TWM596132U - Elongated material coating equipment - Google Patents

Abstract

This creation is about a long material coating equipment, which mainly has a path for transporting long materials for processing in the environmental space structure, and a plurality of transfer machines are arranged on the processing path, and the environment is moved along the processing path The space is divided into loading area, pre-treatment area, dripping area, drying area, at least one spraying area, oven area, cooling area and unloading area in sequence, wherein the transfer machine is used to hang the long type The material is sent to the long material through the processing path for pre-pickling treatment, water-cut drying, ascending spray paint, baking paint, cooling down, and then conveying the material; thereby, using the lifting area to move The machine allows long materials to be sprayed and baked in a consistent operation in different environmental spaces, achieving good coating efficiency and efficiency.

Description

Long material coating equipment

This creation is about a long material coating equipment, especially a design that uses a rail type overhead crane to cooperate with the space application, and effectively provides a long material for the consistent process of painting and baking.

In general, "painting and baking equipment" can be used to hang and suspend the objects for painting and painting. Also because of the limitations of the environment, it is only suitable for small objects such as bowls, plates or bicycle parts that are light in weight. Large objects with heavy weights such as lathes and machines are difficult to suspend and transport. Therefore, the creators previously applied for the above problems and were approved to have Taiwan Patent Announcement No. M583332 for painting and baking systems for large objects, which mainly has a track. At least one car is arranged on the track, and a loading area, a spraying area, a baking area and a lowering area are sequentially arranged along the length of the track, and at least one spraying is arranged in the spraying area At the same time, at least one oven unit is arranged in the oven area, and the spraying area and the oven area are respectively formed with an inlet and an outlet, and the rail passes through the spraying area and the oven The entrance and exit of the district.

The above structure does effectively complete the spraying operation of large objects. However, when the shape of the object is a long bar such as a door piece, an extruded bar, etc., its area is also a large object, but it is not suitable to be carried out by trolley because of the length problem. Conveying and spraying, because the movement of trolley turning and other actions will affect the lack of conveyance of long material deviations; in view of this, the creator upholds many years of rich design development and practical production experience in the relevant industry, and studies and improves on the existing structure and defects Therefore, we specially develop and provide a long material coating equipment in order to achieve better practical value.

The main purpose of this creation is to provide a long material coating equipment, especially a design that uses a rail type overhead crane to cooperate with the space application, and effectively provides a long material for the consistent processing process of painting and baking for its purpose.

The main purpose and function of this long material coating equipment are achieved by the following specific technical means:

It mainly has a path for transporting long materials for processing in the environmental space structure, and a plurality of transfer machines are arranged on the processing path, and the environmental space is sequentially divided into a loading area and a pre-processing area along the processing path , Dripping area, drying area, at least one spraying area, oven area, cooling area and unloading area, wherein the transfer machine is used to hang long materials, and guide the long materials through the processing path before proceeding Pickling treatment, water cutting and drying, ascending spray paint, baking paint, cooling down, and then conveying the material; by using the transfer machine in the lifting area, the long material can be carried out in the environment space of different heights Consistent operation of spraying and baking processing procedures to achieve good coating efficiency and efficiency.

A preferred embodiment of the long material coating equipment as described above, wherein a plurality of treatment tanks are provided in the pretreatment area, and each treatment tank is injected with a surface pretreatment for the long material Cleaning liquid.

A preferred embodiment of the long material coating equipment as described above, wherein the pre-treatment area is provided with at least one connecting trolley, which is used to grip the carrier and let the carrier The long material is pre-treated in each treatment tank.

A preferred embodiment of the long material coating equipment as described above, wherein a drip area where the carrier is temporarily placed is further arranged behind the treatment tank of the pre-treatment area to allow the long material to drip there Clean liquid.

A preferred embodiment of the long material coating equipment as described above, wherein a first transfer machine is provided between the dripping area and the drying area, and the first transfer machine is correspondingly gripped The carrier rises from the pre-treatment area in the lower space to the drying area in the upper space for water-cut drying; then a second transfer machine is provided at the other end of the drying area to grip the carrier correspondingly From the drying area of the upper space to the lower space.

A preferred embodiment of the long material coating equipment as described above, wherein the lower space is provided with a suspended conveyor, the suspended conveyor passes through the second transfer machine in the drying area, The spraying area, the oven area and the cooling area.

A preferred embodiment of the long material coating equipment as described above, wherein a third transfer machine is provided between the painting area and the oven area, and the third transfer machine is correspondingly gripped The carrier rises from the lower space to the oven zone located in the upper space for surface baking and drying; and a fourth transfer machine is provided at the other end of the oven zone, corresponding to the carrier that grips the carrier from the upper space The oven area is lowered to the lower space.

As described above, in the preferred embodiment of the long material coating equipment, a control room is further provided for the suspended conveyor to adjust the speed of guiding the carrier in these areas.

In order to provide a more complete and clear disclosure of the technical content used in this creation, the purpose of the creation and the effect achieved, please refer to the detailed description below, and please refer to the drawings and figures disclosed:

First of all, the actual technology and methods used in this creation, please refer to the first to second figures, which is a schematic diagram of the long material coating equipment for this creation, which is mainly transported in the upper and lower spaces (a) and (b). The processing path of the long material (B), and along the processing path are sequentially arranged a feeding area (1), a pre-treatment area (2), a dripping area (3), and a drying area (4) , At least one spraying area (5), oven area (6), cooling area (7) and unloading area (8), through the carrier (A) hanging long material (B) transported in these areas for coating Processing, including:

The loading area (1) and the unloading area (8) are located in the lower space (b), and a first roller conveyor is provided between the unloading area (1) and (8) ( 11), the first roller conveyor (11) is used to carry and transport the long material (B) to the pre-processing area (2) by the carrier (A);

At least one connecting trolley (21) is provided in the pre-processing area (2), the connecting trolley (21) receives the carrier (A) guided by the loading area (1), Furthermore, a plurality of processing tanks (22) are provided in the pre-processing area (2), a cleaning liquid is injected into each processing tank (22), and the carrier is transported through the connecting trolley (21) (A) to each treatment tank (22), so that the long material (B) is soaked in each treatment tank (22) for surface pretreatment;

A second roller conveyor (31) is provided in the dripping area (3), and the second roller conveyor (31) receives the carrier (A) guided by the connecting trolley (21) ), let the long material (B) complete the pre-treatment in the dripping area (3) drip surface moisture;

The drying area (4) is provided in the upper space (a), and a first transfer machine (41) is provided at one end of the drying area (4) corresponding to the dripping area (3). The first transfer machine (41) correspondingly transfers the carrier (A) from the dripping area (3) in the lower space (b) to the drying area (4) in the upper space (a), the A third roller conveyor (42) is provided in the drying area (4), and the third roller conveyor (42) is used to introduce the carrier (A) into the drying area (4), Let the long material (B) be subjected to surface water-cut drying, and then a second transfer machine (43) is provided at the other end of the drying area (4), and the second transfer machine guide () sends the The carrier (A) descends from the drying area (4) of the upper space (a) to the lower space (b);

The lower space (b) is provided with a suspended conveyor (9), the suspended conveyor (9) passes through the second transfer machine (43) of the drying zone (4), the spraying Zone (5), the oven zone (6) and the cooling zone (7);

The spraying area (5) is provided with a spraying unit (51), which carries the lowered carrier of the second transfer machine (43) of the drying area (4) through the suspended conveyor (9) (A) Enter the spraying area (5) and spray paint the surface of the long material (B);

The oven area (6) is provided in the upper space (a), and an oven unit (61) is provided inside, and an end of the oven area (6) corresponding to the spraying area (5) is provided The third transfer machine (62), which correspondingly transfers the carrier (A) from the spraying area (5) located in the lower space (b) to the upper space (a) The oven area (6), a fourth roller conveyor (63) is provided in the oven area (6), and the fourth roller conveyor (63) is used to transfer the carrier (A) Introduce into the oven zone (6), let the long material (B) through the oven unit (61) to bake and dry the paint, and then at the other end of the oven zone (6) there is a Four transfer machines (64), the fourth transfer machine (64) guides the carrier (A) from the oven area (6) of the upper space (a) to the lower space (b);

The cooling zone (7) is located in the lower space (b), and the carrier (A) lowered by the fourth transfer machine (64) of the oven zone (6) is carried by the suspended conveyor (9) ) Enter the cooling zone (7) Cooling down;

A fifth transfer machine (81) is provided at the unloading zone (8) corresponding to the suspended conveyor (9), and the fifth transfer machine (81) separates the cooling zone (7) The carrier (A) is introduced into the first roller conveyor (11) of the blanking zone (8), and the long material (B) is discharged from the blanking zone (8).

Please refer to the first to seventh figures. In this example, the long material (B) is an aluminum extruded profile. When the aluminum extrusion process requires lubricating fluid, it provides a temperature reduction function that produces friction and high temperature on the surface during the extrusion process. Therefore, oil will adhere to the surface of the aluminum extruded profile. When the surface is painted, the surface needs to be pickled by pre-treatment to provide better surface adhesion; in actual operation, the environment space where it is applied It is mainly divided into upper and lower spaces (a) and (b). A processing path is planned in the upper and lower spaces (a) and (b), and a plurality of carriers (A) are arranged on the processing path. At least one long material can be hung on a carrier (A). When hanging many long materials, it can be connected to each other by a hook between the two long materials (B); continued Along the processing path, a loading area (1), a pre-treatment area (2), a drying area (4), at least one spraying area (5), an oven area (6), and a cooling area (7) ) And cutting area (8).

First, the loading area (1) and the pre-processing area (2) are located in the lower space (b). When the long material is hooked by the carrier (A), let the carrier (A) The first roller conveyor () in the loading area (1) is transported in translation, allowing long materials to be introduced into the pre-processing area (2) from the loading area (1) via the connecting trolley (21) In addition, a plurality of processing tanks (22) are further provided in the pre-processing area (2), and each processing tank (22) is injected with a cleaning liquid that performs surface pre-processing on long materials, such as acid Washing, water washing, film treatment, water washing, etc., and through the provision of at least one connecting trolley (21) [such as a crane] in the pre-processing area (2), the connecting trolley (21) is used to clamp Taking the carrier (A), the long material on the carrier (A) is soaked in each treatment tank (22) for surface pretreatment. After the pre-surface treatment of the long material (B) is completed, the carrier (A) is introduced into the second roller conveyor (31) of the dripping area (3) through a connecting trolley (21) to let the long The profile material drip the surface moisture in the dripping area (3).

Then, through the first transfer machine (41) of the drying area (4), the carrier (11) located in the dripping area (3) is clamped correspondingly, and the long material is dripped from the lower space (b) The area (3) rises to the drying area (4) located in the upper space (a). After the carrier (A) enters the upper space (a), the carrier (A) is transferred through the third roller conveyor (42) It is transported in parallel in the whole drying area (4) for water cutting and drying. After the surface of the long material is dried, the carrier (A) is transferred to the second transfer machine (43) at the other end of the drying area (4) ) Descending from the upper space (a) to the lower space (b), and allowing the carrier (A) to be linked and hung on the suspended conveyor (9), the carrier is passed through the suspended conveyor (9) (A) Guide to the spraying area (5), a spraying unit (51) corresponding to the surface of the long material (B) for spraying paint is arranged in the spraying area (5), and the spraying unit (51) ) It can be changed according to the coating material, such as powder coating, fluorocarbon baking paint, etc., and its color change can also be changed by changing the number of spraying area (5) settings, such as one-color, two-color..., etc.; After the spraying is completed, the carrier (A) is guided to the oven zone (6) via the suspended conveyor (9), and passes through the third transfer machine (62) of the oven zone (6) )According to the carrier (11), let the long material (B) rise from the lower space (b) to the oven area (6) located in the upper space (a), when the carrier (A) enters the upper space (a) Afterwards, the carrier (A) is transported through the fourth roller conveyor (63) in the entire oven area (6) for surface baking and drying, and after the surface of the long material (B) is dried, it is waited for long After the paint on the surface of the profile is dried, the carrier (A) is lowered from the upper space (a) to the lower space (b) via the fourth transfer machine (64) at the other end of the oven zone (6).

Continue, after the carrier (A) descends to the lower space (b), let the carrier (A) be linked and hung on the suspended conveyor (9), through the suspended conveyor (9) The carrier (A) is guided to the cooling zone (7), and the long material (B) is cooled down through the conveying path of the cooling zone (7). Finally, when the carrier (A) is conveyed to During the unloading zone (8), the carrier (A) of the cooling zone (7) is introduced into the first roller conveyor (11) of the unloading zone (8) through the fifth transfer machine (81) ), the long material is discharged from the discharging area (8).

In addition, because the processing time of each program is different, such as the size of the spraying area, the length of the drying time, etc., all affect the time and speed of the suspended conveyor (9) conveying carrier (A), so a further The control room adjusts the rate at which the carrier (A) is guided in these areas for the suspended conveyor (9).

However, the foregoing embodiments or drawings do not limit the product appearance, structure, or usage of the creation. Any appropriate changes or modifications by those with ordinary knowledge in the technical field should be regarded as not departing from the scope of the patent of the creation.

In summary, this creative embodiment can achieve the expected use effect, and the specific structure disclosed by it has not only not been seen in similar products, nor has it been disclosed before the application, and has fully complied with the provisions of the Patent Law In response to the requirements, I filed an application for a new type of patent in accordance with the law, and pleaded for the review, and granted the patent, which is really a virtue.

1: feeding area

11: The first roller conveyor

2: pre-processing area

21: Connect the trolley

22: Treatment tank

3: drip area

31: Second roller conveyor

4: drying area

41: The first transfer machine

42: Third roller conveyor

43: Second transfer machine

5: spray area

51: spraying unit

6: Oven area

61: Oven unit

62: Third transfer machine

63: Fourth roller conveyor

64: Fourth transfer machine

7: Cooling area

8: Cutting area

81: Fifth transfer machine

9: Suspended conveyor

a: upper space

b: lower space

A: Carrier

B: Long material

The first picture: a schematic plan view of the overall configuration of this creation.

The second picture: Schematic diagram of the operation steps of this painting equipment.

The third picture: schematic diagram of this creative track and carrier.

Figure 4: Schematic diagram of the pre-processing area of this creation.

Fifth picture: Schematic diagram of the creative carrier conveying from the lower space to the upper space (drying).

Figure 6: Schematic diagram of the spray area in the lower space of this creation.

Figure 7: Schematic diagram of the creative carrier conveying from the lower space to the upper space (oven).

1: feeding area

11: The first roller conveyor

2: pre-processing area

21: Connect the trolley

22: Treatment tank

3: drip area

31: Second roller conveyor

4: drying area

41: The first transfer machine

42: Third roller conveyor

43: Second transfer machine

5: spray area

6: Oven area

62: Third transfer machine

63: Fourth roller conveyor

64: Fourth transfer machine

7: Cooling area

8: Cutting area

81: Fifth transfer machine

9: Suspended conveyor

A: Carrier

Claims (2)

A long material coating equipment, which mainly has a path for transporting long materials for processing in the upper and lower spaces, and is sequentially divided into a feeding area, a pre-processing area, and dripping water along the processing path Area, drying area, at least one spraying area, oven area, cooling area and unloading area, long materials are hung through the carrier and transported in these areas for coating processing, including: The loading area and the unloading area are located in a lower space, and a first roller conveyor is provided in the upper and lower loading areas, and the first roller conveyor is used for the carrier to carry and transport long materials Material to the pre-processing area; At least one connecting trolley is provided in the pre-processing area, the connecting trolley receives the carrier guided by the loading area, and a plurality of processing tanks are provided in the pre-processing area , A cleaning liquid is injected into each treatment tank, and the carrier is transported to each treatment tank through the connecting trolley, so that the long material is soaked in each treatment tank for surface pretreatment; A second roller conveyor is provided in the dripping area, and the second roller conveyor receives the carrier guided by the connecting trolley, and allows the long material to complete the pre-processing in the Drip area drip surface moisture; The drying zone is provided in the upper space, and a first transfer machine is provided at one end of the drying zone corresponding to the drip zone, and the first transfer machine is correspondingly transferred by the The carrier in the dripping zone rises to the drying zone in the upper space, and a third roller conveyor is provided in the drying zone, and the third roller conveyor is used to introduce the carrier into the drying zone Inside, let the long material be surface dried by water cutting, and then a second transfer machine is provided at the other end of the drying area, and the second transfer machine guides the carrier to be dried by the upper space The area drops to the lower space; A suspension conveyor is provided in the lower space, and the suspension conveyor passes through the second transfer machine of the drying area, the spraying area, the oven area, and the cooling area; A spraying unit is provided in the spraying area, and the carrier lowered by the second transfer machine of the drying area is carried through the suspended conveyor into the spraying area to spray paint on the surface of the long material; The oven area is provided in the upper space, and an oven unit is provided inside, and a third transfer machine is provided at one end of the oven area corresponding to the spraying area, and the third transfer machine corresponds to Transfer from the carrier located in the spraying area in the lower space to the oven area in the upper space. A fourth roller conveyor is provided in the oven area. The fourth roller conveyor is used to transfer The carrier is introduced into the oven area, and the long material is allowed to bake and dry the paint through the oven unit, and then a fourth transfer machine is provided at the other end of the oven area, the fourth shift The carrier guides the carrier to descend from the oven area of the upper space to the lower space; The cooling zone is located in the lower space, and the carrier lowered by the fourth transfer machine of the oven zone is carried by the suspended conveyor into the cooling zone to cool down and cool; A fifth transfer machine is provided in the unloading area corresponding to the suspended conveyor, and the fifth transfer machine guides the carrier in the cooling area to the first roller conveyor in the unloading area, The long material is discharged from the discharge area. The long material coating equipment according to claim 1, further comprising a control room for controlling and adjusting the rate at which the suspended conveyor guides the carrier.

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