a first processing section located in the first processing area and a second processing section located in the second processing area. The moving mechanism is used to change the relative relationship between the workpiece and the light source module. Position, the control unit is coupled to the moving mechanism and the light source module, the control unit controls the moving mechanism and the light source module to make the light source module move relative to the processing path and provide light, the processing pattern includes a first pattern and adjacent to the first pattern The control unit controls the light source module to provide light during relative movement in the first processing section to form the first pattern on the surface to be processed, and the control unit controls the light source module to provide light when relative movement in the second processing section A second pattern is formed on the surface to be processed, wherein the adjacent area of the pattern is located between the first pattern and the second pattern and includes at least part of the first pattern and at least part of the second pattern. The first pattern is also located in the adjacent area of the pattern. It includes a plurality of first line segments, the second pattern further includes a plurality of second line segments in the adjacent area of the pattern, the lengths of every two adjacent first line segments are different from each other, and every two adjacent second line segments The lengths of each first line segment are different from each other, the end of each first line segment away from the second pattern constitutes the first boundary of the adjacent area of the pattern, the end of each second line segment away from the first pattern constitutes the second boundary of the adjacent area of the pattern, and each first The sum of the length of a line segment and the length of the second line segment adjacent to the first line segment is equal to the distance between the first boundary and the second boundary.
在一較佳實施例中,第一邊界平行於第一加工段,第二邊界平行於第二加工段,以及第一邊界與第二邊界的間距不大於第一圖案於第一加工區域中沿垂直於第一加工段的方向上長度的50%,且第一邊界與第二邊界的間距不大於第二圖案於第二加工區域中沿垂直於第二加工段的方向上長度的50%。In a preferred embodiment, the first boundary is parallel to the first processing section, the second boundary is parallel to the second processing section, and the distance between the first boundary and the second boundary is not greater than the first pattern in the first processing area. 50% of the length in the direction perpendicular to the first processing section, and the distance between the first boundary and the second boundary is not greater than 50% of the length of the second pattern in the second processing area in the direction perpendicular to the second processing section.
在一較佳實施例中,光源模組固定於移動機構,以及控制單元控制移動機構帶動光源模組以使光源模組於加工路徑進行相對移動並提供光線。In a preferred embodiment, the light source module is fixed to the moving mechanism, and the control unit controls the moving mechanism to drive the light source module to move the light source module relative to the processing path and provide light.
在一較佳實施例中,移動機構包括可移動式工件承載平台,工件設置於可移動式工件承載平台,控制單元耦接可移動式工件承載平台,以及控制單元控制可移動式工件承載平台帶動工件以使光源模組於加工路徑進行相對移動並提供光線。In a preferred embodiment, the moving mechanism includes a movable workpiece carrying platform, the workpiece is arranged on the movable workpiece carrying platform, the control unit is coupled to the movable workpiece carrying platform, and the control unit controls the movable workpiece carrying platform to drive The workpiece enables the light source module to move relative to the processing path and provide light.
在一較佳實施例中,光源模組還包括雷射光源、第一振鏡、第二振鏡以及聚焦透鏡,以及光源模組透過雷射光源提供雷射光並依序通過第一振鏡、第二振鏡以及聚焦透鏡的調變以提供光線。In a preferred embodiment, the light source module further includes a laser light source, a first galvanometer, a second galvanometer, and a focusing lens, and the light source module provides laser light through the laser light source and sequentially passes through the first galvanometer, The second galvanometer and focusing lens are modulated to provide light.
在一較佳實施例中,加工路徑還包括連接段,連接段分別連接第一加工段與第二加工段,第一加工段平行於第二加工段,連接段分別垂直於第一加工段以及第二加工段,以及控制單元控制光源模組於連接段進行相對移動時不提供光線。In a preferred embodiment, the processing path further includes a connecting section which connects the first processing section and the second processing section respectively, the first processing section is parallel to the second processing section, and the connecting section is perpendicular to the first processing section and The second processing section and the control unit control the light source module not to provide light when the connecting section is relatively moved.
在一較佳實施例中,控制單元控制光源模組提供光線的時間以調整各第一線段以及各第二線段的長度。In a preferred embodiment, the control unit controls the time when the light source module provides light to adjust the length of each first line segment and each second line segment.
根據上述,本創作的實施例透過控制光源模組分別在沿第一加工段與第二加工段進行相對移動時形成第一圖案與第二圖案,此外加工圖案在圖案相鄰區內的各兩相鄰第一線段與各兩相鄰第二線段的長度不均等,以及控制各第一線段的長度與鄰接此第一線段的第二線段的長度總和等於第一邊界與第二邊界的間距,如此一來在加工圖案製作完成後可以減少第一圖案與第二圖案之間拆分位置的可視性,也能夠增加整體雷射加工系統的加工效率,縮短雷射加工的時間。According to the above, the embodiment of this creation controls the light source module to form the first pattern and the second pattern when moving relative to each other along the first processing section and the second processing section. In addition, the processing patterns are in two adjacent areas of the pattern. The lengths of the adjacent first line segments and the two adjacent second line segments are not equal, and the sum of the length of each first line segment and the length of the second line segment adjacent to the first line segment is controlled to be equal to the first boundary and the second boundary In this way, the visibility of the split position between the first pattern and the second pattern can be reduced after the processing pattern is made, and the processing efficiency of the overall laser processing system can also be increased, and the laser processing time can be shortened.
有關本創作之前述及其他技術內容、特點與功效,在以下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本創作。The aforementioned and other technical content, features and effects of this creation will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings. The directional terms mentioned in the following embodiments, for example: up, down, left, right, front or back, etc., are only directions for referring to the attached drawings. Therefore, the directional terms used are used to illustrate and not to limit this creation.
圖1是根據本創作的一實施例,表示雷射加工系統的工作示意圖,其中XYZ座標軸僅用於說明本實施例,而非用於限制本創作的申請專利範圍。請參考圖1,雷射加工系統10用以對工件的待加工表面20進行雷射加工以形成加工圖案30,雷射加工系統10包括光源模組11、移動機構12以及控制單元13,其中光源模組11提供光線111照射待加工表面20,光線111為適當功率的雷射光,且光源模組沿位於待加工表面20的加工路徑24進行相對移動的同時提供光線111以在待加工表面20上形成加工圖案30。詳細而言,待加工表面20包括第一加工區域21與第二加工區域22,加工路徑24包括第一加工段241與第二加工段242,其中第一加工段241位於第一加工區域21,第二加工段242位於第二加工區域22,以及透過光線111形成的加工圖案30同時跨越第一加工區域21與第二加工區域22。此外,本實施例的待加工表面20為平面,但不以此為限,待加工表面20也可以具有多個凹陷或凸起。Fig. 1 is a schematic diagram showing the operation of the laser processing system according to an embodiment of the present creation, in which the XYZ coordinate axes are only used to illustrate the present embodiment, not to limit the scope of the patent application of the present creation. 1, the
請繼續參考圖1,移動機構12用於改變工件與光源模組11之間的相對位置,控制單元13分別耦接移動機構12與光源模組11,以控制移動機構12與光源模組11,以使光源模組11在加工路徑24上進行相對移動,並控制光源模組11同時提供光線111。詳細而言,本實施例的工件固定不移動,光源模組11固定於移動機構12,控制單元13控制移動機構12帶動光源模組11在工件的待加工表面20上移動,以呈現光源模組12在加工路徑24上進行上述的相對移動並提供光線111,其中移動機構12例如是機械手臂或是滑軌機構等適合在平行於待加工表面20的方向上進行移動的裝置或設備,光源模組11例如是透過螺釘、卡榫或其他適當手段固定於移動機構12,控制單元13例如是以有線或無線的方式耦接移動機構12與光源模組13,以及控制單元13例如是中央處理單元(Central Processing Unit,CPU),或是其他可程式化之一般用途或特殊用途的微處理器(Microprocessor)、數位信號處理器(Digital Signal Processor,DSP)、可程式化控制器、特殊應用積體電路(Application Specific Integrated Circuit,ASIC)或其他類似元件或上述元件的組合,也可以是個人電腦(Personal Computer,PC)、平板電腦(Tablet PC)、手機或其他可進行遠端連線控制的電子設備,本創作對於光源模組12的固定方式與控制單元13的實施元件、方法並不加以限制。Please continue to refer to FIG. 1, the
在本創作的一實施例中,經由光線111形成的加工圖案30包括第一圖案31與相鄰於第一圖案31的第二圖案32,當控制單元13控制移動裝置12令光源模組11於加工路徑24的第一加工段241進行相對移動時,控制單元13控制光源模組11提供光線111形成第一圖案31,以及當控制單元13控制移動裝置12令光源模組11於加工路徑24的第二加工段242進行相對移動時,控制單元13控制光源模組11提供光線111形成第二圖案32。如圖1所示,本實施例中的加工圖案30例如為長條狀圖案,然而加工圖案30可以是任何能夠透過雷射加工形成的圖案或態樣。In an embodiment of this creation, the
圖2是根據圖1的實施例,表示光源模組的結構示意圖。請參考圖1與圖2,光源模組11包括雷射光源112、第一振鏡113、第二振鏡114以及聚焦透鏡115,其中雷射光源112例如是光纖雷射光源、紫外雷射光源或是其他能夠提供足夠功率的雷射光源,第一振鏡113與第二振鏡114是高速掃描振鏡,聚焦透鏡115可以是F-θ透鏡(F-theta lens,又稱平場透鏡)。本實施例中,光源模組11透過雷射光源112提供初始雷射光,第一振鏡113與第二振鏡114用以調整初始雷射光的偏轉方向,例如是第一振鏡113控制光線111在X軸方向的偏轉,第二振鏡114控制光線111在Y軸方向的偏轉,接著聚焦透鏡115匯聚偏轉後的初始雷射光,如此一來,初始雷射光依序通過第一振鏡113、第二振鏡114的偏轉以及聚焦透鏡115的調變以形成光線111,透過光線111即可在待加工表面20形成以多個相互平行的雷射掃描線段而構成的加工圖案30。FIG. 2 is a schematic diagram showing the structure of the light source module according to the embodiment of FIG. 1. 1 and 2, the
圖3是根據圖1的實施例,表示圖案相鄰區的俯視圖。請參考圖1、圖2與圖3,其中XYZ座標軸僅用於說明本實施例,而非用於限制本創作的申請專利範圍。由於加工圖案30的尺寸大小超過光源模組11中第一振鏡113與第二振鏡114對光線角度的偏轉極限,因此本實施例將加工圖案30拆分為第一圖案31與第二圖案32,加工圖案30的拆分例如是透過現有的CAD/CAM軟體規劃圖案拆分方式再輸入至控制單元13,其中圖案相鄰區33位於第一圖案31與第二圖案32之間且包含至少部分的第一圖案31與至少部分的第二圖案32。加工圖案30是由多個相互平行的雷射掃描線段所構成,因此第一圖案31在圖案相鄰區33內會包括多個第一線段311,第二圖案32在圖案相鄰區33內也包括多個第二線段321,其中每兩個相鄰的第一線段311的長度彼此不相同,且每兩個相鄰的第二線段321的長度彼此不相同。如此一來在圖案相鄰區33中,第一圖案31的邊緣會因為兩相鄰的第一線段311的長度不一而呈現不規則的型態,第二圖案32的邊緣也會因為兩相鄰的第二線段321的長度不一而呈現不規則的型態,在觀看整個完成後的加工圖案30時,第一圖案31在視覺上會與第二圖案32的拆分處呈現無接縫的拼接,而不會觀察到明顯的接縫或重疊處,即使雷射加工系統10在加工時發生小幅度的加工角度偏差也不會影響加工圖案30的視覺效果。Fig. 3 is a top view showing the adjacent area of the pattern according to the embodiment of Fig. 1. Please refer to Fig. 1, Fig. 2 and Fig. 3, where the XYZ coordinate axis is only used to illustrate this embodiment, not to limit the scope of patent application for this creation. Since the size of the processed
圖案相鄰區33中,各第一線段311鄰近第一圖案31的一端構成圖案相鄰區33的第一邊界312,各第二線段321鄰近第二圖案32的一端構成圖案相鄰區33的第二邊界322,其中每個第一線段311與每個第二線段321都為直線線段。此外圖案相鄰區33還包括多個鄰接點34,每個第一線段311遠離第一圖案31的一端都與另一個相鄰的第二線段321遠離第二圖案32的一端鄰接於鄰接點34,而且每個第一線段311的長度L311與鄰接於此第一線段311的第二線段321的長度L321總和等於第一邊界312與第二邊界322之間的間距D,如此一來第一圖案31與第二圖案32之間的不規則拆分位置,也就是每個鄰接點34都會被限制於圖案相鄰區33內,因此不規則的圖案拆分位置不至於令觀看者在視覺上太過明顯,能夠減少視覺上加工圖案30中第一圖案31與第二圖案32拆分位置的可視性。In the pattern
請繼續參考圖1與圖3,圖案相鄰區33的第一邊界312與第二邊界321並不是加工圖案30中實際存在的線段,而是用於規劃與控制圖案相鄰區33中第一線段311與第二線段321的長度。第一邊界312平行於加工路徑24的第一加工段241,第二邊界322平行於加工路徑24的第二加工段242,在本實施例中,第一加工段241與第二加工段242規劃為平行於X軸方向。此外,第一圖案31於第一加工區域21中沿垂直於第一加工段241方向上長度為L1,第二圖案32於第二加工區域22中沿垂直於第二加工段242方向上的長度為L2,其中圖案相鄰區33中第一邊界312與第二邊界322的間距D不大於長度L1的50%,間距D也不大於長度L2的50%。在本實施例中,間距D與長度L1、L2都平行於Y軸方向,由於間距D分別小於長度L1的50%與長度L2的50%,如此一來可以控制第一圖案31與第二圖案32之間的拆分位置鄰近第一加工區域21與第二加工區域22的交界處,而不至於令光源模組11發出的光線111難以製作圖案相鄰區33的第一線段311或第二線段321。另外,第一線段311與第二線段321規劃為平行於Y軸方向的線段,由於加工圖案30拆分為第一圖案31與第二圖案32並且由光源模組分別沿第一加工區域21上的第一加工段241與第二加工區域22上的第二加工段242提供光線111以進行加工,因此這樣的加工方式搭配圖案相鄰區33的尺寸設計可以令加工圖案30的整體拆分位置的數量大幅減少,進而有效縮短整體雷射加工的時間。Please continue to refer to FIGS. 1 and 3, the
請繼續參考圖1與圖3,加工路徑24還包括連接段243,連接段243分別連接第一加工段241與第二加工段242,其中第一加工段241平行於第二加工段242,本實施例中控制單元13控制光源模組11與移動機構12令光源模組11依序沿第一加工段241、連接段243與第二加工段242進行相對移動。由於第一加工段241平行於第二加工段242,如此一來可以降低規劃加工圖案30的拆分方式難度與加工路徑24的設計難度。此外,連接段243為直線線段,本實施例中例如是平行於Y軸方向的直線線段,而且控制單元13控制光源模組11於連接段243進行相對移動時不提供光線111以避免額外的光線111對圖案相鄰區33造成干涉,如此一來光源模組11能在最短時間內相對移動至第二加工段242,可縮短整體加工流程的作業時間。此外,本實施例並不限制光源模組11必須依序沿第一加工段241、連接段243與第二加工段242進行相對移動,也可以控制光源模組11與移動機構12令光源模組11沿第二加工段242、連接段243、第一加工段241的順序進行相對移動而進行加工圖案30的製作,本創作不限於此。1 and 3, the
請繼續參考圖1、圖2與圖3,當控制單元13控制光源模組11於第一加工段241與第二加工段242進行相對移動時,控制單元13同時會控制光源模組11提供光線111的時間,以調整各第一線段311與各第二線段321的長度,如此一來就可以達成加工圖案30分為第一圖案31與第二圖案32的拆分設計。詳細而言,本實施例中每兩個相鄰的第一線段311彼此長度不相同,每兩個相鄰的第二線段321的長度也彼此不相同,控制單元13可預先設定每個第一線段311與每個第二線段321的長度,並透過控制雷射光源112於第一振鏡113、第二振鏡114轉動時的發光照射時間,即可精確控制每個第一線段311與每個第二線段321達到預定的長度。Please continue to refer to Figures 1, 2 and 3, when the
前述實施例的第一加工段241、第二加工段242與連接段243為直線線段,其中第一加工段241與第二加工段242規劃為平行於X軸方向,第一線段311與第二線段321規劃為平行於Y軸方向,然而第一加工段241、第二加工段242與連接段243也可以根據加工圖案30的形狀規劃為非直線的線段,第一加工段241可以規劃為與第一線段311不相互垂直,第二加工段242可以規劃為與第二線段321不相互垂直以增加圖案拆分規劃的彈性。此外,前述實施例是將加工圖案30規劃並拆分為第一圖案31與第二圖案32,加工圖案30跨越第一加工區域21與第二加工區域22,並分別沿第一加工段241與第二加工段242製作第一圖案31與第二圖案32,然而本創作也可以視加工圖案的尺寸與光源模組中第一振鏡與第二振鏡的偏轉角度,規劃更多數量的加工區域與加工路徑,並將加工圖案以現有軟體規劃並拆分為對應數量的子圖案以降低加工圖案的製作難度,每個子圖案類似前述實施例的第一或第二圖案並分別位於兩相鄰加工區域之間,其中各子圖案的拆分方式、加工方式與可達到的技術效果前述實施例大致相同,在此不再贅述。The
請繼續參考圖1,在另一實施例中,待加工表面30還包括第三加工區域23,加工路徑24還包括第三加工段244與連接段245,連接段245的兩端分別連接於第二加工段242與第三加工段244,透過光線111形成的加工圖案30還跨越至第三加工區域23,亦即加工圖案30拆分為第一圖案31、第二圖案32與第三圖案35,而圖案相鄰區33的數量為2個,分別位於第一圖案31與第二圖案32之間,以及第二圖案32與第三圖案35之間。也就是說,加工圖案30的製作與圖案拆分方式可彈性地對應雷射加工系統10的配置,或是光源模組11中各振鏡對光線角度的偏轉極限,而透過現有的CAD/CAM軟體規劃將加工圖案30拆分為3個或3個以上,控制單元13也可設定為控制光源模組11於第二加工段242進行相對移動並同時提供光線111而完成第二圖案32的製作後,控制光源模組11沿連接段245進行相對移動至第三加工段244繼續提供光線111以接續進行第三圖案35的製作,進而完成加工圖案30的製作。此外,本實施例中,控制單元13控制光源模組11與移動機構12令光源模組11依序沿第一加工段241、連接段243、第二加工段242、連接段245、第三加工段244進行相對移動,然而控制單元13也可以控制光源模組11與移動機構12令光源模組11沿第三加工段244、連接段245、第二加工段242、連接段243、第一加工段241的順序進行相對移動而進行加工圖案30的製作,本創作不限於此。另外,本實施例中,圖案相鄰區33位於第一圖案31與第二圖案32之間且包含至少部分的第一圖案31與至少部分的第二圖案32,圖案相鄰區33’位於第二圖案32與第三圖案35之間且包含至少部分的第二圖案32與至少部分的第三圖案35,其中圖案相鄰區33’的型態及製作方式與前述的圖案相鄰區33大致相同,在此不再加以贅述。Please continue to refer to FIG. 1, in another embodiment, the surface to be processed 30 further includes a
圖4是根據本創作另一實施例,表示雷射加工系統的工作示意圖,其中XYZ座標軸僅用於說明本實施例,而非用於限制本創作的申請專利範圍。本實施例的雷射加工系統10A與雷射加工系統10相似,相同的元件或設備以相同的標號表示,在此不再贅述。雷射加工系統10A與雷射加工系統10的差異在於,雷射加工系統10A的移動機構包括可移動式工件承載平台14,光源模組11透過夾持工具15以保持其位置不動,其中工件200設置於可移動式工件承載平台14,以令光源模組11對待加工表面20提供光線111進行加工圖案30的製作。本實施例中,控制單元13還耦接可移動式工件承載平台14,且控制單元13透過控制可移動式工件承載平台14帶動工件200以使光源模組11於加工路徑(未繪示於圖4)上進行相對移動並提供光線111。舉例而言,可移動式工件承載平台14例如是具有多個滑軌並能透過馬達系統帶動以進行在平行於XY平面上的移動,工件200透過夾具或卡固件保持工件200不相對工件承載平台14移動,夾持工具15例如是固定式懸臂以保持光源模組11的位置不動,如此一來即可透過可移動式工件承載平台14帶動工件200令光源模組11能夠沿加工路徑進行相對移動以實施加工圖案30的製作。由於本實施例是透過固定光源模組11的位置而以可移動式工件承載平台14移動工件200,來呈現光源模組11在待加工表面20的相對移動,故光源模組11提供光線111時能具有較佳的輸出穩定性,進而提高加工圖案30的最終製作品質。Fig. 4 is a schematic diagram showing the working of the laser processing system according to another embodiment of the present creation, in which the XYZ coordinate axis is only used to illustrate the present embodiment, and is not used to limit the scope of the patent application of the present creation. The
此外,在另一實施例中,雷射加工系統10A中也能同時裝設雷射加工系統10中的移動機構12,如此一來能夠同時配合可移動式工件承載平台14的移動而達成光源模組11在加工路徑上進行相對移動,由於光源模組11與工件20可同時在平行於XY平面的方向上移動,因此能夠提高待加工表面20上加工圖案30的製作效率。In addition, in another embodiment, the
圖5是根據本創作再一實施例,表示雷射加工系統的雷射加工方法流程圖,本實施例中的雷射加工方法可配合前述實施例的雷射加工系統10或10A實施,雷射加工方法包括以下步驟。請先參考圖5並搭配圖1,其中待加工表面20包括第一加工區域21以及鄰接第一加工區域21的第二加工區域22,預定完成的加工圖案30跨越第一加工區域21與第二加工區域22。步驟S101:提供光源模組用以提供光線照射待加工表面,其中光源模組沿待加工表面的加工路徑進行相對移動時提供光線以形成加工圖案,加工路徑包括位於第一加工區域的第一加工段以及位於第二加工區域的第二加工段,以及加工圖案包括第一圖案與相鄰於第一圖案的第二圖案。在此步驟中,控制單元13控制光源模組11提供光線111以照射待加工表面20。Fig. 5 is a flow chart showing the laser processing method of the laser processing system according to another embodiment of this creation. The laser processing method in this embodiment can be implemented in conjunction with the
請繼續參考圖5並搭配圖1或圖4,步驟S102:控制光源模組沿第一加工段進行相對移動,並提供光線以於待加工表面形成第一圖案。在此步驟中,雷射加工系統10中的光源模組11固定於移動機構12,移動機構12帶動光源模組11在待加工表面20不移動的情形下沿第一加工段241呈現相對移動。而雷射加工系統10A中,工件200則設置於移動機構,也就是可移動式工件承載平台14,控制單元13控制可移動式工件承載平台14移動,以使光源模組11沿第一加工段相對移動。光源模組11並同時提供光線111以在第一加工區域21上形成第一圖案31。Please continue to refer to FIG. 5 in conjunction with FIG. 1 or FIG. 4, step S102: control the light source module to move relatively along the first processing section, and provide light to form a first pattern on the surface to be processed. In this step, the
請繼續參考圖5並搭配圖1或圖4,步驟S103:控制光源模組沿連接第一加工段與第二加工段的連接段進行相對移動以使光源模組相對移動至第二加工段,並控制光源模組於連接段進行相對移動時不提供光線。在此步驟中,雷射加工系統10的光源模組11在完成第一加工段241上的加工作業後透過移動機構12改變移動方向,並沿連接段243進行相對移動,而雷射加工系統10A中,可移動式工件承載平台14在光源模組11完成第一加工段的加工作業後改變移動方向,以使光源模組11沿連接段進行相對移動。控制單元13還控制光源模組11在沿連接段243進行相對移動至第二加工段242時不提供光線111。Please continue to refer to FIG. 5 in conjunction with FIG. 1 or FIG. 4, step S103: control the light source module to move relative to the connecting section connecting the first processing section and the second processing section to move the light source module to the second processing section. And control the light source module to not provide light when the connecting section is relatively moved. In this step, the
請繼續參考圖5並搭配圖1、圖3與圖4,步驟S104:控制光源模組沿第二加工段進行相對移動,並提供光線以於待加工表面形成第二圖案以完成加工圖案。在此步驟中,雷射加工系統10的移動機構12帶動光源模組11在待加工表面20不移動的情形下沿第二加工段242呈現相對移動,而雷射加工系統10A中,控制單元13控制可移動式工件承載平台14移動,以使光源模組11沿第二加工段進行相對移動。控制單元13並控制光源模組11同時提供光線111以在第二加工區域22上形成第二圖案32,如此一來即可完成加工圖案30的製作。Please continue to refer to FIG. 5 in conjunction with FIG. 1, FIG. 3, and FIG. 4. Step S104: Control the light source module to move relative to the second processing section, and provide light to form a second pattern on the surface to be processed to complete the processing pattern. In this step, the moving
根據本創作步驟S101至步驟S104所製作完成的加工圖案30中,圖案相鄰區33位於第一圖案31與第二圖案32之間且至少包含部分的第一圖案31與部分的第二圖案32,第一圖案31在圖案相鄰區33中包括多個第一線段311,第二圖案在圖案相鄰區33中包括多個第二線段321,每兩個相鄰的第一線段311的長度彼此不相同,每兩個相鄰的第二線段321的長度彼此不相同,其中各第一線段311遠離第二圖案32的一端構成圖案相鄰區33的第一邊界312,各第二線段321遠離第一圖案31的一端構成圖案相鄰區33的第二邊界322,以及各第一線段311的長度L311與鄰接此第一線段311的第二線段321的長度L321總和等於間距D。本實施例的雷射加工方法所能夠達到的技術效果與前述實施例大致相同,在此不再加以贅述。In the processed
綜上所述,本創作揭示的雷射加工系統中,加工圖案包括第一圖案與相鄰於第一圖案的第二圖案,光源模組分別於第一加工段與第二加工段進行相對移動時提供光線以分別形成加工圖案中的第一圖案與第二圖案,此外加工圖案在圖案相鄰區內的各兩相鄰第一線段與各兩相鄰第二線段的長度不均等,如此一來在加工圖案製作完成後可以減少第一圖案與第二圖案之間拆分位置的可視性,也能夠增加整體雷射加工系統的加工效率,縮短雷射加工的時間。In summary, in the laser processing system disclosed in this creation, the processing pattern includes a first pattern and a second pattern adjacent to the first pattern, and the light source module moves relative to each other in the first processing section and the second processing section. When light is provided to form the first pattern and the second pattern in the processing pattern respectively, in addition, the lengths of each two adjacent first line segments and each two adjacent second line segments in the adjacent area of the processing pattern are not equal, so First, the visibility of the split position between the first pattern and the second pattern can be reduced after the processing pattern is produced, and the processing efficiency of the overall laser processing system can also be increased, and the laser processing time can be shortened.
惟以上所述者,僅為本創作之較佳實施例而已,當不能以此限定本創作實施之範圍,即大凡依本創作申請專利範圍及新型內容所作之簡單的等效變化與修飾,皆仍屬本創作專利涵蓋之範圍內。此外,本說明書或申請專利範圍中提及的「第一」、「第二」等用語僅用以命名元件的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。However, the above are only the preferred embodiments of this creation, and should not be used to limit the scope of implementation of this creation, that is, all simple equivalent changes and modifications made according to the scope of patent application and new content of this creation are all It is still within the scope of this creation patent. In addition, the terms "first" and "second" mentioned in this specification or the scope of the patent application are only used to name the names of elements or to distinguish different embodiments or ranges, and are not used to limit the upper or lower limit of the number of elements .
10、10A:雷射加工系統
11:光源模組
111:光線
112:雷射光源
113:第一振鏡
114:第二振鏡
115:聚焦透鏡
12:移動機構
13:控制單元
14:可移動式工件承載平台
15:夾持工具
20:待加工表面
200:工件
21:第一加工區域
22:第二加工區域
23:第三加工區域
24:加工路徑
241:第一加工段
242:第二加工段
243、245:連接段
244:第三加工段
30:加工圖案
31:第一圖案
311:第一線段
312:第一邊界
32:第二圖案
321:第二線段
322:第二邊界
33、33’:圖案相鄰區
34:第一線段與第二線段的鄰接點
35:第三圖案
D:間距
L1、L2、L311、L321:長度
S101~S104:步驟
10.10A: Laser processing system
11: Light source module
111: light
112: Laser light source
113: The first galvanometer
114: second galvanometer
115: focusing lens
12: Mobile agency
13: Control unit
14: Movable workpiece carrying platform
15: Clamping tool
20: Surface to be processed
200: Workpiece
21: The first processing area
22: The second processing area
23: The third processing area
24: Processing path
241: The first processing section
242: The
圖1是根據本創作的一實施例,表示雷射加工系統的工作示意圖;Fig. 1 is a schematic diagram showing the operation of a laser processing system according to an embodiment of the present creation;
圖2是根據圖1的實施例,表示光源模組的結構示意圖;2 is a schematic diagram showing the structure of a light source module according to the embodiment of FIG. 1;
圖3是根據圖1的實施例,表示圖案相鄰區的俯視圖;FIG. 3 is a top view showing the adjacent area of the pattern according to the embodiment of FIG. 1; FIG.
圖4是根據本創作的另一實施例,表示雷射加工系統的工作示意圖;以及Figure 4 is a schematic diagram showing the operation of the laser processing system according to another embodiment of the present creation; and
圖5是根據本創作的再一實施例,表示雷射加工系統的雷射加工方法流程圖。Fig. 5 is a flowchart showing a laser processing method of a laser processing system according to another embodiment of the present creation.
10:雷射加工系統 10: Laser processing system
11:光源模組 11: Light source module
111:光線 111: light
12:移動機構 12: Mobile agency
13:控制單元 13: Control unit
20:待加工表面 20: Surface to be processed
21:第一加工區域 21: The first processing area
22:第二加工區域 22: The second processing area
23:第三加工區域 23: The third processing area
24:加工路徑 24: Processing path
241:第一加工段 241: The first processing section
242:第二加工段 242: The second processing section
243、245:連接段 243, 245: connection section
244:第三加工段 244: The third processing section
30:加工圖案 30: Processing pattern
31:第一圖案 31: The first pattern
312:第一邊界 312: First Boundary
32:第二圖案 32: The second pattern
322:第二邊界 322: second boundary
33、33’:圖案相鄰區 33, 33’: Pattern adjacent area
35:第三圖案 35: The third pattern
L1、L2:長度 L1, L2: length
Claims (7)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI755109B (en) * | 2020-10-23 | 2022-02-11 | 新代科技股份有限公司 | Laser processing system and laser processing method thereof |
TWI832019B (en) * | 2019-11-20 | 2024-02-11 | 日商信越工程股份有限公司 | Workpiece separation device and workpiece separation method |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI832019B (en) * | 2019-11-20 | 2024-02-11 | 日商信越工程股份有限公司 | Workpiece separation device and workpiece separation method |
TWI755109B (en) * | 2020-10-23 | 2022-02-11 | 新代科技股份有限公司 | Laser processing system and laser processing method thereof |
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