CN208341004U - A kind of bridge Wavelike steel webplate automatic spraying system - Google Patents
A kind of bridge Wavelike steel webplate automatic spraying system Download PDFInfo
- Publication number
- CN208341004U CN208341004U CN201820642586.5U CN201820642586U CN208341004U CN 208341004 U CN208341004 U CN 208341004U CN 201820642586 U CN201820642586 U CN 201820642586U CN 208341004 U CN208341004 U CN 208341004U
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Abstract
The utility model discloses a kind of bridge Wavelike steel webplate automatic spraying systems in application techniques field, aim to solve the problem that the low technical problem of existing paint finishing production efficiency, the system includes the track and automatic spraying coating line for being set to workshop top, and the automatic spraying coating line includes setting gradually shot blast room, cleaning chamber, aluminium-plated room, priming paint paint spray booth, priming paint levelling room, priming paint drying room, the paint spray booth Zhong Qi one, middle paint levelling room one, the paint spray booth Zhong Qi two, middle paint levelling room two and paint drying room, finishing coat paint spray booth, finishing coat levelling room and finishing coat drying room；Wavelike steel webplate sequentially passes through the shot blast room, cleaning chamber, aluminium-plated room and each paint spray booth, levelling room and drying room along the track.The utility model middle orbit connects shot blast room, cleaning chamber, aluminium-plated room and each paint spray booth, levelling room, drying room, and the load for reducing workpiece unloads number, makes that process is simple, high production efficiency.
Description
Technical field
The utility model relates to Wavelike steel webplate application techniques fields, and in particular to a kind of bridge Wavelike steel webplate is automatic
Paint finishing.
Background technique
Wavelike steel webplate is a kind of new and effective profile, with dimensions face web steel member directly compared with, can save
Raw material 20%~30% or so, load-bearing capacity is by force, it can be achieved that more economical wide cut connection structure, both solves skyscraper
The technological difficulties of steel construction, Longspan Bridge steel construction, while significantly reducing rolled steel dosage.
It needs to carry out spray painting processing to its surface after corrugated steel web molding, to meet anti-corrosion, antirust and the requirement of beauty,
General spray painting treatment process is as follows: Wavelike steel webplate is first carried out Shot Blasting in shot blast room, and (ball blast is a kind of mechanical aspects
Process of surface treatment title), then place it in paint spray booth and paint again, levelling room is placed it in after spray painting
Processing, makes that the paint film on workpiece is smooth and organic solvent sufficiently distributes, and drying room drying is then placed it in, after drying
Workpiece is taken out.
But during the entire process of Wavelike steel webplate spray painting, the multiple spray for carrying out priming paint, middle paint and finishing coat is generally required
It applies, and existing paint finishing generally requires that a plurality of production line is arranged, each production line corresponds to the spraying or benefit of coast of paint
With a production line, repeat the spraying of different layers paint, the spraying of multilayer paint is carried out using a plurality of production line, big cost is needed to throw
Enter, and processing efficiency can reduce, and carry out repeating spraying using a production line, in the case where being carried out again after completing coast of paint spraying
When coast of paint sprays, carries out cleaning and turn line work accordingly, so will affect production efficiency, and influence Workpiece painting
Quality.
A kind of chain conveying is disclosed in 105665191 B of publication number CN accumulates device.
A kind of shot blast room suitable for large shape processing is disclosed in 206998640 U of publication number CN.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of bridge Wavelike steel webplate automatic spraying system, with
Solve the low technical problem of existing paint finishing production efficiency.
The technology employed by the present utility model is
A kind of bridge Wavelike steel webplate automatic spraying system is designed, including being set to the track of workshop top, for hanging
The walking dolly and automatic spraying coating line of Wavelike steel webplate are hung, the automatic spraying coating line includes the handling section set gradually, preposition
Processing section and spraying section, the preposition processing section includes shot blast room and cleaning chamber, the spraying section include set gradually it is aluminium-plated
Room, basecoat paint section, middle paint spraying section and finishing coat spray section, the basecoat paint section include the priming paint paint spray booth set gradually,
Priming paint levelling room and priming paint drying room, the middle paint spraying section include the paint spray booth Zhong Qi one set gradually, middle paint levelling room one,
The paint spray booth Zhong Qi two, middle paint levelling room two and middle paint drying room, it includes the finishing coat paint spray booth set gradually, finishing coat that finishing coat, which sprays section,
Levelling room and finishing coat drying room；Wavelike steel webplate track described in the drive lower edge of walking dolly sequentially pass through the shot blast room,
Cleaning chamber, aluminium-plated room and each paint spray booth, levelling room and drying room.
Preferably, the basecoat paint Duan Yuzhong paint sprays between section, middle paint sprays section between finishing coat spraying section, finishing coat
It sprays and is equipped with cooling zone between section and handling section.
Preferably, the aluminium-plated room and each paint spray booth are bilateral spray booth.
Preferably, the bilateral spray booth includes a chamber body, and the two sets of spray equipments in left and right, institute are symmetrically arranged in the chamber body
Stating spray equipment includes rack, X-axis mobile mechanism, Z axis mobile mechanism and spray gun, and the X-axis mobile mechanism is mounted on the machine
The top of frame, the Z axis mobile mechanism are fixedly connected with the X-axis mobile mechanism, and the spray gun is fixedly installed in the Z axis and moves
On motivation structure.
Preferably, the X-axis mobile mechanism includes X-axis guide rail, X-axis slide rail and X-axis motor, the fixed peace of the X-axis guide rail
Top loaded on the rack, the X-axis guide rail upper surface is equipped with rack gear, both ends are equipped with travel switch；The X-axis slide rail is in
U shape, and the gear and lower slot matched with the X-axis guide rail upper and lower surface is equipped in the groove of the X-axis slide rail
The outside of wheel, the X-axis slide rail is equipped with the driving wheel coaxially connected with the gear, the driving wheel and the X-axis motor
Transmission connection.
Preferably, the Z axis mobile mechanism includes Z axis guide plate, Z axis guide rail, lifting screw, Z axis sliding block and Z axis electricity
The both ends of machine, the Z axis guide rail are fixedly connected by upper and lower mounting plate with the Z axis guide plate, the fixed peace of the Z axis motor
Loaded on the upper mounting plate and its power output shaft is connected with the lifting screw, the Z axis guide rail and lifting screw are along Z
Axis direction is arranged in parallel, the two sides of the Z axis sliding block with the Z axis guide rail is slidably connected, middle part is fixed with and the lifting spiral shell
The lifting swivel nut that bar matches；The both ends of the Z axis guide plate are switched equipped with second stroke.
Preferably, the handling section includes loading area and unloading area, and the loading area is equipped with 3 feeding stations, described to unload
It carries area and is equipped with 2 discharge stations.
Preferably, the track is circular orbit.
Preferably, the circular orbit is gathering chain conveyer.
Compared with prior art, the advantageous effects of the utility model are:
1, the utility model passes through track for loading area, unloading area, aluminium-plated room and each paint spray booth, levelling room, drying room
It connects, the load for greatly reducing workpiece unloads number, to make that process is simple, high production efficiency.
2, the aluminium-plated room in the utility model and each paint spray booth are bilateral spray booth, are sprayed compared to unilateral spray booth
Efficiency doubles, to significantly improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is bilateral spray booth overlooking structure diagram；
Fig. 3 is bilateral spray booth schematic view of the front view；
Fig. 4 is the structural schematic diagram of spray equipment；
Fig. 5 is the perspective view of spray equipment；
Fig. 6 is the structural schematic diagram of Z axis mobile mechanism；
10 be track, and 20 be handling section, and 30 be preposition processing section, and 50 be aluminium-plated room, and 60 be basecoat paint section, and 70 be middle paint
Section is sprayed, 80 spray section for finishing coat, and 90 be cooling zone；
21 be loading area, and 22 be unloading area, and 31 be shot blast room, and 32 be cleaning chamber, and 61 be priming paint paint spray booth, and 62 be priming paint stream
Flat room, 63 be priming paint drying room, and 71 be the paint spray booth Zhong Qi one, and 72 be middle paint levelling room one, and 73 be the paint spray booth Zhong Qi two, and 74 are
Levelling room two is painted, 75 be middle paint drying room, and 81 be finishing coat paint spray booth, and 82 be finishing coat levelling room, and 83 be finishing coat drying room；
100 be chamber body, and 200 be rack, and 300 be X-axis mobile mechanism, and 400 be Z axis mobile mechanism 500 be spray gun, and 600 are
Workpiece；
301 be X-axis guide rail, and 302 be X-axis slide rail, and 303 be X-axis motor, and 304 be rack gear, and 305 switch for first stroke,
306 be gear, and 307 be lower sheave, and 308 be driving wheel, and 309 be V belt translation, and 401 be Z axis guide plate, and 402 be Z axis guide rail,
403 be lifting screw, and 404 be Z axis sliding block, and 405 be Z axis motor, and 406 be upper mounting plate, and 407 be lower installation board, and 408 be lifting
Swivel nut, 409 switch for second stroke, and 501 be spray gun mounting plate.
Specific embodiment
Illustrate specific embodiment of the present utility model with reference to the accompanying drawings and examples, but following embodiment only uses
It is described in detail the utility model, does not limit the scope of the utility model in any way.Involved in following embodiment
The devices such as unit module components, structure, mechanism or sensor are then unless otherwise instructed conventional commercial product.
Embodiment: as shown in figs 1 to 6, a kind of bridge Wavelike steel webplate automatic spraying system, including it is set to workshop
The track 10 at top, the walking dolly for hanging Wavelike steel webplate and automatic spraying coating line, automatic spraying coating line include successively setting
Handling section 20, preposition processing section 30 and the spraying section set；Loading and unloading section 20 includes loading area 21 and unloading area 22, and loading area 21 is equipped with
3 feeding stations are used to workpiece 600 to be sprayed being lifted on track 10 by walking dolly, and unloading area 22 is equipped with 2 blankings
Station is used to remove the workpiece 600 after spraying from track 10.
Preposition processing section 30 includes shot blast room 31 and cleaning chamber 32, and workpiece 600 to be sprayed is carried out ball blast in shot blast room 31
Enter cleaning chamber 32 after processing, man-hour manually hand-held air gun blows off the greasy dirt of workpiece surface and rusty stain in cleaning chamber 32, increases gold
Metal surface roughness prevents the generation of depainting phenomenon to improve the adhesive force of priming paint.
Spraying section includes the aluminium-plated room 50 set gradually, basecoat paint section 60, middle paint spraying section 70 and finishing coat spraying section
80, basecoat paint section 60 includes priming paint paint spray booth 61, priming paint levelling room 62 and the priming paint drying room 63 set gradually；Middle paint spraying
Section 70 includes the paint spray booth Zhong Qi 1 and middle paint levelling room 1, the paint spray booth Zhong Qi 2 73, middle paint levelling room two set gradually
74 and middle paint drying room 75；Finishing coat spraying section 80 includes that the finishing coat paint spray booth 81, finishing coat levelling room 82 and finishing coat set gradually is dried
Dry chamber 83.
Workpiece 600 to be sprayed sequentially passes through shot blast room 31, cleaning chamber 32, aluminium-plated along track 10 under the drive of walking dolly
Room 50 and each paint spray booth, levelling room and drying room.
Shot blast room 31, aluminium-plated room 50 and each paint spray booth, levelling room and the drying room being previously mentioned in the present embodiment be
It is in the prior art any one, wherein aluminium-plated room 50 and paint spray booth are optimal with bilateral spray booth, and this implementations is understood later
Introduce a kind of completely new bilateral spray booth.
In the present embodiment, in order to improve the spraying effect of each paint layer, between basecoat paint section 60 and middle paint spraying section 70,
Cooling zone 90 is equipped between middle paint spraying section 70 and finishing coat spraying section 80, between finishing coat spraying section 80 and handling section 20.
In the present embodiment, in order to guarantee the consistency of each surface spraying effect of workpiece 600 to be sprayed, aluminium-plated room 50 and spray
Paint room is bilateral spray booth, which includes a chamber body 100, and central symmetry is equipped with the spray of two sets of left and right in chamber body 100
Coating device, the spray equipment include rack 200, X-axis mobile mechanism 300, Z axis mobile mechanism 400 and spray gun 500.
X-axis mobile mechanism 300 includes X-axis guide rail 301, X-axis slide rail 302 and X-axis motor 303, the fixed peace of X-axis guide rail 301
The upper surface on the top loaded on rack 200, X-axis guide rail 301 is equipped with rack gear 304；X-axis slide rail 302 is in U shape, and X-axis
The gear 306 and lower sheave 307 matched with 301 upper and lower surfaces of X-axis guide rail, X-axis slide rail are equipped in the groove of sliding rail 302
302 outside is equipped with the driving wheel 308 being coaxially connected with gear 306, passes through V belt translation between driving wheel 308 and X-axis motor 303
309 connections.
The both ends of X-axis guide rail 301 are equipped with to be passed through for controlling the first stroke switch 305(of 302 motion state of X-axis slide rail
Control the realization that rotates backward or stop operating of X-axis motor 303).
Z axis mobile mechanism 400 includes Z axis guide plate 401, Z axis guide rail 402, lifting screw 403, Z axis sliding block 404 and Z axis
Motor 405, two pieces of Z axis guide plates 401 are fixedly connected in X-axis slide rail 302 in parallel along the vertical direction, and top is fixedly connected with
Upper mounting plate 406, bottom end are fixedly connected with lower installation board 407, upper mounting plate 406 and lower installation board 407 respectively with Z axis guide rail
402 both ends are fixedly connected；Z axis motor 405 is fixedly installed on upper mounting plate 407 and its power output shaft and lifting screw 403
One end transmission connection, Z axis guide rail 402 and lifting screw 403 be arranged in parallel along Z-direction, the two sides of Z axis sliding block 404 and Z
Axis rail 402 is slidably connected, middle part is fixed with the lifting swivel nut 408 matched with lifting screw 403, lifting screw 403 and liter
Drop swivel nut 408 is spirally connected.
The second stroke switch 409 being equipped with for controlling 404 motion state of Z axis sliding block at the both ends of Z axis guide plate 401.
The side of Z axis sliding block 404 is fixedly connected by spray gun mounting plate 501 with spray gun 500.
The operate with method of above-mentioned automatic spraying system is as follows:
As shown in Figure 1, being lifted into workpiece 600 to be sprayed on track 10 with walking dolly in loading area 21, then it is expert at
Under the drive for walking trolley, workpiece 600 to be sprayed passes sequentially through shot blast room 31, cleaning chamber 32, aluminium-plated room 50, priming paint spray along track 10
Section 60, middle paint spraying section 70 and finishing coat spraying section 80 is applied to reach unloading area 22 and unload from track 10.
As shown in Fig. 2-Fig. 3 (arrow direction indicates the direction of motion in figure), after workpiece 600 to be sprayed enters chamber body 100,
The X-axis slide rail 302 in 100 left side of chamber body is slided from back to front along X-axis guide rail 301, and the X-axis slide rail 302 on 100 right side of chamber body is along X-axis
Guide rail 301 slides from front to back；The Z axis sliding block 44 in 100 left side of chamber body slides from the top down along Z axis guide rail 42,100 right side of chamber body
Z axis sliding block 44 guide rail 42 slides from bottom to top in a second direction, handed in this way, the spray gun 500 of the left and right sides of chamber body 100 is just opposite
Fork sprays workpiece 600.After X-axis slide rail 302 touches first stroke switch 305, this X axis spraying operation knot
Beam is waited and being resetted；After Z axis sliding block 44 touches second stroke switch 409, this Z axis terminates to spraying operation, and X-axis is mobile
Mechanism 300 and Z axis mobile mechanism 400 can start the spraying operation of next workpiece 600 after resetting.
Finally, it is stated that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, this field
Other modifications or equivalent replacement that those of ordinary skill makes the technical solution of the utility model, it is practical without departing from this
The spirit and scope of new technique scheme should all cover in the scope of the claims of the utility model.
Claims (8)
1. a kind of bridge Wavelike steel webplate automatic spraying system, it is characterised in that: including being set to the track of workshop top, using
In suspension Wavelike steel webplate walking dolly and automatic spraying coating line, the automatic spraying coating line include the handling section set gradually,
Preposition processing section and spraying section, the preposition processing section includes shot blast room and cleaning chamber, and the spraying section includes setting gradually
Aluminium-plated room, basecoat paint section, middle paint spraying section and finishing coat spray section, and the basecoat paint section includes the priming paint spray painting set gradually
Room, priming paint levelling room and priming paint drying room, the middle paint spraying section includes the paint spray booth Zhong Qi one set gradually, middle paint levelling room
One, the paint spray booth Zhong Qi two, middle paint levelling room two and middle paint drying room, finishing coat spraying section include the finishing coat paint spray booth set gradually,
Finishing coat levelling room and finishing coat drying room；Wavelike steel webplate track described in the drive lower edge of walking dolly sequentially passes through the ball blast
Room, cleaning chamber, aluminium-plated room and each paint spray booth, levelling room and drying room.
2. bridge according to claim 1 Wavelike steel webplate automatic spraying system, it is characterised in that: the basecoat paint
Cooling is equipped between Duan Yuzhong paint spraying section, between middle paint spraying section and finishing coat spraying section, between finishing coat spraying section and handling section
Area.
3. bridge according to claim 1 or 2 Wavelike steel webplate automatic spraying system, it is characterised in that: described aluminium-plated
Room and each paint spray booth are bilateral spray booth.
4. bridge according to claim 3 Wavelike steel webplate automatic spraying system, it is characterised in that: the bilateral spraying
Room includes a chamber body, and the two sets of spray equipments in left and right are symmetrically arranged in the chamber body, and the spray equipment includes rack, X-axis movement
Mechanism, Z axis mobile mechanism and spray gun, the X-axis mobile mechanism are mounted on the top of the rack, the Z axis mobile mechanism with
The X-axis mobile mechanism is fixedly connected, and the spray gun is fixedly installed in the Z axis mobile mechanism.
5. bridge according to claim 4 Wavelike steel webplate automatic spraying system, it is characterised in that: the X-axis is mobile
Mechanism includes X-axis guide rail, X-axis slide rail and X-axis motor, and the X-axis guide rail is fixedly installed in the top of the rack, the X-axis
Guide rail upper surface is equipped with rack gear, both ends are switched equipped with first stroke；The X-axis slide rail is in U shape, and the X-axis slide rail
Groove in be equipped with the gear that matches with the X-axis guide rail upper and lower surface and lower sheave, the outside of the X-axis slide rail are equipped with
The coaxially connected driving wheel with the gear, the driving wheel are connect with the X-axis motor drive.
6. bridge according to claim 4 Wavelike steel webplate automatic spraying system, it is characterised in that: the Z axis is mobile
Mechanism includes Z axis guide plate, Z axis guide rail, lifting screw, Z axis sliding block and Z axis motor, the both ends of the Z axis guide rail by it is upper,
Lower installation board is fixedly connected with the Z axis guide plate, and the Z axis motor is fixedly installed on the upper mounting plate and its power
Output shaft is connected with the lifting screw, and the Z axis guide rail and lifting screw are arranged in parallel along Z-direction, the Z axis sliding block
Two sides are slidably connected with the Z axis guide rail, middle part is fixed with the lifting swivel nut matched with the lifting screw；The Z axis is led
It is switched to the both ends of plate equipped with second stroke.
7. bridge according to claim 1 Wavelike steel webplate automatic spraying system, it is characterised in that: the handling section packet
Loading area and unloading area are included, the loading area is equipped with 3 feeding stations, and the unloading area is equipped with 2 discharge stations.
8. bridge according to claim 1 Wavelike steel webplate automatic spraying system, it is characterised in that: the track is product
Put chain conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820642586.5U CN208341004U (en) | 2018-05-02 | 2018-05-02 | A kind of bridge Wavelike steel webplate automatic spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820642586.5U CN208341004U (en) | 2018-05-02 | 2018-05-02 | A kind of bridge Wavelike steel webplate automatic spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208341004U true CN208341004U (en) | 2019-01-08 |
Family
ID=64888275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820642586.5U Expired - Fee Related CN208341004U (en) | 2018-05-02 | 2018-05-02 | A kind of bridge Wavelike steel webplate automatic spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208341004U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434006A (en) * | 2019-08-13 | 2019-11-12 | 佛山市南海兴圆机械制造有限公司 | A kind of comprehensive paint line of fully-automatic intelligent |
| CN112934546A (en) * | 2021-03-25 | 2021-06-11 | 广西建工集团建筑机械制造有限责任公司 | Coating production line and coating process for standard knot of construction elevator |
| CN113499915A (en) * | 2021-07-09 | 2021-10-15 | 南京业恒达智能系统股份有限公司 | Shot blasting coating production line and shot blasting coating method |
| CN113856950A (en) * | 2021-10-21 | 2021-12-31 | 智道铁路设备有限公司 | Paint spraying method for rail transit traction gear box |
| CN115121423A (en) * | 2022-07-21 | 2022-09-30 | 湖北鸿路钢结构有限公司 | Semi-automatic spraying and drying integrated system that hangs of pole component |
| CN115155912A (en) * | 2022-07-12 | 2022-10-11 | 湖南省国创电力有限公司 | Automatic production line for coating outer surface of finned radiator of transformer |
| WO2023092932A1 (en) * | 2021-11-23 | 2023-06-01 | 贵州电网有限责任公司 | Digitally informatized full-automatic thermal spray aluminum production line |
-
2018
- 2018-05-02 CN CN201820642586.5U patent/CN208341004U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434006A (en) * | 2019-08-13 | 2019-11-12 | 佛山市南海兴圆机械制造有限公司 | A kind of comprehensive paint line of fully-automatic intelligent |
| CN112934546A (en) * | 2021-03-25 | 2021-06-11 | 广西建工集团建筑机械制造有限责任公司 | Coating production line and coating process for standard knot of construction elevator |
| CN113499915A (en) * | 2021-07-09 | 2021-10-15 | 南京业恒达智能系统股份有限公司 | Shot blasting coating production line and shot blasting coating method |
| CN113856950A (en) * | 2021-10-21 | 2021-12-31 | 智道铁路设备有限公司 | Paint spraying method for rail transit traction gear box |
| WO2023092932A1 (en) * | 2021-11-23 | 2023-06-01 | 贵州电网有限责任公司 | Digitally informatized full-automatic thermal spray aluminum production line |
| GB2618237A (en) * | 2021-11-23 | 2023-11-01 | Guizhou Power Grid Co Ltd | Digitally informatized full-automatic thermal spray aluminum production line |
| CN115155912A (en) * | 2022-07-12 | 2022-10-11 | 湖南省国创电力有限公司 | Automatic production line for coating outer surface of finned radiator of transformer |
| CN115155912B (en) * | 2022-07-12 | 2024-01-16 | 湖南省国创电力有限公司 | Automatic production line for coating surface of transformer finned radiator |
| CN115121423A (en) * | 2022-07-21 | 2022-09-30 | 湖北鸿路钢结构有限公司 | Semi-automatic spraying and drying integrated system that hangs of pole component |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 Termination date: 20210502 |