TWM544160U - Hub motor device for hybrid synergy drive - Google Patents

Hub motor device for hybrid synergy drive Download PDF

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Publication number
TWM544160U
TWM544160U TW106201017U TW106201017U TWM544160U TW M544160 U TWM544160 U TW M544160U TW 106201017 U TW106201017 U TW 106201017U TW 106201017 U TW106201017 U TW 106201017U TW M544160 U TWM544160 U TW M544160U
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Taiwan
Prior art keywords
hub
power
hub motor
end cover
motor
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TW106201017U
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Chinese (zh)
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Ming-Kun Jiang
guo-shu Feng
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Ming-Kun Jiang
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Priority to TW106201017U priority Critical patent/TWM544160U/en
Publication of TWM544160U publication Critical patent/TWM544160U/en

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  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Description

油電複合動力的輪轂馬達裝置 Oil-electric hybrid power hub motor unit

本新型所涉及的是載具過輪轂馬達與引擎動力的結合,使符節能減碳的目的外,又令供給輪轂馬達電力的電池,在載具由引擎驅動、或滑行空轉時,令輪轂馬達對電池進行電力的回充,進而讓電池能常保電量的充足而使能有較長效電力的提供。 The present invention relates to a combination of a carrier hub motor and an engine power, so as to save energy and reduce carbon, and to provide a battery for power supply to the hub motor, when the vehicle is driven by an engine or idling, the hub motor The battery is back-charged, so that the battery can be fully charged and the power supply can be provided with long-term power.

隨著石油價格的高漲,如何有效率的使用短缺的能源是受到廣泛討論的議題,且也由於全球環境汙染與二氧化碳排放問題日益嚴重,世界各個國家均積極努力降低汽機車的汙染量,鼓勵人們使用具有綠色環保概念的複合動力或電動車輛,同時馬達在生活的應用越來越廣,其高效率的能源轉換效率約80%以上,遠高於內燃機引擎所能提供最高約30%的極限,提供了車輛動力一個更好的選擇,馬達將有機會取代引擎的成為新一代的車輛動力來源。 With the rise of oil prices, how to effectively use the shortage of energy is a topic that has been widely discussed, and because global environmental pollution and carbon dioxide emissions are becoming more and more serious, countries around the world are actively working to reduce the pollution of steam locomotives and encourage people. The use of hybrid or electric vehicles with a green concept, while the motor is increasingly used in life, its high efficiency energy conversion efficiency is more than 80%, much higher than the engine engine can provide up to about 30% limit, Providing a better option for vehicle power, the motor will have the opportunity to replace the engine as a new generation of vehicle power source.

是以,有許多以馬達為動力的車輛隨之出現,分別有複合動力車、插電式複合動力、電動車等,其中純電動車雖然在世界各先進國家的努力研發下,電動汽機車的發展已有長足的進步,但蓄電池的技術一直無法獲得突破性的發展,因此電動汽機車的續航力與充電問題一直為人們所詬病;另,複合動力車定義為混合動力源車輛,例如以豐田汽車的Prius, 分別擁有內燃機引擎、動力馬達和電池,在低速時能夠以馬達模式行駛,但其電池容量較小若電力耗盡,仍必須由引擎提供動力,並且在適當時機提供發電回充至電池內,即便其非完全的電力行駛,但已能夠達到節省汽油消耗之目的。 Therefore, there are many motor-powered vehicles, including composite power vehicles, plug-in hybrid power, electric vehicles, etc., of which pure electric vehicles are developed in the advanced countries of the world, electric steam locomotives The development has made great progress, but the battery technology has not been able to achieve breakthrough development. Therefore, the battery life and charging problem of electric steam locomotives have always been criticized. In addition, the hybrid vehicle is defined as a hybrid power source vehicle, for example, Toyota. Prius, Each has an internal combustion engine, a power motor and a battery, and can drive in a motor mode at low speeds, but its battery capacity is small. If the power is exhausted, it must still be powered by the engine and provide power generation at the appropriate time to recharge into the battery, even if It is not fully electric, but it has been able to save on gasoline consumption.

此外,二輪載具例如機車,也有油電複合動力的相關開發,特別是在輪子上裝設有輪轂馬達,再透過離合裝置與引擎的動力連結,其中該輪轂馬達是一種反電勢的直流無刷馬達,係將馬達直接設計於輪圈上,故又稱輪內馬達或輪圈馬達,它是由定子及轉子組成,轉子表面黏貼或崁入永久磁鐵,定子是由線圈繞組所構成,其擁有低速高扭力的特性,與外轉子發電機相同,輪轂馬達以直驅式外轉子結構進行延伸,無齒輪箱之設計方式可減少傳動結構的使用,可有效減少機械結構損失進而提高馬達效率,已達進一步的節能效果,更可減少噪音問題及維護時間。 In addition, two-wheeled vehicles such as locomotives also have related developments in oil-electric hybrid power, in particular, a wheel motor is mounted on the wheel, and then a power connection is made to the engine through the clutch device, wherein the hub motor is a back-electrostatic DC brushless motor. The motor is designed directly on the rim. It is also called the in-wheel motor or the rim motor. It is composed of a stator and a rotor. The surface of the rotor is glued or broken into a permanent magnet. The stator is composed of coil windings. The characteristics of low speed and high torque are the same as those of the outer rotor generator. The hub motor is extended by the direct drive outer rotor structure. The design of the gearless box can reduce the use of the transmission structure, which can effectively reduce the mechanical structure loss and improve the motor efficiency. Further energy saving effects can reduce noise problems and maintenance time.

因此,將引擎與輪轂馬達的結合,讓在市區平緩的道路上行駛時,可以由輪轂馬達驅動而不但能減少汽油能源的消耗、更可以減少噪音與廢氣的排放;或在切換至由引擎驅動時,即可令二輪載具做較長途行程的行駛。 Therefore, the combination of the engine and the hub motor allows the hub motor to be driven while driving on a gentle road in the urban area, which not only reduces the consumption of gasoline energy, but also reduces noise and exhaust emissions; or switches to the engine. When driving, the two-wheeled vehicle can be used for a longer journey.

不過,由輪轂馬達轉換成引擎動力時,帶動輪轂馬達處之輪子的鏈條,在啟動時可能會產生較大之啟動扭矩而致發生噪音與抖動等問題,且在二輪載具由輪轂馬達驅動而消耗電池的電力後,電池會發生電力不足的問題,雖然可以再轉換成由引擎驅動,但電池電力不足的問題,就必須等到至可充電之處,進行充電後,始能再次使用輪轂馬達,故造成騎乘者的不便。 However, when the hub motor is converted into engine power, the chain that drives the wheels at the hub motor may generate a large starting torque at the start-up, causing noise and jitter, and the second-wheel carrier is driven by the hub motor. After consuming the power of the battery, the battery will have a problem of insufficient power. Although it can be converted to be driven by the engine, the problem of insufficient battery power must wait until the place where it can be charged. After charging, the hub motor can be used again. This causes inconvenience to the rider.

緣是,為了改善前述已知油電複合動力之載具,在動力轉換時會有噪音與抖動、以及電池電力不足時無法即使充電等問題,本新型即提供一種輪轂馬達的端蓋側端同軸穿套一鏈輪,並令鏈輪內側端面環設有數個緩衝墊,並讓緩衝墊嵌入端蓋凹設的嵌槽部內,讓鏈輪與端蓋呈咬合狀,藉此讓載具的引擎動力可透過鏈條的掛繞而傳動,使得動力的傳遞抖動與噪音可以大幅減少,同時也能令載具切換成由輪轂馬達的電力驅動,更在載具空轉滑行或由引擎驅動時,讓輪轂馬達成為發電機而對電池充電。 The reason is that in order to improve the aforementioned known hybrid electric vehicle, there is noise and jitter during power conversion, and there is no problem such as charging when the battery power is insufficient. The present invention provides a coaxial end side end coaxial of the hub motor. Wearing a sprocket, and having a plurality of cushions on the inner end ring of the sprocket, and inserting the cushion into the recessed groove of the end cover, so that the sprocket and the end cover are engaged, thereby allowing the engine of the vehicle The power can be transmitted through the chain, so that the power transmission jitter and noise can be greatly reduced. At the same time, the vehicle can be switched to be driven by the electric motor of the hub motor, and the wheel can be driven when the carrier is idling or driven by the engine. The motor becomes a generator and charges the battery.

本新型解決其技術問題所採用的技術方案是:是一輪子中央處設一其兩側覆設一端蓋與一剎車鼓的輪轂轉子,且在輪轂轉子內容設一其兩端具有同時軸設在端蓋與剎車鼓上之軸部的定子,且令端蓋外側的端面設一其內具有放射狀間隔設置之肋部的凹部,再設一軸設在定子之軸部上的鏈輪之轂部套合在凹部內,並令鏈輪的轂部端面凸設環狀間隔的數個緩衝墊,且令緩衝墊對應容設各相鄰肋部之間形成嵌槽部內。 The technical solution adopted by the novel to solve the technical problem is that a hub rotor with an end cap and a brake drum is disposed at the center of one wheel, and the hub of the hub is provided with a simultaneous shaft at both ends thereof. The end cover and the stator of the shaft portion on the brake drum, and the end surface on the outer side of the end cover is provided with a concave portion having radially spaced ribs therein, and a hub portion of the sprocket shaft is disposed on the shaft portion of the stator The sleeve is sleeved in the recess, and the end faces of the hub of the sprocket are protruded from the plurality of cushions which are annularly spaced apart, and the cushions are formed to receive the recessed portions between the adjacent ribs.

是以,透過上述本新型輪轂馬達的定子之軸部上,穿設在端蓋側之鏈輪上的緩衝墊,與端蓋對應處所設的嵌槽部,讓鏈輪與端蓋可以緊密的咬合在一起,使在切換動力由引擎驅動時,可以避免因動力轉換時機件之間的碰撞與噪音,同時也在載具由引擎驅動或空轉滑行,能令輪轂馬達發電而對電池進行充電。 Therefore, the sprocket and the end cover are tightly disposed on the shaft portion of the stator of the above-mentioned novel hub motor through the cushion on the sprocket on the end cover side and the recessed portion corresponding to the end cover. The snaps together enable collision and noise between the parts due to power conversion when the switching power is driven by the engine, and also the vehicle is driven by the engine or idling, which enables the hub motor to generate electricity to charge the battery.

A‧‧‧輪子 A‧‧‧ Wheel

B‧‧‧輪轂馬達 B‧‧·Wheel Motor

1‧‧‧輪轂轉子 1‧‧·Wheel rotor

11‧‧‧磁塊 11‧‧‧Magnetic blocks

2‧‧‧端蓋 2‧‧‧End cover

21‧‧‧凹部 21‧‧‧ recess

22‧‧‧肋部 22‧‧‧ ribs

23‧‧‧嵌槽部 23‧‧‧Inch

3‧‧‧剎車鼓 3‧‧‧ brake drum

4‧‧‧定子 4‧‧‧ Stator

41‧‧‧軸部 41‧‧‧Axis

5‧‧‧剎車裝置 5‧‧‧ brakes

6‧‧‧鏈輪 6‧‧‧Sprocket

61‧‧‧轂部 61‧‧‧ Hub

62‧‧‧緩衝墊 62‧‧‧ cushion

7‧‧‧鏈條 7‧‧‧Chain

下面結合附圖和實施例對本新型進一步說明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

圖1是本新型輪轂馬達裝設在載具上的示意圖。 1 is a schematic view of the present invention in which a hub motor is mounted on a carrier.

圖2是本新型輪轂馬達的立體示意圖。 2 is a perspective view of the hub motor of the present invention.

圖3是本新型輪轂馬達的立體分解示意圖。 3 is a perspective exploded view of the hub motor of the present invention.

圖4是本新型鏈輪另一方向的立體示意圖。 4 is a perspective view showing the other direction of the sprocket of the present invention.

圖5是本新型輪轂馬達的側面剖視圖。 Figure 5 is a side cross-sectional view of the hub motor of the present invention.

請參閱圖1至圖4所示,本新型輪轂馬達B是包括一輪子A中央設一輪轂轉子1,並令輪轂轉子1的內側間隔環狀排列有數個磁塊11,且令輪轂轉子1的兩側分別覆蓋固定同一中心軸的一端蓋2與一剎車鼓3,同時在輪轂轉子1內的中央容設一同軸裝設而其外緣繞設有數組線圈的定子4,復令定子4中央設一向兩側外伸而與車架體固定在一起的軸部41,並令軸部41穿設於端蓋2與剎車鼓3中央所設的軸承上,復令剎車鼓3的外側處裝設一剎車裝置5,而端蓋2的外側端端面處則設一凹部21,並在凹部21內的底部處,放射狀的隔設有數個肋部22,使在各相鄰的肋部22之間形成一嵌槽部23,然後再設一軸設在軸部41上的鏈輪6,令鏈輪的轂部61容設在端蓋2的凹部21內,同時令轂部61的端面處環狀間隔設有數個緩衝墊62,且令各相鄰緩衝墊62之間的空隙處,正好對應容設各肋部22,即令各緩衝墊62容設在對應的各嵌槽部23內,讓鏈輪6與端蓋2之間形成咬合在一起的裝配狀態。 Referring to FIG. 1 to FIG. 4 , the hub motor B of the present invention includes a wheel hub 1 having a hub A disposed therein, and a plurality of magnet blocks 11 are arranged in a ring shape on the inner side of the hub rotor 1 , and the hub rotor 1 is arranged. The two sides cover the end cap 2 and the brake drum 3 respectively fixed to the same central axis, and at the same time, a coaxial assembly is arranged in the center of the hub rotor 1 and the stator 4 of the array coil is wound around the outer edge thereof, and the center of the stator 4 is repeated. The shaft portion 41 which is extended to both sides and fixed to the frame body is disposed, and the shaft portion 41 is passed through the bearing provided at the center of the end cover 2 and the brake drum 3 to reinstall the outer side of the brake drum 3 A brake device 5 is provided, and a recess 21 is provided at the outer end surface of the end cover 2, and a plurality of ribs 22 are radially spaced at the bottom portion of the recess 21 so that the adjacent ribs 22 are provided. A groove portion 23 is formed therebetween, and then a sprocket 6 shafted on the shaft portion 41 is disposed, so that the hub portion 61 of the sprocket is received in the recess 21 of the end cover 2 while the end surface of the hub portion 61 is A plurality of cushions 62 are provided in the annular space, and the gaps between the adjacent cushions 62 are arranged to correspond to the ribs 22, The punching pad 62 is accommodated in the corresponding recessed portions 23, so that the sprocket 6 and the end cover 2 are assembled together.

其次,上述的鏈輪6是被載具的引擎動力輸出之鏈條7所繞掛,即令引擎輸出的動力也可透過鏈條7驅使鏈輪6旋轉,經由端蓋2而由輪轂轉子1帶動輪子A轉動而讓載具行進。 Next, the sprocket 6 is wound by the chain 7 of the engine power output of the vehicle, that is, the power output from the engine can also drive the sprocket 6 to rotate through the chain 7, and the wheel A is driven by the hub rotor 1 via the end cover 2. Turn to let the vehicle travel.

因此,當二輪載具以電池之電力驅動行駛時,即由定子4的軸部41一端輸入電力而使電流進入線圈產生磁場,利用電流的磁效應,使 輪轂轉子1產生連續的轉動,進而驅動輪子轉動而使載具行進,故讓載具可以單純以電力驅動而行駛,故不但可以減少噪音與廢氣的排放,更能減少汽油能源消耗的目的。 Therefore, when the two-wheeled vehicle is driven by the electric power of the battery, that is, electric power is input from one end of the shaft portion 41 of the stator 4 to cause a current to enter the coil to generate a magnetic field, and the magnetic effect of the current is utilized. The hub rotor 1 produces continuous rotation, which in turn drives the wheels to rotate and the carriers travel. Therefore, the vehicle can be driven by electric power alone, so that noise and exhaust gas emissions can be reduced, and the purpose of gasoline energy consumption can be reduced.

反之,單純以電力驅動載具所能提供的行程距離較短,若欲進行較遠距離的行程時,亦或者當電池之電力耗盡而無法驅動載具時,即可透過載具的引擎處之離合器的切換,讓載具轉由引擎驅動而行駛,雖然載具即便非完全的電力行駛,但透過油電複合動力也已能夠達到節省汽油消耗的目的。 Conversely, the travel distance that can be provided by simply driving the vehicle with electric power is short. If you want to travel longer distances, or when the battery is exhausted and cannot drive the vehicle, you can pass through the engine of the vehicle. The switching of the clutch allows the vehicle to be driven by the engine. Although the vehicle is not fully powered, the fuel-electric hybrid power can also achieve the purpose of saving gasoline consumption.

此外,當裝設本新型輪轂馬達的載具,改由引擎驅動時、或載具在空轉滑行時,該輪轂轉子1仍呈轉動的狀態時,令輪轂馬達就如同外轉子發電機一樣,具備發電的能力,讓輪轂馬達在發電的時刻,能透過控制器的控制而對電池進行即時的充電,故以輪轂馬達可作為發電機提供再生發電的能力,讓油電複合動力之載具上的電池,無須外電就能自行回充電力、進而常保電池電力的充足、或讓電池能具備較長時效的電力提供。 In addition, when the carrier of the novel hub motor is installed, when the engine is driven, or when the carrier is idling, when the hub rotor 1 is still rotating, the hub motor is like the outer rotor generator. The ability to generate electricity allows the hub motor to charge the battery instantaneously through the control of the controller at the moment of power generation. Therefore, the hub motor can be used as a generator to provide regenerative power generation, so that the hybrid electric vehicle can be used. The battery can recharge the battery without any external power, and thus the battery power is sufficient, or the battery can be provided with a long-term power supply.

1‧‧‧輪轂轉子 1‧‧·Wheel rotor

11‧‧‧磁塊 11‧‧‧Magnetic blocks

2‧‧‧端蓋 2‧‧‧End cover

21‧‧‧凹部 21‧‧‧ recess

22‧‧‧肋部 22‧‧‧ ribs

23‧‧‧嵌槽部 23‧‧‧Inch

3‧‧‧剎車鼓 3‧‧‧ brake drum

4‧‧‧定子 4‧‧‧ Stator

41‧‧‧軸部 41‧‧‧Axis

5‧‧‧剎車裝置 5‧‧‧ brakes

6‧‧‧鏈輪 6‧‧‧Sprocket

61‧‧‧轂部 61‧‧‧ Hub

62‧‧‧緩衝墊 62‧‧‧ cushion

Claims (1)

一種油電複合動力的輪轂馬達裝置,是一輪子中央處設一輪轂轉子、以及在輪轂轉子內容設一具軸部的定子,並在輪轂轉子兩側覆設可供定字之軸部穿設的一端蓋與一剎車鼓,其中該端蓋的外側端面設一凹部,並在凹部內設有由放射狀肋部形成的嵌槽部,且在端蓋側的定子軸部上穿設一鏈輪,同時令鏈輪端面環狀間隔凸設有數個緩衝墊,並讓各緩衝墊容設在對應的各嵌槽部內而使鏈輪與端蓋呈咬合狀。 An oil-electric hybrid power hub motor device is a hub rotor at the center of a wheel, and a stator with a shaft portion in the hub rotor, and a shaft portion for locating on both sides of the hub rotor One end cover and a brake drum, wherein the outer end surface of the end cover is provided with a recess, and a recessed portion formed by the radial rib is disposed in the recess, and a chain is disposed on the stator shaft portion on the end cover side. At the same time, the sprocket end faces are annularly spaced apart from the plurality of cushions, and the cushions are accommodated in the corresponding recessed portions to make the sprocket and the end cover snap into shape.
TW106201017U 2017-01-20 2017-01-20 Hub motor device for hybrid synergy drive TWM544160U (en)

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Application Number Priority Date Filing Date Title
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TWM544160U true TWM544160U (en) 2017-06-21

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Country Link
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