TWM603828U - Planetary three-axis stirrer - Google Patents
Planetary three-axis stirrer Download PDFInfo
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- TWM603828U TWM603828U TW109205921U TW109205921U TWM603828U TW M603828 U TWM603828 U TW M603828U TW 109205921 U TW109205921 U TW 109205921U TW 109205921 U TW109205921 U TW 109205921U TW M603828 U TWM603828 U TW M603828U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
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Abstract
本創作係提供一種行星式三軸攪拌機,係包括一基座及一公轉組件及三組攪拌組件,其中該公轉組件係設置於該基座且連接一驅動模組,而該各攪拌組件係組接所述公轉組件並具有一上邊部及一下邊部及兩側邊部,且各側邊部分別形成有一側邊夾角,該側邊夾角的角度為70度~78度之間,另該各攪拌組件之上邊部分別具有一軸心並與之軸心間形成有一軸心距,且其上邊部之長度大於所述軸心距之長度,藉此,透過所述側邊夾角之角度設計能使相鄰之攪拌組件的側邊部以最小距離交錯相切通過並不相互碰擊,進而達到容易產生擠壓剪切與具高效率分散效果之功效者,更透過上邊部與軸心距之長度設計能形成最小之交會空間,以減少該行星式三軸攪拌機攪拌死角之形成而提升攪拌捏合混合效果,並同時達到可縮短攪拌時間且具良好生產品質效果。 This creation provides a planetary three-axis mixer, which includes a base, a revolution component, and three sets of stirring components, wherein the revolution component is arranged on the base and connected to a driving module, and the stirring components are grouped The revolving assembly is connected to the revolving assembly and has an upper side, a lower side, and two side sides, and each side side is respectively formed with a side included angle, and the side included angle is between 70 degrees and 78 degrees. The upper edge of the stirring assembly has an axis and an axis distance is formed between the axis, and the length of the upper edge is greater than the length of the axis distance, so that the design of the angle through the side angle The side edges of adjacent mixing components are crossed and tangentially passed at a minimum distance and do not collide with each other, so as to achieve the effect of easy extrusion and shearing and high-efficiency dispersion effect, and through the distance between the upper edge and the axis The length design can form the smallest intersection space, so as to reduce the formation of the dead angle of the planetary three-axis mixer and improve the mixing effect. At the same time, it can shorten the mixing time and have a good production quality effect.
Description
本創作係有關於一種攪拌機,尤指一種相交相切距離小以容易產生擠壓剪切與具高效率分散效果之行星式三軸攪拌機。 This creation is about a kind of agitator, especially a planetary three-axis agitator with a small intersecting distance to easily produce squeezing and shearing and a highly efficient dispersion effect.
習知的攪拌機型式與用途因使用目的不同而有差異,不外乎都是設有桶,進行裝物料後再由一主軸裝設攪拌刀進行攪拌工作以達粉、料物之分散均勻目的再進行利用,然而在小量使用上或物料結構變化不大下一般型式攪拌機足堪應用,然而隨著科技的進步需求與粉、物料更新及料種多所不同於以往之情況下,對於攪拌機所擔任的角色相對要求就高很多,而習知的攪拌機只能達到一般性的要求,對於更大的量更精細的分散要求以及如何在同一時間下做出品質如一的產品,就在在考驗著使用者必須尋求突破的客題,因此多軸型行星攪拌機就被開發出來,而一般習知之行星式三軸攪拌機主要有公轉自轉三臂不交錯且六螺旋線相切自行運轉型,與公轉自轉兩臂交錯、一臂不交錯相切自行運轉且四螺旋線相切型,而其中公轉自轉三臂不交錯且六螺旋線相切自行運轉型之三臂相同尺寸不相交不重疊各自運轉,而其大角度的切邊在兩臂交錯時須保留較大的交會距離,否則容易產生碰擊,而在溶劑型料則容易產生火花或傷害機械結構,又因為需要保留較大的交會空間,所以原料粒子通過相切縫細大,導致分散效率差之現象產生,且其交會空間越大其攪拌死角越多造成攪拌捏合混 合效果越差;而公轉自轉兩臂交錯、一臂不交錯相切自行運轉且四螺旋線相切型之兩臂相同尺寸相交重疊、一臂不交錯不重疊自行運轉,而其大角度的切邊在兩臂交錯時須保留較大的交會距離,否則容易產生碰擊,而在溶劑型料則容易產生火花或傷害機械結構,又因為需要保留較大的交會空間,所以原料粒子通過相切縫細大,導致分散效率差之現象產生,且其交會空間越大其攪拌死角越多造成攪拌捏合混合效果越差。 The type and purpose of the conventional mixers differ depending on the purpose of use, but they are all equipped with barrels. After the materials are loaded, a mixing knife is installed on a spindle to perform the mixing work to achieve the purpose of uniform dispersion of powder and materials. However, general type mixers can be used in small quantities or with little change in material structure. However, with the advancement of technology, the demand for powder, materials, and materials are different from the past. The relative requirements of the role are much higher, and the conventional mixer can only meet the general requirements. The requirements for larger and more refined dispersion and how to make products of consistent quality at the same time are testing Users must seek breakthroughs. Therefore, multi-shaft planetary mixers have been developed. Generally known planetary three-shaft mixers mainly have three-arm rotation and rotation, and six helixes are tangent to the self-running type, which is the same as the rotation and rotation. The two arms are staggered, one arm is not staggered and tangent, and the four helixes are tangent, and the revolution and rotation three arms are not staggered and the six helixes are tangent, and the three arms of the same size do not intersect and do not overlap. The large-angle cutting edge must keep a large intersection distance when the two arms are interlaced, otherwise it is easy to produce collisions, and in solvent-based materials, it is easy to generate sparks or damage the mechanical structure, and because it needs to reserve a large intersection space, so The raw material particles pass through the tangent seam, resulting in poor dispersion efficiency, and the larger the intersecting space, the more dead corners of stirring will cause mixing, kneading and mixing. The combined effect is worse; while the two arms of revolution and rotation are staggered, one arm is not staggered, and the two arms of the four helix tangent type intersect and overlap, and one arm is not staggered and does not overlap. When the two arms are staggered, the edges must keep a large intersection distance, otherwise it is easy to produce collisions. In solvent-based materials, it is easy to produce sparks or damage the mechanical structure. Also, because of the need to reserve a large intersection space, the raw particles pass through Large slits result in poor dispersion efficiency, and the larger the intersecting space, the more dead corners of stirring and the worse the mixing effect.
是以,要如何解決上述習用之問題與缺失,即為本創作之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the inventors of this creation and related manufacturers engaged in this industry urgently want to study and improve.
爰此,為有效解決上述之問題,本創作之主要目的在於提供一種相交相切距離小以容易產生擠壓剪切與具高效率分散效果之行星式三軸攪拌機。 Therefore, in order to effectively solve the above-mentioned problems, the main purpose of this creation is to provide a planetary three-shaft mixer with a small intersecting tangent distance, which is easy to produce extrusion shear and has a high-efficiency dispersion effect.
本創作之另一目的在於提供一種可減少攪拌死角之形成而提升攪拌捏合混合效果之行星式三軸攪拌機。 Another purpose of this creation is to provide a planetary three-shaft mixer that can reduce the formation of dead corners and improve the mixing effect.
本創作之另一目的在於提供一種可縮短攪拌時間且具良好生產品質效果之行星式三軸攪拌機。 Another purpose of this creation is to provide a planetary three-axis mixer that can shorten the mixing time and has a good production quality effect.
為達上述目的,本創作係提供一種行星式三軸攪拌機,係包括一基座及一公轉組件及三組攪拌組件,其中該基座設置有一驅動模組,而該公轉組件係設置於該基座且連接所述驅動模組而由驅動模組驅動,另該各攪拌組件係組接所述公轉組件,且各攪拌組件具有一上邊部及一下邊部,又該各攪拌組件另具有兩側邊部,該各側邊部延伸組接所述上邊部及下邊部間,且各側邊部分別形成有一側邊夾角,該側邊夾角的角度為70度 ~78度之間,另該各攪拌組件之上邊部分別具有一軸心,而相鄰之攪拌組件之軸心間形成有一軸心距,且其上邊部之長度大於所述軸心距之長度,藉此,透過所述側邊夾角之角度設計能使相鄰之攪拌組件的側邊部以最小距離交錯相切通過並不相互碰擊,進而達到容易產生擠壓剪切與具高效率分散效果之功效者,更透過上邊部與軸心距之長度設計能形成最小之交會空間,且使攪拌組件可貼附著攪拌槽之內槽壁轉動,以減少該行星式三軸攪拌機攪拌死角之形成而提升攪拌捏合混合效果,並同時達到可縮短攪拌時間且具良好生產品質效果。 In order to achieve the above-mentioned purpose, this creative system provides a planetary three-axis mixer, which includes a base, a revolution assembly and three sets of stirring assemblies, wherein the base is provided with a driving module, and the revolution assembly is arranged on the base Seat and connected with the drive module and driven by the drive module, and each stirring assembly is assembled with the revolution assembly, and each stirring assembly has an upper side and a lower side, and each stirring assembly has two sides Edges, the side edges extend and connect between the upper edge and the lower edge, and each side edge is formed with a side angle, the angle of the side angle is 70 degrees Between ~78 degrees, the upper edge of each stirring assembly has an axis, and the axis of the adjacent stirring assembly forms an axis distance, and the length of the upper edge is greater than the length of the axis distance By this, through the angle design of the side angles, the side edges of the adjacent mixing components can be staggered and tangentially passed at the minimum distance without colliding with each other, thereby achieving easy extrusion and shearing and efficient dispersion The effect of the effect is that the minimum intersection space can be formed through the design of the length between the upper edge and the shaft center, and the stirring assembly can be attached to the inner wall of the stirring tank to rotate, so as to reduce the formation of the dead angle of the planetary three-axis mixer. It improves the effect of mixing, kneading and mixing, and at the same time achieves the effect of shortening mixing time and having good production quality.
根據本創作行星式三軸攪拌機之一實施例,其中所述基座更設置有一升降模組。 According to an embodiment of the planetary three-axis mixer of the invention, the base is further provided with a lifting module.
根據本創作行星式三軸攪拌機之一實施例,其中所述公轉組件具有三驅動軸分別組接所述攪拌組件之軸心。 According to an embodiment of the planetary three-shaft mixer of the present invention, the revolution assembly has three drive shafts respectively connected to the axis of the stirring assembly.
根據本創作行星式三軸攪拌機之一實施例,其中所述一攪拌筒,該攪拌筒內形成有一攪拌槽,而該等攪拌組件係容置於所述攪拌槽內。 According to an embodiment of the planetary three-axis mixer of the present invention, in the one mixing drum, a mixing tank is formed in the mixing drum, and the mixing components are accommodated in the mixing tank.
根據本創作行星式三軸攪拌機之一實施例,其中所述各攪拌組件之側邊部間形成有一交會空間。 According to an embodiment of the planetary three-shaft mixer of the present invention, an intersection space is formed between the side portions of the mixing components.
根據本創作行星式三軸攪拌機之一實施例,其中所述交會空間係呈三角空間。 According to an embodiment of the planetary three-axis mixer of the present invention, the intersection space is a triangular space.
根據本創作行星式三軸攪拌機之一實施例,其中所述驅動軸經由所述公轉組件連接所述驅動模組。 According to an embodiment of the planetary three-shaft mixer of the present invention, the drive shaft is connected to the drive module via the revolution assembly.
根據本創作行星式三軸攪拌機之一實施例,其中所述攪拌組件係可為直框葉片組或螺旋葉片組。 According to an embodiment of the planetary three-axis mixer of the invention, the mixing assembly system may be a straight frame blade group or a spiral blade group.
1:行星式三軸攪拌機 1: Planetary three-shaft mixer
2:基座 2: Pedestal
21:驅動模組 21: drive module
22:升降模組 22: Lifting module
23:攪拌筒 23: Mixing drum
231:攪拌槽 231: mixing tank
3:公轉組件 3: Revolution component
31:驅動軸 31: drive shaft
4:攪拌組件 4: mixing components
41:上邊部 41: upper side
42:下邊部 42: Bottom
43:側邊部 43: side
431:側邊夾角 431: Side Angle
44:軸心 44: Axis
441:交會空間 441: Rendezvous Space
第1圖係本創作行星式三軸攪拌機之組合示意圖。 Figure 1 is a schematic diagram of the combination of this creative planetary three-axis mixer.
第2圖係本創作行星式三軸攪拌機之另一角度組合示意圖。 Figure 2 is a schematic diagram of another combination of the planetary three-axis mixer of this creation.
第3圖係本創作行星式三軸攪拌機之局部示意圖。 Figure 3 is a partial schematic diagram of this creation's planetary three-shaft mixer.
第4圖係本創作行星式三軸攪拌機之局部實施示意圖一。 Figure 4 is a partial implementation schematic diagram of this creation's planetary three-shaft mixer.
第5圖係本創作行星式三軸攪拌機之局部實施示意圖二。 Figure 5 is the second schematic diagram of the partial implementation of this creative planetary three-shaft mixer.
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above-mentioned purpose of this creation and its structural and functional characteristics will be described based on the preferred embodiments of the accompanying drawings.
首先,請參閱第1圖至第3圖所示,係為本創作行星式三軸攪拌機之組合示意圖及另一角度組合示意圖及局部示意圖,由圖中可清楚看出,其中所述行星式三軸攪拌機1係包括有一基座2及一公轉組件3及三組攪拌組件4。
First of all, please refer to Figures 1 to 3, which are the combined schematic diagram of this creative planetary three-shaft mixer and the combined schematic and partial schematic diagram from another angle. It can be clearly seen from the figure that the planetary three-shaft mixer The
其中該基座2設置有一驅動模組21及一升降模組22與一攪拌筒23,該攪拌筒23內形成有一攪拌槽231,而該驅動模組21係為驅動馬達,另該公轉組件3係組設於該基座2且連接所述驅動模組21,又該公轉組件3具有三驅動軸31分別組接所述攪拌組件4,其中該攪拌組件4係可為直框葉片組或螺旋葉片組。
The
而該三組攪拌組件4係組接所述公轉組件3且相對容置於所述攪拌槽231內,且各攪拌組件4具有一上邊部41及一下邊部42,又該各攪拌組件4另具有兩側邊部43,該各側邊部43之頂端延伸組接所述上邊部41一
端,而該側邊部43之底端延伸組接所述下邊部42一端,又該另一側邊部43之頂端延伸組接所述上邊部41另一端,而該另一側邊部43之底端延伸組接所述下邊部42另一端,而該各側邊部43分別形成有一側邊夾角431,該側邊夾角431的角度(θ)為70度~78度之間,另該各攪拌組件4之上邊部41分別具有一軸心44組接所述驅動軸31且連接所述驅動模組21,而相鄰之攪拌組件4之軸心44間形成有一軸心距,且其上邊部41長度D1大於所述軸心距長度D2。
The three sets of
另請同時參閱前述附圖及第4圖及第5圖所示,係為本創作行星式三軸攪拌機之實施示意圖一及二,其中所述驅動模組21係驅動所述公轉組件3向一方向轉動,且驅動所述攪拌組件4往另一方向轉動,而該攪拌組件4在轉動之同時,可透過其各側邊部43之側邊夾角431之角度(θ)為70度~78度之間的角度設計,來使該等攪拌組件4的側邊部43以最小距離交錯相切通過並不相互碰擊,而該攪拌槽231內之原料分子結塊可通過之相切縫細小,進而達到容易產生擠壓剪切與具高效率分散效果之功效者,另外,更可透過其上邊部41長度D1大於所述軸心距長度D2設計,來使各攪拌組件4之側邊部43間形成有一交會空間441,且其交會空間441呈小範圍之三角空間,且使攪拌組件4可貼附著攪拌槽231之內槽壁轉動,以減少該行星式三軸攪拌機1攪拌死角之形成而提升攪拌捏合混合效果,並同時達到可縮短攪拌時間且具良好生產品質效果之功效者。
Please also refer to the aforementioned drawings and Figures 4 and 5, which are the first and second implementation diagrams of this creative planetary three-shaft mixer, in which the
以上已將本創作做一詳細說明,惟以上所述者,僅為本創作之一較佳實施例而已,當不能限定本創作實施之範圍,即凡依本創作申請範圍所作之均等變化與修飾等,皆應仍屬本創作之專利涵蓋範圍。 The above has been a detailed description of this creation, but the above is only one of the preferred embodiments of this creation, and should not limit the scope of implementation of this creation, that is, all equal changes and modifications made in accordance with the scope of this creation application Etc., should still be covered by the patent of this creation.
1:行星式三軸攪拌機 1: Planetary three-shaft mixer
2:基座 2: Pedestal
21:驅動模組 21: drive module
22:升降模組 22: Lifting module
23:攪拌筒 23: Mixing drum
231:攪拌槽 231: mixing tank
3:公轉組件 3: Revolution component
31:驅動軸 31: drive shaft
4:攪拌組件 4: mixing components
41:上邊部 41: upper side
42:下邊部 42: Bottom
43:側邊部 43: side
Claims (8)
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TW109205921U TWM603828U (en) | 2020-05-14 | 2020-05-14 | Planetary three-axis stirrer |
JP2021081417A JP7168721B2 (en) | 2020-05-14 | 2021-05-13 | Planetary 3-axis mixer |
CN202110520719.8A CN113304652B (en) | 2020-05-14 | 2021-05-13 | Planetary triaxial mixer |
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TW109205921U TWM603828U (en) | 2020-05-14 | 2020-05-14 | Planetary three-axis stirrer |
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CN103958042B (en) * | 2012-05-28 | 2016-04-06 | 株式会社井上制作所 | Planetary-type mixer |
CN202921233U (en) * | 2012-09-19 | 2013-05-08 | 广州森弘电气机械有限公司 | Push type stirring paddle |
JP6457832B2 (en) * | 2015-02-12 | 2019-01-23 | 株式会社井上製作所 | Flushing method and apparatus |
CN108057354A (en) * | 2017-12-20 | 2018-05-22 | 佛山市金银河智能装备股份有限公司 | A kind of agitating paddle |
-
2020
- 2020-05-14 TW TW109205921U patent/TWM603828U/en unknown
-
2021
- 2021-05-13 CN CN202110520719.8A patent/CN113304652B/en active Active
- 2021-05-13 JP JP2021081417A patent/JP7168721B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP7168721B2 (en) | 2022-11-09 |
CN113304652A (en) | 2021-08-27 |
JP2021183323A (en) | 2021-12-02 |
CN113304652B (en) | 2023-09-22 |
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