TWM573687U - Knife mold for sound absorbing foam - Google Patents

Knife mold for sound absorbing foam Download PDF

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Publication number
TWM573687U
TWM573687U TW107213185U TW107213185U TWM573687U TW M573687 U TWM573687 U TW M573687U TW 107213185 U TW107213185 U TW 107213185U TW 107213185 U TW107213185 U TW 107213185U TW M573687 U TWM573687 U TW M573687U
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Taiwan
Prior art keywords
template
cutter
stamper
absorbing cotton
sound absorbing
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TW107213185U
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Chinese (zh)
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宋雅玲
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吉仁源有限公司
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Priority to TW107213185U priority Critical patent/TWM573687U/en
Publication of TWM573687U publication Critical patent/TWM573687U/en

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  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

本創作係在提供一種吸音棉之刀模結構,主要係設有一模板、壓模及切刀所組成,該模板係由木質材質所製成,該模板上設有透孔,該透孔內設有定位模塊,該壓模係套設於該定位模塊上並設於該模板之透孔內,該壓模係由數片金屬材質製成之壓合片所疊置組成,該壓模上設有數個輔助框部,該輔助框部內堆疊填塞有數片金屬材質製成之壓持片,該切刀係套設於該壓模之外部並設於該模板之透孔內,該切刀係由金屬材質所製成,該切刀之一側邊設為平整面,該切刀之另一側邊係設有刀鋒,該壓模及該切刀之一側邊係與該模板之背面平貼齊,該壓模之另一側邊及該切刀之刀鋒係凸設於該模板之正面上,該壓模所凸設之高度係低於該切刀之刀鋒位置,如此,可確實裁切吸音棉並緊密壓合吸音棉之周邊材料。The present invention provides a mold structure for sound absorbing cotton, which is mainly composed of a template, a stamper and a cutter. The template is made of a wooden material, and the template is provided with a through hole, and the through hole is provided therein. The positioning module is disposed on the positioning module and disposed in the through hole of the template, and the pressing mold is composed of a plurality of pressing pieces made of metal material, and the pressing mold is arranged There are a plurality of auxiliary frame portions, and the auxiliary frame portion is stacked with a plurality of pressing pieces made of a metal material. The cutting tool is sleeved on the outside of the pressing mold and disposed in the through hole of the template. Made of metal material, one side of the cutter is set as a flat surface, and the other side of the cutter is provided with a blade edge, and the side of the stamper and one side of the cutter is affixed to the back surface of the template. The other side of the stamper and the blade of the cutter are protruded from the front surface of the template, and the height of the stamper is lower than the blade edge of the cutter, so that the cutting can be surely performed. Sound absorbing cotton and tightly pressing the surrounding material of the sound absorbing cotton.

Description

吸音棉之刀模結構Sound absorbing cotton die structure

本創作係關於一種吸音棉之刀模結構,特別係指一種以木質材質製成之模板,於該模板上設有金屬製之壓模及切刀,該壓模上設有輔助框部及壓持片,可更為緊密壓合吸音棉之材料者。The present invention relates to a knife mold structure of sound absorbing cotton, in particular to a template made of wood material, wherein a metal stamper and a cutter are arranged on the template, and the stamper is provided with an auxiliary frame portion and a pressure. Hold the film, which can more closely press the material of the sound-absorbing cotton.

按,一般之吸音棉可被廣泛應用於車輛內裝(如門板內、儀表板內…等)、家電、辦公電子設備、船舶及建築等不同行業,該吸音棉主要係具有吸音降噪之功效,而吸音棉若欲裁切成特定形狀時,係須於金屬模座上設有所欲裁切成型之金屬刀模,將金屬刀模加熱後直接壓合於吸音棉上,藉由金屬刀模形成電熱而得以將吸音棉裁切為與刀模同形之形狀,而刀模內緣的壓持部再將吸音棉之周邊予以緊密壓合為一體,如此,即可完成吸音棉1之形狀裁切;然,習知裁切壓合後之吸音棉,因其周邊僅係以高溫壓合為一體,易產生壓合不實,其周邊無法確實有效的完全緊密黏合,故在使用或遇震動之情況下,其被壓合之周邊易產生分離裂開之情況,而導致吸音降噪之效果降低。According to the general sound-absorbing cotton, it can be widely used in various interiors of vehicles (such as door panels, dashboards, etc.), home appliances, office electronic equipment, ships and buildings. The sound-absorbing cotton mainly has the function of sound absorption and noise reduction. If the sound absorbing cotton is to be cut into a specific shape, it is required to have a metal cutter die to be cut and formed on the metal mold base, and the metal cutter mold is heated and directly pressed onto the sound absorbing cotton by means of metal. The cutter mold forms electric heating to cut the sound absorbing cotton into the shape of the same shape as the cutter mold, and the pressing portion of the inner edge of the cutter mold further presses the periphery of the sound absorbing cotton into a compact body, so that the sound absorbing cotton 1 can be completed. Shape cutting; However, it is customary to cut and press the sound-absorbing cotton, because the periphery is only pressed with high temperature, it is easy to produce false presses, and the periphery can not be effectively and completely fully bonded, so it is used or In the case of vibration, the periphery of the press-fit is prone to separation and cracking, and the effect of sound absorption and noise reduction is reduced.

本創作之目的,係在提供一種吸音棉之刀模結構,可有效解決習知裁切吸音棉之金屬刀模所產生之缺失。The purpose of this creation is to provide a mold structure for sound absorbing cotton, which can effectively solve the lack of the metal cutter mold of the conventional cut sound absorbing cotton.

本創作吸音棉之刀模結構,主要係設有一模板,該模板係由木質材質所製成,該模板上設有與裁切後之吸音棉形狀同形之透孔,該透孔內設有木質材質所製成之定位模塊,一壓模係套設於該定位模塊上並設於該模板之透孔內,一切刀係套設於該壓模之外部並設於該模板之透孔內,該切刀係由金屬材質所製成,該切刀之一側邊設為平整面,該切刀之另一側邊係設有刀鋒,該刀鋒係凸設於該模板之正面上,該壓模及該切刀之一側邊係與該模板之背面平貼齊、另一側邊係凸設於該模板之正面上,該壓模所凸設之高度係低於該切刀之刀鋒位置; 其特徵係在:該壓模係由數片金屬材質製成之壓合片所疊置組成,該壓模上設有數個輔助框部,該輔助框部內堆疊填塞有數片金屬材質製成的壓持片。The die structure of the sound absorbing cotton of the present invention is mainly provided with a template which is made of a wooden material, and the template is provided with a through hole having the same shape as the cut sound absorbing cotton, and the through hole is provided with wood. a positioning module made of a material, a stamping system is sleeved on the positioning module and disposed in the through hole of the template, and all the cutters are sleeved on the outside of the stamper and disposed in the through hole of the template. The cutting blade is made of a metal material, and one side of the cutting blade is set as a flat surface, and the other side of the cutting blade is provided with a blade edge, and the blade edge is convexly disposed on the front surface of the template. One side of the mold and the cutter is flush with the back surface of the template, and the other side is convexly disposed on the front surface of the template, and the height of the mold is lower than the blade position of the cutter The stamper is composed of a plurality of laminated sheets made of a metal material, and the stamper is provided with a plurality of auxiliary frame portions, and the auxiliary frame portion is stacked with a plurality of metal materials. Hold the piece.

本創作吸音棉之刀模結構,其優點係在:可大幅降低刀模之製造成本,且該壓模上另設有輔助框部及壓持片,可確實達到裁切並更為緊密壓合吸音棉,使其不易分開,達到更佳之吸音效果。The utility model has the advantages that the mold structure of the sound absorbing cotton can greatly reduce the manufacturing cost of the die, and the auxiliary die part and the pressure holding piece are additionally provided on the stamper, which can surely achieve the cutting and more compact pressing. Sound-absorbing cotton makes it difficult to separate and achieve better sound absorption.

有關本創作為達上述之使用目的與功效,所採用之技術手段,茲舉出較佳可行之實施例,並配合圖式所示,詳述如下:。For the purpose of achieving the above-mentioned purpose and effect of the above-mentioned use, a preferred and feasible embodiment will be described, and as shown in the drawings, the details are as follows:

本創作之實施例,請參閱第一、二圖所示,主要係設有一模板1,該模板1係由木質材質所製成,該模板1上設有與裁切後之吸音棉形狀同形之透孔10,該透孔10內設有木質材質所製成之定位模塊11,一壓模2係套設於該定位模塊11上並設於該模板1之透孔10內,該壓模2係由數片金屬材質製成之壓合片20所疊置組成,該壓模2上設有數個輔助框部21,該輔助框部21內形成有一容置槽22,該容置槽22內堆疊填塞有數片金屬材質製成的壓持片23,一切刀3係套設於該壓模2之外部並設於該模板1之透孔10內,該切刀3係由金屬材質所製成,該切刀3之一側邊設為平整面,該切刀3之另一側邊係設有刀鋒30,該壓模2及該切刀3之一側邊係與該模板1之背面平貼齊,該壓模2之另一側邊及該切刀3之刀鋒30係凸設於該模板1之正面上,該壓模2所凸設之高度係低於該切刀3之刀鋒30位置,如此,即為一吸音棉之刀模結構。For the embodiment of the present invention, as shown in the first and second figures, a template 1 is mainly provided, and the template 1 is made of a wooden material, and the template 1 is provided with the same shape as the cut sound-absorbing cotton. The through hole 10 is provided with a positioning module 11 made of a wooden material, and a stamper 2 is sleeved on the positioning module 11 and disposed in the through hole 10 of the template 1. The stamper 2 The embossing sheet 20 is made up of a plurality of metal sheets. The dies 2 are provided with a plurality of auxiliary frame portions 21, and a accommodating groove 22 is formed in the auxiliary frame portion 21, and the accommodating groove 22 is formed therein. The stacking is filled with a plurality of pressing pieces 23 made of a metal material, and all the knives 3 are sleeved on the outside of the stamper 2 and disposed in the through hole 10 of the template 1. The cutter 3 is made of metal material. One side of the cutter 3 is set as a flat surface, and the other side of the cutter 3 is provided with a blade edge 30, and one side of the stamper 2 and the cutter 3 is flat with the back surface of the template 1. The other side of the stamper 2 and the blade 30 of the cutter 3 are protruded from the front surface of the template 1 , and the height of the stamper 2 is lower than the blade edge 30 of the cutter 3 . Location, so Die is the structure of a sound-absorbing cotton.

組裝時,請參閱第一~五圖所示,先將各片壓模2之壓合片20相互套接疊置在一起,並將各片壓持片23予以推疊並填塞於各輔助框部21之容置槽22內,再將該組設好之壓模2套設於定位模塊11上,另將切刀3套設於該壓模2之外周面上,使該壓模2及該切刀3之一側邊與該定位模塊11之背面平貼齊,而該壓模2之另一側邊及該切刀3之刀鋒30係凸設於該定位模塊11之正面上,該壓模2所凸設之高度係低於該切刀3之刀鋒30位置,將上述組好之定位模塊11、壓模2及切刀3一併迫設入模板1之透孔10內,使該壓模2及切刀3之一端面與該模板1之背面平貼齊,另一端面(具刀鋒30的那一端面)則凸出於該模板1之正面上,如此,即可完成整體之組裝。When assembling, please refer to the first to fifth figures. First, the pressing pieces 20 of each piece of the stamper 2 are sleeved and stacked on each other, and the pressing pieces 23 of each piece are pushed and packed in each auxiliary frame. In the accommodating groove 22 of the portion 21, the stamper 2 is set on the positioning module 11, and the cutter 3 is sleeved on the outer peripheral surface of the stamper 2, so that the stamper 2 and One side of the cutter 3 is flush with the back surface of the positioning module 11 , and the other side of the stamper 2 and the blade 30 of the cutter 3 are protruded from the front surface of the positioning module 11 . The height of the stamper 2 is lower than the blade edge 30 of the cutter 3, and the set positioning module 11, the stamper 2 and the cutter 3 are forced into the through hole 10 of the template 1 at the same time. One end surface of the stamper 2 and the cutter 3 is flush with the back surface of the template 1, and the other end surface (the end surface having the blade edge 30) protrudes from the front surface of the template 1, so that the whole can be completed. Assembly.

使用時,請參閱第四~六圖所示,當欲對吸音棉A進行裁切壓合時,僅須將模板1之背面組設於電熱機台上(圖中未示),該模板1上之金屬製的壓模2及切刀3則可由其背面端將電熱傳導至該壓模2及切刀3上,將壓模2及切刀3導電加熱形成高溫後,再將壓模2及切刀3之凸出端壓掣於欲裁切之吸音棉A上,該吸音棉A則受切刀3之刀鋒30裁切成所需之形狀,並藉由切刀3內側面所設之壓模2予以壓合於吸音棉A被裁切之周邊A1上,使該吸音棉A之周邊A1受壓模2之數片壓合片20予以高溫緊密壓合,並於壓模2之輔助框部21及壓持片23壓合為具造型之壓邊,使吸音棉A之周邊A1及輔助框部21之部位則形成凹凸不平之壓痕A2(如第六圖所示),藉由該等緊掣壓痕,則得以使吸音棉A裁切後的周邊A1被壓摯之部位得以穩固黏合,而不會產生分離裂開之虞,可達到更佳之吸音效果;本創作之模板1係以木質材料所製成,可大幅降低模板1之製造成本,且整體重量輕,吸音棉A被裁切之同時又可確實緊密壓合吸音棉A之周邊A1材料,使吸音棉A裁切後之周邊A1整體更為平整、美觀,可大幅提升產品價值。When using, please refer to the fourth to sixth figures. When you want to cut and press the sound-absorbing cotton A, you only need to set the back of the template 1 on the electric machine table (not shown). The metal stamper 2 and the cutter 3 can be electrically transferred to the stamper 2 and the cutter 3 from the back end thereof, and the stamper 2 and the cutter 3 are electrically heated to form a high temperature, and then the stamper 2 is used. And the protruding end of the cutter 3 is pressed against the sound absorbing cotton A to be cut, and the sound absorbing cotton A is cut into a desired shape by the blade 30 of the cutter 3, and is set by the inner side of the cutter 3. The stamper 2 is pressed against the peripheral edge A1 of the sound absorbing cotton A, so that the periphery A1 of the sound absorbing cotton A is pressed by the plurality of pressing pieces 20 of the stamper 2 at a high temperature, and is pressed by the stamper 2 The auxiliary frame portion 21 and the pressing piece 23 are press-fitted into a molded bead, so that the peripheral portion A1 of the sound absorbing cotton A and the portion of the auxiliary frame portion 21 form an uneven indentation A2 (as shown in the sixth figure). By these tight indentations, the portion of the peripheral A1 that has been cut by the sound absorbing cotton A is firmly bonded without causing separation and cracking, thereby achieving a better sound absorbing effect; The template 1 is made of wood material, which can greatly reduce the manufacturing cost of the template 1, and the overall weight is light. The sound-absorbing cotton A is cut while being tightly pressed against the surrounding A1 material of the sound-absorbing cotton A, so that the sound-absorbing cotton A After cutting, the surrounding A1 is more flat and beautiful, which can greatly enhance the product value.

綜上所述,本創作確實已達到所預期之使用目的與功效,且更較習知者為之理想、實用,惟,上述實施例僅係針對本創作之較佳實施例進行具體說明而已,此實施例並非用以限定本創作之申請專利範圍,舉凡其它未脫離本創作所揭示之技術手段下所完成之均等變化與修飾,均應包含於本創作所涵蓋之申請專利範圍中。In summary, the present invention has achieved the intended use and effect, and is more desirable and practical than the prior art. However, the above embodiments are only specifically described for the preferred embodiment of the present invention. This embodiment is not intended to limit the scope of the present invention, and all other equivalents and modifications may be included in the scope of the invention covered by the present invention.

1‧‧‧模板1‧‧‧ template

10‧‧‧透孔 10‧‧‧through hole

11‧‧‧定位模塊 11‧‧‧ Positioning module

2‧‧‧壓模 2‧‧‧Molding

20‧‧‧壓合片 20‧‧‧Pressing

21‧‧‧輔助框部 21‧‧‧Auxiliary frame department

22‧‧‧容置槽 22‧‧‧ accommodating slots

23‧‧‧壓持片 23‧‧‧ Pressure film

3‧‧‧切刀 3‧‧‧Cutter

30‧‧‧刀鋒 30‧‧‧ Blade

A‧‧‧吸音棉 A‧‧‧Acoustic cotton

A1‧‧‧周邊 Around A1‧‧

A2‧‧‧壓痕 A2‧‧‧Indentation

第一圖所示係為本創作實施例之立體分解圖。 第二圖所示係為本創作實施例壓模之立體分解示意圖。 第三圖所示係為本創作實施例組合後之平面示意圖。 第四圖所示係為本創作實施例之立體組合圖。 第五圖所示係為本創作實施例之組合剖視圖。 第六圖所示係為本創作實施例吸音棉裁切壓合後之成品示意圖。The first figure is a perspective exploded view of the present embodiment. The second figure is a perspective exploded view of the stamper of the present embodiment. The third figure is a schematic plan view of the combination of the creative embodiments. The fourth figure is a three-dimensional combination diagram of the present embodiment. The fifth drawing is a combined sectional view of the present embodiment. The sixth figure is a schematic view of the finished product after the sound-absorbing cotton is cut and pressed according to the creation example.

Claims (1)

一種吸音棉之刀模結構,主要係設有一模板,該模板係由木質材質所製成,該模板上設有與裁切後之吸音棉形狀同形之透孔,該透孔內設有木質材質所製成之定位模塊,一壓模係套設於該定位模塊上並設於該模板之透孔內,一切刀係套設於該壓模之外部並設於該模板之透孔內,該切刀係由金屬材質所製成,該切刀之一側邊設為平整面,該切刀之另一側邊係設有刀鋒,該刀鋒係凸設於該模板之正面上,該壓模及該切刀之一側邊係與該模板之背面平貼齊、另一側邊係凸設於該模板之正面上,該壓模所凸設之高度係低於該切刀之刀鋒位置; 其特徵係在:該壓模係由數片金屬材質製成之壓合片所疊置組成,該壓模上設有數個輔助框部,該輔助框部內堆疊填塞有數片金屬材質製成的壓持片。The utility model relates to a die structure of a sound absorbing cotton, which is mainly provided with a template, which is made of a wooden material, and the template is provided with a through hole having the same shape as the shape of the cut sound absorbing cotton, and the through hole is provided with a wooden material. a positioning module is formed on the positioning module and disposed in the through hole of the template, and all the cutters are sleeved on the outside of the stamper and disposed in the through hole of the template. The cutter is made of a metal material, and one side of the cutter is set as a flat surface, and the other side of the cutter is provided with a blade edge, and the blade is protruded on the front surface of the template, the stamper And one side of the cutter is flush with the back surface of the template, and the other side is convexly disposed on the front surface of the template, and the height of the stamper is lower than the blade edge position of the cutter; The stamper is composed of a plurality of laminated sheets made of a metal material, and the stamper is provided with a plurality of auxiliary frame portions, and the auxiliary frame portions are stacked with a plurality of metal materials. Hold the film.
TW107213185U 2018-09-28 2018-09-28 Knife mold for sound absorbing foam TWM573687U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110219162A (en) * 2019-06-28 2019-09-10 广州中樱汽车零部件有限公司 A kind of sound-absorbing material periphery style edge banding apparatus and the acoustical cotton of processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110219162A (en) * 2019-06-28 2019-09-10 广州中樱汽车零部件有限公司 A kind of sound-absorbing material periphery style edge banding apparatus and the acoustical cotton of processing

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