JPS6249099B2 - - Google Patents
Info
- Publication number
- JPS6249099B2 JPS6249099B2 JP55119475A JP11947580A JPS6249099B2 JP S6249099 B2 JPS6249099 B2 JP S6249099B2 JP 55119475 A JP55119475 A JP 55119475A JP 11947580 A JP11947580 A JP 11947580A JP S6249099 B2 JPS6249099 B2 JP S6249099B2
- Authority
- JP
- Japan
- Prior art keywords
- blades
- helical ribbon
- fluid
- tank body
- paddle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000012530 fluid Substances 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 17
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 238000004090 dissolution Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/84—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers rotating at different speeds or in opposite directions about the same axis
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Description
本発明は、低粘度域から高粘度域にわたる広範
囲な粘性流体の混合、撹拌に適用できる撹拌装置
に関するものである。
従来より、流体の撹拌には粘度など流体の性状
に応じて種々の撹拌翼が使用されており、中で
も、粘度の比較的高い流体の撹拌にはヘリカルリ
ボン翼がそれに適するものとして多用されてい
る。
しかしながら、このようなヘリカルリボン翼に
よつて高粘度の流体を撹拌する場合においても、
次に列挙するような問題がある。
(1) ヘリカルリボン翼の近傍と槽の中心との間に
流体が流れない不動点が形成され、全体として
の撹拌効率が悪い。
(2) レイノルズ数ReがRe>100の場合、流体が翼
と共に回転して固体的回転部が形成され、混合
能力が極端に低下する。
(3) ヘリカルリボン翼は流体の分散力に乏しいた
め、高粘度流体に粒子を分散または溶解させる
場合、粒子が凝集して分散または溶解に長時間
を要する。
(4) 流体に水溶性高分子を膨潤溶解させる場合の
ようにその溶解と共に流体の粘度が変化する場
合には、全ての粘度範囲にわたり効率良い撹拌
を行うことができない。
本発明は、これらの点に鑑みてなされたもの
で、槽本体の内周壁に沿つて回転するヘリカルリ
ボン翼の他に、槽本体の中央に上記翼と逆方向に
回転するパドル翼を設け、これら両翼の相互作用
によつて撹拌能力を著しく向上せしめたことをそ
の特徴とするものである。
以下、本発明の実施例を図面に基づいて詳細に
説明するに、第1図及び第2図において、1は内
部に撹拌すべき流体を収容する乳化槽等の槽本体
であつて、該槽本体1の外周には加熱及び冷却用
のジヤケツトが必要に応じて付設される。
上記槽本体1の内部には、ヘリカルリボン翼用
駆動軸2に取付けられた取付枠3を回転可能に配
設し、該取付枠3の周りに相互に位相をずらせた
複数のヘリカルリボン翼4,4を槽本体1の内周
壁に沿つて回転するように取付け、該ヘリカルリ
ボン翼4,4の外縁に上記槽本体1の内周壁に接
触する掻き取り板5を付設している。
また、槽本体1の中央には、上記ヘリカルリボ
ン翼4,4と逆向きに回転するパドル翼用駆動軸
6を垂設し、該駆動軸6に複数のパドル翼7,7
を放射状に取付けることにより上下複数段のパド
ル翼群8,8を構成し、これらのパドル翼7を、
上記ヘリカルリボン翼4によつて生じる旋回流を
槽本体1の内周壁近傍における軸流とは逆向きの
軸流に変換可能な方向に傾斜させ、而して槽本体
1内の流体を互いに逆方向に回転する2種類の翼
4及び7によつて対流状に循環させるように構成
している。
上記ヘリカルリボン翼4は1枚であつてもよ
く、また、パドル翼群8を構成するパドル翼7
は、その数を2〜4枚程度としてそれらを30〜60
゜の傾斜角で駆動軸6に取付けるようにし、パド
ル翼群8の取付段数は、H/D=1のとき2段と
し、H/Dが0.5増す毎に1段ずつ増加させるの
が好ましい。さらに、上下パドル翼群の相互の位
置関係は、全く同じ角度の直列状態とすること
も、所期角度だけずれた錯列状態とすることもで
きる。
上記構成を有する撹拌装置において、槽本体1
内に流体を充填し、駆動軸2及び6によつてヘリ
カルリボン翼4及びパドル翼7を矢印で示したよ
うに互いに逆方向に回転させると、槽本体1の外
周部においては、ヘリカルリボン翼4によつてそ
の回転方向への旋回流が生起すると共に下方への
軸流が生起し、一方、槽本体1の中央部において
は、逆方向に回転するパドル翼7のじやま板的作
用によつて上記旋回流が撹乱され、同時にそれが
上方への強力な軸流に変換され、全体として旋回
しつつ軸方向に対流状に大きく循環する流れが形
成される。さらに、局部的には、ヘリカルリボン
翼4及びパドル翼7の周りにそれらを取巻く方向
の小循環流が形成され、これらの各流れの相互作
用によつて流体の撹拌が行われる。
従つて、レイノズル数ReがRe>100の場合で
も、流体が慣性力の影響によりヘリカルリボン翼
と共に旋回して固体的回転部を形成する現象が抑
えられ、一方、Re<100の場合には、パドル翼に
よつて槽中央部における軸流が一層強化され、い
ずれの場合においてもその撹拌効果は著しく向上
することになる。
また、粒子の分散または溶解時には、パドル翼
7による軸流の強化などによつて流体の表面が乱
され、流体の内部方向へ強力な分散力が与えられ
るため、流体の表面へ供給される粒子の凝集が防
止されてその流体中への均一な分散または溶解が
短時間に促進される。
さらに、流体中に水溶性高分子を膨潤溶解させ
る場合のように流体の粘度が撹拌と共に変化する
場合には、流体の粘度が低い間は中央部のパドル
翼7が有効に作用し、粘度が高くなるにつれてヘ
リカルリボン翼4が次第にその機能を高めるよう
になる。即ち、最適粘度範囲の異なる2種類の翼
が、流体の粘度変化の過程において交互に相手方
の欠点を補う形で有効に作用し、これによつて広
い粘度範囲で効率良い撹拌が行われる。
なお、上記両翼4及び7の回転数は流体の粘度
に応じて任意に変えることができる。
次に、本発明に係る撹拌装置とヘリカルリボン
翼のみを備えた従来の撹拌装置とを使用し、容量
が20の槽において粒子の分散及び溶解実験を行
つた結果を次表に示す。
The present invention relates to a stirring device that can be applied to mixing and stirring a wide range of viscous fluids ranging from a low viscosity region to a high viscosity region. Conventionally, various types of stirring blades have been used to stir fluids depending on the properties of the fluid, such as viscosity.Among them, helical ribbon blades are often used as suitable for stirring fluids with relatively high viscosity. . However, even when a high viscosity fluid is stirred using such helical ribbon blades,
There are problems as listed below. (1) A fixed point where no fluid flows is formed between the vicinity of the helical ribbon blade and the center of the tank, resulting in poor stirring efficiency as a whole. (2) When the Reynolds number Re is Re > 100, the fluid rotates with the blades, forming a solid rotating part, and the mixing ability is extremely reduced. (3) Since helical ribbon blades have poor fluid dispersion power, when dispersing or dissolving particles in a high viscosity fluid, the particles aggregate and require a long time for dispersion or dissolution. (4) When the viscosity of the fluid changes with dissolution, such as when a water-soluble polymer is swollen and dissolved in a fluid, efficient stirring cannot be performed over the entire viscosity range. The present invention has been made in view of these points, and in addition to helical ribbon blades that rotate along the inner circumferential wall of the tank body, paddle blades that rotate in the opposite direction to the blades are provided at the center of the tank body, The feature is that the stirring ability is significantly improved through the interaction of these two blades. Hereinafter, embodiments of the present invention will be described in detail based on the drawings. In FIGS. 1 and 2, reference numeral 1 denotes a tank body such as an emulsification tank that accommodates a fluid to be stirred inside; A heating and cooling jacket is attached to the outer periphery of the main body 1 as required. Inside the tank body 1, a mounting frame 3 attached to a helical ribbon blade drive shaft 2 is rotatably arranged, and around the mounting frame 3 a plurality of helical ribbon blades 4 are arranged out of phase with each other. . Further, a paddle blade drive shaft 6 that rotates in the opposite direction to the helical ribbon blades 4, 4 is vertically installed in the center of the tank body 1, and a plurality of paddle blades 7, 7 are mounted on the drive shaft 6.
are installed radially to form upper and lower paddle blade groups 8, 8, and these paddle blades 7,
The swirling flow generated by the helical ribbon blades 4 is tilted in a direction that can be converted into an axial flow opposite to the axial flow near the inner circumferential wall of the tank body 1, and the fluid in the tank body 1 is made to flow in opposite directions. Two types of blades 4 and 7 rotating in the direction are configured to circulate convectionally. The number of the helical ribbon blades 4 may be one, and the paddle blades 7 constituting the paddle blade group 8 may be
The number is about 2 to 4 and the number is 30 to 60.
It is preferable that the paddle blade group 8 be attached to the drive shaft 6 at an inclination angle of .degree., and that the number of mounting stages of the paddle blade group 8 is two stages when H/D=1, and the number of stages is increased by one stage each time H/D increases by 0.5. Further, the mutual positional relationship of the upper and lower paddle blade groups can be set in a series state at exactly the same angle, or in a parallel state shifted by a predetermined angle. In the stirring device having the above configuration, the tank body 1
When the tank body 1 is filled with fluid and the helical ribbon blades 4 and paddle blades 7 are rotated in opposite directions as shown by the arrows by the drive shafts 2 and 6, the helical ribbon blades 4 generates a swirling flow in the direction of rotation and a downward axial flow, while in the center of the tank body 1, due to the deflection plate-like action of the paddle blades 7 rotating in the opposite direction. As a result, the swirling flow is disturbed and at the same time is converted into a strong upward axial flow, forming a flow that circulates greatly in the axial direction while swirling as a whole. Further, locally, a small circulation flow is formed around the helical ribbon blade 4 and the paddle blade 7 in a direction surrounding them, and the fluid is stirred by the interaction of these flows. Therefore, even when the Ray-nozzle number Re is Re > 100, the phenomenon in which the fluid swirls together with the helical ribbon blade due to the influence of inertia and forms a solid rotating part is suppressed; on the other hand, when Re < 100, The paddle blades further strengthen the axial flow in the center of the tank, and in both cases the stirring effect is significantly improved. In addition, when dispersing or dissolving particles, the surface of the fluid is disturbed by the reinforcement of the axial flow by the paddle blades 7, etc., and a strong dispersion force is applied to the inside of the fluid, so that the particles are supplied to the surface of the fluid. agglomeration is prevented and uniform dispersion or dissolution in the fluid is promoted in a short period of time. Furthermore, when the viscosity of the fluid changes with stirring, such as when a water-soluble polymer is swollen and dissolved in the fluid, the paddle blades 7 in the center act effectively while the viscosity of the fluid is low. As the height increases, the function of the helical ribbon wing 4 gradually increases. That is, two types of blades with different optimum viscosity ranges work effectively to alternately compensate for the defects of the other blade in the process of fluid viscosity change, thereby achieving efficient stirring over a wide viscosity range. Note that the rotational speed of the wings 4 and 7 can be arbitrarily changed depending on the viscosity of the fluid. Next, using the stirring device according to the present invention and a conventional stirring device equipped with only helical ribbon blades, a particle dispersion and dissolution experiment was conducted in a tank with a capacity of 20. The results are shown in the following table.
【表】
このように、本発明に係る撹拌装置によれば、
互いに逆方向に回転するヘリカルリボン翼とパド
ル翼とを併用するようにしているため、流体の非
常に広い粘度範囲での使用が可能であるばかりで
なく、全レイノルズ数範囲で撹拌能力を著しく向
上させることができ、高粘度流体への粒子の分散
あるいは溶解、流体への高分子の膨潤溶解などに
最適である。[Table] As described above, according to the stirring device according to the present invention,
By using a combination of helical ribbon impellers and paddle impellers that rotate in opposite directions, it is not only possible to use the fluid in a very wide viscosity range, but also significantly improves the stirring ability over the entire Reynolds number range. It is ideal for dispersing or dissolving particles in high viscosity fluids, swelling and dissolving polymers in fluids, etc.
第1図は本発明の一実施例を示す断面図、第2
図はその平面図である。
1……槽本体、4……ヘリカルリボン翼、6…
…駆動軸、7……パドル翼。
FIG. 1 is a cross-sectional view showing one embodiment of the present invention, and FIG.
The figure is a plan view thereof. 1...tank body, 4...helical ribbon wing, 6...
...Drive shaft, 7...Paddle blade.
Claims (1)
るヘリカルリボン翼を配設し、槽本体の中央に設
けた駆動軸に上記ヘリカルリボン翼と逆方向に駆
動されるパドル翼を放射状に取付けると共に、こ
れらのパドル翼を、上記ヘリカルリボン翼によつ
て生じる流体の旋回流を槽本体の内周壁近傍にお
ける軸流とは逆向きの軸流に変換可能な方向に傾
斜させたことを特徴とする撹拌装置。1 A helical ribbon blade that is rotationally driven along the inner circumferential wall of the tank body is arranged, and paddle blades that are driven in the opposite direction to the helical ribbon blade are radially attached to a drive shaft provided in the center of the tank body. In addition, these paddle blades are tilted in a direction capable of converting the swirling flow of fluid generated by the helical ribbon blade into an axial flow opposite to the axial flow near the inner peripheral wall of the tank body. stirring device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP55119475A JPS5745332A (en) | 1980-08-29 | 1980-08-29 | Agitator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP55119475A JPS5745332A (en) | 1980-08-29 | 1980-08-29 | Agitator |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5745332A JPS5745332A (en) | 1982-03-15 |
JPS6249099B2 true JPS6249099B2 (en) | 1987-10-16 |
Family
ID=14762218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP55119475A Granted JPS5745332A (en) | 1980-08-29 | 1980-08-29 | Agitator |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5745332A (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61118121A (en) * | 1984-11-12 | 1986-06-05 | Mitsubishi Heavy Ind Ltd | Stirrer |
JPH0644979B2 (en) * | 1988-06-07 | 1994-06-15 | 太陽誘電株式会社 | Viscous mixture disperser |
JPH07106312B2 (en) * | 1992-04-23 | 1995-11-15 | 出光石油化学株式会社 | Agitator for powder and granules |
EP1845117A1 (en) * | 2006-04-11 | 2007-10-17 | Solvay Solexis S.p.A. | Polymerisation process |
KR100783083B1 (en) * | 2006-09-11 | 2007-12-07 | 권상동 | A agitator for treating organic waste |
CN103100330A (en) * | 2011-11-14 | 2013-05-15 | 靖江市中大环境工程有限公司 | Helical ribbon stirring device |
JP2014231563A (en) * | 2013-05-29 | 2014-12-11 | 旭硝子株式会社 | Method of producing curable resin composition |
-
1980
- 1980-08-29 JP JP55119475A patent/JPS5745332A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5745332A (en) | 1982-03-15 |
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