TWM601756U - High-pressure pouring type spiral foundation pile module - Google Patents
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Abstract
一種高壓灌注式螺旋基樁模組,包含複數螺旋地樁、一旋轉機構,及一灌注機構。每一該螺旋地樁包括一呈中空狀且圍繞出一容置空間的樁體、複沿著該樁體的外表面間隔排列的鑽切刃,及複數貫穿該樁體且分別排列於所述鑽切刃之間的穿孔,所述穿孔是與該容置空間連通。該旋轉機構用以將所述螺旋地樁向下旋入一設置位置。該灌注機構用以將土壤改質劑灌注於所螺旋地樁的容置空間內,並由所述穿孔滲出。A high-pressure pouring type spiral foundation pile module includes a plurality of spiral ground piles, a rotating mechanism, and a pouring mechanism. Each of the spiral piles includes a hollow pile that surrounds an accommodating space, multiple drilling and cutting blades arranged at intervals along the outer surface of the pile, and a plurality of penetrating through the pile and respectively arranged in the Drill the perforations between the cutting blades, and the perforations communicate with the accommodating space. The rotating mechanism is used for screwing the spiral pile down into a set position. The pouring mechanism is used for pouring the soil modifier into the accommodating space of the screw ground pile and seeping out from the perforation.
Description
本新型是有關於一種建築設備,尤其是一種高壓灌注式螺旋基樁模組。The new model relates to a kind of construction equipment, especially a high-pressure pouring type screw foundation pile module.
在興建大型建築物或高層建築物時,若是地層強度不足、鬆軟土層或液化土壤時,工程公司經常應用打入地面之基樁將上層建築物載重藉由基樁傳遞至土壤承載層,提高建築物結構的安全性及穩定性。When constructing large buildings or high-rise buildings, if the stratum strength is insufficient, soft soil layer or liquefied soil, engineering companies often use foundation piles driven into the ground to transfer the load of the superstructure through the foundation piles to the soil bearing layer to improve The safety and stability of the building structure.
近年來常見基樁的施工方法,首先在地面上鑽掘深度足夠的孔洞,接著於該孔洞灌注水泥漿,並將基樁管體以敲擊或植入方式置入於該孔洞中,使水泥漿由基樁管體底部充填在管體內部。由於部分水泥會溢出於基樁管體與該孔洞之間,因此會與周邊土壤混雜,再回流於該管體頂緣,使基樁頂端的樁頭凝固成混合有土壤之劣質混凝土。接著,開挖該樁頭的周邊土壤使該樁頭顯露,並將劣質混凝土去除,再以鋼筋籠置入管體而形成一植入式基樁。In recent years, the common construction method of foundation piles is to first drill a hole with sufficient depth in the ground, then pour cement slurry into the hole, and put the foundation pile pipe body into the hole by percussion or implantation to make the cement The slurry is filled inside the pipe from the bottom of the pile pipe. As part of the cement will overflow between the foundation pile pipe body and the hole, it will be mixed with the surrounding soil, and then flow back to the top edge of the pipe body, so that the pile head at the top of the foundation pile will solidify into inferior concrete mixed with soil. Then, the surrounding soil of the pile head is excavated to expose the pile head, and the inferior concrete is removed, and then a steel cage is inserted into the pipe body to form an implanted foundation pile.
另外,對於一般的淺型基樁,其施工方式為:1、放樣; 2、開挖 ;3、固定螺絲基座; 4、水泥澆灌固定。需依序完成上述步驟方能完成建物與土地連結的基礎樁,因此基樁的設置需費時多日才可完成。In addition, for general shallow foundation piles, the construction methods are: 1. Lofting; 2. Excavation; 3. Fixing the screw base; 4. Fixing with cement. The above steps need to be completed in order to complete the foundation piles connecting the building and the ground, so the installation of the foundation piles takes many days to complete.
由此可知,現有的基樁及其施工方法存在有下列缺點需要改善:It can be seen that the existing foundation piles and their construction methods have the following shortcomings that need to be improved:
一、費工費時且成本高:不論是植入式基樁或是淺型基椿,皆需要先開挖適當深度的孔洞再置入基椿並進行水泥澆灌,導致施工所花費的時間成本與人力成本較高。1. Time-consuming and costly: Whether it is an implanted foundation pile or a shallow foundation stub, it is necessary to excavate a hole of appropriate depth before placing the foundation stub and pouring the cement, resulting in time and cost of construction. Higher labor costs.
二、回填土壤造成資源浪費:當樁頭周圍混凝土凝固後開挖該植入式樁 頭周邊土壤,使該樁頭突伸於外部並將劣質混凝土去除,在建設過程中,仍須回填土壤並壓緊使其穩固,成本較高且較不符合環保概念。2. Backfilling soil causes waste of resources: When the concrete around the pile head is solidified, the soil around the implanted pile head is excavated, so that the pile head protrudes to the outside and the inferior concrete is removed. During the construction process, the soil must still be backfilled. The compaction makes it stable, the cost is higher and it is not in line with the concept of environmental protection.
有鑑於此,本新型之目的,在於提供一種不需鑽孔挖洞就能進行施工的高壓灌注式螺旋基樁模組。。In view of this, the purpose of the present invention is to provide a high-pressure perfusion type spiral foundation pile module that can be constructed without drilling and digging. .
本新型高壓灌注式螺旋基樁模組,包含複數螺旋地樁、一旋轉機構,及一灌注機構。每一該螺旋地樁包括一呈中空狀且圍繞出一容置空間的樁體、複數沿著該樁體的外表面間隔排列的鑽切刃,及複數貫穿該樁體且分別排列於所述鑽切刃之間的穿孔,所述穿孔是與該容置空間連通。該旋轉機構是可拆離地結合於所述螺旋地樁的頂端,用以將所述螺旋地樁向下旋入一設置位置。該灌注機構是用以將土壤改質劑由每一該螺旋地樁的頂端灌入相對應的容置空間內,並由所述穿孔滲出。The novel high-pressure pouring type spiral foundation pile module includes a plurality of spiral ground piles, a rotating mechanism, and a pouring mechanism. Each spiral pile includes a hollow pile body that surrounds an accommodating space, a plurality of drill cutting edges arranged at intervals along the outer surface of the pile body, and a plurality of drill cutting edges that penetrate the pile body and are respectively arranged in the Drill the perforations between the cutting blades, and the perforations communicate with the accommodating space. The rotating mechanism is detachably combined with the top end of the spiral ground pile to screw the spiral ground pile downward into a set position. The pouring mechanism is used for pouring the soil modifier from the top of each spiral pile into the corresponding accommodating space and seeping out from the perforation.
本新型的另一技術手段,是在於每一該螺旋地樁還包括一連接於該樁體頂端,且沿該樁體的徑向向外延伸的連結座。Another technical method of the present invention is that each spiral pile further includes a connecting seat connected to the top of the pile body and extending outward along the radial direction of the pile body.
本新型的另一技術手段,是在於該旋轉機構包括一基座、一設置於該基座上的動力源、一由該動力源帶動且能結合於該連結座上的轉動座,及一設置於該基座上的握持部。Another technical means of the present invention is that the rotating mechanism includes a base, a power source arranged on the base, a rotating seat driven by the power source and capable of being combined with the connecting seat, and a set The grip on the base.
本新型的另一技術手段,是在於該灌注機構包括一用以容裝土壤改質劑的容置槽,及一連通該容置槽的灌注口。Another technical means of the present invention is that the pouring mechanism includes a containing tank for containing the soil modifier, and a pouring port connected to the containing tank.
本新型之功效在於:使用時不需要事先鑽孔挖洞,只要於預定安裝位置直接將所述螺旋地樁向下旋入,再進行土壤改質劑的灌注使其由穿孔溢出,就能使所述螺旋地樁周圍的土壤固化,而使螺旋地樁能穩固地站立於預定安裝位置,縮短施工的工期,亦降低製造成本,特別適用於輕型建物之基礎。The effect of the new model is that there is no need to drill holes in advance when in use, as long as the spiral pile is directly screwed in at the predetermined installation position, and then the soil modifier is poured to make it overflow from the perforation. The soil around the screw ground pile is solidified, so that the screw ground pile can stand firmly at the predetermined installation position, shorten the construction period and reduce the manufacturing cost, and is especially suitable for the foundation of light buildings.
關於本新型之相關申請專利特色與技術內容,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚地呈現。在進行詳細說明前應注意的是,類似的元件是以相同的編號來做表示。The characteristics and technical content of the patent application related to the present model will be clearly presented in the following detailed description of the preferred embodiment with reference to the drawings. Before detailed description, it should be noted that similar components are represented by the same numbers.
參閱圖1,為本新型高壓灌注式螺旋基樁模組之較佳實施例,包含複數螺旋地樁2、一旋轉機構3,及一灌注機構4。Refer to FIG. 1, which is a preferred embodiment of the new high-pressure pouring type screw foundation pile module, which includes a plurality of
如圖1所示,每一螺旋地樁2包括一呈中空狀且圍繞出一容置空間210的樁體21、複數沿著該樁體21的外表面間隔排列的鑽切刃22、複數貫穿該樁體21且分別排列於所述鑽切刃22之間的穿孔23,及一連接於該樁體21頂端且沿該樁體21的徑向向外延伸的連結座24,所述穿孔23是與該容置空間210連通。As shown in FIG. 1, each
參閱圖2,如圖2(a)所示,該旋轉機構3包括一基座31、一設置於該基座31上的動力源32、一由該動力源32帶動且能結合於該連結座24上的轉動座33,及一設置於該基座31上的握持部34。如圖2(b)所示,該灌注機構4包括一用以容裝土壤改質劑的容置槽41,及一連通該容置槽41的灌注口42。Referring to FIG. 2, as shown in FIG. 2(a), the
使用前,操作者先探勘預定設置位置的地質狀態,例如土壤的結構(若為岩盤地則不適用)、含水量、密實度等條件,同時考量建物的承載需求,來決定所述螺旋地樁2的規格,以及所述螺旋地樁2旋入預定設置位置的深淺。另外,本新型較適用於輕型建物基礎,例如:鐵皮屋基礎、景觀平台、步道基礎、路燈、路標基礎等等,由於適用的範圍甚多,可以依其直徑區分多種規格來因應各種產業的使用。其中,可以將所述螺旋地樁2初步區分為直徑小於十公分規格與直徑大於十公分規格,直徑小於十公分者,可以由鋼管壓製成型,而直徑大於十公分者,則是以鑄造方式製作。當然,上述規格與製作方式僅為本實施例之例示,不以此為限。Before use, the operator first explores the geological conditions of the predetermined location, such as the structure of the soil (not applicable if it is a rock slab), water content, compactness and other conditions, while considering the bearing requirements of the building to determine the
接下來,依據探勘的結果,選擇適當規格的螺旋地樁2,並決定旋入所述螺旋地樁2的深度,以及所述螺旋地樁2分佈的位置與密度。如圖3所示,將該旋轉機構3設置於所述螺旋地樁2的頂端,也就是將該旋轉機構3的該轉動座33,分別與所述螺旋地樁2的連結座24結合後,操作者握持該旋轉機構3的握持部34,並啟動該動力源32帶動該轉動座33開始轉動,同步帶動螺旋地樁2轉動。由於每一螺旋地樁2具有所述鑽切刃22,因此在被該轉動座33帶動旋轉的同時,所述鑽切刃22就會對預定設置位置的土壤進行切削,而能在轉動的同時持續向下移動,並持續向下移動至預定的深度。Next, according to the results of the survey, the
待所有的螺旋地樁2皆設置完後,開始進行土壤改質劑的灌注。其中,土壤改質劑的選用,同樣是依據探勘的結果來決定,一般最常使用者為混凝土。參閱圖4,土壤改質劑是容置於該灌注機構4的該容置槽41內,並經由該灌注口42進行土壤改質劑的灌注。將該灌注機構4的該灌注口42固定於每一螺旋地樁2的連結座24之後,就可以將土壤改質劑以高壓灌注至所述螺旋地樁2的中空狀樁體21內,並使土壤改質劑經由該樁體21上的所述穿孔23滲出至該樁體21周圍,使所述螺旋地樁2周圍的土壤固化,將所述螺旋地樁2與土壤結合,強化螺旋地樁2與土壤之間的摩擦力,同時也能增加所述螺旋地樁2對建物的承載力。另外要說明的是,所述螺旋地樁2要與該旋轉機構3或該灌注機構4結合時,可以在該連結座24上設置一墊圈25,可以增加摩擦力,也可以防止土壤改質劑在灌注的過程中外漏。After all the
以柴山國家自然公園登山步道為例,依據其施工規範,步道與土地連結的立柱是坐落於長三十公分,寬三十公分,高四十公分的基墩上,一個基墩重量約八十公斤,一條登山步道的完成至少需要上百個基墩,其興建物資(水泥、碎石、砂子)少則幾十噸,多則上百噸,要將上述物資搬運上山就需要耗費非常多的人力,如能使用本新型的設計,不但能有效減少山林的開挖,同時也能減輕搬運物資所需要的人力與時間。Take the mountain climbing trail in Chaishan National Natural Park as an example. According to its construction specifications, the column connecting the trail to the ground is located on a foundation pier that is 30 cm long, 30 cm wide, and 40 cm high. A foundation pier weighs about 80 cm. Kilograms, the completion of a hiking trail requires at least hundreds of foundation piers. The construction materials (cement, gravel, sand) can range from dozens of tons to hundreds of tons. It takes a lot of money to carry the above-mentioned materials up the mountain. Manpower, if the new design can be used, not only can effectively reduce the excavation of mountains and forests, but also can reduce the manpower and time required to carry materials.
由以上說明可知,本新型高壓灌注式螺旋基樁模組確實具有以下所述的優點:From the above description, it can be known that the new high-pressure perfusion type spiral foundation pile module does have the following advantages:
一、不需事先開挖:相較於先前技術中所載,現有的基樁結構,皆需要先在預定設置位置開挖適當深度的孔洞,本新型之所述螺旋地樁2,不需要事先開挖,透過其鑽切刃22的設計,就可以由該旋轉機構3帶動轉動而直接向下旋入地面。1. No need to excavate in advance: Compared with the previous technology, the existing foundation pile structure needs to excavate a hole of appropriate depth at a predetermined location first. The
二、大幅縮短施工工期:由於本新型不需開挖,只要將所述螺旋地樁2利用該旋轉機構3直接旋入地面即可,因此可以省去開挖的時間,而能大幅縮短施工工期。2. Significantly shorten the construction period: because the new model does not require excavation, as long as the
三、減少對環境的破壞:由於開挖過程需要使用到大型機具,若是施工地點在山林內,在大型機具進駐的過程中,將有可能造成施工地點以外區域的環境破壞。本新型不需要將大型機具進駐至施工區域,能有效減少對施工區域周遭環境的破壞。3. Reduce environmental damage: Large-scale machinery and tools are needed in the excavation process. If the construction site is in a mountain forest, it may cause environmental damage in areas outside the construction site when large-scale machinery and tools are stationed. The new model does not require large-scale machinery and tools to be stationed in the construction area, and can effectively reduce the damage to the surrounding environment of the construction area.
綜上所述,本新型高壓灌注式螺旋基樁模組,施作時不需要事先鑽孔挖洞,只要於預定安裝位置直接將所述螺旋地樁2向下旋入,再進行土壤改質劑的灌注,使其由穿孔23溢出,就能使所述螺旋地樁2周圍的土壤固化,而使螺旋地樁2能穩固地站立於預定安裝位置,縮短施工的工期,亦降低製造成本。To sum up, the new type of high-pressure perfusion screw foundation pile module does not need to be drilled and digged in advance, as long as the
惟以上所述者,僅為本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及新型說明內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only the preferred embodiments of the present model, and should not be used to limit the scope of implementation of the present model, that is, simple equivalent changes and modifications made in accordance with the scope of the patent application for the present model and the description of the model, All are still within the scope of this new patent.
2:螺旋地樁 21:樁體 210:容置空間 22:鑽切刃 23:穿孔 24:連結座 25:墊圈 3:旋轉機構 31:基座 32:動力源 33:轉動座 34:握持部 4:灌注機構 41:容置槽 42:灌注口 2: Spiral pile 21: pile 210: housing space 22: Drilling cutting edge 23: Piercing 24: connecting seat 25: Washer 3: Rotating mechanism 31: Pedestal 32: power source 33: Rotating seat 34: Grip 4: Perfusion mechanism 41: holding tank 42: Perfusion port
圖1是一立體圖,為本新型高壓灌注式螺旋基樁模組之較佳實施例,圖中為一螺旋地樁; 圖2是一立體圖,其中,圖2(a)是一旋轉機構的結構,圖2(b)是一灌注機構的結構; 圖3是一立體圖,說明該螺旋地樁與該旋轉機構的結合方式;及 圖4是一立體圖,說明該螺旋地樁與該灌注機構的結合方式。 Figure 1 is a perspective view of a preferred embodiment of the new high-pressure cast-in-place spiral foundation pile module, the figure shows a spiral ground pile; Figure 2 is a perspective view, in which Figure 2 (a) is a structure of a rotating mechanism, Figure 2 (b) is a structure of a pouring mechanism; Figure 3 is a perspective view illustrating the combination of the spiral pile and the rotating mechanism; and Figure 4 is a perspective view illustrating the combination of the spiral pile and the pouring mechanism.
2:螺旋地樁 2: Spiral pile
21:樁體 21: pile
210:容置空間 210: housing space
22:鑽切刃 22: Drilling cutting edge
23:穿孔 23: Piercing
24:連結座 24: connecting seat
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