TWM493457U - Press molding device - Google Patents

Press molding device Download PDF

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Publication number
TWM493457U
TWM493457U TW103214852U TW103214852U TWM493457U TW M493457 U TWM493457 U TW M493457U TW 103214852 U TW103214852 U TW 103214852U TW 103214852 U TW103214852 U TW 103214852U TW M493457 U TWM493457 U TW M493457U
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TW
Taiwan
Prior art keywords
template
die
disposed
screw
slot
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TW103214852U
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Chinese (zh)
Inventor
Ya-Ling Song
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Ji Ren Yuan Co Ltd
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Priority to TW103214852U priority Critical patent/TWM493457U/en
Publication of TWM493457U publication Critical patent/TWM493457U/en

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  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Description

壓合模具Pressing mold

本創作係關於一種壓合模具,特別係指一種以金屬材質製成之模板,將刀模與壓模以迫緊件固設於該模板上,並於該模板上設有加熱棒及感溫器,可增加刀模與壓模之加熱速度。The present invention relates to a press-molding mold, in particular to a template made of a metal material, the cutter mold and the stamper are fixed on the template with a pressing member, and a heating rod and a temperature sensing are provided on the template. The heating speed of the die and the die can be increased.

按,一般之吸音棉可被廣泛應用於車輛內裝(如門板內、儀表板內…等)、家電、辦公電子設備、船舶及建築等不同行業,該吸音棉主要係具有吸音降噪之功效,而吸音棉若欲裁切成特定形狀時,係須於金屬模座上設有所欲裁切成型之金屬刀模,將金屬刀模加熱後直接壓合於吸音棉上,藉由金屬刀模形成電熱而得以將吸音棉裁切為與刀模同形之形狀,而刀模內緣的壓持部再將吸音棉1之周邊10予以緊密壓合為一體(如第一圖所示),如此,即可完成吸音棉1之形狀裁切;然,習知裁切壓合後之吸音棉1,因其周邊10僅係以高溫壓合為一體,易產生壓合不實,其周邊10無法確實有效的完全緊密黏合,故在使用或遇震動之情況下,其被壓合之周邊10易產生分離裂開之情況,而導致吸音降噪之效果降低,又,習知之金屬刀模每裁切一次則需再置於加熱器上加熱,才可保持刀模之溫度以利裁切,故在加熱使用上極為不便。According to the general sound-absorbing cotton, it can be widely used in various interiors of vehicles (such as door panels, dashboards, etc.), home appliances, office electronic equipment, ships and buildings. The sound-absorbing cotton mainly has the function of sound absorption and noise reduction. If the sound absorbing cotton is to be cut into a specific shape, it is required to have a metal cutter die to be cut and formed on the metal mold base, and the metal cutter mold is heated and directly pressed onto the sound absorbing cotton by means of metal. The cutter mold forms electric heating to cut the sound absorbing cotton into a shape similar to the cutter mold, and the pressing portion of the inner edge of the cutter mold further presses the periphery 10 of the sound absorbing cotton 1 into a compact body (as shown in the first figure). In this way, the shape of the sound absorbing cotton 1 can be cut; however, it is conventionally known that the sound absorbing cotton 1 after the cutting and pressing is only integrated with high temperature at the periphery 10, and it is easy to produce a false press, and the periphery thereof 10 can not be effectively and fully adhered completely, so in the case of use or vibration, the surrounding 10 of the press-fit is prone to separation and cracking, resulting in reduced sound absorption and noise reduction, and the conventional metal cutter Each time it is cut, it needs to be placed on the heater for heating. Temperature of the mold to facilitate cutting knife, it is very inconvenient to use on heating.

本創作之主要目的,係在提供一種運用於裁切吸音棉之壓合模具,可有效解決習知裁切吸音棉之金屬刀模所產生之缺失。The main purpose of this creation is to provide a press-fit mold for cutting sound-absorbing cotton, which can effectively solve the lack of the metal cutter mold of the conventional cut sound-absorbing cotton.

本創作之壓合模具,係設由一模板、一刀模、一壓模及數個迫緊件所組成,其中,該模板係由金屬材質所製成,該模板上設有凹槽,於該模板之凹槽外圍設有數個缺槽,於該模板上設有數個容室,該容室係與該缺槽對應設置,該容室與該缺槽之間設有一通槽,而該刀模係設於該模板之凹槽內,該刀模係由金屬材質所製成,該刀模之外側邊係設有刀鋒,該刀鋒係凸出於該模板之表面,而該壓模係設於該模板之凹槽內,並設於該刀模之內側面,該壓模係由數片金屬片所疊置而成,該壓模之外側邊亦凸出於該模板之表面,並低於該刀模之刀鋒高度,數個該迫緊件係分別設於該模板之數個缺槽內,該迫緊件上設有一螺孔,該螺孔內螺設有螺絲,該螺絲之螺絲頭係設於該模板之容室內,該螺絲之一部分則穿設於該模板之通槽內,該螺絲之端部係抵持於該刀模之外側面。The pressing mold of the present invention is composed of a template, a die, a stamper and a plurality of pressing members, wherein the template is made of a metal material, and the template is provided with a groove. a plurality of vacancies are disposed on the periphery of the groove of the template, and a plurality of chambers are disposed on the template, the chamber is disposed corresponding to the vacant slot, and a slot is formed between the chamber and the slot, and the die is The cutter mold is made of a metal material, and the outer side of the cutter mold is provided with a blade edge, and the blade edge protrudes from the surface of the template, and the die mold is provided In the groove of the template, and disposed on the inner side of the die, the stamper is formed by stacking a plurality of metal sheets, and the outer side of the stamp protrudes from the surface of the template, and Below the blade height of the die, a plurality of the pressing members are respectively disposed in the plurality of slots of the template, and the pressing member is provided with a screw hole, and the screw hole is internally provided with a screw, the screw The screw head is disposed in the chamber of the template, and a part of the screw is inserted into the through slot of the template, and the end of the screw is resisted by the die Outer side.

本創作之壓合模具,其中,該模板之端面上設有一容槽及至少一插槽,一感溫器係設於該容槽內,至少一加熱棒係設於該至少一插槽內。The embossing mold of the present invention, wherein the end surface of the template is provided with a cavity and at least one slot, and a temperature sensor is disposed in the cavity, and at least one heating bar is disposed in the at least one slot.

本創作之壓合模具,其中,該模板上之凹槽係設與裁切後之吸音棉同形,而設於該凹槽內之該刀模與壓模亦設呈與裁切後之吸音棉同形。The pressing mold of the present invention, wherein the groove on the template is formed in the same shape as the cut sound-absorbing cotton, and the die and the die set in the groove are also set and the sound-absorbing cotton after cutting Same shape.

本創作之壓合模具,其優點係在:藉由於模板上設有感溫器及加熱棒,可直接導熱至模板上之刀模及壓模上,使刀模產生高溫進而對吸音棉進行切割,其壓模並可確實緊密的壓合吸音棉之周邊,可防止吸音棉之周邊產生分離裂開之情況,且可增加刀模與壓模之加熱速度,使裁切消音棉時更為方便快速。The advantage of the press-molding mold of the present invention is that: by means of a temperature sensor and a heating rod on the template, the heat can be directly transferred to the die and the stamper on the template, so that the cutter mold generates high temperature and then cuts the sound-absorbing cotton. The stamper can be pressed tightly around the periphery of the sound absorbing cotton to prevent separation and cracking of the periphery of the sound absorbing cotton, and the heating speed of the die and the stamper can be increased, which makes the cutting of the sound absorbing cotton more convenient. fast.

1‧‧‧吸音棉1‧‧‧Acoustic cotton

10‧‧‧周邊10‧‧‧around

2‧‧‧吸音棉2‧‧‧Acoustic cotton

20‧‧‧周邊20‧‧‧around

21‧‧‧壓痕21‧‧‧Indentation

3‧‧‧模板3‧‧‧ template

30‧‧‧凹槽30‧‧‧ Groove

31‧‧‧缺槽31‧‧‧ Missing slots

32‧‧‧容室32‧‧ ‧ room

33‧‧‧通槽33‧‧‧through slot

34‧‧‧容槽34‧‧‧ 容容

35‧‧‧插槽35‧‧‧ slots

36‧‧‧感溫器36‧‧‧temperature sensor

37‧‧‧加熱棒37‧‧‧heating rod

4‧‧‧刀模4‧‧‧Model

40‧‧‧刀鋒40‧‧‧ Blade

5‧‧‧壓模5‧‧‧Molding

50‧‧‧金屬片50‧‧‧metal pieces

6‧‧‧迫緊件6‧‧‧forced parts

60‧‧‧螺孔60‧‧‧ screw holes

61‧‧‧螺絲61‧‧‧ screws

62‧‧‧螺絲頭62‧‧‧ screw head

第一圖所示係為習知吸音棉裁切後之立體圖。The first figure shows a perspective view of a conventional sound absorbing cotton after cutting.

第二圖所示係為本創作實施例之立體分解圖。The second figure is a perspective exploded view of the present embodiment.

第三圖所示係為本創作實施例之立體組合圖。The third figure is a three-dimensional combination diagram of the present embodiment.

第四圖所示係為本創作實施例之組合剖視圖。The fourth figure is a combined cross-sectional view of the present embodiment.

第五圖所示係為本創作實施例吸音棉裁切後之立體圖。The fifth figure is a perspective view of the sound-absorbing cotton after the cutting of the present embodiment.

有關本創作為達上述之使用目的與功效,所採用之技術手段,茲舉出較佳可行之實施例,並配合圖式所示,詳述如下:For the purpose of achieving the above-mentioned purpose and effect of the above-mentioned use, a preferred and feasible embodiment will be described, and the details are as follows:

本創作壓合模具之實施例,請參閱第二~五圖所示,主要係用來裁切吸音棉2之形狀,該壓合模具主要係設由一模板3、一刀模4、一壓模5及數個迫緊件6所組成,其中,該模板3係由金屬材質所製成,該模板3上設有與裁切後之吸音棉2同形之凹槽30,於該模板3之凹槽30外圍設有數個缺槽31,於該模板3上設有數個容室32,該容室32係與該缺槽31對應設置,該容室32與該缺槽31之間設有一通槽33,該模板3之端面上設有一容槽34及至少一插槽35,一感溫器36係設於該容槽34內,至少一加熱棒37係設於該至少一插槽35內,而該刀模4係設於該模板3之凹槽30內,該刀模4係由金屬材質所製成,該刀模4係設呈與裁切後之吸音棉2同形,該刀模4之外側邊係設有刀鋒40,該刀鋒40係凸出於該模板3之表面,而該壓模5係設於該模板3之凹槽30內,並設於該刀模4之內側面,該壓模5係由數片金屬片50所疊置而成,該壓模5之外側邊亦凸出於該模板3之表面,並低於該刀模4之刀鋒40高度,數個該迫緊件6係分別設於該模板3之數個缺槽31內,該迫緊件6上設有一螺孔60,該螺孔60內螺設有螺絲61,該螺絲61之螺絲頭62係設於該模板3之容室32內,如此,即為一壓合模具結構。For the embodiment of the present invention, please refer to the second to fifth figures, which are mainly used for cutting the shape of the sound absorbing cotton 2. The pressing mold is mainly provided by a template 3, a die 4, and a stamper. 5 and a plurality of pressing members 6, wherein the template 3 is made of a metal material, and the template 3 is provided with a groove 30 having the same shape as the cut sound-absorbing cotton 2, and the concave portion of the template 3 is concave. A plurality of slots 31 are defined in the periphery of the slot 30, and a plurality of chambers 32 are disposed on the template 3. The chamber 32 is disposed corresponding to the slot 31, and a slot is formed between the chamber 32 and the slot 31. 33, the end surface of the template 3 is provided with a cavity 34 and at least one slot 35. A heat sensor 36 is disposed in the cavity 34, and at least one heating rod 37 is disposed in the at least one slot 35. The die 4 is disposed in the recess 30 of the template 3. The die 4 is made of a metal material, and the die 4 is formed in the same shape as the cut sound-absorbing cotton 2, and the die 4 is formed. The outer side is provided with a blade 40 which protrudes from the surface of the template 3, and the stamper 5 is disposed in the recess 30 of the template 3 and is disposed on the inner side of the die 4 The stamper 5 is made up of several pieces of gold The slats 50 are stacked, and the outer side of the dies 5 protrudes from the surface of the stencil 3 and is lower than the height of the blade 40 of the die 4, and the plurality of urging members 6 are respectively disposed on In the plurality of slots 31 of the template 3, the pressing member 6 is provided with a screw hole 60. The screw hole 60 is screwed with a screw 61. The screw head 62 of the screw 61 is disposed in the chamber of the template 3. Within 32, this is a press-fit mold structure.

組合時,請參閱第二~四圖所示,首先,將刀模4設入於模板3之凹槽30內,該刀模4之刀鋒40係凸設於該模板3之外側面上,再將壓模5之各金屬片50一片一片的相互疊置並設入於模板3之凹槽30內,並設於該刀模4之內側面,該壓模5之外側邊亦凸設於該模板3之外側面上,且該壓模5所凸出之高度係低於該刀模4之刀鋒40位置(如第四圖所示),再將螺絲61螺設於迫緊件6之螺孔60內,將迫緊件6設入於模板3之缺槽31內,而螺絲61之螺絲頭62則設入於模板3之容室32內,該螺絲61之一部分則穿設於模板3之通槽33內,藉由旋動螺絲61之螺絲頭62,使螺絲61之端部向迫緊件6之外側凸伸並抵持於刀模4之外側面上,藉由螺絲61之端部抵持則可將刀模4與壓模5迫緊並予以穩固的定位於模板3之凹槽30內,另將感溫器36設於該模板3之容槽34內,並將加熱棒37設於該模板3之插槽35內,如此,即可完成組裝。When combining, please refer to the second to fourth figures. First, the die 4 is placed in the groove 30 of the template 3. The blade 40 of the die 4 is protruded from the outer side of the template 3, and then The metal sheets 50 of the stamper 5 are stacked one on another and placed in the recess 30 of the template 3, and are disposed on the inner side of the die 4, and the outer side of the stamper 5 is also protruded from The outer side of the template 3, and the height of the stamper 5 is lower than the position of the blade 40 of the die 4 (as shown in the fourth figure), and the screw 61 is screwed to the pressing member 6. In the screw hole 60, the pressing member 6 is disposed in the notch 31 of the template 3, and the screw head 62 of the screw 61 is disposed in the cavity 32 of the template 3, and a part of the screw 61 is inserted through the template. In the through groove 33 of the screw 3, the end portion of the screw 61 is protruded toward the outer side of the pressing member 6 by the screw head 62 of the screw 61, and is abutted against the outer surface of the die 4 by the screw 61. The end portion of the die can be firmly positioned in the groove 30 of the template 3, and the temperature sensor 36 is disposed in the cavity 34 of the template 3 and heated. The rod 37 is disposed in the slot 35 of the template 3, so that Complete the assembly.

當欲裁切吸音棉2時,藉由模板3上之感溫器36來感測模板3上之溫度,若溫度未達到裁切溫度時,設於模板3內的加熱棒37直接則對模板3進行加熱,而模板3上的刀模4及壓模5則直接受模板3之電熱傳導,使刀模4及壓模5快速導熱並形成高溫後,再將刀模4壓摯於欲裁切之吸音棉2上,該吸音棉2則受刀模4之刀鋒40高溫裁切,並藉由刀模4內側面所設之壓模5予以壓合於吸音棉2之周邊20上,使該吸音棉2之周邊20受壓模5之數片金屬片50予以高溫緊密壓合,吸音棉2之周邊20則形成凹凸不平之壓痕21(如第五圖所示);本創作藉由於模板3內設有感溫器36及加熱棒37,可直接對模板3進行加熱,再藉由模板3熱傳導至刀模4與壓模5上,可增加刀模4與壓模5之加熱速度,使裁切消音棉2時更為方便快速,如此,可同時進行吸音棉2之形狀裁切及吸音棉2之周邊20壓合,其表面可形成凹凸之壓痕21,可使吸音棉2之周邊20得以緊密黏合,不會因使用或遇震動之情況 下而有分離裂開之虞,使吸音棉2裁切後之整體更為平整、美觀,可大幅提升產品價值。When the sound absorbing cotton 2 is to be cut, the temperature on the template 3 is sensed by the temperature sensor 36 on the template 3. If the temperature does not reach the cutting temperature, the heating rod 37 disposed in the template 3 directly faces the template. 3 heating, and the die 4 and the stamper 5 on the template 3 are directly subjected to the electric heat conduction of the template 3, so that the die 4 and the stamper 5 are rapidly thermally conductive and form a high temperature, and then the die 4 is pressed. On the sound absorbing cotton 2, the sound absorbing cotton 2 is cut by the blade 40 of the die 4 at a high temperature, and is pressed against the periphery 20 of the sound absorbing cotton 2 by the stamper 5 provided on the inner side of the die 4 The periphery 20 of the sound absorbing cotton 2 is tightly pressed at a high temperature by a plurality of metal sheets 50 of the stamper 5, and the periphery 20 of the sound absorbing cotton 2 forms an uneven indentation 21 (as shown in the fifth figure); The template 3 is provided with a temperature sensor 36 and a heating rod 37. The template 3 can be directly heated, and then thermally transferred to the die 4 and the stamper 5 by the template 3, thereby increasing the heating speed of the die 4 and the die 5. Therefore, it is more convenient and quick to cut the muffler cotton 2, so that the shape of the sound absorbing cotton 2 can be simultaneously cut and the periphery of the sound absorbing cotton 2 can be pressed, and the surface can be formed with irregularities. The indentation 21 allows the periphery 20 of the sound absorbing cotton 2 to be tightly bonded without being used or subjected to vibration. Under the detachment, the sound absorbing cotton 2 is cut to make the whole flatter and more beautiful, which can greatly enhance the product value.

綜上所述,本創作確實已達到所預期之使用目的與功效,且更較習知者為之理想、實用,惟,上述實施例僅係針對本創作之較佳實施例進行具體說明而已,此實施例並非用以限定本創作之申請專利範圍,舉凡其它未脫離本創作所揭示之技術手段下所完成之均等變化與修飾,均應包含於本創作所涵蓋之申請專利範圍中。In summary, the present invention has achieved the intended use and effect, and is more desirable and practical than the prior art. However, the above embodiments are only specifically described for the preferred embodiment of the present invention. This embodiment is not intended to limit the scope of the present invention, and all other equivalents and modifications may be included in the scope of the invention covered by the present invention.

3‧‧‧模板3‧‧‧ template

30‧‧‧凹槽30‧‧‧ Groove

31‧‧‧缺槽31‧‧‧ Missing slots

32‧‧‧容室32‧‧ ‧ room

33‧‧‧通槽33‧‧‧through slot

34‧‧‧容槽34‧‧‧ 容容

35‧‧‧插槽35‧‧‧ slots

36‧‧‧感溫器36‧‧‧temperature sensor

37‧‧‧加熱棒37‧‧‧heating rod

4‧‧‧刀模4‧‧‧Model

40‧‧‧刀鋒40‧‧‧ Blade

5‧‧‧壓模5‧‧‧Molding

50‧‧‧金屬片50‧‧‧metal pieces

6‧‧‧迫緊件6‧‧‧forced parts

60‧‧‧螺孔60‧‧‧ screw holes

61‧‧‧螺絲61‧‧‧ screws

62‧‧‧螺絲頭62‧‧‧ screw head

Claims (3)

一種壓合模具,係設由一模板、一刀模、一壓模及數個迫緊件所組成,其中,該模板係由金屬材質所製成,該模板上設有凹槽,於該模板之凹槽外圍設有數個缺槽,於該模板上設有數個容室,該容室係與該缺槽對應設置,該容室與該缺槽之間設有一通槽,而該刀模係設於該模板之凹槽內,該刀模係由金屬材質所製成,該刀模之外側邊係設有刀鋒,該刀鋒係凸出於該模板之表面,而該壓模係設於該模板之凹槽內,並設於該刀模之內側面,該壓模係由數片金屬片所疊置而成,該壓模之外側邊亦凸出於該模板之表面,並低於該刀模之刀鋒高度,數個該迫緊件係分別設於該模板之數個缺槽內,該迫緊件上設有一螺孔,該螺孔內螺設有螺絲,該螺絲之螺絲頭係設於該模板之容室內,該螺絲之一部分則穿設於該模板之通槽內,該螺絲之端部係抵持於該刀模之外側面。A pressing mold is composed of a template, a die, a stamper and a plurality of pressing members, wherein the template is made of a metal material, and the template is provided with a groove on the template. a plurality of slots are formed in the periphery of the groove, and a plurality of chambers are disposed on the template, the chamber is corresponding to the slot, and a slot is formed between the chamber and the slot, and the die is provided In the groove of the template, the die is made of a metal material, and the outer side of the die is provided with a blade edge, the blade protrudes from the surface of the template, and the die is disposed on the die The groove of the template is disposed on the inner side of the die, and the stamper is formed by stacking a plurality of metal sheets, and the outer side of the stamp protrudes from the surface of the template and is lower than The blade has a blade height, and the plurality of pressing members are respectively disposed in the plurality of slots of the template, and the pressing member is provided with a screw hole, and the screw hole is internally provided with a screw, the screw head of the screw The system is disposed in the chamber of the template, and a portion of the screw is disposed in the through slot of the template, and the end of the screw is resisted outside the die Surface. 如申請專利範圍第1項所述之壓合模具,其中,該模板之端面上設有一容槽及至少一插槽,一感溫器係設於該容槽內,至少一加熱棒係設於該至少一插槽內。The pressure-molding mold according to the first aspect of the invention, wherein the end surface of the template is provided with a receiving groove and at least one slot, wherein a temperature sensor is disposed in the receiving groove, and at least one heating rod is disposed on The at least one slot is inside. 如申請專利範圍第1項所述之壓合模具,其中,該模板上之凹槽係設與裁切後之吸音棉同形,而設於該凹槽內之該刀模與壓模亦設呈與裁切後之吸音棉同形。The pressing mold according to claim 1, wherein the groove on the template is formed in the same shape as the cut sound absorbing cotton, and the die and the stamper disposed in the groove are also formed. It is the same shape as the cut sound-absorbing cotton.
TW103214852U 2014-08-20 2014-08-20 Press molding device TWM493457U (en)

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TW103214852U TWM493457U (en) 2014-08-20 2014-08-20 Press molding device

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TWM493457U true TWM493457U (en) 2015-01-11

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