TWM607547U - Transfer roller production equipment and optical film production equipment - Google Patents
Transfer roller production equipment and optical film production equipment Download PDFInfo
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Abstract
本創作公開一種轉印滾輪生產設備及光學膜片生產設備;轉印滾輪生產設備包括一定位模組,用以將一滾輪胚體設置於第一中心軸線上,滾輪胚體的外表面具有圍繞360度的第一光固化層;一壓印滾輪,壓印滾輪外表面具有圍繞360度的多個壓印微結構,壓印滾輪滾動接觸於滾輪胚體外表面的第一光固化層,而使得第一光固化層形成多個轉印微結構;其中,壓印滾輪和滾輪胚體的其中之一為透光圓管,一第一光源裝置伸入於透光圓管內,且照射第一波長紫外光線穿透過透光圓管,而使得第一光固化層和多個轉印微結構固化後而和滾輪胚體共同構成一轉印滾輪。This creation discloses a transfer roller production equipment and an optical film production equipment; the transfer roller production equipment includes a positioning module for arranging a roller blank body on a first central axis, and the outer surface of the roller blank body has a surrounding 360-degree first photocurable layer; an embossing roller, the outer surface of the embossing roller has a plurality of embossing microstructures around 360 degrees, the embossing roller is in rolling contact with the first photocurable layer on the outer surface of the roller embryo, so that The first photocurable layer forms a plurality of transfer microstructures; among them, one of the embossing roller and the roller blank is a light-transmitting tube, and a first light source device extends into the light-transmitting tube and irradiates the first The wavelength ultraviolet light penetrates the light-transmitting round tube, so that the first photocurable layer and the plurality of transfer microstructures are cured to form a transfer roller with the roller embryo.
Description
本創作涉及一種生產設備,尤其涉及一種轉印滾輪生產設備及光學膜片生產設備。This creation relates to a production equipment, in particular to a transfer roller production equipment and an optical film production equipment.
現有的一種光學膜片是透過平面狀的轉印母模壓印在光學膜片上,轉印光學微結構而形成。然而,現有的轉印母模需要經由特殊的製程在母模的表面形成轉印用微結構(例如:使用電鑄方法製作轉印滾輪,再以轉印滾輪壓印母模形成微結構),上述的特殊製程經常需要耗費大量的經費與時間,而使得以轉印式方法製造光學膜片的製造時間及製造成本大幅提升。An existing optical film is formed by embossing on the optical film through a flat transfer master mold and transferring the optical microstructure. However, the existing transfer master mold requires a special process to form a microstructure for transfer on the surface of the master mold (for example, electroforming is used to make a transfer roller, and then the transfer roller is used to imprint the master mold to form the microstructure). The above-mentioned special manufacturing process often consumes a lot of money and time, which greatly increases the manufacturing time and manufacturing cost of the optical film manufactured by the transfer method.
於是,本創作人認為上述缺陷可改善,乃特潛心研究並配合科學原理的運用,終於提出一種設計合理且有效改善上述缺陷的本創作。Therefore, the author believes that the above-mentioned defects can be improved, and with great concentration of research and the application of scientific principles, finally proposed a reasonable design and effective improvement of the above-mentioned shortcomings.
本創作實施例在於提供一種轉印滾輪生產設備及光學膜片生產設備,其能有效地改善現有製造光學膜片所使用轉印母模所可能產生的缺陷。The embodiment of the present invention is to provide a transfer roller production equipment and an optical film production equipment, which can effectively improve the defects that may occur in the existing transfer master molds used in the manufacture of optical films.
本創作實施例公開一種轉印滾輪生產設備,其包括:一定位模組,用以將外表面具有圍繞360度的第一光固化層的一滾輪胚體設置於一第一中心軸線上,且使得所述滾輪胚體能夠以所述第一中心軸線旋轉;一壓印滾輪,所述壓印滾輪的外表面具有圍繞360度的多個壓印微結構,所述壓印滾輪設置於平行於所述第一中心軸線的一第二中心軸線上,並且鄰近於所述滾輪胚體,而使得所述壓印滾輪的所述外表面滾動接觸於所述滾輪胚體的所述第一光固化層;一驅動模組,用以驅動所述壓印滾輪和所述滾輪胚體相對旋轉,而使得所述壓印滾輪的所述外表面和多個所述壓印微結構滾動接觸於所述第一光固化層,進而使得所述第一光固化層形成形狀互補於多個所述壓印微結構的多個轉印微結構;所述第一光固化層和所述壓印滾輪接觸的部位定義為壓接部分;其中,所述滾輪胚體和所述壓印滾輪的其中之一為透光圓管,其中另一為金屬滾輪;所述透光圓管的內部形成一中空容納部;以及一第一光源裝置,穿入於所述透光圓管的所述中空容納部,所述第一光源裝置用以產生一第一波長紫外光線,所述第一波長紫外光線穿透過所述透光圓管而照射於所述壓接部分,進而使得所述壓接部分的所述第一光固化層和位於所述壓接部分的多個所述轉印微結構受到所述第一波長紫外光照射而固化,進而使得所述第一光固化層和多個所述轉印微結構固化後而和所述滾輪胚體共同構成一轉印滾輪。This creative embodiment discloses a transfer roller production equipment, which includes: a positioning module for arranging a roller blank body with a first photocurable layer surrounding 360 degrees on an outer surface on a first central axis, and So that the roller blank can rotate with the first central axis; an embossing roller, the outer surface of the embossing roller has a plurality of embossing microstructures around 360 degrees, the embossing roller is arranged parallel to On a second central axis of the first central axis and adjacent to the roller blank, so that the outer surface of the embossing roller is in rolling contact with the first photocuring of the roller blank Layer; a drive module for driving the embossing roller and the roller blank body to rotate relative to each other, so that the outer surface of the embossing roller and a plurality of the embossing microstructures are in rolling contact with the The first photocured layer, so that the first photocured layer forms a plurality of transfer microstructures whose shapes are complementary to the plurality of imprinted microstructures; the first photocured layer is in contact with the imprinted roller The position is defined as the crimping part; wherein one of the roller blank and the embossing roller is a light-transmitting round tube, and the other is a metal roller; the light-transmitting round tube forms a hollow receiving part And a first light source device penetrating into the hollow accommodating portion of the light-transmitting round tube, the first light source device is used to generate a first wavelength ultraviolet light, the first wavelength ultraviolet light penetrates the The light-transmitting round tube is irradiated to the crimping portion, so that the first photocurable layer of the crimping portion and the plurality of transfer microstructures located in the crimping portion are subjected to the first It is cured by irradiation with wavelength ultraviolet light, so that the first photocurable layer and the plurality of transfer microstructures are cured to form a transfer roller together with the roller embryo.
本創作實施例公開一種光學膜片生產設備,其包括:所述轉印滾輪生產設備;一母模轉印裝置,所述母模轉印裝置為透過所述轉印滾輪滾壓於一母模基材表面的一第二光固化層,而於所述第二光固化層的表面形成形狀互補於多個所述轉印微結構的多個轉印圖案層;及一第二光源裝置,用以產生一第二波長紫外光線照射於所述第二光固化層,而使得所述第二光固化層和多個所述轉印圖案層固化,進而使得所述第二光固化層和多個所述轉印圖案層和所述母模基材共同構成一轉印母模;以及一光學膜片壓印裝置,為透過所述轉印母模的多個所述轉印圖案層壓印於一膜片基材表面的一底漆層,而使得所述底漆層表面形成形狀互補於多個所述轉印圖案層的多個光學圖案層,進而使得所述底漆層和多個所述光學圖案層和所述膜片基材共同構成一光學膜片。This creative embodiment discloses an optical film production equipment, which includes: the transfer roller production equipment; a master mold transfer device, the master mold transfer device is rolled on a master mold through the transfer roller A second photo-cured layer on the surface of the substrate, and a plurality of transfer pattern layers whose shapes are complementary to the plurality of transfer microstructures are formed on the surface of the second photo-cured layer; and a second light source device is used A second wavelength ultraviolet light is generated to irradiate the second photo-cured layer, so that the second photo-cured layer and the plurality of transfer pattern layers are cured, so that the second photo-cured layer and the plurality of transfer pattern layers are cured. The transfer pattern layer and the master mold base material together constitute a transfer master mold; and an optical film imprinting device for laminating and printing a plurality of the transfer patterns through the transfer master mold A primer layer on the surface of a film substrate, so that the surface of the primer layer forms a plurality of optical pattern layers whose shapes are complementary to the plurality of transfer pattern layers, so that the primer layer and the plurality of The optical pattern layer and the film base material together constitute an optical film.
本創作的其中一有益效果在於,本創作所提供的轉印滾輪生產設備能夠透過所述壓印滾輪滾壓於所述滾輪胚體的所述外表面的所述第一光固化層,而於所述第一光固化層表面形成多個所述轉印微結構後,再透過所述第一波長光源發出的光線穿透過所述透光圓管而照射於所述第一光固化層和所述壓印滾輪接觸的所述壓接部分,而使得所述壓接部分的所述第一光固化層在缺氧環境下受到紫外光線照射而快速地固化,進而使得所述第一光固化層和多個所述轉印微結構和所述滾輪胚體共同構成所述轉印滾輪。One of the beneficial effects of this creation is that the transfer roller production equipment provided by this creation can roll the first photocurable layer on the outer surface of the roller blank through the embossing roller, and After a plurality of the transfer microstructures are formed on the surface of the first photocured layer, the light emitted by the first wavelength light source penetrates the transparent tube to irradiate the first photocured layer and the The crimping part contacted by the embossing roller causes the first photocurable layer of the crimping part to be irradiated with ultraviolet light in an oxygen-deficient environment to be quickly cured, thereby making the first photocurable layer A plurality of the transfer microstructures and the roller blank form the transfer roller.
因此使得本創作能夠大幅降低所述轉印滾輪的製造時間及製造成本,進而能夠降低使用所述轉印滾輪製作轉印母模,以及使用所述轉印母模製造光學膜片的製造時間及製造成本。Therefore, this creation can greatly reduce the manufacturing time and manufacturing cost of the transfer roller, thereby reducing the manufacturing time and the manufacturing time of using the transfer roller to make a transfer master mold and the use of the transfer master mold to make an optical film. manufacturing cost.
為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本創作加以限制。In order to further understand the features and technical content of this creation, please refer to the following detailed descriptions and drawings about this creation. However, the drawings provided are only for reference and explanation, and are not used to limit this creation.
以下是通過特定的具體實施例來說明本創作所公開有關“轉印滾輪生產設備及光學膜片生產設備”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本創作的優點與效果。本創作可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本創作的構思下進行各種修改與變更。另外,本創作的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本創作的相關技術內容,但所公開的內容並非用以限制本創作的保護範圍。The following are specific examples to illustrate the implementation of the "transfer roller production equipment and optical film production equipment" disclosed in this creation. Those skilled in the art can understand the advantages and effects of this creation from the content disclosed in this specification. . This creation can be implemented or applied through other different specific embodiments, and various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the concept of this creation. In addition, the drawings of this creation are merely schematic illustrations, and are not depicted in actual size, and are stated in advance. The following implementations will further describe the related technical content of this creation in detail, but the disclosed content is not intended to limit the protection scope of this creation.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first", "second", and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are mainly used to distinguish one element from another, or one signal from another signal. In addition, the term "or" used in this document may include any one or a combination of more of the associated listed items depending on the actual situation.
[第一實施例][First Embodiment]
如圖1至圖8所示,本創作實施例公開一種轉印滾輪生產設備以及光學膜片生產設備。為便於理解所述光學膜片生產設備的技術內容,以下將先介紹所述轉印滾輪生產設備,接著再介紹透過所述光學膜片生產設備。As shown in FIGS. 1 to 8, this creative embodiment discloses a transfer roller production equipment and an optical film production equipment. In order to facilitate the understanding of the technical content of the optical film production equipment, the following will first introduce the transfer roller production equipment, and then introduce the transmission through the optical film production equipment.
請參考圖1所示,所述光學膜片生產設備1包括:一塗佈裝置100、一滾輪轉印裝置200、一母模壓印裝置300、和一光學膜片壓印裝置400。Please refer to FIG. 1, the optical
如圖2及圖3所示,所述塗佈裝置100和所述滾輪轉印裝置200於本實施例中可以被共同定義為所述轉印滾輪生產設備。其中,如圖2所示,所述塗佈裝置100包括一塗佈機構110、相對設置於所述塗佈機構110下方的一旋轉模組120、一直線驅動模組130、以及相對設置於所述旋轉模組120下方的一承載台140。As shown in FIGS. 2 and 3, the
其中,所述旋轉模組120能夠設置一滾輪胚體510,透過所述旋轉模組120帶動所述滾輪胚體510繞著其中心軸線旋轉,所述塗佈機構110設置於所述直線驅動模組130上,透過所述直線驅動模組130能夠帶動所述塗佈機構110沿著和所述滾輪胚體510的所述中心軸線平行的方向往復位移。當所述滾輪胚體510受到所述旋轉模組120驅動旋轉時,所述塗佈機構110同時受到所述直線驅動模組130驅動而直線位移,而將厭氧性光固化材料塗佈於所述滾輪胚體510的外表面,形成360度圍繞所述滾輪胚體510的所述外表面的一第一光固化層520。Wherein, the rotating module 120 can be provided with a roller
請同時參考圖2及圖3所示,本實施例中,所述滾輪胚體510是由一透光圓管所構成,所述滾輪胚體510的中心形成一中空容納部540。所述滾輪胚體510是由鈉鈣玻璃、石英玻璃或丙烯酸玻璃等具有透明性質的材料製成,但本創作並不以此為限。舉例來說,在本創作未繪示的其他實施例中,所述滾輪胚體510也可以由派熱克斯(Pyrex)玻璃等其他透明材料製成,或者所述滾輪胚體510可以呈透光狀但非透明狀。Please refer to FIG. 2 and FIG. 3 at the same time. In this embodiment, the roller
所述第一光固化層520塗佈的厚度介於0.1微米(μm)~20微米的範圍之間。所述第一光固化層520可以是由厭氧性紫外光固化樹脂材料所製成。更詳細地說,所述第一光固化層520可以是能夠在缺氧環境下,被340奈米(nm)~385奈米波長的紫外光線照射而固化的厭氧性紫外光固化樹脂材料層。The coating thickness of the first
如圖3至圖5所示,所述滾輪轉印裝置200包括一定位模組210、一壓印滾輪220、一驅動模組240、以及一第一光源裝置250。其中,所述定位模組210用以供設置所述滾輪胚體510,並將所述滾輪胚體510定位於一第一中心軸線C1上,且使得所述滾輪胚體510能夠以所述第一中心軸線C1旋轉。As shown in FIGS. 3 to 5, the
如圖3及圖4所示,本實施例中,所述壓印滾輪220是由一金屬滾輪所構成,所述壓印滾輪220的外表面具有圍繞360度的多個壓印微結構230,多個所述壓印微結構230分別具有一正弦波形表面231。多個所述壓印微結構230可以是由塗佈於所述壓印滾輪220的所述外表面的一光阻層透過曝光及顯影手段後所形成的多個光阻圖案所構成,但本創作不限於此。舉例來說,在本創作未繪示的其他實施例中,多個所述壓印微結構230也可以是透過電鑄或蝕刻技術手段形成於所述壓印滾輪220的所述外表面。As shown in Figures 3 and 4, in this embodiment, the
如圖3及圖5所示,所述壓印滾輪220相對地設置於和所述第一中心軸線C1相互平行的一第二中心軸線C2上,並且鄰近於所述滾輪胚體510,而使得所述壓印滾輪220的所述外表面滾動地接觸於所述滾輪胚體510的所述外表面的所述第一光固化層520,所述第一光固化層520和所述壓印滾輪220的所述外表面接觸的部分定義為壓接部位。如圖4所示,當所述壓印滾輪220滾動接觸於所述第一光固化層520時,能夠透過多個所述壓印微結構230持續滾壓於所述第一光固化層520,而在所述第一光固化層520上形成360度圍繞於所述滾輪胚體510的所述外表面且形狀互補於多個所述壓印微結構230的多個轉印微結構530。並且多個所述轉印微結構530分別具有形狀互補於多個所述壓印微結構230的正弦波形表面531。As shown in Figures 3 and 5, the
特別說明,如圖3及圖5所示,本實施例中,所述壓印滾輪220上的多個所述壓印微結構230是以沿著所述壓印滾輪220的徑向設置於所述轉印滾輪500的所述外表面,因而使得形成於所述轉印滾輪500的所述外表面的多個所述轉印微結構530也形成了沿著所述轉印滾輪500的徑向排列的多個環形條紋。In particular, as shown in FIGS. 3 and 5, in this embodiment, the plurality of
如圖3所示,所述驅動模組240用以驅動所述壓印滾輪220和所述滾輪胚體510相對旋轉,而使得所述壓印滾輪220的所述外表面和多個所述壓印微結構230滾動地接觸於所述第一光固化層520。本實施例中,所述驅動模組240包括一驅動馬達241、連接於所述驅動馬達241的軸心的一驅動滾輪242、連接於所述轉印滾輪500的軸心的一從動滾輪243,以及連接於所述驅動滾輪242和所述從動滾輪243的驅動皮帶244。所述驅動馬達241透過所述驅動滾輪242和所述驅動皮帶244驅動所述從動滾輪243旋轉,再透過所述從動滾輪243帶動所述轉印滾輪500旋轉,進而使得所述滾輪胚體510受到轉印滾輪500帶動而旋轉。當然,本創作不限於此。As shown in FIG. 3, the
舉例來說,在本創作未繪示的其他實施例中,所述驅動模組240可以採用齒輪驅動,或馬達直接驅動。此外,所述驅動模組240也可以驅動所述滾輪胚體510後再由所述滾輪胚體510帶動所述壓印滾輪220旋轉,或者同時驅動所述滾輪胚體510和所述壓印滾輪220一起旋轉。For example, in other embodiments not shown in this creation, the
如圖3至圖5所示,所述第一光源裝置250伸入於所述透光圓管的所述中空容納部540內,並且用以產生一第一波長紫外光線251,所述第一波長紫外光線251穿透過所述透光圓管而照射於所述壓接部分,而使得位於所述壓接部分的所述第一光固化層520和多個所述轉印微結構530在缺氧環境下受到所述第一波長紫外光線251照射後而固化,進而使得所述第一光固化層520以及多個所述轉印微結構530固化後而和所述滾輪胚體510共同構成一轉印滾輪500。As shown in FIGS. 3 to 5, the first
更詳細地說,如圖4所示,當所述壓印滾輪220滾動接觸於所述滾輪胚體510的所述外表面時,外界空氣無法進入到所述壓印滾輪220和所述第一光固化層520的所述壓接部位之間的縫隙當中,因而使得所述第一光固化層520的所述壓接部位能夠在無氧環境下被所述第一光源裝置250發出的所述第一波長紫外光線251照射。並且本實施例中,所述第一光源裝置250具有能夠發出340奈米~385奈米波長光線的至少一個發光二極體,而使得所述第一光源裝置250產生的所述第一波長紫外光線251的波長範圍和能夠使得所述第一光固化層520固化的光線波長範圍相符合,因而使得所述第一光固化層520的所述壓接部位能夠在缺氧環境下受到所述第一波長紫外光線251照射,而快速地固化。In more detail, as shown in FIG. 4, when the
特別說明,本實施例中,所述轉印滾輪生產設備是由所述塗佈裝置100和所述滾輪轉印裝置200所組成,然而本創作不限於此。舉例來說,在本創作未繪示的其它實施例中,能夠將所述塗佈裝置100的所述塗佈機構110直接設置於所述滾輪轉印裝置200上,或者將所述塗佈裝置100和所述滾輪轉印裝置200整合在同一機台上。In particular, in this embodiment, the transfer roller production equipment is composed of the
如圖6所示,所述母模壓印裝置300為透過所述轉印滾輪500滾壓於一母模基材610表面的一第二光固化層620,而使得所述第二光固化層620形成形狀互補於多個所述轉印微結構530的轉印圖案層630。其中,所述母模基材610可以為聚對苯二甲酸乙二酯(PET)材料所製成,而所述第二光固化層620能夠為紫外光固化樹脂材料所製成。並且所述母模壓印裝置300具有一第二光源裝置310,所述第二光源裝置310用以發出第二波長紫外光線311,並透過所述第二波長紫外光線311照射於所述第二光固化層620和多個所述轉印圖案層630,而使得所述第二光固化層620和多個所述轉印圖案層630固化。As shown in FIG. 6, the master
更詳細地說,本實施例中,所述母模基材610為可透光薄膜,所述第二光源裝置310是設置於所述母模基材610相對於所述轉印滾輪500的一側邊,所述第二光源裝置310可以是用來發出紫外光線、且較佳是包含有能夠發出介於395奈米~410奈米波長的紫外光線的至少一個發光二極體晶片,並且所述第二光固化層620可以是能夠被395奈米~410奈米波長的紫外光線照射而固化的樹脂材料層,因而使得所述第二光源裝置310所發出的所述第二波長紫外光線311能夠穿透過所述母模基材610,而照射於所述第二光固化層620和所述轉印滾輪500接觸的部位,而使得所述第二光固化層620和多個所述轉印圖案層630固化,進而和所述母模基材610共同構成一轉印母模。In more detail, in this embodiment, the
特別說明,本實施例中,所述第二光源裝置310產生的所述第二波長紫外光線311的波長和所述第一波長紫外光線251的波長範圍不同。換句話說,用以使得所述第二光固化層620固化的所述第二波長紫外光線311的波長和所述轉印滾輪500表面的所述第一光固化層520的感光波長範圍,因而使得所述轉印滾輪500的所述表面的所述第一光固化層520和多個所述轉印微結構530被所述第二波長紫外光線311照射時不會受到影響。Specifically, in this embodiment, the wavelength of the second
如圖7及圖8所示,所述光學膜片壓印裝置400是透過所述轉印母模600的多個所述轉印圖案層630壓印於一膜片基材710表面的一底漆層720,而使得所述底漆層720形成形狀互補於多個所述轉印圖案層630的多個光學圖案層730。其中所述膜片基材710可以為聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)、或定向拉伸聚丙烯薄膜(Oriented Polypropylene,OPP)材料所製成的薄膜,而所述底漆層720可以為透明的熱固化的環氧樹脂材料(Epoxy)所製成,因此所述底漆層720和多個所述光學圖案層730能夠透過加熱手段而固化。所述光學膜片壓印裝置400進一步包括一加熱裝置(圖未繪示),用以加熱所述底漆層720和所述光學圖案層730,進而使得所述底漆層720和多個所述光學圖案層730固化後和所述膜片基材710共同構成一光學膜片700。As shown in FIGS. 7 and 8, the optical
[第二實施例][Second Embodiment]
參閱圖9所示,其為本創作的第二實施例,需先說明的是,本實施例類似於上述第一實施例,所以兩個實施例的相同處則不再加以贅述。Refer to FIG. 9, which is the second embodiment of the creation. It should be noted that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated.
於本實施例中,其中所述滾輪胚體510是由所述金屬滾輪所構成,而所述壓印滾輪220是由所述透光圓管所構成,多個所述壓印微結構230形成於所述透光圓管的所述外表面(即為所述壓印滾輪220的所述外表面),而和所述透光圓管共同構成所述壓印滾輪220。所述壓印滾輪220的中心形成所述中空容納部540,並且所述第一光源裝置250容納於所述中空容納部540中,並且所述第一光源裝置250產生的所述第一波長紫外光線是穿透過所述轉印滾輪500的所述透光圓管而照射在所述第一光固化層520和所述轉印滾輪500相互接觸的所述壓接部位,而使得所述第一光固化層520固化。In this embodiment, the
[第三實施例][Third Embodiment]
參閱圖11至圖12所示,其為本創作的第三實施例,需先說明的是,本實施例類似於上述第一實施例,所以兩個實施例的相同處則不再加以贅述。Refer to Figures 11 to 12, which are the third embodiment of the creation. It should be noted that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated.
本實施例中,所述壓印滾輪220的所述外表面的多個所述壓印微結構230是沿著所述壓印滾輪220的軸向設置於所述壓印滾輪220的所述外表面上,因此使得多個所述轉印微結構530也形成了沿著所述轉印滾輪500的軸向平行排列的多個條紋。In this embodiment, the plurality of
[本創作實施例的有益效果][Beneficial effects of this creative embodiment]
本創作的其中一有益效果在於,本創作實施例所提供的轉印滾輪生產設備能夠透過所述壓印滾輪滾壓於所述滾輪胚體的所述外表面的所述第一光固化材料層,而於所述第一光固化材料層表面形成多個所述轉印微結構後,再透過所述第一波長光源發出的光線穿透過所述透光圓管而照射於所述第一光固化材料層和所述壓印滾輪接觸的所述壓接部分,而使得所述壓接部分的所述第一光固化材料層在缺氧環境下受到紫外光線照射而快速地固化,進而使得所述第一光固化材料層和多個所述轉印微結構和所述滾輪胚體共同構成所述轉印滾輪。One of the beneficial effects of this creation is that the transfer roller production equipment provided by the embodiment of this creation can roll the first photocurable material layer on the outer surface of the roller blank through the embossing roller , And after forming a plurality of the transfer microstructures on the surface of the first photocurable material layer, the light emitted by the first wavelength light source penetrates the light-transmitting tube and irradiates the first light The cured material layer is in contact with the crimping portion of the embossing roller, so that the first photocurable material layer of the crimping portion is irradiated by ultraviolet light and quickly cured in an oxygen-deficient environment, so that the The first photocurable material layer, a plurality of transfer microstructures and the roller blank form together the transfer roller.
因此使得本創作能夠大幅降低所述轉印滾輪的製造時間及製造成本,進而能夠降低使用所述轉印滾輪製作轉印母模,以及使用所述轉印母模製造光學膜片的製造時間及製造成本。並且使得所述第一光固化層的所述表面被所述壓印滾輪滾壓出多個所述轉印微結構以後,能夠立即地在缺氧環境下受到所述第一波長紫外光線照射而快速固化,因而使得多個所述轉印微結構成型後能夠立即固化,而減少變形的機會,以提高多個所述轉印微結構形狀的精確性。Therefore, this creation can greatly reduce the manufacturing time and manufacturing cost of the transfer roller, thereby reducing the manufacturing time and the manufacturing time of using the transfer roller to make a transfer master mold and the use of the transfer master mold to make an optical film. manufacturing cost. And after the surface of the first photocured layer is rolled by the embossing roller to form a plurality of the transfer microstructures, it can be immediately irradiated by the first wavelength ultraviolet light in an oxygen-deficient environment. Fast curing, so that the plurality of transfer microstructures can be cured immediately after being formed, and the chance of deformation is reduced, so as to improve the accuracy of the shape of the plurality of transfer microstructures.
以上所公開的內容僅為本創作的優選可行實施例,並非因此侷限本創作的申請專利範圍,所以凡是運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的申請專利範圍內。The content disclosed above is only a preferred and feasible embodiment of this creation, and does not limit the scope of patent application for this creation. Therefore, all equivalent technical changes made using this creation specification and schematic content are included in the application for this creation. Within the scope of the patent.
1:光學膜片生產設備 100:塗佈裝置 110:塗佈機構 120:旋轉模組 130:直線驅動模組 140:承載台 200:滾輪轉印裝置 210:定位模組 220:壓印滾輪 230:壓印微結構 231:正弦波形表面 240:驅動模組 241:驅動馬達 242:驅動滾輪 243:從動滾輪 244:驅動皮帶 250:第一光源裝置 251:第一波長紫外光線 300:母模壓印裝置 310:第二光源裝置 311:第二波長紫外光線 400:光學膜片壓印裝置 500:轉印滾輪 510:滾輪胚體 520:第一光固化層 530:轉印微結構 531:正弦波形表面 540:中空容納部 600:轉印母模 610:母模基材 620:第二光固化層 630:轉印圖案層 700:光學膜片 710:膜片基材 720:底漆層 730:光學圖案層 C1:第一中心軸線 C2:第二中心軸線1: Optical film production equipment 100: Coating device 110: Coating mechanism 120: Rotation module 130: Linear drive module 140: Carrier 200: Roller transfer device 210: positioning module 220: embossing roller 230: imprinted microstructure 231: sine wave surface 240: drive module 241: drive motor 242: drive roller 243: driven roller 244: drive belt 250: The first light source device 251: First wavelength ultraviolet light 300: Master mold imprinting device 310: Second light source device 311: second wavelength ultraviolet light 400: Optical film embossing device 500: transfer roller 510: Roller embryo 520: The first light curing layer 530: Transfer microstructure 531: sine wave surface 540: Hollow container 600: transfer master 610: Master base material 620: second light curing layer 630: Transfer pattern layer 700: Optical diaphragm 710: Diaphragm substrate 720: Primer layer 730: Optical pattern layer C1: the first central axis C2: second central axis
圖1為本創作光學膜片生產設備的方塊示意圖。Figure 1 is a block diagram of the creative optical film production equipment.
圖2為本創作所使用的塗佈裝置的示意圖。Figure 2 is a schematic diagram of the coating device used in the creation.
圖3為本創作第一實施例的滾輪轉印裝置的示意圖。Fig. 3 is a schematic diagram of the roller transfer device of the first embodiment of the creation.
圖4為本創作第一實施例從圖3的IV部分所取的局部放大示意圖。Fig. 4 is a partial enlarged schematic diagram taken from part IV of Fig. 3 in the first embodiment of the creation.
圖5為本創作第一實施例的轉印滾輪成品的立體示意圖。FIG. 5 is a three-dimensional schematic diagram of the finished product of the transfer roller according to the first embodiment of the creation.
圖6為本創作第一實施例的母模壓印裝置透過轉印滾輪滾壓在母模基材上形成轉印圖案層的動作示意圖。FIG. 6 is a schematic diagram of the movement of the master mold imprinting device according to the first embodiment of the creation through the transfer roller rolling on the master mold base material to form a transfer pattern layer.
圖7及圖8為本創作第一實施例的光學膜片壓印裝置透過轉印母模壓印在膜片基材的底漆層上形成光學圖案層的動作示意圖。7 and 8 are schematic diagrams of the optical film imprinting device according to the first embodiment of the creation of the first embodiment of the creation of the first embodiment of the creation of the first embodiment of the optical film imprinting device through the transfer of the master mold imprinting on the primer layer of the film substrate to form an optical pattern layer.
圖9為本創作第二實施例的滾輪轉印裝置的示意圖。FIG. 9 is a schematic diagram of the roller transfer device of the second embodiment of the creation.
圖10為本創作第三實施例的滾輪轉印裝置所使用的壓印滾輪的部分立體示意圖。FIG. 10 is a partial perspective view of the embossing roller used in the roller transfer device of the third embodiment of the creation.
圖11為本創作第三實施例的滾輪轉印裝置透過壓印滾輪滾壓於滾輪胚體外表面的第一光固化層以形成轉印滾輪的動作示意圖。FIG. 11 is a schematic diagram of the movement of the roller transfer device according to the third embodiment of the creation to form the transfer roller by rolling the first photocurable layer on the outer surface of the roller embryo through the embossing roller.
圖12為從圖11的XII部分所取的局部放大示意圖。Fig. 12 is a partial enlarged schematic view taken from part XII of Fig. 11.
200:滾輪轉印裝置 200: Roller transfer device
210:定位模組 210: positioning module
220:壓印滾輪 220: embossing roller
230:壓印微結構 230: imprinted microstructure
240:驅動模組 240: drive module
241:驅動馬達 241: drive motor
242:驅動滾輪 242: drive roller
243:從動滾輪 243: driven roller
244:驅動皮帶 244: drive belt
250:第一光源裝置 250: The first light source device
251:第一波長紫外光線 251: First wavelength ultraviolet light
500:轉印滾輪 500: transfer roller
510:滾輪胚體 510: Roller embryo
520:第一光固化層 520: The first light curing layer
530:轉印微結構 530: Transfer microstructure
540:中空容納部 540: Hollow container
C1:第一中心軸線 C1: the first central axis
C2:第二中心軸線 C2: second central axis
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---|---|---|---|---|
TWI752844B (en) * | 2021-03-10 | 2022-01-11 | 光群雷射科技股份有限公司 | Transfer roller and manufacturing method thereof |
TWI808892B (en) * | 2022-09-22 | 2023-07-11 | 光群雷射科技股份有限公司 | Transfer method for uv optical film and manufacturing method of transfering roller |
-
2020
- 2020-10-07 TW TW109213145U patent/TWM607547U/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI752844B (en) * | 2021-03-10 | 2022-01-11 | 光群雷射科技股份有限公司 | Transfer roller and manufacturing method thereof |
TWI808892B (en) * | 2022-09-22 | 2023-07-11 | 光群雷射科技股份有限公司 | Transfer method for uv optical film and manufacturing method of transfering roller |
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