TWM542717U - Rotary valve structure of volatile organic substance treatment system - Google Patents
Rotary valve structure of volatile organic substance treatment system Download PDFInfo
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- TWM542717U TWM542717U TW106201143U TW106201143U TWM542717U TW M542717 U TWM542717 U TW M542717U TW 106201143 U TW106201143 U TW 106201143U TW 106201143 U TW106201143 U TW 106201143U TW M542717 U TWM542717 U TW M542717U
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Description
本創作整體涉及揮發性有機物處理系統,尤指一種設置於迴轉蓄熱式焚化系統的旋轉閥結構。The present invention relates to a volatile organic matter processing system as a whole, and more particularly to a rotary valve structure disposed in a rotary regenerative incineration system.
半導體及光電產業的製程常常需要利用化學反應完成,此類化學反應多半會產生許多具有毒性的有機廢氣,例如揮發性有機物(volatile organic compounds,VOCs),而這些VOCs絕大部份屬於有害性的空氣污染物(hazardous air pollutants;HAPs),人體長期暴露於含高濃度VOCs的環境中會有產生中毒及致癌性腫瘤等反應。此外,大氣中的VOCs會產生光化學反應,導致大氣中臭氧濃度昇高及產生高氧化性污染物。因此,這些含有揮發性有機物的廢氣排放前必須先加以處理,不可直接排放到大氣中。Processes in the semiconductor and optoelectronics industries often require the use of chemical reactions. Most of these chemical reactions produce many toxic organic waste gases, such as volatile organic compounds (VOCs), which are largely harmful. Hazardous air pollutants (HAPs), which cause long-term exposure to high concentrations of VOCs, can cause poisoning and carcinogenic tumors. In addition, VOCs in the atmosphere produce photochemical reactions that result in elevated concentrations of ozone in the atmosphere and the production of highly oxidizing contaminants. Therefore, these volatile organic compounds must be disposed of before being discharged into the atmosphere.
針對半導體、光電產業、及表面塗裝業的揮發性有機物處理系統採用迴轉蓄熱式(R-RTO type)結合沸石濃縮轉輪系統,如圖1所示,其系統主要包含三個部分,其分別為焚化爐1、蓄熱層2以及旋轉閥3;旋轉閥3係由轉子與定子組成並於定子形成有多個導流埠,該些導流埠係配置形成導入焚化爐內的進氣、排氣以及沖洗淨化氣體的通道;當廢氣來源經由蓄熱層2吸附後,再經焚化爐1中的複數個蓄熱層及蓄熱槽(圖未示),以進行熱交換提高廢氣溫度,並透過蓄熱層2將濃縮下來之成分進行脫附,爾後再進入焚化爐1中的燃燒室(圖未示)後再排放,具體而言,廢氣在約25℃的溫度進入沸石轉輪進行吸附及濃縮,而後經蓄熱層後,廢氣之溫度大約為200~300℃,將濃縮的成分脫附,於脫附後,廢氣溫度會降至大約40~80℃,因此需再經過蓄熱層,使其升溫至約700℃,以利燃燒室之加熱至800~900℃,將廢氣中之有害物質轉變成無害的成分;其目的在於將大風量低濃度的VOCs廢氣濃縮成小風量高濃度的氣體,用以節省廢氣焚化過程中之燃料費用,以進行熱回收進而節省能源。The volatile organic matter treatment system for the semiconductor, optoelectronics, and surface coating industries uses a rotary heat storage (R-RTO type) combined with a zeolite concentrated rotor system. As shown in Figure 1, the system consists of three parts, respectively. The incinerator 1, the regenerative layer 2, and the rotary valve 3; the rotary valve 3 is composed of a rotor and a stator, and a plurality of weirs are formed in the stator, and the diversion guides are arranged to form intake and exhaust into the incinerator. The gas and the passage for rinsing the purified gas; after the exhaust gas source is adsorbed through the heat storage layer 2, the plurality of heat storage layers and the heat storage tank (not shown) in the incinerator 1 are used for heat exchange to increase the temperature of the exhaust gas and pass through the heat storage layer. (2) Decondensing the concentrated component, and then discharging it into the combustion chamber (not shown) in the incinerator 1, and then discharging it, specifically, the exhaust gas enters the zeolite runner at a temperature of about 25 ° C for adsorption and concentration, and then After the heat storage layer, the temperature of the exhaust gas is about 200-300 ° C, and the concentrated components are desorbed. After desorption, the temperature of the exhaust gas drops to about 40-80 ° C, so it needs to pass through the heat storage layer to raise the temperature to about 700 ° C, to facilitate combustion Heating to 800~900 °C, the harmful substances in the exhaust gas are converted into harmless components; the purpose is to concentrate the low-volume VOCs waste gas into a small air volume and high concentration gas to save the fuel cost in the waste gas incineration process. To save heat and save energy.
然而;習知旋轉閥結構的確尚有可改善的空間;職是之故,申請人有鑑於習知技術中所產生之缺失,經過悉心試驗與研究,並一本鍥而不捨之精神,終構思出本創作以提供一種較佳的旋轉閥結構。However, there is indeed room for improvement in the structure of the conventional rotary valve; for the sake of the job, the applicant has conceived the idea through careful testing and research and a spirit of perseverance in view of the lack of the prior art. Created to provide a preferred rotary valve structure.
有鑑於習知技藝之問題,本創作提供一種揮發性有機物處理系統的旋轉閥結構,以改變定子之導流埠配置以提升廢氣處理程序中的氣流流量。In view of the problems of the prior art, the present invention provides a rotary valve structure of a volatile organic matter processing system to change the stator flow configuration to enhance the flow of air in the exhaust gas treatment process.
根據本創作之目的,本創作提供一種揮發性有機物處理系統的旋轉閥結構,其包括一氣閥外殼、一轉子以及一定子;氣閥外殼包含一外環體及設於外環體內部的一內環體,於內環體內部設有一內盒體,外環體與內環體之間區隔出一第一氣室,內環體與內盒體之間區隔出一第二氣室,內盒體內部係為一第三氣室;轉子係配置於氣閥外殼的內部,轉子包含一管體及設於管體外部的一圓形空心體,管體頂段外部設有一弧形空心環體,於弧形空心環體兩端形成與管體內部相通的一第三氣埠,第三氣埠以外之區域形成與圓形空心體內部相通的一第二氣埠,弧形空心環體之缺口區域形成一第一氣埠,而第一氣埠與第一氣室相通,第二氣埠與第二氣室相通,第三氣埠與第三氣室相通;定子係罩覆於轉子的頂緣,定子係根據轉子的步進角度區隔出N個導流埠,而N介於8~12之間且N為偶數。According to the purpose of the present invention, the present invention provides a rotary valve structure of a volatile organic matter processing system, which includes a valve housing, a rotor and a stator; the valve housing includes an outer ring body and an inner portion disposed inside the outer ring body The inner ring body is provided with an inner box body, and a first air chamber is partitioned between the outer ring body and the inner ring body, and a second air chamber is partitioned between the inner ring body and the inner box body. The inner part of the inner box is a third air chamber; the rotor is disposed inside the air valve housing, and the rotor comprises a tube body and a circular hollow body disposed outside the tube body, and a curved hollow portion is arranged outside the top portion of the tube body a ring body forms a third gas passage communicating with the inside of the pipe body at both ends of the curved hollow ring body, and a region other than the third gas pipe forms a second gas passage communicating with the inside of the circular hollow body, the curved hollow ring The notch region of the body forms a first air enthalpy, and the first air vent is in communication with the first air chamber, the second air vent is in communication with the second air chamber, and the third air vent is in communication with the third air chamber; the stator hood is overlaid on The top edge of the rotor, the stator system is separated by N guide vanes according to the step angle of the rotor, and N 8 to 12, and N is an even number.
於一實施例中,其中定子配置有10個導流埠。In one embodiment, the stator is configured with 10 weirs.
於一實施例中,其中各導流埠之間的夾角係為相等或不相等。In an embodiment, the angle between the respective weirs is equal or unequal.
於一實施例中,其中第一氣室係以第一通氣口連通外界,第二氣室係以第二通氣口連通外界,第三氣室係以第三通氣口連通外界。In an embodiment, the first air chamber is connected to the outside by the first air vent, the second air chamber is connected to the outside by the second air vent, and the third air chamber is connected to the outside by the third air vent.
於一實施例中,其中內環體與內盒體係分別開設有一穿設孔,管體係以內盒體之穿設孔穿設於內盒體中,而圓形空心體係以內環體之穿設孔穿設於內環體中,從而使轉子定位於氣閥外殼的內部。In an embodiment, the inner ring body and the inner box system respectively have a through hole, and the tube system is disposed in the inner box body through the through hole of the inner box body, and the circular hollow system is formed by the inner ring body. The inner ring body is inserted so that the rotor is positioned inside the valve housing.
於一實施例中,其中鄰近第二氣埠的弧形空心環體的外周緣環設有複數個氣孔,以提供相對氣壓大於並且流經該第一氣埠、第二氣埠以及第三氣埠的氣流,形成氣牆氣流從而使第二氣埠與定子之間形成氣牆密封。In one embodiment, the outer peripheral ring of the arcuate hollow ring adjacent to the second air pocket is provided with a plurality of air holes to provide a relative air pressure greater than and flowing through the first air, the second air, and the third air. The turbulent airflow forms a gas wall airflow to form a gas wall seal between the second gas cylinder and the stator.
於一實施例中,其中弧形空心環體的外徑係大於該圓形空心體。In an embodiment, wherein the outer diameter of the curved hollow ring body is larger than the circular hollow body.
圖2係繪製本創作所述之揮發性有機物處理系統的旋轉閥結構(rotary valve)的一實施例,本創作所述之揮發性有機物處理系統係指結合沸石轉輪裝置之迴轉蓄熱式焚化系統(R-RTO Type),該旋轉閥結構包括有一氣閥外殼10、一轉子20以及一定子30。2 is an embodiment of a rotary valve structure of the volatile organic matter processing system of the present invention, and the volatile organic matter processing system of the present invention refers to a rotary regenerative incineration system incorporating a zeolite runner device. (R-RTO Type), the rotary valve structure includes a valve housing 10, a rotor 20, and a stator 30.
氣閥外殼10包含有一外環體11、一內環體12及一內盒體13;其中內環體12設置於外環體11內部,而內盒體13設置於內環體12內部,而由外環體11與內環體12之間區隔出一第一氣室14,內環體12與內盒體13之間區隔出一第二氣室15,內盒體13內部則形成為一第三氣室16,而第一氣室14藉由一第一通氣口17連通至外界,第二氣室15藉由一第二通氣口18連通至外界,第三氣室16藉由一第三通氣口19連通至外界。The air valve housing 10 includes an outer ring body 11, an inner ring body 12 and an inner box body 13; wherein the inner ring body 12 is disposed inside the outer ring body 11, and the inner box body 13 is disposed inside the inner ring body 12, A first air chamber 14 is partitioned between the outer ring body 11 and the inner ring body 12, and a second air chamber 15 is partitioned between the inner ring body 12 and the inner box body 13, and the inner box body 13 is formed inside. Is a third air chamber 16, and the first air chamber 14 is connected to the outside through a first air vent 17, and the second air chamber 15 is connected to the outside through a second air vent 18, and the third air chamber 16 is A third vent 19 is connected to the outside.
轉子20配置於氣閥外殼10的內部,轉子20包含一管體21及設於管體21外部的一圓形空心體22,管體21的頂段外部設置有一外徑大於圓形空心體22的一弧形空心環體23,且於該弧形空心環體23之兩端形成與該管體21內部相通之對應配置的一第三氣埠233,該些第三氣埠233以外之區域形成與圓形空心體22內部相通的一第二氣埠232,弧形空心環體23之缺口區域則形成為一第一氣埠231,其中內環體12與內盒體13係分別開設有穿設孔(121、131),以使管體21以穿設孔131穿設於內盒體13中,而圓形空心體22係以穿設孔121穿設於內環體12中,從而使轉子20定位於氣閥外殼10的內部;又,第一氣埠231與前述第一氣室14相通,第二氣埠232與前述第二氣室15相通,第三氣埠233則與前述第三氣室16相通。The rotor 20 is disposed inside the valve housing 10, and the rotor 20 includes a tubular body 21 and a circular hollow body 22 disposed outside the tubular body 21. The outer portion of the tubular body 21 is provided with an outer diameter larger than that of the circular hollow body 22. a curved hollow ring body 23, and a third air 埠 233 corresponding to the inner portion of the tubular body 21 is formed at the two ends of the curved hollow ring body 23, and the regions other than the third air 埠 233 Forming a second air 埠 232 communicating with the interior of the circular hollow body 22, the notch region of the curved hollow ring body 23 is formed as a first air 埠 231, wherein the inner ring body 12 and the inner box body 13 are respectively opened The holes (121, 131) are bored so that the tubular body 21 is bored in the inner casing 13 with the through holes 131, and the circular hollow body 22 is bored in the inner ring body 12 by the through holes 121, thereby Positioning the rotor 20 inside the valve housing 10; further, the first air chamber 231 is in communication with the first air chamber 14, the second air chamber 232 is in communication with the second air chamber 15, and the third air chamber 233 is in front of the foregoing The third air chamber 16 is in communication.
再請同時配合參閱圖3A~3B所示;定子30係罩覆於轉子20的頂緣,而定子30係根據轉子20之步進角度區隔出N個導流埠31,N介於8~12之間且N為偶數;較佳地,定子30配置導流埠31的數量為10個,相對於先前技術多以區隔成12等份;又,各導流埠31之間所形成夾角(θ1, θ2)可為相等或不相等。本創作係將其區隔成10等份以形成較大截面積的氣流流道,從而改變旋轉閥的轉速配置,以及提升進入沸石轉輪之吸附區的氣體流量以及脫附區的氣體流量。Please refer to FIG. 3A-3B at the same time; the stator 30 is covered on the top edge of the rotor 20, and the stator 30 is separated by N guides 31 according to the step angle of the rotor 20, and N is between 8~ 12 and N is an even number; preferably, the stator 30 is provided with 10 guide vanes 31, which are divided into 12 equal parts according to the prior art; and, an angle formed between the guide vanes 31 (θ1, θ2) may be equal or unequal. The author divides it into 10 equal parts to form a gas flow channel with a larger cross-sectional area, thereby changing the rotational speed configuration of the rotary valve, as well as increasing the gas flow rate into the adsorption zone of the zeolite runner and the gas flow rate in the desorption zone.
承上所述,旋轉閥結構內部係區隔出三個氣流通道,分別用以導引廢氣氣流、淨化氣流與沖洗氣流,旋轉閥的三個氣流通道間具有良好之密封性,以阻絕不同氣流相互混合,尤其是由第二通氣口18、第二氣室15、第二氣埠232,以及定子30相對於蓄熱區之導流埠31所構成的淨化氣流通道,其於密封性更形重要,避免經其所排出之淨化氣流遭到污染;故於鄰近第二氣埠232的弧形空心環體23的外周緣環設有複數個氣孔(圖未示),以提供相對氣壓大於並且流經於上述各氣埠(231,232,233)的氣流,以形成氣牆氣流經由該些氣孔的配置,而使第二氣埠232與定子30之間形成氣牆密封效果。According to the above, the internal structure of the rotary valve structure is separated by three air flow passages for guiding the exhaust gas flow, the purifying air flow and the flushing air flow respectively, and the three air flow passages of the rotary valve have a good sealing property to block different air flows. Mixed with each other, especially by the second vent 18, the second plenum 15, the second enthalpy 232, and the purified gas flow passage formed by the stator 30 with respect to the heat storage zone 31, which is more important in sealing. , to avoid contamination of the purified airflow discharged therefrom; therefore, a plurality of air holes (not shown) are disposed on the outer circumference ring of the curved hollow ring body 23 adjacent to the second air 埠232 to provide a relative air pressure greater than and flow. Through the air flow of each of the air vents (231, 232, 233) to form a gas wall airflow through the arrangement of the air holes, a gas wall sealing effect is formed between the second air 埠 232 and the stator 30.
本創作所述之揮發性有機物處理系統的旋轉閥結構之應用說明如下述,廢氣氣流由第一通氣口17引導進入第一氣室14中,再經第一氣埠231與定子30相對於預熱區的導流埠31,導入預熱區之蓄熱槽預熱,再於燃燒室燃燒淨化;再者,燃燒淨化後之氣流經過蓄熱區之蓄熱槽蓄熱後,則由定子30相對於蓄熱區的導流埠31進入第二氣埠232,並經第二氣室15且利用第二通氣口18排出。The application of the rotary valve structure of the volatile organic matter processing system described in the present application is as follows. The exhaust gas flow is guided into the first gas chamber 14 by the first vent 17 and then relative to the stator 30 via the first gas 231 and the stator 30. The heat guiding zone 31 is preheated into the heat storage tank of the preheating zone, and then burned and purified in the combustion chamber; further, after the combustion purified gas is stored in the heat storage tank of the heat storage zone, the stator 30 is opposite to the heat storage zone. The diversion runner 31 enters the second gas pocket 232 and exits through the second gas chamber 15 and with the second vent 18.
承上所述,由第三通氣口19、第三氣室16、第三氣埠233與定子30相對於沖洗區的導流埠31所構成之氣流通道,則導入沖洗氣流至沖洗區之蓄熱槽,避免焚化爐內產生週期性排放未處理廢氣之問題;於是,轉子20之步進轉動將致使第一氣埠231、第二氣埠232與第三氣埠233隨之步進轉動,從而使蓄熱式焚化爐之蓄熱槽於預熱、蓄熱與沖洗之程序週期性切換。As described above, the air flow passage formed by the third vent 19, the third plenum 16, the third air 233, and the stator 30 with respect to the guide dam 31 of the flushing zone introduces the flushing airflow to the heat storage in the flushing zone. The groove avoids the problem of periodically discharging the untreated exhaust gas in the incinerator; thus, the stepwise rotation of the rotor 20 causes the first gas cylinder 231, the second gas cylinder 232 and the third gas cylinder 233 to rotate stepwise, thereby The regenerator of the regenerative incinerator is periodically switched between the procedures of preheating, heat storage and flushing.
惟以上所記載之具體實施例,僅係用於例釋本創作之特點及功效,而非用於限定本創作之可實施範疇,於未脫離本創作上揭之精神與技術範疇下,任何運用本創作所揭示內容而完成之等效改變及修飾,均仍應為下記載之申請專利範圍所涵蓋。However, the specific embodiments described above are only used to illustrate the features and functions of the present invention, and are not intended to limit the scope of implementation of the present invention, without departing from the spirit and technical scope of the creation. The equivalent changes and modifications made by the present disclosure are still covered by the scope of the patent application described below.
1‧‧‧焚化爐
2‧‧‧蓄熱層
3‧‧‧旋轉閥
10‧‧‧氣閥外殼
11‧‧‧外環體
12‧‧‧內環體
121‧‧‧穿設孔
13‧‧‧內盒體
131‧‧‧穿設孔
14‧‧‧第一氣室
15‧‧‧第二氣室
16‧‧‧第三氣室
17‧‧‧第一通氣口
18‧‧‧第二通氣口
19‧‧‧第三通氣口
20‧‧‧轉子
21‧‧‧管體
22‧‧‧圓形空心體
23‧‧‧弧形空心環體
231‧‧‧第一氣埠
232‧‧‧第二氣埠
233‧‧‧第三氣埠
30‧‧‧定子
31‧‧‧導流埠
θ1、θ2‧‧‧夾角1‧‧‧Incinerator
2‧‧‧ Thermal storage layer
3‧‧‧Rotary valve
10‧‧‧ valve housing
11‧‧‧Outer ring
12‧‧‧ Inner ring
121‧‧‧With holes
13‧‧‧ inner box
131‧‧‧With holes
14‧‧‧First air chamber
15‧‧‧Second chamber
16‧‧‧ Third air chamber
17‧‧‧First vent
18‧‧‧second vent
19‧‧‧ third vent
20‧‧‧Rotor
21‧‧‧ tube body
22‧‧‧Circular hollow body
23‧‧‧Arc-shaped hollow ring
231‧‧‧First gas
232‧‧‧Second gas
233‧‧‧ Third gas
30‧‧‧ Stator
31‧‧‧Wandering angle θ1, θ2‧‧‧ angle
圖1係揮發性有機物處理系統的結構配置示意圖。 圖2係本創作之旋轉閥結構的外觀分解示意圖。 圖3A係本創作之旋轉閥的導流埠配置的一實施態樣。 圖3B係本創作之旋轉閥的導流埠配置的另一實施態樣。Figure 1 is a schematic diagram showing the structure of a volatile organic matter processing system. Fig. 2 is an exploded perspective view showing the structure of the rotary valve of the present invention. Figure 3A is an embodiment of the flow guide configuration of the rotary valve of the present invention. Figure 3B is another embodiment of the flow guide configuration of the rotary valve of the present invention.
10‧‧‧氣閥外殼 10‧‧‧ valve housing
11‧‧‧外環體 11‧‧‧Outer ring
12‧‧‧內環體 12‧‧‧ Inner ring
121‧‧‧穿設孔 121‧‧‧With holes
13‧‧‧內盒體 13‧‧‧ inner box
131‧‧‧穿設孔 131‧‧‧With holes
14‧‧‧第一氣室 14‧‧‧First air chamber
15‧‧‧第二氣室 15‧‧‧Second chamber
16‧‧‧第三氣室 16‧‧‧ Third air chamber
17‧‧‧第一通氣口 17‧‧‧First vent
18‧‧‧第二通氣口 18‧‧‧second vent
19‧‧‧第三通氣口 19‧‧‧ third vent
20‧‧‧轉子 20‧‧‧Rotor
21‧‧‧管體 21‧‧‧ tube body
22‧‧‧圓形空心體 22‧‧‧Circular hollow body
23‧‧‧弧形空心環體 23‧‧‧Arc-shaped hollow ring
231‧‧‧第一氣埠 231‧‧‧First gas
232‧‧‧第二氣埠 232‧‧‧Second gas
233‧‧‧第三氣埠 233‧‧‧ Third gas
30‧‧‧定子 30‧‧‧ Stator
31‧‧‧導流埠 31‧‧‧Guide
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106201143U TWM542717U (en) | 2017-01-23 | 2017-01-23 | Rotary valve structure of volatile organic substance treatment system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106201143U TWM542717U (en) | 2017-01-23 | 2017-01-23 | Rotary valve structure of volatile organic substance treatment system |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM542717U true TWM542717U (en) | 2017-06-01 |
Family
ID=59689073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW106201143U TWM542717U (en) | 2017-01-23 | 2017-01-23 | Rotary valve structure of volatile organic substance treatment system |
Country Status (1)
Country | Link |
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TW (1) | TWM542717U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108916425A (en) * | 2018-08-02 | 2018-11-30 | 北京艾米生科技有限公司 | A kind of high pressure hermetic seal RTO rotary valve |
-
2017
- 2017-01-23 TW TW106201143U patent/TWM542717U/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108916425A (en) * | 2018-08-02 | 2018-11-30 | 北京艾米生科技有限公司 | A kind of high pressure hermetic seal RTO rotary valve |
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