TWI803593B - Continuous marking laser marking system - Google Patents
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Abstract
一電腦圖形分線裝置將所欲打標的一打標圖形做有序的分線,並依據該分線計算出所能移動的最大行程。依據此方式沿著X軸方向移動,對整條選定之線的選定點找出各選定點所能移動的最大行程,因此這些最大行程在線的上下方形成一區帶Z。在此區帶Z中,得到一通過此區帶Z之移動線,此移動線即為滑台相對於打標振鏡的移動的軌跡。再沿著該移動線上的每一點,計算該點與選定線沿著Y軸的距離,即打標偏移距離,此即為雷射打標機的打標振鏡在該選定線的每一點所必須移動進行打標的點。應用此一方式,可以進行雷射打標。其優點為因為滑台相對於打標振鏡的移動的軌跡為較平緩的曲線甚至為直線,所以可以維持較為固定的移動速度,所以打標出來的線相當平整。再者在一次作業中連續將一線打標完成,所以該線就沒有接續點中斷續的痕跡,而顯示出完成平滑且接近規劃之線段的外觀。本案也適於係對原來的圖劃分成數個不同的區域,對每一區域進行上述的打標作業,而當從一區域進入另一區域時,該滑台相對於雷射打標機的移動並沒有停止,而且維持平滑的路徑。 A computer graphics line dividing device divides a marking pattern to be marked in an orderly manner, and calculates the maximum stroke that can be moved according to the dividing line. According to this method, move along the X-axis direction, and find out the maximum stroke that each selected point can move for the selected points of the entire selected line, so these maximum strokes form a zone Z above and below the line. In this zone Z, a moving line passing through this zone Z is obtained, and this moving line is the trajectory of the movement of the slide table relative to the marking galvanometer. Then along each point on the moving line, calculate the distance between the point and the selected line along the Y axis, that is, the marking offset distance, which is the marking vibrating mirror of the laser marking machine at each point of the selected line The points that must be moved for marking. Using this method, laser marking can be performed. The advantage is that because the moving track of the sliding table relative to the marking galvanometer is a relatively gentle curve or even a straight line, it can maintain a relatively fixed moving speed, so the marking line is quite flat. In addition, one line is marked continuously in one operation, so the line has no traces of discontinuity at the connection point, but shows the appearance of a smooth and close to the planned line segment. This case is also suitable for dividing the original drawing into several different areas, and performing the above-mentioned marking operation on each area, and when entering another area from one area, the movement of the slide table relative to the laser marking machine It doesn't stop, and maintains a smooth path.
Description
本發明係有關於用於雷射打標,其主要使用在線段形式圖形的雷射打標,尤其是一種分線連續打標之雷射打標系統。 The present invention is related to laser marking, which mainly uses laser marking of line-segment graphics, especially a laser marking system for continuous marking of sub-lines.
雷射打標機是應用雷射光束經過透鏡的處理達到高度聚焦後,在雷射加工物件上應用雷射光束達到打標、除料、切割或雕刻的目的。一般將打標物件置於一滑台上。再應用馬達系統控制該滑台的移動及轉動,將該滑台移動到適合打標的位置以進行打標作業。 Laser marking machine is to use the laser beam to be highly focused after being processed by the lens, and then apply the laser beam to the laser processing object to achieve the purpose of marking, material removal, cutting or engraving. Generally, the marking object is placed on a slide table. Then use the motor system to control the movement and rotation of the sliding table, and move the sliding table to a position suitable for marking to perform marking operations.
由於雷射打標機打標範圍有所限制,在處理大型打標物件或者大型打標圖形時雷射打標機必須先對所欲打標的打標圖形分割為多個部分,然後調整雷射打標機對準該加工物件的不同對應位置並進行打標,而拼接出完整的圖形。先前技術的處理方法皆由人工手動進行打標圖形的分割與排序,再由人工控制滑台進行打標的對位,難以避免接縫不全的情況。因此對於過於複雜的大型打標圖形,人工調教的工作非常費時費力,甚至複雜到無法人力進行。 Due to the limited marking range of the laser marking machine, when dealing with large marking objects or large marking graphics, the laser marking machine must first divide the marking graphics to be marked into multiple parts, and then adjust the laser The marking machine aligns and marks the different corresponding positions of the processed object, and stitches out a complete graphic. The processing methods in the prior art all manually divide and sort the marking graphics, and then manually control the sliding table to perform the alignment of the markings, so it is difficult to avoid the situation of incomplete seams. Therefore, for too complex large-scale marking graphics, the work of manual adjustment is very time-consuming and laborious, and it is even too complicated to be carried out by manpower.
在改良的技術中對於線性的圖形可以進行分線再一次打標,就沒有上述圖形會有斷線的情況,但是如果圖形不是平滑曲線而是具有尖角性的彎角時,此時滑台與打標機相對位移時,就必須進行加速與減速的操作。但是此一操作會影響整個作業程序。 In the improved technology, the linear graphics can be divided and marked again, and there will be no broken lines in the above graphics. However, if the graphics are not smooth curves but sharp corners, the slide table at this time When moving relative to the marking machine, it is necessary to perform acceleration and deceleration operations. But this operation will affect the whole operation procedure.
故本案希望提出一種嶄新的自動化雷射打標圖形分線打標系統,以解 決先前技術上的缺陷。除了自動對打標圖形進行分線外,在打標時,能夠考慮到相鄰彎折部的特殊情況而加以改良,進而打標後的圖形可以達到高品質的效果,以避免打標後的圖形產生撕裂空隙、扭曲或是視覺上不正常之虛線。 Therefore, this case hopes to propose a brand-new automatic laser marking graphics sub-line marking system to solve address the shortcomings of previous technologies. In addition to automatically dividing the marking graphics, when marking, it can be improved by taking into account the special conditions of the adjacent bending parts, and then the marking graphics can achieve high-quality effects to avoid marking Graphics produce tearing gaps, distortions, or dashed lines that are visually abnormal.
所以本發明的目的係為解決上述習知技術上的問題,本發明中提出一種分線連續打標之雷射打標系統,其優點為因為滑台相對於打標振鏡移動的軌跡為較平緩的曲線甚至為直線,所以可以維持較為固定的移動速度,所以打標出來的線相當平整。再者在一次作業中連續將一線打標完成,所以該線就沒有接續點中斷續的痕跡,而顯示出完成平滑的且接近規劃之線段的外觀。 Therefore, the purpose of the present invention is to solve the above-mentioned problems in the conventional technology. In the present invention, a laser marking system for continuous marking of divided lines is proposed. The gentle curve is even a straight line, so it can maintain a relatively fixed moving speed, so the marked line is quite flat. In addition, one line is marked continuously in one operation, so the line has no traces of discontinuity at the connection point, and shows the appearance of a smooth and close to the planned line segment.
為達到上述目的本案提出一種分線連續打標之雷射打標系統,包含:一雷射打標機,可以發射雷射光束以進行打標之用,該雷射打標機所發出的雷射光束可以投射到一打標物件進行打標,而在該打標物件呈現打標的圖形,其中打標振鏡在X、Y軸方向移動到所需要的打標點,在將雷射光投射出去而達到打標的目的;一滑台,其上置有該打標物件,該雷射打標機可以將雷射光束照射到該打標物件上,而在該打標物件形成經雷射光束打標的圖形;其中該滑台係在X、Y軸方向移動到所需要的打標點,以接受該雷射打標機所投射的雷射光束而達到打標的目的;一馬達系統,主要用於控制該滑台在X、Y軸方向的移動,因此可將該滑台移動到適合打標的位置;一電腦裝置,可以根據該雷射打標機的位置及打標方向決定整個打標空間及置物機台的空間座標;一雷射打標控制器,用於控制該雷射打標機、該 馬達系統及該滑台,以在該打標物件上進行所需要的打標作業;一圖形打標規劃器,對於一由線構成的打標圖形中的各線進行該雷射打標機打標路徑的規劃,其方式為對於打標圖形中的各線,先由該滑台相對於該雷射打標機進行平滑路徑相對移動,然後對於該平滑路徑中的各點,再調整該雷射打標機的打標振鏡在X、Y軸方向移動到所需要的打標點進行打標。一電腦圖形分線裝置,連接該電腦裝置及該雷射打標控制器,可以將一打標圖形分割成數條線。 In order to achieve the above purpose, this case proposes a laser marking system for continuous marking on separate lines, including: a laser marking machine, which can emit laser beams for marking, and the laser marking machine emits The laser light beam can be projected onto a marking object for marking, and the marking image is displayed on the marking object, where the marking galvanometer moves to the required marking point in the X and Y axis directions, and the laser light is projected out and To achieve the purpose of marking; a slide table, on which the marking object is placed, the laser marking machine can irradiate the laser beam on the marking object, and form a pattern marked by the laser beam on the marking object Graphics; where the sliding table moves to the required marking point in the X and Y axis directions to receive the laser beam projected by the laser marking machine to achieve the purpose of marking; a motor system is mainly used to control the marking The movement of the sliding table in the direction of X and Y axes, so the sliding table can be moved to a position suitable for marking; a computer device can determine the entire marking space and storage machine according to the position and marking direction of the laser marking machine The spatial coordinates of the station; a laser marking controller for controlling the laser marking machine, the The motor system and the slide table are used to perform the required marking operation on the marking object; a graphic marking planner is used to perform marking by the laser marking machine on each line in a marking graphic composed of lines Path planning, the method is that for each line in the marking graph, firstly the sliding table moves relative to the laser marking machine in a smooth path, and then adjusts the laser marking for each point in the smooth path. The marking galvanometer of the marking machine moves to the required marking point in the direction of X and Y axis for marking. A computer graphic line dividing device, which is connected with the computer device and the laser marking controller, can divide a marking graphic into several lines.
由下文的說明可更進一步瞭解本發明的特徵及其優點,閱讀時並請參考附圖。 The features and advantages of the present invention can be further understood from the following description, please refer to the accompanying drawings when reading.
10:雷射打標機 10:Laser marking machine
12:打標振鏡 12: Marking galvanometer
80:線 80: line
81:選定點 81:Selected point
20:滑台 20: slide table
30:馬達系統 30:Motor system
40:打標圖形 40: Marking graphics
50:電腦裝置 50:Computer device
60:雷射打標控制器 60:Laser marking controller
70:電腦圖形分線裝置 70: Computer graphics line distribution device
75:圖形打標規劃器 75: Graphic marking planner
83:最大行程 83: Maximum stroke
84:移動線 84: Mobile line
85:線 85: line
90:L形線 90: L-shaped line
100:打標物件 100: Marking objects
110:區域 110: area
圖1顯示本案之系統元件架構方塊圖。 Figure 1 shows the block diagram of the system components of this case.
圖2顯示本案之打標圖形之範例。 Figure 2 shows an example of the marking pattern in this case.
圖3A顯示圖2之打標圖形的分線圖之線一。 FIG. 3A shows line 1 of the line diagram of the marking pattern in FIG. 2 .
圖3B顯示圖2之打標圖形的分線圖之線二。 FIG. 3B shows line 2 of the line diagram of the marking pattern in FIG. 2 .
圖4A顯示圖2之打標圖形的另一種分線方式之線段一。 FIG. 4A shows a line segment 1 of another line dividing method of the marking pattern in FIG. 2 .
圖4B顯示圖2之打標圖形的另一種分線方式之線段二。 FIG. 4B shows line segment 2 of another line dividing method of the marking pattern in FIG. 2 .
圖5顯示本案之打標圖形分線後的選定線的上下方形成一區帶Z。 Figure 5 shows that a zone Z is formed above and below the selected line after the marking pattern is divided into lines in this case.
圖6顯示本案之另一實施例,其中對於L形線在該折角進行補償。 Fig. 6 shows another embodiment of the present invention, wherein compensation is made at the knuckle for the L-shaped line.
圖7中顯示本案之另一實施例,係對原來的圖劃分成不同的區域以進行打標作業。 Another embodiment of the present case is shown in Fig. 7, which divides the original image into different regions for marking operations.
茲謹就本案的結構組成,及所能產生的功效與優點,配合圖式,本案 中只要是對於由線所構成的圖形,舉本案之一較佳實施例詳細說明如下。 Hereby, I would like to discuss the structure of this case, as well as the functions and advantages that can be produced, and cooperate with the diagram, this case As long as it is a graph composed of lines, one of the preferred embodiments of this case will be described in detail as follows.
請參考圖1至圖6所示,顯示本發明之圖形分線打標規劃系統,其主要使用在雷射打標機系統上,包含下列元件: 一雷射打標機10,可以發射雷射光束以進行打標之用。該雷射打標機10所發出的雷射光束可以投射到一打標物件100進行打標,而在該打標物件100呈現打標的圖形。其中打標振鏡12在X、Y軸方向移動到所需要的打標點,在將雷射光投射出去而達到打標的目的。 Please refer to Figures 1 to 6, which show the graphic line marking planning system of the present invention, which is mainly used in the laser marking machine system and includes the following components: A laser marking machine 10 can emit laser beams for marking. The laser beam emitted by the laser marking machine 10 can be projected onto a marking object 100 for marking, and a marking pattern appears on the marking object 100 . The marking galvanometer 12 moves to the desired marking point in the X and Y axis directions, and then projects the laser light to achieve the purpose of marking.
一滑台20,其上置有該打標物件100。該雷射打標機10可以將雷射光束照射到該打標物件100上,而在該打標物件100形成經雷射光束打標的圖形。一般該圖形相當美觀,而且具有豐富的質感,非一般印表機列印或印刷所可達成者。其中該滑台20係在X、Y軸方向移動到所需要的打標點,以接受該雷射打標機10所投射的雷射光束而達到打標的目的。 A slide table 20 on which the marking object 100 is placed. The laser marking machine 10 can irradiate the laser beam onto the marking object 100 to form a pattern marked by the laser beam on the marking object 100 . Generally, the graphics are quite beautiful and have rich textures, which cannot be achieved by printing or printing with general printers. Wherein the sliding table 20 is moved to the desired marking point in the directions of X and Y axes, so as to receive the laser beam projected by the laser marking machine 10 to achieve the purpose of marking.
所以在打標時為了將雷射光束投射到所需要的打標點,該滑台20及該打標振鏡12必須係在X、Y軸方向移動。因此必須先依據打標的圖形先規劃該滑台20相對於該打標振鏡12的移動軌跡。 Therefore, in order to project the laser beam to the required marking point during marking, the slide table 20 and the marking galvanometer 12 must be moved in the X and Y axis directions. Therefore, the moving track of the slide table 20 relative to the marking galvanometer 12 must be planned first according to the marking pattern.
一馬達系統30,主要用於控制該滑台20在X、Y軸方向的移動,因此可將該滑台20移動到適合打標的位置。 A motor system 30 is mainly used to control the movement of the slide table 20 in the X and Y axis directions, so that the slide table 20 can be moved to a position suitable for marking.
一電腦裝置50,可以根據該雷射打標機10的位置及打標方向決定整個打標空間及置物機台的空間座標。 A computer device 50 can determine the spatial coordinates of the entire marking space and the storage machine according to the position and marking direction of the laser marking machine 10 .
該電腦裝置50可標示出整個打標空間的二維圖形,並接收使用者之輸入之打標圖形40。因此根據該打標圖形40在二維空間的幾何位置,計算出該打標圖形40對應該二維空間的點座標。該電腦裝置50將二維空間的點座標向 外傳送。 The computer device 50 can mark the two-dimensional graphics of the entire marking space, and receive the marking graphics 40 input by the user. Therefore, according to the geometric position of the marking pattern 40 in the two-dimensional space, the point coordinates of the marking pattern 40 corresponding to the two-dimensional space are calculated. The computer device 50 coordinates the point coordinates in two-dimensional space to Outward teleportation.
一雷射打標控制器60,用於控制該雷射打標機10、該馬達系統30及該滑台20,以在該打標物件100上進行所需要的打標作業。
A
一電腦圖形分線裝置70,連接該電腦裝置50及該雷射打標控制器60,可以將一打標圖形40分割成數條線,如圖2、圖3及圖4所示,圖2顯示未分線的圖形,圖3A、圖3B顯示已分線後的圖形,圖4A、圖4B顯示另一種分線方式。所以可能有各種不同的分線方式,並不影響本案的實施。
A computer graphic line dividing device 70, which connects the computer device 50 and the
一圖形打標規劃器75,對上述由該電腦圖形分線裝置70所分割的每一條線進行該雷射打標機10打標路徑的規劃,使的整個打標的路徑可以達到最高的效率而且可以最接近原來的圖形。所謂最高的效率指可以最快的時間或者是最短的行程達到打標的目的。 A graphic marking planner 75, which plans the marking path of the laser marking machine 10 for each line divided by the computer graphics line dividing device 70, so that the entire marking path can achieve the highest efficiency and Can be the closest to the original graphics. The so-called highest efficiency means that the purpose of marking can be achieved in the fastest time or the shortest stroke.
茲以圖2則情況作為說明,其中將該圖形分為兩線80、85。茲說明本案中的打標規畫如下;對該圖形設定X及Y座標,對於選定的線80中規劃選定的點81,對於各個選定點81依據該打標振鏡12在Y軸的上下方計算所能移動的最大行程83,此最大行程即為當打標振鏡12的中心點對準該選定線的一選定點81時,該打標振鏡12在Y軸上所可以投射雷射光束的最大範圍。依據此方式沿著X軸方向移動,對整條選定之線80的選定點81找出各選定點所能移動的最大行程,因此這些最大行程在線的上下方形成一區帶Z,如圖5中所示者。
The situation in FIG. 2 is illustrated here, where the graph is divided into two
在此區帶Z中,得到一通過此區帶Z之移動線84,此移動線即為滑台20相對於打標振鏡12的移動的軌跡。較佳者該移動線為一平滑曲線,更佳者該移動線為一直線。
In this zone Z, a moving
沿著該選定線80上的每一點81,計算該點與選定線沿著Y軸的距離,即打標偏移距離,此即為雷射打標機的打標振鏡12在該選定線80的每一點81所必須移動進行打標的點。
Along each
然後依據上列計算的結果將該滑台20相對於打標振鏡12的移動軌跡(即移動線84),及振鏡偏移打標的位置的訊息傳送到該雷射打標控制器60,再由該雷射打標控制器60依據這些數據,決定該馬達系統30控制之該滑台20及該雷射打標機10中的打標振鏡12的相對位置,然後由該雷射打標機10對該打標物件100上的對應區域進行打標。較佳之方式為先以該雷射打標機10沿著該選定線80的選定點81移動,在每一選定點上,根據所計算的打標偏移距離調整該應用該打標振鏡12在X及Y軸上的移動進行打標,當該雷射打標機10沿著選定線80進行加工時,滑台20也同時沿著規畫好的移動線84進行移動,進而加快整體的打標速度,並維持良好的加工品質。
Then, according to the results of the above calculations, the moving track of the slide table 20 relative to the marking vibrating mirror 12 (i.e. the moving line 84), and the information of the position of the vibrating mirror offset marking are sent to the
依據上列的步驟對該電腦圖形分線裝置70所分割的每一條線80、85進行打標。即完成打標作業。對該電腦圖形分線裝置70所分割的線,可能有多種方式,但是這些不同的方式並不會影響最後的打標結果。
Mark each
圖6中顯示本案之另一實施例,其中L形線90,在本案中可看出該移動線84為一具有平滑折角的線,而在該折角處必須進行補償。
Another embodiment of the present case is shown in Fig. 6, wherein the L-shaped
圖7中顯示本案之另一實施例,其中係對原來的圖劃分成數個不同的區域110,對每一區域110進行上述的打標作業,而當從一區域110進入另一區域110時,該滑台20相對於雷射打標跡10的移動並沒有停止,而且盡量維持平滑的路徑,所以可使整個打標圖形40的中斷點達到最少,因此可以加快整體的打標速度。 Another embodiment of the case is shown in Fig. 7, wherein the original figure is divided into several different regions 110, and the above-mentioned marking operation is carried out for each region 110, and when entering another region 110 from one region 110, The slide table 20 does not stop moving relative to the laser marking track 10, and maintains a smooth path as much as possible, so that the interruption points of the entire marking pattern 40 can be minimized, thereby speeding up the overall marking speed.
本案的優點在於應用一電腦圖形分線裝置將所欲打標的一打標圖形做有序的分線,並依據該分線計算出所能移動的最大行程。依據此方式沿著X軸方向移動,對整條選定之線的選定點找出各選定點所能移動的最大行程,因此這些最大行程在線的上下方形成一區帶Z。在此區帶Z中,得到一通過此區帶Z之移動線84,此移動線即為滑台20相對於打標振鏡12的移動的軌跡。再沿著該選定線上的每一點,計算該點與選定線沿著Y軸的距離,即打標偏移距離,此即為雷射打標機的打標振鏡12在該選定線80的每一點81所必須移動進行打標的點。應用此一方式,可以進行雷射打標。其優點為因為滑台20相對於打標振鏡12的移動的軌跡為較平緩的曲線甚至為直線,所以可以維持較為固定的移動速度,所以打標出來的線相當平整。再者在一次作業中連續將一線打標完成,所以該線就沒有接續點中斷續的痕跡,而顯示出完成平滑且接近規劃之線段的外觀。
The advantage of this case is that a computer graphics line dividing device is used to divide a marking pattern to be marked in an orderly way, and calculate the maximum travel distance that can be moved according to the dividing line. According to this method, move along the X-axis direction, and find out the maximum stroke that each selected point can move for the selected points of the entire selected line, so these maximum strokes form a zone Z above and below the line. In this zone Z, a moving
綜上所述,本案人性化及自動化之體貼設計,相當符合實際需求。其具體改進現有缺失,相較於習知技術明顯具有突破性之進步優點,確實具有功效之增進,且非易於達成。本案未曾公開或揭露於國內與國外之文獻與市場上,已符合專利法規定。 To sum up, the thoughtful design of humanization and automation in this case is quite in line with actual needs. Its specific improvement has existing deficiencies, and compared with the prior art, it has the advantage of breakthrough progress, and indeed has the enhancement of efficacy, and it is not easy to achieve. This case has not been published or disclosed in domestic and foreign literature and market, which is in compliance with the provisions of the patent law.
上列詳細說明係針對本發明之一可行實施例之具體說明,惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 The above detailed description is a specific description of a feasible embodiment of the present invention, but this embodiment is not used to limit the patent scope of the present invention, and any equivalent implementation or change that does not depart from the technical spirit of the present invention shall be included in In the patent scope of this case.
10:雷射打標機 10:Laser marking machine
12:打標振鏡 12: Marking galvanometer
20:滑台 20: slide table
30:馬達系統 30:Motor system
40:打標圖形 40: Marking graphics
50:電腦裝置 50:Computer device
60:雷射打標控制器 60:Laser marking controller
70:電腦圖形分線裝置 70: Computer graphics line distribution device
75:圖形打標規劃器 75: Graphic marking planner
100:打標物件 100: Marking objects
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