TWM627784U - Cutter die of sound absorbing foam - Google Patents

Cutter die of sound absorbing foam Download PDF

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Publication number
TWM627784U
TWM627784U TW111200642U TW111200642U TWM627784U TW M627784 U TWM627784 U TW M627784U TW 111200642 U TW111200642 U TW 111200642U TW 111200642 U TW111200642 U TW 111200642U TW M627784 U TWM627784 U TW M627784U
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Taiwan
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template
sound
absorbing cotton
blade
die
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TW111200642U
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Chinese (zh)
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宋雅玲
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吉仁源有限公司
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Publication of TWM627784U publication Critical patent/TWM627784U/en

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Abstract

本創作係在提供一種吸音棉刀模(五),主要係由模板、刀件、壓模及定位模板所組成,其中,該模板與該定位模板係由木材所製成,該模板上設有容室,該容室係穿通於該模板,該模板上位於該容室之周邊設有至少一透氣孔,而該刀件係設於該模板之容室內,該刀件係由金屬材質所製成,該刀件之外側邊係設有刀鋒,該刀鋒係凸出於該模板之正面,而該壓模係設於該模板之容室內,並設於該刀件之內側面,該壓模係由數片金屬片所組成,該壓模之外側邊亦凸出於該模板之正面,並低於該刀件之刀鋒高度,該定位模板亦設於該模板之容室內,並設於該壓模之內側面,該定位模板之厚度係與該模板之厚度相同,該定位模板並將該壓模與該刀件迫緊定位於該模板之容室內,該定位模板上設有至少一透氣孔,如此,該吸音棉刀模可用來裁切吸音棉之周邊。This creation is to provide a sound-absorbing cotton knife mold (5), which is mainly composed of a template, a knife piece, a stamper and a positioning template, wherein the template and the positioning template are made of wood, and the template is provided with A chamber, the chamber is penetrated through the template, the template is provided with at least one ventilation hole on the periphery of the chamber, and the knife is arranged in the chamber of the template, and the knife is made of metal material The outer side of the blade is provided with a blade, the blade is protruding from the front of the template, and the die is set in the chamber of the template and on the inner side of the blade, the pressure The die is composed of several pieces of metal, the outer side of the die also protrudes from the front of the die, and is lower than the height of the blade of the cutter. The positioning die is also set in the chamber of the die, and set On the inner side of the die, the thickness of the positioning template is the same as the thickness of the template, the positioning template and the die and the cutter are positioned in the chamber of the template, the positioning template is provided with at least A vent hole, so that the sound-absorbing cotton die can be used to cut the periphery of the sound-absorbing cotton.

Description

吸音棉刀模(五)Sound-absorbing cotton knife mold (5)

本創作係有關於一種吸音棉刀模(五),特別係指一種於模板與定位模板上設有透氣孔,該透氣孔可使刀件裁切後之吸音棉得以與模板及定位模板分離,使吸音棉不會黏著於模板及定位模板上。This creation is about a sound-absorbing cotton knife mold (5), especially a kind of mold with ventilation holes on the template and the positioning template. So that the sound-absorbing cotton will not stick to the template and positioning template.

按,一般之吸音棉可被廣泛應用於車輛內裝(如門板內、儀表板內…等)、家電、辦公電子設備、船舶及建築等不同行業,該吸音棉主要係具有吸音降噪之功效,而吸音棉若欲裁切成特定形狀時,係須於金屬模座上設有所欲裁切成型之金屬刀模,將金屬刀模加熱後直接壓合於吸音棉上,藉由金屬刀模形成電熱而得以將吸音棉裁切為與刀模同形之形狀,而刀模內緣的壓持部再將吸音棉1之周邊10予以緊密壓合為一體(如第一圖所示),如此,即可完成吸音棉1之形狀裁切;然,習知裁切壓合後之吸音棉1,因其周邊10僅係以高溫壓合為一體,易產生壓合不實,其周邊10無法確實有效的完全緊密黏合,故在使用或遇震動之情況下,其被壓合之周邊10易產生分離裂開之情況(如第二圖所示),而導致吸音降噪之效果降低,又,習知之金屬刀模在裁切吸音棉1時,其吸音棉1被裁切後因金屬刀模之正面與吸音棉係為緊密貼合狀態,故吸音棉1會黏著於金屬刀模上,需以工具或手將吸音棉1自金屬刀模上取下,而在取下吸音棉時易被金屬刀模所燙傷,在使用上極具危險性。Press, general sound-absorbing cotton can be widely used in vehicle interiors (such as door panels, dashboards, etc.), home appliances, office electronic equipment, ships and construction and other industries. The sound-absorbing cotton mainly has the effect of sound absorption and noise reduction. , and if the sound-absorbing cotton is to be cut into a specific shape, a metal die to be cut and shaped must be installed on the metal die base, and the metal die is heated and directly pressed on the sound-absorbing cotton. The knife mold forms electric heat to cut the sound-absorbing cotton into the same shape as the knife mold, and the pressing part of the inner edge of the knife mold tightly presses the periphery 10 of the sound-absorbing cotton 1 into one (as shown in the first picture) , in this way, the shape of the sound-absorbing cotton 1 can be cut; however, the conventional sound-absorbing cotton 1 after cutting and pressing, because the periphery 10 is only pressed together at a high temperature, it is easy to produce poor pressing, and its surrounding 10 can not be fully and effectively adhered tightly, so in the case of use or vibration, the surrounding 10 that is pressed is prone to separation and cracking (as shown in the second picture), resulting in a reduction in the effect of sound absorption and noise reduction. In addition, when the conventional metal die cuts the sound-absorbing cotton 1, the sound-absorbing cotton 1 is in close contact with the sound-absorbing cotton after the sound-absorbing cotton 1 is cut, so the sound-absorbing cotton 1 will stick to the metal die. The sound-absorbing cotton 1 needs to be removed from the metal knife mold with tools or hands, and the sound-absorbing cotton is easily scalded by the metal knife mold when removing the sound-absorbing cotton, which is extremely dangerous in use.

本創作之主要目的,係在提供一種運用於裁切吸音棉周邊的刀模,可有效解決習知裁切吸音棉之金屬刀模所產生之缺失。The main purpose of this creation is to provide a knife mold for cutting the periphery of sound-absorbing cotton, which can effectively solve the defects caused by the conventional metal knife mold for cutting sound-absorbing cotton.

本創作之吸音棉刀模(五),主要係設由一模板、一刀件、一壓模及一定位模板所組成,其中,該模板係由木材所製成,該模板上設有與裁切後之吸音棉同形之容室,該容室係穿通於該模板,該模板上位於該容室之周邊設有至少一透氣孔,而該刀件係設於該模板之容室內,該刀件係由金屬材質所製成,該刀件係設呈與裁切後之吸音棉同形,該刀件之外側邊係設有刀鋒,該刀鋒係凸出於該模板之正面,而該壓模係設於該模板之容室內,並設於該刀件之內側面,該壓模係由數片金屬片所疊置而成,該壓模亦設呈與裁切後之吸音棉同形,該壓模之外側邊亦凸出於該模板之正面,並低於該刀件之刀鋒高度,該定位模板係由木材所製成,該定位模板亦設於該模板之容室內,並設於該壓模之內側面,該定位模板亦設呈與裁切後之吸音棉同形,該定位模板之厚度係與該模板之厚度相同,該定位模板並將該壓模與該刀件迫緊定位於該模板之容室內,該定位模板上設有至少一透氣孔。The sound-absorbing cotton knife mold (5) of this creation is mainly composed of a template, a knife, a stamper and a positioning template, wherein the template is made of wood, and the template is provided with cutting and cutting After that, the sound-absorbing cotton has the same shape as the chamber, the chamber is connected to the template, the template is provided with at least one ventilation hole at the periphery of the chamber, and the knife is arranged in the chamber of the template. It is made of metal material, the blade is set in the same shape as the sound-absorbing cotton after cutting, the outer side of the blade is provided with a blade, the blade is protruding from the front of the template, and the die It is installed in the chamber of the template and on the inner side of the cutter. The compression mold is formed by stacking several metal sheets. The compression mold is also set in the same shape as the cut sound-absorbing cotton. The outer side of the die also protrudes from the front of the template, and is lower than the height of the blade of the cutter. On the inner side of the stamper, the positioning template is also set in the same shape as the cut sound-absorbing cotton, the thickness of the positioning template is the same as the thickness of the template, the positioning template and the stamping mold and the knife are tightly positioned The positioning template is provided with at least one ventilation hole in the chamber of the template.

本創作之吸音棉刀模(五),其優點係在:藉由模板與定位模板上所設之透氣孔,可使刀件裁切後之吸音棉得以與模板及定位模板分離,使吸音棉不會黏著於模板及定位模板上,且模板與定位模板係為木材所製成,在操作使用時不會有被燙傷之虞,且其壓模並可確實緊密的壓合吸音棉之周邊,可防止吸音棉之周邊產生分離裂開之情況,使裁切吸音棉時更為方便快速。The sound-absorbing cotton knife mold (5) of this creation has the advantages that: through the ventilation holes set on the template and the positioning template, the sound-absorbing cotton after cutting by the knife can be separated from the template and the positioning template, so that the sound-absorbing cotton can be separated from the template and the positioning template. It will not stick to the template and positioning template, and the template and positioning template are made of wood, there is no risk of being burned during operation and use, and the compression mold can be pressed tightly around the sound-absorbing cotton. It can prevent the sound-absorbing cotton from being separated and cracked, making it more convenient and fast to cut the sound-absorbing cotton.

有關本創作為達上述之使用目的與功效,所採用之技術手段,茲舉出較佳可行之實施例,並配合圖式所示,詳述如下:Regarding the technical means adopted by this creation in order to achieve the above-mentioned purpose and effect, the preferred and feasible embodiments are hereby cited and shown in the drawings, and the details are as follows:

本創作之實施例,請參閱第三~五圖所示,主要係用來裁切吸音棉2之形狀,主要係設由一模板3、一刀件4、一壓模5及一定位模板6所組成,其中,該模板3係由木材所製成,該模板3上設有與裁切後之吸音棉2同形之容室30,該容室30係穿通於該模板3,該模板3上位於該容室30之周邊設有至少一透氣孔31,而該刀件4係設於該模板3之容室30內,該刀件4係由金屬材質所製成,該刀件4係設呈與裁切後之吸音棉2同形,該刀件4之外側邊係設有刀鋒40,該刀鋒40係凸出於該模板3之正面,而該壓模5係設於該模板3之容室30內,並設於該刀件4之內側面,該壓模5係由數片金屬片50所疊置而成,該壓模5亦設呈與裁切後之吸音棉2同形,該壓模5之外側邊亦凸出於該模板3之正面,並低於該刀件4之刀鋒40高度,該定位模板6係由木材所製成,該定位模板6亦設於該模板3之容室30內,並設於該壓模5之內側面,該定位模板6亦設呈與裁切後之吸音棉2同形,該定位模板6之厚度係與該模板3之厚度相同,該定位模板6並將該壓模5與該刀件4迫緊定位於該模板3之容室30內,該定位模板6上設有至少一透氣孔60,如此,即為一吸音棉刀模結構。The embodiment of this creation, please refer to the third to fifth figures, it is mainly used to cut the shape of the sound-absorbing cotton 2 , and is mainly composed of a template 3 , a blade 4 , a stamping die 5 and a positioning template 6 . Composition, wherein, the template 3 is made of wood, the template 3 is provided with a chamber 30 of the same shape as the cut sound-absorbing cotton 2, the chamber 30 is penetrated through the template 3, on the template 3 is located At least one ventilation hole 31 is provided around the accommodating chamber 30 , and the cutting element 4 is arranged in the accommodating chamber 30 of the template 3 , the cutting element 4 is made of metal material, and the cutting element 4 is arranged in a The same shape as the cut sound-absorbing cotton 2, the outer side of the blade 4 is provided with a blade 40, the blade 40 is protruding from the front of the template 3, and the die 5 is arranged in the template 3. Inside the chamber 30, and arranged on the inner side of the blade 4, the die 5 is formed by stacking several metal sheets 50. The die 5 is also set in the same shape as the cut sound-absorbing cotton 2. The outer side of the die 5 also protrudes from the front of the template 3 and is lower than the height of the blade 40 of the blade 4. The positioning template 6 is made of wood, and the positioning template 6 is also set on the template 3. Inside the chamber 30, and set on the inner side of the die 5, the positioning template 6 is also set to be the same shape as the cut sound-absorbing cotton 2, the thickness of the positioning template 6 is the same as the thickness of the template 3, the Positioning the template 6 and firmly positioning the die 5 and the cutter 4 in the chamber 30 of the template 3, the positioning template 6 is provided with at least one ventilation hole 60, so that it is a sound-absorbing cotton knife mold structure .

組合時,請參閱第三~五圖所示,首先,將刀件4設入於模板3之容室30內,該刀件4之刀鋒40係凸設於該模板3之正面上,再將壓模5之各金屬片50一片一片的相互疊置並設入於模板3之容室30內,並設於該刀件4之內側面,該壓模5之外側邊亦凸設於該模板3之正面上,且該壓模5所凸出之高度係低於該刀件4之刀鋒40位置(如第五圖所示),再將定位模板6設於模板3之容室30內,該定位模板6並將該壓模5與該刀件4予以迫緊定位於該模板3之容室30內,藉由定位模板6之迫緊,可使刀件4與壓模5穩固的定位於模板3之容室30內,不會有脫落之虞,如此,即可完成組裝。When assembling, please refer to the third to fifth figures. First, set the cutter 4 into the chamber 30 of the template 3, and the blade 40 of the cutter 4 is protruding on the front of the template 3. The metal sheets 50 of the die 5 are stacked one by one and placed in the chamber 30 of the die plate 3, and are arranged on the inner side of the cutter 4, and the outer side of the die 5 is also protruded from the die 5. On the front side of the template 3, and the protruding height of the die 5 is lower than the position of the blade 40 of the blade 4 (as shown in the fifth figure), and then set the positioning template 6 in the chamber 30 of the template 3. , the positioning template 6 and the pressing die 5 and the cutting die 4 are tightly positioned in the chamber 30 of the template 3. By tightening the positioning template 6, the cutting die 4 and the pressing die 5 can be firmly It is positioned in the accommodating chamber 30 of the template 3, and there is no risk of falling off. In this way, the assembly can be completed.

當欲裁切吸音棉2時,藉由電熱裝置對模板3背面之金屬製的刀件4及壓模5端部電熱傳導至整支刀件4及壓模5上,將刀件4及壓模5導電加熱形成高溫後,再將刀件4壓掣於欲裁切的吸音棉2上,該吸音棉2則受刀件4之刀鋒40高溫裁切,並藉由刀件4內側面所設之數片金屬片50所組成之壓模5予以壓合於吸音棉2之周邊上,使該吸音棉2之周邊20受壓模5之金屬片50予以高溫緊密壓合,吸音棉2之周邊20則形成凹凸不平之壓痕21,藉由該等緊掣壓痕21(如第六圖所示),則得以使吸音棉2之周邊20穩固黏合,而不會產生分離裂開。When the sound-absorbing cotton 2 is to be cut, electric heat is conducted to the ends of the metal cutter 4 and the die 5 on the back of the template 3 by the electric heating device to the entire cutter 4 and the die 5, and the cutter 4 and the die 5 are heated. After the mold 5 is heated to a high temperature, the cutter 4 is pressed on the sound-absorbing cotton 2 to be cut, and the sound-absorbing cotton 2 is cut at a high temperature by the blade 40 of the cutter The press mold 5 composed of several pieces of metal sheets 50 is pressed on the periphery of the sound-absorbing cotton 2, so that the periphery 20 of the sound-absorbing cotton 2 is tightly pressed by the metal sheets 50 of the press mold 5 at high temperature, and the sound-absorbing cotton 2 is tightly pressed. The periphery 20 is formed with uneven indentations 21 . By these tight indentations 21 (as shown in the sixth figure), the periphery 20 of the sound-absorbing cotton 2 can be firmly bonded without separation and cracking.

本創作之模板3及定位模板6係以木材所製成,可大幅降低壓合模具之製造成本及整體之重量,且在操作使用時不會有被燙傷之虞,而藉由模板3與定位模板6上所設之透氣孔31、60,可使刀件4裁切後之吸音棉2得以與模板3及定位模板6分離,使吸音棉2不會黏著於模板3及定位模板6上,又可同時進行吸音棉2之形狀裁切及吸音棉2之周邊20壓合,其表面可形成凹凸之壓痕21,可使吸音棉2之周邊20得以緊密黏合,不會因使用或遇震動之情況下而有分離裂開之虞,使吸音棉2裁切後之整體更為平整、美觀,可大幅提升產品價值。The template 3 and the positioning template 6 of this creation are made of wood, which can greatly reduce the manufacturing cost and the overall weight of the pressing mold, and there is no risk of being scalded during operation and use. The ventilation holes 31 and 60 set on the template 6 can separate the sound-absorbing cotton 2 from the template 3 and the positioning template 6 after cutting by the knife piece 4, so that the sound-absorbing cotton 2 will not stick to the template 3 and the positioning template 6. The shape of the sound-absorbing cotton 2 can also be cut and the periphery 20 of the sound-absorbing cotton 2 can be pressed at the same time, and the surface of the sound-absorbing cotton 2 can be formed with concave and convex indentations 21, so that the periphery 20 of the sound-absorbing cotton 2 can be tightly bonded, and will not be affected by use or vibration. In this case, there is a risk of separation and cracking, so that the sound-absorbing cotton 2 will be smoother and more beautiful as a whole after cutting, which can greatly improve the product value.

綜上所述,本創作確實已達到所預期之使用目的與功效,且更較習知者為之理想、實用,惟,上述實施例僅係針對本創作之較佳實施例進行具體說明而已,該實施例並非用以限定本創作之申請專利範圍,舉凡其它未脫離本創作所揭示之技術手段下所完成之均等變化與修飾,均應包含於本創作所涵蓋之申請專利範圍中。To sum up, this creation has indeed achieved the intended purpose and effect of use, and is more ideal and practical than those in the know. However, the above-mentioned embodiments are only specific descriptions for the preferred embodiments of this creation. This embodiment is not intended to limit the scope of the patent application of this creation, and all other equivalent changes and modifications accomplished without departing from the technical means disclosed in this creation shall be included in the scope of the patent application covered by this creation.

1:吸音棉 10:周邊 2:吸音棉 20:周邊 21:壓痕 3:模板 30:容室 31:透氣孔 4:刀件 40:刀鋒 5:壓模 50:金屬片 6:定位模板 60:透氣孔1: sound-absorbing cotton 10: Surroundings 2: sound-absorbing cotton 20: Peripheral 21: Indentation 3: Template 30: Room 31: ventilation holes 4: Knife pieces 40: Blade 5: Stamping 50: sheet metal 6: Positioning the template 60: ventilation holes

第一圖所示係為習知吸音棉裁切後之立體圖。 第二圖所示係為習知吸音棉之斷面示意圖。 第三圖所示係為本創作實施例之立體分解圖。 第四圖所示係為本創作實施例之立體組合圖。 第五圖所示係為本創作實施例之組合剖視圖。 第六圖所示係為本創作實施例吸音棉裁切後之立體圖。 The first figure is a three-dimensional view of the conventional sound-absorbing cotton after cutting. The second figure is a schematic cross-sectional view of a conventional sound-absorbing cotton. The third figure is an exploded perspective view of the embodiment of the present invention. The fourth figure is a three-dimensional combined view of this creative embodiment. Fig. 5 shows a combined cross-sectional view of the embodiment of the present invention. Figure 6 shows a three-dimensional view of the sound-absorbing cotton in the embodiment of the present invention after cutting.

3:模板 3: Template

30:容室 30: Room

31:透氣孔 31: ventilation holes

4:刀件 4: Knife pieces

40:刀鋒 40: Blade

5:壓模 5: Stamping

50:金屬片 50: sheet metal

6:定位模板 6: Positioning the template

60:透氣孔 60: ventilation holes

Claims (1)

一種吸音棉刀模(五),主要係設由一模板、一刀件、一壓模及一定位模板所組成,其中,該模板係由木材所製成,該模板上設有與裁切後之吸音棉同形之容室,該容室係穿通於該模板,該模板上位於該容室之周邊設有至少一透氣孔,而該刀件係設於該模板之容室內,該刀件係由金屬材質所製成,該刀件係設呈與裁切後之吸音棉同形,該刀件之外側邊係設有刀鋒,該刀鋒係凸出於該模板之正面,而該壓模係設於該模板之容室內,並設於該刀件之內側面,該壓模係由數片金屬片所疊置而成,該壓模亦設呈與裁切後之吸音棉同形,該壓模之外側邊亦凸出於該模板之正面,並低於該刀件之刀鋒高度,該定位模板係由木材所製成,該定位模板亦設於該模板之容室內,並設於該壓模之內側面,該定位模板亦設呈與裁切後之吸音棉同形,該定位模板之厚度係與該模板之厚度相同,該定位模板並將該壓模與該刀件迫緊定位於該模板之容室內,該定位模板上設有至少一透氣孔。A sound-absorbing cotton knife mold (5), which is mainly composed of a template, a knife piece, a pressing mold and a positioning template, wherein the template is made of wood, and the template is provided with a cutting A chamber of the same shape as the sound-absorbing cotton, the chamber is penetrated through the template, at least one ventilation hole is arranged on the template at the periphery of the chamber, and the blade is arranged in the chamber of the template, and the blade is formed by The blade is made of metal material, the blade is set in the same shape as the sound-absorbing cotton after cutting, the outer side of the blade is provided with a blade, the blade is protruding from the front of the template, and the die is set Inside the cavity of the template and set on the inner side of the blade, the compression mold is formed by stacking several metal sheets. The compression mold is also set to be the same shape as the cut sound-absorbing cotton. The outer side also protrudes from the front of the template and is lower than the height of the blade of the knife. The positioning template is made of wood. On the inner side of the mold, the positioning template is also set in the same shape as the sound-absorbing cotton after cutting, and the thickness of the positioning template is the same as the thickness of the template. The positioning template is provided with at least one ventilation hole in the chamber of the template.
TW111200642U 2022-01-18 2022-01-18 Cutter die of sound absorbing foam TWM627784U (en)

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